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Safety in Workshop

Introduction
Human beings are initiative. Some invent ways of making

equipment safe to use and procedures for safe use of equipment


while others invent ways of circumvent the safety features and
experimenting dangerously with the equipment. While carrying out
manufacturing activities in workshop we are involved in operating
different machines equipment's and tools. It is very essential for any
one to know the basic needs of safety in workshop to prevent
himself/herself from hazardous accidents and fatal injuries. Improper

handling of machine and equipment can also damage machine and


equipment itself. No matter how carefully designed and constructed,
none of the machines used in manufacturing process is completely
safe. Safety is ensured only when the machine is properly
maintained, operated and used un der normal conditions. The hazards

associated with workshop work require special safety considerations.


Whether you work in metal shop, wood shop, automotive shop, the
potential hazards for personal inýury are numerous. Industries are
giving more attention towards safety measures. In US, Jahn Foundry
involved
manufacturing
injury, yourhazards the safety Compensation
company
the recoverable out injury In Companya
Occupational of
explosion
corporation,
India fine 3
knowledge possibleresponsibility of
and and or of workers
is
by with everyone's occupational as
policies in
up for
in
attempt carefully per to
shop accidents/ by th e a and the it
processes. act." the $total Safety has
and of a
course 150,
to alone workman Employees seriousfoundry been
eliminateCommonplanning work. responsibility. safety of
These disease 000. forty and
hazardous cannot of reported
However, officer. hi s injuries shell
It safety Health
is from
any sense. each Governmentemployment caused State mold
not prevent to in
It his and
Administration
hzards. jot. In
should Insurance building
9 1999
Evaluate it accidentsp this to others.
Tssible
is employer health
To accidents. a that
possible chapter be for worker
prevent rules, violations has due
to clearly which Act US
potential possible under
detail we by(ESI), Laborresulted to
to Safety (0SHA) catastrophic
accidents, understood regulations compensationaccident
foresee discuss the and
all in "A Departments
sources in
he
tdifferent is workman
personal assessed cited the
few not arising
utilize many risks that just and death dust
of of is the
2
Table 1highlights common shop hazards, its causes and sources.
Table 1Common shop hazards,causes and its sources
Potential Causes Hazard Sources

Hazards

Welding Fire explosions, Fire Oxygen, acetylene, air


torches hazards Allmetal cutting operations
-Flying debris Burn injuries Power presses, Heavy
(chips) Hearing may get duty machines
-Noise affected Oil, Grease etc.
-Slipping Injury to the operator y Welding
-UV radiation Harmful to retina of Sh Un ground tools,
-Shock the eye equipment
-Sparks Electrical shock to Welding, Grinding
-Toxic operator i Cleaning solvents,
Substances Skin Burns degreasers etc.
Breathing problem,
- Dust overall health may 2 Foundry operations
also get affected
Silicosis which may
permanently disable
a person

The ones listed in this text are incomplete ones and no claim is made
that the list is complete. Since the safet yrequirements are different
for different manufacturing processes, WE: discuss these topics under
different headings of different manufacturing processes. The topics
are discussed in the context of personnel safety, machine and
equipment safety and product safety.
J> > > > > > Following
Do's General
When Switch place. >
reported All Keep
Practice
safely,
Inspect Doany remediesBe Knowoperations. Do Use
accidents, the sure not
in everything
off machine,
doubt quickly work the wear protective guidelines
to the good your you Safety
the before
only hazards
machine are sandals
consult
instructor no house and tools,equipment
in if fully you clothing, Rules
matter efficiently.
its equipment. you can
your keeping. start
educatedassociated or
when place. are be
immediately. or open-toed (Do's
how the goggles, used
instructor, authorized. tool
its Place Keep work.
not Use before on as And
minor with
in the shoes General
for your the ear
he use.
everything, proper your Don'ts)
in right beginning
knows work in muffler
your workshop.
work, safety
tool use
places
better to
minds, everything a and its etc. rule
complete job.
than clean. operation causes while in
must workshop.
you.
in a and
doing
4 be its job of
> > Don'ts
tool
purpose. followed
Use Additional follovved These Safe'
Rules
y > > > >
> on Do strong Do
force and Do Do inspection
Do emergency Do
Doeyewash. not machines.Do machine
to bf not not
not not not not not provide not
complete Tools: rules proper
is
Accidents wilsafety in necessary, rely
clamp/unclamp use attempt wear wearmedication.operate
the touch and
be or
Every
covered workshop represent electrical eyecontact watches, report
method
on removing
a rules, the to power
job strength protection
occur tool
you
remove
safely, precautions doesn't machines work immediately If
in lenses bangles you tools
when has the while basic to
th e part.
may
quickly next perform work piece chips and feel when
the
specific a be
require in
using
minimum and
section. to using without when by may the uncomfortable, to
and tools in
hand. you
be
different shop instructor.
loose
excessive
the an the the
efficiently. purpose.are taken proper reduce are
safety wrong
operation. floor. fitting
misused. machine bare
sick,
and tools the
Use tool.
strength. grounding. hand Contact cloth stop
fatigued
procedures instruction The
and is effectiveness
Use only it running. while
while operating
correct lenses
the for equipment. If working or
right that to undue doing taking
to tool the
5
be be of do
granted, more tend Handling
chisels, tools never notNails: handVises: saw you.
is side Hand top. edge. overhang.placing Chisels:
made. Planes:
leave from of
to arÇ topls. Never
Common. be mistreated, AVirtually Saws:
the Lay
they screwdrivers,
non-powered nail jumping Move Dochisels Keep
less ofsuch Leave blade the When
forget not place
severe
tools:protruding
piece the When plane
Because all and test
carrying on both
to tossed the work outthumb chisels
beginning on the the hands
follow Tools on vise of draw
than and tools. the from is the its set bench, a
other or loosely held away the side or
simple people power should bench cut. chisel
of
Theythrown. a other on
saw a a the
hand-operated piece in and and plane be
or closed a backward cut, hold
precautions take tool include befloor. vise press do sure sharp chisel
injuries, Even of place
treated not by the that
everyda axes,
work with or
down running sharp down.
end tools at
though with the le t all
handle
can a the
for mechanisms) ha as few
thumbnail it in
times.
wrenches, clamps firmly overhang your
safety. nd be strokes sharp your
hand tool hand fine
dangerous. vertical.
to finger pocket. Cut
injuries instruments; when prevent against end
tools hammers, tool until the away
injuries over doesn't
(hand using kerfs bench When
for are Do the the from
the
Screwdriver
Files: grip pen >
Screwdrivers:Hammers: broken
bones.
The accidents. EachPower
abrasions, The
the for defects,
SufferingGetting
Touching
Never Touchig Being
Being year, following
FailureFailureFailureFailureFailure
work met tools
Select
al, the struck struck Common
cuts,
tap as in
chisel. mallets hot or caught thousands can to to to to to
When
a electrical
operator the store
replace keep use usecauses
file a vise, bytools by lacerations, be
cutting,
falling particles in following accidents extremely tools edged tool a the
to Do using andproper
or moving of or
clean not and misuse. shock right the
soft tools. work drilling, people safely. repair correctly. most
use use a often tools tool.
it, screwdriver face hammer that due parts. amputations,
usechisel, both pieces. associateddangerous a common
normally or are defective sharp.
hammers to causes
improper grinding injured
brush aknife hands for
select the eject these burns, with if hand
or as on for job; orthey tool.
file components.
grounding, power killed tool
screwdriver. the delica during aCcidents: are
card. tip a cla'v electrocution,
tool. that byused accidents:
te tools
of operation. power
Do fits items. equipment
wood, includeimproperly.
not the tool
and
use slot, ball
7
machineMovingtsPa : have poweraround givenPowercabinet. environment. workingbooks, Work Portable
you Tool are equipment Try watches
Eyejackets
and protected
Clothing:
finish use: routed never
been by time Area: Safety:
vork or eaci Tool clothing,
seeing safely.Power to and when
niade, except using Tools
orsweaters
machine. Safety: The
rub jewellery All
peforming loose
or that are chairs, Tools: your Goggles working
and when particular a shop Keep
attempt Do
not all there Only normally eyes removed. clothing
pats Safety
otherwise tools removed,
attempt stools work Be at
to are while any must
one item away sure a
measure tightened stored area operation machine. and
no
check person etc. hands
to it from that
be shop
obstructions, instructed. should must long
in as worn
work touch aprons
securely. all operating specific possible edges power are which
be
Sleeves hair
machines e dirty. when
while any returned as should
Observe of worn
that cabinets. free
cordsendangers
should
motion. it mov tobenches. using
a
ilbefore machine provide of and properly be
ing to
adjustments safety be
tucked
part
the Asunnecessaryextensions any
applying soon the rolled
storage a and
of island at power
any safe eyes. in
8 a as all up, or

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