Hiradc SF Merge - Steel Work

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL (HIRARC)
PROJECT / OFFICE: SF108 DESCRIPTION OF JOB: STEEL WORK PREPARED BY: HILAL NAWAWI HIRARC NO. 01
REV. NO. 0
LOCATION: BERTAM, KEPALA LEGAL AND OTHER REQUIREMENTS: Occupational Safety And Health Act APPROVED BY: DAVID ONG TAI KHENG PAGE 1 of 8
BATAS 1994, section 17(2) under Occupational Safety And Health Act 1994, Section 35
under Factories And Machinery Act 1967, (Reg. 18(2)(b), Building Operations And
Works Of Engineering Construction (Safety) Regulations, 1986), (Reg. 18(1), ACKNOWLEDGE BY:
Building Operations And Works Of Engineering Construction (Safety) Regulations,
1986) , CPL 1997, USECH 2000
NO. WORK ACTIVITY HAZARD IDENTIFICATION EXISTING RISK CONTROL RISK ASSESSMENT TYPE OF FURTHER ACTION / PIC
R/ CONTROL CONTROL
NR/
AB L/Hood Severity Risk
Hazard Effect (A) (B) Level
1. Delivery of material NR Mechanical struck Minor injury machine must operate by 2 2 4 committee
loading and unloading by moving part of competent operator
(L) Refer existing control
material machine damage to
measure
(reinforcement bar, property / worker stay away from moving
timber, plywood, utilities machine
scaffolding acts) 2 4
Physical falling serious injury / machine must operate by 8 committee
object-during fatality competent operator (M) Refer existing control
lifting of material /
measure
steel bar damage to worker stay away from moving
property machine
2. stacking / storing NR Physical slip / fall / Minor injury machine must operate by 2 2 4 committee
material at site collapse of competent operator
(L)
material due to
poor material worker stay away from moving Refer existing control
arrangement machine measure
suitable track are provided and

inspected by designated person
NR Physical struck/ serious injury machine must operate by 2 3 6 committee
hit by moving part competent operator (M)
of material during
lifting activity worker stay away from moving Refer existing control
machine measure
suitable track are provided and

inspected by designated person
3. Tile laying R Physical worker Negligible Manual handling / lifting should be 2 2 4 Refer existing control committee
slip and fall injury carry out with correct method measure
(L)
HSE-P03-02
REV. NO. 0
1986) , CPL 1997, USECH 2000
R/ CONTROL CONTROL
NR/
to ensure worker follow SOP

during loading & unloading
4. Embedded plate to NR Physical worker Fatality / to ensure operator & crane with 2 4 8 committee
wall steel plate fixing fall from height serious injury valid PMA and license (M)
Refer existing control
to ensure the hook & string is in
measure
good condition
to used safety harness

NR Physical hit by Fatality / work to be carried out by skill 2 4 8 committee
falling object- serious injury worker (M)
material / hand
tool
barricade / cordon the working
area
measure
provide watchman with whistle to
warn workers at lower ground
to inform supervisor/ safety

personal before work commence
5. Welding / cutting the NR Chemical serious injury to ensure operator & crane with 2 4 8 Refer existing control committee
steel plate inhalation of (long term can valid PMA and license measure
(M)
welding fume impair worker
lung)
to ensure the hook & string is in
good condition
HSE-P03-02
REV. NO. 0
1986) , CPL 1997, USECH 2000
R/ CONTROL CONTROL
NR/

NR Radiation Eye serious injury Material handling should be 3 1 3 committee
injury (long term can carried out with correct method
(L)
impair worker Refer existing control
eye) Take a 2-3 minutes rest after measure
every 2 (two) hours
NR Physical burning Minor injury welding area must be free from 2 2 4 committee
due to welding / any flammable material
(L)
oxy cutter Refer existing control
damage to to provide fire extinguisher at measure
sparking
property activity area
NR Physical worker Minor injury oxy cylinder must be secure up- 2 2 4 committee
hit by oxy cylinder right/put in cylinder cage
(L)
provide flash back arrestor to all
oxy cylinder
measure
empty cylinder must be remove
from activity area / put in storage
area
6. Line, level and bolting NR Physical worker fatality / provide proper working platform 2 4 8 committee
works fall from height serious injury for workers (M) Refer existing control
measure
used safety harness
measure
NR Physical hit by serious injury work to be carried out by skill 2 4 8 Refer existing control committee
falling object- workers (M)
HSE-P03-02
REV. NO. 0
1986) , CPL 1997, USECH 2000
R/ CONTROL CONTROL
NR/
material / hand
tool barricade / cordon the working measure
area
7. Steel erection lifting R Physical struck / damage to Crane must operate by competent 3 3 9 committee
and hoisting column hit by moving part property operator (M)
of steel column
lifting equipment to be inspect
before lifting activity
lifting lug to be used for lifting of

column activity
tag line to be used to control Refer existing control

column during lifting activity measure
proper communication between

signalman and crane operator
Designated person to supervise

lifting activity
workers stay away from hoisting

and lifting radius
HSE-P03-02
REV. NO. 0
1986) , CPL 1997, USECH 2000
R/ CONTROL CONTROL
NR/
Physical falling serious injury Crane must operate by competent 3 3 9 committee

object (during operator (M)
lifting of material)
damage to
do not hoist other material
property
together with steel column Refer existing control
measure
8. Secure of column NR Physical worker fatality/ serious provide proper access and 2 4 8 committee
foundation bolt slip and fall from injury working platform for worker (M) Refer existing control
height measure
NR Physical hit by serious injury work to be carried out by skill 2 3 6 committee
falling object- workers (M)
material / hand
barricade/cordon the working area measure
tool
HSE-P03-02
REV. NO. 0
1986) , CPL 1997, USECH 2000
R/ CONTROL CONTROL
NR/
9. Fix the bolt R Physical falling serious injury work to be carried out by skill 2 3 6 committee
object - hand tool / workers (M)
bolt
barricade/cordon the working area

measure
10. Lifting and hoisting of R Physical struck / serious injury Crane must operate by competent 3 3 9 committee
main beam hit by moving part operator (M)
of main beam
lifting equipment to be inspect
before lifting activity
lifting lug to be used for lifting of

column activity
tag line to be used to control
measure
column during lifting activity
proper communication between

signalman and crane operator
Designated person to supervise

lifting activity
workers stay away from hoisting
HSE-P03-02
REV. NO. 0
1986) , CPL 1997, USECH 2000
R/ CONTROL CONTROL
NR/
and lifting radius

R Physical falling serious injury Crane must operate by competent 3 3 9 committee
object (during operator (M)
lifting of material)
damage to crane inspected before work Refer existing control
property commence measure
do not hoist other material

together with main beam
mechanical falling serious injury Crane must operate by competent 3 3 9 committee
of main beam - operator (M)
due to broken of
damage to crane inspected before work measure
wire rope
property commence
11. Fix the bolt R Physical falling serious injury work to be carried out by skill 2 3 6 committee
object - hand tool / workers
(M) Refer existing control
bolt
barricade/ cordon the working measure
area
PILE CUTTING &

HACKING Refer existing control
measure
1. Excavation work NR Physical struck by serious injury machine operated by competent 2 3 6 committee
excavator moving into moving part of operator Refer existing control
(M)
the excavation area. machine measure
HSE-P03-02
REV. NO. 0
1986) , CPL 1997, USECH 2000
R/ CONTROL CONTROL
NR/
Likelihood Rating Severity Description Risk Ranking

Very Unlikely, Probably Will Not Happen, Yearly 1 First Aid Injury / Non-Lost Time Minor injury or ill health requiring first aid only, LEVEL SCORE
Injury no lost of work time.
Unlikely, Rarely, 6 months 2 Minor Injury / Minor Ill Health / Moderate injury or ill health requiring L LOW (1-4)
No Lost Time Injury treatment.
Likely, Occasionally, 3 Major Injury / Major Ill Health / Serious bodily injury or serious work caused ill M MEDIUM (5-12)
Permanent Disability / Lost Time health.
Injury / Occupational Diseases
Very Likely, Monthly 4 Fatality & Property damage Death. H HIGH (15-25)
Most Likely, Frequently, Daily 5 Catastrophic Numerous fatalities, irrecoverable property H HIGH (15-25)
damage and productivity
Description
R ROUTINE
NR NON-ROUTINE
AB ABNORMAL
HSE-P03-02

Hiradc SF Merge - Steel Work

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HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL (HIRARC)

suitable track are provided and

suitable track are provided and

to ensure worker follow SOP

to used safety harness

to inform supervisor/ safety

to used safety harness

lifting lug to be used for lifting of

tag line to be used to control Refer existing control

proper communication between

Designated person to supervise

workers stay away from hoisting

Physical falling serious injury Crane must operate by competent 3 3 9 committee

Refer existing control

lifting lug to be used for lifting of

proper communication between

Designated person to supervise

workers stay away from hoisting

and lifting radius

do not hoist other material

PILE CUTTING &

Likelihood Rating Severity Description Risk Ranking

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