VOITH PAPER

DOC. TYPE: - OPERATION PHILOSOPHY/ GENSET

TRANNING

DATE: -09.08.2023

INDEX
1. INTRODUCTION

2. PRECHECKS BEFORE THE GEG START.

3. SYSTEM OPERATING PHILOSOPHY OF GEG START/STOP

4. GENSET PARAMETERS INTRODUCE AND PARAMETERS LIMIT.

5. INTRODUCE THE GENSET AND PLANT MAIN EQUIPMENT AND WORKING

PRINCIPLE.

1. INTRODUCTION

1. This document describes control philosophy for GEG.

2. PRECHECKS BEFORE THE GEG START.

1. Provide continuous Power supply to GG Auxiliary panel for running

aux. feeder in order to start the gas genset.
2. DC voltage in Auxiliary panel should be 24 to 27 Volt.
3. HT & LT coolant pressure (Pump suction) should be 1.5 bar to 2 bar.
4. HT coolant temperature should be 40 to 50 Deg C.
5. Starter battery voltage should be 24 to 27 Volt.
6. Gas pressure should be 90 mbar to 120 mbar at engine inlet.
7. All alarm & fault in Easygen controller should be in reset condition.
8. All alarm & fault in TEM screen should be in reset condition.
9. Checked any leakage, if any leakage need to attend before start up.
 3. OPERATING PHILOSOPHY
A- Auto Mode
1. Auto/ Manual selection switch (Sync. panel) will be in Auto mode.
2. Easygen controller should be in AUTO mode.
3. TEM screen will be in auto mode.
4. HT & LT pump will be in auto mode.
5. All Radiator fan Will be in Auto mode.
6. Auto/manual selection switch in TEM / auxiliary panel will be in Auto
mode.
7. GG incomer breaker will be in Rack-in and Auto mode.

GG Start Sequence in Auto mode

1. Grid OFF F/B will provide by PLC to Easygen controller (TEM Panel)
2. HT pump, LT pump, & Prelube pump will ON automatically.
3. GG will crank immediate after start commend.
4. GG will start and maintain 415 Volt and 50 Hz
5. Auxiliary supply changeover will automatically.
6. After getting Voltage and frequency ok, Easygen will close the incomer
breaker.
7. Outgoing Breaker will close automatically by PLC (Sync. Panel)
8. After close the breaker, take the plant load.

GEG STOP SEQUENCE:

1. Grid ON F/B will provide by PLC to Easygen controller (TEM Panel)

2. PLC Cut the load slowly-slowly by open the outgoing breaker.
3. Easygen controller Open the INCOMER breaker Automatically.
4. Easygen controller Give the GG stop command Automatically.
5. After stop the GEG (Cooldown time 180 sec.), auxiliary changeover will be
automatically.
6. HT, LT and Prelube pump will be OFF automatically.
7. All running radiator fan will be OFF by automatically.

A. Manual Mode
 1. Auto/ Manual selection switch (TEM panel) will be in Auto mode.
2. Easygen controller should be in manual mode.
3. TEM screen will be in auto mode.
4. HT & LT pump will be in auto mode.
5. All Radiator fan Will be in Auto mode.
6. Auto/manual selection switch in auxiliary panel will be in Auto mode.
7. GG incomer breaker will be in Rack-in and Auto mode.

GG start sequence:

1. Press the start push button on Easygen controller (Sync. Panel)

2. HT pump, LT pump, & Prelube pump will ON automatically.
3. GG will crank after 30 sec. of start commend.
4. GG will start and maintain 415 Volt and 50 Hz
5. Auxiliary supply changeover will automatically.
6. After getting Voltage and frequency ok, Easygen will allow to close the
incomer breaker.
7. Press breaker OPEN/CLOSE push button for close the incomer breaker.
8. After close the breaker, take the plant load by closing out going breaker.
9. Close all outgoing breaker manually.

GEG STOP SEQUENCE:

1. Cut the load slowly-slowly by open the outgoing breaker.

2. Open the INCOMER breaker from control panel Easygen controller by
pressing the breaker OPEN/CLOSE push button.
3. Give the GG stop command by press the GG stop push button in Easygen
controller.
4. After stop the GEG, auxiliary changeover will be automatically.
5. HT, LT and Prelube pump will be OFF automatically.
6. All running radiator fan will be OFF by automatically.
 4. AFTER START THE GEG.

• Walk around the plant to inspect GENSET, pumps, leaks (lube oil, coolant, and fuel),
fuel system and coolant circuit, oil circuit, radiator, exhaust fan, ventilation system,
battery, etc.
• Check all parameters in TEM and Easygen. All parameters must be within limits.
• Monitor all the parameters and note them in the log sheet.
• If there is any fault in the team, then before resetting, save 6 minutes history

5. INTRODUCE THE GENSET AND PLANT MAIN EQUIPMENT AND WORKING

PRINCIPLE.

Note - log sheet format, GENSET all parameters limit value document also provided.