SESSION PLAN

Sector : AUTOMOTIVE AND LAND TRANSPORT SECTOR

Qualification Title : AUTOMOTIVE SERVICING NC II
Unit of Competency : SERVICE CLUTCH SYSTEM
Module Title : SERVICING CLUCTH SYSTEM
Learning Outcomes:
At the end of this session, the learners/trainees will be able to:
1. Diagnose clutch failure/problem
2. Pull-out and mount clutch Component parts
3. Overhaul hydraulic clutch mechanism
4. Perform clutch parts failure analysis
5. Set/Adjust clutch system components
6. Bleed clutch hydraulic system
A. Introduction
This unit deals with servicing clutch system. It also include repairing and replacing the damaged parts/components of the
system.
B. Learning Activities
LO1. Diagnose clutch failure/problem

Learning Content Methodology Presentation Practice Feedback Resources Time

Identify clutch • Read the
system types, information sheet
components, • Lecture 7.1-1 on Identify Answer self-check Compare CBLM,
3 hrs.
function and • Modular clutch system types, 7.1-1 answers to key E-learning
operation components, function
and operation
How clutch system CBLM,
• Read the
works • Group E-learning
information sheet Answer self-check Compare
discussion 3 hrs
7.1-2 on How clutch 7.1. 2 answers to key
• Lecture
system works
Diagnose clutch • Read the
system information sheet
• Lecture Answer self-check Compare CBLM,
failure/problem 7.1-3 on Diagnosing
• Modular 7.1-3 answers to key E-learning
clutch system
failure/problem
LO2. Pull-out and mount clutch Component parts
Learning Content Methodology Presentation Practice Feedback Resources Time

Read information
Identify tools and
 Lecture sheet 7.2-1 on
equipment’s in Compare CBLM,
 Computer Identifying tools and Answer Self-check
dismantling clutch answers to E-learning 3hrs.
based equipment’s in 7.2-1
system and answers key
Modular dismantling clutch
components
system and
components
Dismount clutch Read information 7hrs.
 Lecture
system and sheet 7.2-2 Compare CBLM,
 Computer Answer Self-check
components Dismounting clutch answers to E-learning
based 7.2-2
system and answers key
 Modular components
Demonstration Read Task sheet Performance Refers to  Support
7.2-2 Dismounting criteria checklist performance stand
clutch system and 7.2-2 Dismounting criteria  Basic
components clutch system and checklist 7.2-2 Hand
components tools set
 Clutch
centering
 guide
 Snap ring
pliers
(in/out)
 Hydraulic
lifter/Mec
hanical
lifter
 Transmis
sion jack
 Goggles
 Hand
gloves
 Skull
guard
 Safety
shoes
 Apron

Replace clutch • Read the 7hrs.

system and information sheet
• Lecture Answer self-check Compare CBLM,
components 7.2-3 on Replacing
• Self-paced 7.2-3 answers to key E-learning
clutch system and
components
Demonstration Read Task sheet Performance Refers to - Basic
7.2-3 on Replacing criteria checklist performance - Hand tools
clutch system and 7.2-3 on Replacing criteria set
components clutch system and checklist 7.2-3 - Clutch
components centering
guide
- Snap ring
pliers
(in/out)
 - Goggles
- Hand
gloves
- Skull guard
- Safety
shoes
- Apron

Mount clutch • Read the 7hrs.

system and information sheet
• Lecture Answer self-check Compare CBLM,
components 7.2-4 on Mounting
• Self-paced 7.2-4 answers to key E-learning
clutch system and
components
Demonstration Read Task sheet Performance Refers to  Support
7.2-4 on Mounting criteria checklist performance stand
clutch system and 7.2-4 on Mounting criteria  Basic
components clutch system and checklist 7.2-4 Hand
components tools set
 Clutch
centering
guide
 Snap ring
pliers
(in/out)
 Hydraulic
lifter/Mec
hanical
lifter
 Transmis
sion jack
 Goggles
 Hand
gloves
  Skull
guard
 Safety
shoes
 Apron

LO3. Overhaul hydraulic clutch mechanism

• Read the
• Lecture information sheet Answer self-check Compare CBLM,
• Self-paced 7.3-1 on Replacing 7.3-1 answers to key E-learning
worn out rubber
Read Task sheet Performance Refers to  Basic
7.3-1 on Replacing criteria checklist performance  Hand
worn out rubber 7.3-1 on Replacing criteria tools set
worn out rubber checklist 7.3-1  Snap ring
pliers
Replace worn out
(in/out) 7hrs.
rubber
 Goggles
Demonstration  Hand
gloves
 Skull
guard
 Safety
shoes
 Apron

Replace score • Read the 7hrs.

master cylinder • Lecture information sheet Answer self-check Compare CBLM,
• Self-paced 7.3-2 on Replacing 7.3-2 answers to key E-learning
score master cylinder
Demonstration Read Task sheet Performance Refers to  Basic
7.3-2 on Replacing criteria checklist performance  Hand
score master 7.3-2 on Replacing criteria tools set
 cylinder score master checklist 7.3-2  Snap ring
cylinder pliers
breed/strain (in/out)
 Goggles
 Hand
gloves
 Skull
guard
 Safety
shoes
 Apron

• Read the
• Lecture information sheet Answer self-check Compare CBLM,
• Self-paced 7.3-3 on Checking 7.3-3 answers to key E-learning
valve
Read Task sheet Performance Refers to  Basic
7.3-3 on Checking criteria checklist performance  Hand
valve 7.3-3 on Checking criteria tools set
valve checklist 7.3-3  Snap ring
pliers
Check valve (in/out) 7hrs.
 Goggles
Demonstration  Hand
gloves
 Skull
guard
 Safety
shoes
 Apron

Replace hydraulic • Lecture • Read the Answer self-check Compare CBLM,

7hrs.
clutch mechanism • Self-paced information sheet 7.3-4 answers to key E-learning
 7.3-4 on Replacing
hydraulic clutch
mechanism
Read Task sheet Performance Refers to  Support
7.3-4 on Replacing criteria checklist performance stand
hydraulic clutch 7.3-4 on Replacing criteria  Basic
mechanism hydraulic clutch checklist 7.3-4 Hand
mechanism tools set
 Clutch
centering
guide
 Snap ring
pliers
(in/out)
 Hydraulic
lifter/Mec
Demonstration
hanical
lifter
 Transmis
sion jack
 Goggles
 Hand
gloves
 Skull
guard
 Safety
shoes
 Apron

Test master • Lecture • Read the Answer self-check Compare CBLM, 7hrs.
cylinder, slave, • Self-paced information sheet 7.3-5 answers to key E-learning
booster 7.3-5 on Testing
master cylinder,
 slave, booster
Read Task sheet Performance Refers to  Support
7.3-5 on Testing criteria checklist performance stand
master cylinder, 7.3-5 on Testing criteria  Basic
slave, booster master cylinder, checklist 7.3-5 Hand
slave, booster tools set
 Clutch
centering
guide
 Snap ring
pliers
(in/out)
 Hydraulic
lifter/Mec
Demonstration
hanical
lifter
 Transmis
sion jack
 Goggles
 Hand
gloves
 Skull
guard
 Safety
shoes
 Apron

LO4. Perform clutch parts failure analysis

• Read the
Identify clutch • Lecture information sheet Answer self-check Compare CBLM,
3hrs.
parts failure • Self-paced 7.4-1 on Identifying 7.4-1 answers to key E-learning
clutch parts failure
LO5. Set/Adjust clutch system components
• Read the
Identify special • Lecture information sheet Answer self-check Compare CBLM,
3hrs.
service tools • Self-paced 7.5-1 on Identifying 7.5-1 answers to key E-learning
special service tools
• Read the
• Lecture information sheet Answer self-check Compare CBLM,
• Self-paced 7.5-2 on Setting 7.5-2 answers to key E-learning
clutch pedal
Read Task sheet Performance Refers to  Basic
7.5-2 on Setting criteria checklist performance Hand
clutch pedal 7.5-2 on Setting criteria tools set
clutch pedal checklist 7.5-2  Clutch
centering
guide
Set clutch pedal  Snap ring 7hrs.
pliers
Demonstration (in/out)
 Goggles
 Hand
gloves
 Skull
guard
 Safety
shoes
 Apron
LO6. Bleed clutch hydraulic system

• Read the
• Lecture information sheet Answer self-check Compare CBLM,
Check fluid leakage 3hrs.
• Self-paced 7.6-1 on Checking 7.6-1 answers to key E-learning
fluid leakage
 • Read the
information sheet
• Lecture Answer self-check Compare  CBLM,
7.6-2 on Bledding
• Modular 7.6-2 answers to key  E-learning
clutch hydraulic
system
Bled clutch
Read Task sheet Performance Refers to  Hydraulic 5hrs.
hydraulic system
7.5-2 on Setting criteria checklist performance lifter/Mech
clutch pedal 7.5-2 on Setting criteria anical lifter
Demonstration
clutch pedal checklist 7.5-2  Clutch fluid
 Wrenches

C. Assessment Plan:
 Written Tests
 Performance/Practical Test
 Testing Condition
Tools: Equipment: Supplies and Materials:
 Hydraulic  Goggles
 Support stand lifter/Mechanical lifter  Hand gloves
 Basic Hand tools set  Transmission jack  Skull guard
 Clutch centering guide  Safety shoes
 Snap ring pliers (in/out)  Apron

 Venue of the evaluation

Workstation 4
Practical Work Area
 Type of Evidence
 Self –Checks / Task Sheets
 Performance Criteria Checklist
D. Trainer’s Self-Reflection of the Session:
Prepared by:

HANAH MARIE BANUELOS

Trainer