HSE Risk Assessment for connecting the proposed RM 12 B,900 mm pipe line to existing

Pumping Station PROJECT: Contract: RM 12B

Risk Rating Risk Risk Rating Risk Responsible
Without With
No Hazard Consequence Level Prevention Level Person
Controls Controls
Measures Measures

L S RR L S RR

1 A potential An incident that  Conduct tool box talk Site

source of harm could have Engineer
 Wear PPE.
to a worker resulted in an 1 2 2 LR ,Supervisor ,
injury or illness 1 3 3 LR  Ensure the work Permit from the Foreman
to people, pumping station.
safety
danger to  Ensure the internal work permit Officer
health, and / or for hot works, crane, and electrical
damage to work, issued from the Al Marfaa.
property or the
 To ensure Check list for plant/
environment.
Machineries.
 To ensure first aid / fire
Extinguisher / gas monitor are
available at the work place.
 Ensure work places are barricaded,
proper warning signs are placed in
work place.
 To ensure safe access/egress is
adequate for the task activities.
 Ensure all 3 party certificates are
available for the
plant/machineries./
 competency certificate for the rigger
.
Delivery and Injury to persons  Provide secure stockpile area for
2 unloading of generally 5 4 20 ER pipes and fittings. Site
pipes MR Engineer
 Hand gloves / mask should be worn
move/roll or be 5 1 5 ,Supervisor ,
 Unload and stack pipes strictly in
tampered with Foreman
accordance with the
by others ,Operator
manufacturers’ recommendations
(contact manufacturer for safety
recommendations where Officer
necessary).
 Provide the appropriate fencing
and/or barricades as per site risk
3 Pipes and Lifting injury assessment. Site
fittings Swinging load 5 3 15 MR  Apply appropriate signage and 3 1 3 LR engineer,
pedestrian control. supervisor,
 Devise and implement system for foreman
site inspection and security.
 Ensure security and equipment
suitable to minimize vandalism.
 Correct manual handling
techniques.
 Use mechanical aids where possible.
 Maintain control of loads when
lifting & moving.
 Carry pipes close to ground while
moving providing mechanical aid
is used.
4 Vehicular Vehicular 2 2 4 MR  Exercise caution, 1 2 2 LR site
Access Accident Engineer

DOC.NO.RM12B/MRC/RA/014
  Use flashing lights and dipped ,Supervisor ,
head lights, be aware of Foreman
surroundings. safety
 Adhere to site speed limits. Officer
 Plant will not divert from
identified access routes.
5 Inadequate Slips, trips and 2 2 4 MR Conduct site inspection to ensure 2 1 2 LR site
access/egress falls, abrasions, access/egress is adequate for the Engineer
strains and task activities. ,Supervisor ,
sprains, manual Foreman
handling injuries safety
such as back Officer
damage
6 Existing Unknown, 1 3 3 LR  Exercise caution. Wear PPE, 1 2 2 LR ,
Contamination suspected low  Maintain personal hygiene Supervisor ,
on-Site standards. Foreman
safety
Officer
7 Risk Arising Other site plant 1 3 3 LR  Exercise caution, use vehicles 1 2 2 LR ,
from 3rd movements with flashing lights and dipped head Supervisor ,
Parties lights. Be aware of surroundings Foreman
and other site plant movements. safety
Officer
Hands/ Finger Injury to 1 4 4 MR  Use PPE 1 2 2 LR supervisor,
8 injuries personnel  Should not use substandard foreman
hand tools. safety
 Wear appropriate safety gloves Officer
 Check Authority records for
location of services.
 If in doubt use experience service
locators. site
 Extreme care to be exercised 3 1 3 LR Engineer
9 Gas mains Explosion 5 3 15 ER when working near gas mains. ,Supervisor ,
 No smoking or mobile phone use Foreman
within defined radius. safety
 Gas monitor test should be done. Officer
 Maintain good housekeeping site
(remove debris, trip hazards, site Engineer
tidiness). ,Supervisor ,
Sloping Falling, rolling 3 2 6 MR  Select locations to minimize 3 1 3 LR Foreman
10 ground objects potential for movement. safety
 Stack materials at level below Officer
excavation.
 Appropriate plant chosen for
sloping ground.
 Secure/retain potential
falling/rolling objects.
11  Pipes may  Injury to 4 3 12 HR  Provide secure stockpile area for 3 2 6 MR site
move/roll or persons pipes and fittings. Engineer
be tampered generally  Unload and stack pipes strictly in ,Supervisor ,
with by accordance with the Foreman
others manufacturers’ recommendations safety
(contact manufacturer for Officer
recommendations where
necessary).
 Minimize height of pallets /
stockpile. Secure pipes to prevent
movement irrespective of slope of
surface, secure pipes to prevent
movement e.g. sand bags, star
pickets, and place against fixed
objects which will prevent the
movement of pipes.
 Orientate/select position to
minimize potential for movement.

DOC.NO.RM12B/MRC/RA/014
 PROJECT: Contract: RM 12B
Risk Rating Risk Risk Responsible
No Hazard Consequence Without Level Prevention Risk Rating Leve Person
Controls With Controls l
Measures Measures

L S RR L S RR

12  Misuse of  Fire/Explosio 3 3 9 HR  Care to be taken when refueling 3 1 3 LR site

equipment/fire n machinery with petrol to ensure Engineer
hazards engines aren’t running and there ,Supervisor ,
are no naked flames in the Foreman
vicinity ,Operator
 All personnel working on the site safety
are to be trained in the correct Officer
operation of the tools and
equipment they are using.
 All tools and equipment are to
be serviceable and in safe
condition.
 All electrical tools are to be
fitted with current test tags.
 Fire extinguishers are to be
located on site.
13  Confined space  Eye irritation 3 3 9 HR  Ensure gas monitor test had 2 3 6 MR site
 Chemical / Gas  Sudden done as per method statement Engineer
exposures due to dizziness.  Ensure gas monitor is available ,Supervisor ,
skin contact or  Person at during work. Foreman
ingestion as well Coma.  Only competent person to allow ,Operator
as inhalation of at the confined space. safety
'bad' air.  Close monitoring of the labours. Officer
 Poor air quality  Wear PPE.
 Process-related  Safety belt should be worn.
hazards such as  Ensure Rescue team should be
residual available at the work place.
chemicals/ Gas  Ensure fire Extinguisher is
release of available at site.
contents of  Entry permit for confined space
existing pipe line
14 Pre-inspection / Asphyxiation/ 3 4 12 HR  Valid entry permit 1 3 3 LR site
marking Faint, lack of  Portable gas detector (working Engineer
oxygen, condition, calibrated, competent ,Supervisor ,
overcome user) Foreman
by gas  Buddy system ,Operator
 Dual badge system safety
Pre-inspection before entry by Officer
Supervisor Ensure badges
displayed properly at entrance.

15 While fabrication  Fatal accident 5 3 15 ER  Valid hot work permit 2 3 6 MR site

 Fire explosion. Hand/Finger  Qualified fire watch with Engineer
 Pinch points Injuries working ,Supervisor ,
 Sharp edge  Eye Injury fire extinguisher/hose Foreman
 Flying of objects Sprained or  Valid inspection tag ,Operator
Tripping hazard Bruises.  Maintain communication among safety
co workers Officer
 Long sleeve with leather glove /
Foot protection.
 Housekeeping, passageway
clear
16 Lifting of pipes Hand injury 3 3 9 HR  Wear hand gloves 1 3 3 LR site
using cranes  Secure properly of bundle of pipes Engineer
 Beware of pinch point ,Supervisor ,
 Use proper lifting gears Foreman
 Competent & trained person to do ,Operator
rigging safety

DOC.NO.RM12B/MRC/RA/014
  Check & inspect of belts condition Officer
(keep clear of lifting area
17 Fit and joint Finger 3 2 6 MR  Use the correct tools 1 2 2 LR site
Engineer
Realignment injuries  Use of PPE (safety gloves). ,Supervisor
 Use Standard hand tools. ,Foreman
,Operator
safety Officer

DOC.NO.RM12B/MRC/RA/014