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Abstract: The aim of this study was to present the use of detachable laminated high-yield metal plates for precast concrete column splices.
The structural behavior of precast concrete column connections with detachable high-yield-strength (650-MPa) plates with 1,000-MPa high-
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strength bolts was performed experimentally and numerically. A nonlinear numerical model based on concrete damaged plasticity was de-
veloped to evaluate the structural performance of the novel joint for precast concrete columns with fully restrained and partially restrained
moment connections. The behavior of the proposed joint obtained numerically was in good agreement with the full-scale test data, offering
accurate prediction of stresses and strains for the design of the mechanical column connections. Finally, the real-world behavior including
strain evolution of the mechanical joints was understood by the strains of microscopic level obtained via the proposed numerical model. This
study is expected to contribute to promoting the use of plates with high-yield strength, which possess the merits of bolted column-to-column
splices, to implement mechanical joints in precast concrete assembly similar to how steel frames are assembled. DOI: 10.1061/(ASCE)
ST.1943-541X.0002233. © 2018 American Society of Civil Engineers.
Author keywords: High-strength steel; High-strength bolts; Moment resisting column-column connection; Reinforced concrete precast
frames; Extended end plates; Finite-element analysis; Detachable mechanical column joints; Detachable laminated plates.
The conventional column-to-column connections using grout denoting the moment acting on tensile reinforcing bars.
sleeves were common in traditional construction of precast frames
(Guan et al. 2016). Such traditional connections required concrete
pour forms to cast the concrete at joints, the preparation of which Formulation for Plate Thickness
required significant labor at the construction site. In earlier studies The design equations to determine tensile loads exerted on the
(Hu et al. 2017; Nzabonimpa et al. 2017, 2018; Nzabonimpa and splicing plates shown in Fig. 1 for Specimens C1 and C2 were
Hong 2018), laminated column plates with conventional yield- derived from the strain compatibility. Concrete components with
strength metal were reported to provide moment connections for rebars are spliced by the plates that are interconnected by high-
the column-to-column joint assembly. In the present study, the strength bolts shown in Table 1. The loads exerted on the column
precast-concrete-based mechanical column joints with high- plates were calculated according to the elastoplastic rebars in both
yield-strength metal plates were developed and tested to calibrate compression and tensile zones. In Fig. 2, neutral axis and corre-
numerical parameters. The experimental and numerical studies of sponding force components at the design load limit with profile
precast concrete column connections using metal plates and bolts of of strains and stresses are demonstrated for the calculation of
high-yield strength were also provided. Complex stress-strain the loads applied to column plates.
relationships of mechanical joints with laminated plates were very
difficult to measure via experiments. Extensive numerical and ex- Derivation of the Equations Based on Strain
perimental investigations were undertaken to verify the structural Compatibility
performance of the proposed connection and critical parameters
influencing the stiffness of the joint. A coupling between damage The equilibrium equations are given in Eqs. (3) and (4), in which
and plasticity characterized stiffness degradation, inelastic defor- the neutral axis, c, is calculated
mations, and the failure mechanics of concrete in tension and in
compression. The nonlinear finite-element analysis based on dam-
aged plasticity model for concrete was performed to predict the
structural behavior of the proposed mechanical joints including re-
quired plate thickness having high-yield strength. For the proposed
mechanical column joints, equations for steel frame connections
introduced by AISC (2005) were limited in their use to determine
the thickness of metal plate and number and locations of bearing-
type-based bolts because the composite structural behavior of the
joint with the concrete should be understood. Conventional bolted
beam-to-column and column-to-column connections used in struc-
tural steelworks for transferring internal forces between intercon-
nected components were modified for the precast frames.
Bolts Design
According to the AISC design guidelines, the design equations Fig. 1. Test specimens of RC section with splicing column plates.
were provided to determine the required bolts and their positions
for column plates subjected to axial loads and moments (Hu et al.
2017). In this study, finite-element analysis (FEA) of damaged Table 1. Material properties
concrete plasticity was performed to design test specimens for
Material Property
mechanical joints. The thicknesses of plate with high-yield strength
and appropriate number and locations of bolts based on bearing- Concrete f c0 (compressive strength) = 33 MPa
type connections were determined. The metal plates for the joint Rebar (HD25) f y (yield strength) = 600 MPa
were designed to resist tensile forces calculated from the required Metal plate Fy (yield strength) = 650 MPa
moment demand exerting onto the plates. Shear/bearing forces Bolt (M22-F10T) Fyb (yield strength) = 900 MPa
Stirrup (HD10) f y (yield strength) = 400 MPa
were also explored to ensure that plate elements were not torn
cm = 0.003
γc
Fr1 c
r1 CC
C Neutral axis
T Fr2
D
r2
Fr3
r3
Rebar Concrete
Strain compatibility Internal force contribution
Fig. 2. Neutral axis and corresponding force components at the design load limit with profile of strains and stresses.
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or
c − d1
FRcomp: ¼ Ar1 × Er × εcm × ð5Þ
c
d2 − c
FRtension ¼ Ar2 × Er × εcm × þ Ar3 × f yR ð6Þ
c
Cc ¼ α × c × B × f c0 ð7Þ
Rebar
Headed
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stud
Joint level
Plate Bolt
1158 mm
1500 mm
*C1~C3: Re-bars: HD25
-Yield strength: 600 MPa
(b) (c)
Gauges
(d)
Fig. 4. Tested specimens: (a) description of tested specimens; (b) C1; (c) C2; and (d) C3.
Fig. 5. Cyclic displacement-controlled loading protocol [based on FEMA (2000) loading protocol].
Vertical rebars were anchored by nuts, which were then located in which headed studs were not installed. The maximum flexural
counterbores prepared in the column plates. The flexural strength of resisting capacity of 115.5 kN (−119.4 kN) at a stroke of
the column plates was determined to resist tension exerted by rebars 60 mm (−57.5 mm) measured for Specimen C1 [Fig. 6(a)] was
and contribute to the stability of the column joints. A displacement- similar to the maximum load of 118.2 kN (−120.2 kN) at a stroke
controlled cyclic loading protocol (based on FEMA-SAC loading of 65.4 mm (−60 mm) measured for Specimen C2 [Fig. 7(a)]. This
protocol) was applied to the specimens, as described in Fig. 5. implied that headed studs can be omitted because the rebar in both
The plate joints were validated by breaking three precast test spec- test specimens provides sufficient shear capacity between the two
imens, including a precast conventional monolithic specimen as cold joints. The proposed column joints of Specimens C1 and
shown in Fig. 6. Column plates that were 26 mm thick were installed C2 have transferred tension from the rebar to the column plates
for Specimens C1 and C2, whereas Specimen C3 was a monolithic with no damage to the plates and nuts, as shown in Figs. 6(d)
cast-in-place concrete specimen fabricated without plates. Specimen and 7(c). These figures show no noticeable deformation in either
C1 had headed studs to study the influence of studs on the flexural plate after the test, indicating that the plate stiffness was sufficient
resisting capacity of the cold joints between steel plates and concrete, to transfer moments at joints. In addition, the influence of the stiff-
whereas Specimen C2 did not use headed studs. The behavior of all ness of metal plates installed in Specimens C1 and C2 on the strain-
elements including steel sections, rebars, bolts, nuts, and plates stroke relationship up to the concrete strain of 0.003 was similar, as
(SM490, f y ¼ 325 MPa), was modeled as linear elastic–bilinear shown in Figs. 13(c and d). This indicated that the stresses and rates
plastic elements, whereas high-strength plates (HSA800, fy ¼ of strain increase for the mechanical joints were similar to one
650 MPa) were modeled as linear elastic–multilinear plastic ele- another regardless of inclusion of headed studs.
ments. The von Mises yield surface was used for all of these com-
ponents with kinematic hardening in cyclic behavior. Table 2
Test Results
presents the material properties of specimens, including the yield
strength of column plates, connecting bolts, and rebars. The proper-
ties are presented for experimental and nonlinear numerical Specimen C1
investigations. The onset of tensile cracking occurred at a stroke of 7 mm from the
interface between the upper plate and concrete column in Specimen
C1. The crack width was measured as 0.3–0.4 mm at a stroke of
Experimental Overview
15 mm and a load of 39 kN. The width of tensile cracks increased to
The flexural capacity of Specimen C1 with headed studs, shown in 2 mm at a stroke of 45 mm and a load of 100 kN. A rapid load
Fig. 6(a), was compared with that of Specimen C2 in Fig. 7(a), in reduction accompanied by a loud sound was observed after
(a)
(b) (c)
(d) (e)
Fig. 6. Failure modes for Specimen C1: (a) monotonic load-displacement relationships; full damage and dilation angle of 30°; embedded model;
(b) cyclic load-displacement relationships; full damage and dilation angle of 30° and viscosity of 0.003; (c) premature fracture of concrete below the
metal plate; loud sounds heard at a stroke of 60 mm and a load of 180 kN; (d) final plate deformation; no deformation observed in either plate or nuts;
and (e) final plate deformation; no deformation observed in either plate or nuts.
compression failure of the concrete column below the plates at a shows no deformation in either plate after the test, indicating that
stroke of 60 mm and a load of 108 kN (or at a stroke of the plate stiffness was sufficient to transfer loads at joint. The tested
−60 mm and a load of −116 kN in the other direction), and a con- specimens with mechanical joints were disassembled as shown in
crete strain of 0.00684 was measured, as shown in Fig. 6(c). Fig. 6(d) Fig. 6(d) to examine the plate deformation and bolts damages.
(a)
(b) (c)
Fig. 7. Failure modes for Specimen C2: (a) comparison of experimental and numerical investigations (full damage and dilation angle of 30°);
influence of axial loads; (b) premature fracture of concrete below the metal plate; loud sounds heard at a stroke of 70 mm and a load of
118 kN; and (c) final plate deformation; no deformation observed in either plate or nuts.
Nuts were undamaged, having transferred tension from the rebar to plate, indicating that the plate stiffness was sufficient to transfer
the column plates. Fig. 6(e) shows that the headed studs installed in loads at joint. No noticeable plate deformation was found due to
Specimen C1 were also undamaged, suggesting that headed studs the sufficient plate stiffness in both Specimens C1 and C2. The
that were provided between construction joints were unnecessary. flexural capacity of Specimen C1 with headed studs was compared
The rebar alone provided enough shear resistance at the cold joints with that of Specimen C2, in which headed studs were not installed.
between steel plates and concrete. The flexural resisting capacity was not influenced by headed studs
because the rebar in both test specimens provided sufficient shear
Specimen C2 capacity between the two cold joints.
Initial cracks that were 0.3–0.4 mm wide occurred between the
upper plate and concrete at a stroke of 15 mm and a load of Specimen C3
44 kN, which then increased to 0.6 mm at a stroke of 30 mm Specimen C3 was a monolithic cast-in-place column fabricated
and a load of 70 kN. These cracks propagated to 0.8 mm at a stroke without column plates. A maximum load capacity of 120.1 kN
of 45 mm and a load of 97 kN. The crack width further opened to at a stroke of 38.8 mm was demonstrated, as depicted in
1.2 mm at a stroke of 60 mm and a load of 115 kN, followed by a Fig. 8(a). The test was terminated with compressive failure modes
rapid load reduction accompanied by a loud sound at a stroke of observed at a stroke of 60 mm. In Fig. 8(a), numerical load-
70 mm and a load of 118 kN, as illustrated in Fig. 7(b). Crack displacement relationships, plotted up to a stroke of 60 mm corre-
widths of 8 mm were observed at the end of the test. Fig. 7(c) shows sponding to a concrete strain of 0.01 without considering a damage
that the nuts were undamaged, enabling tension to be transmitted to variable, matched well with the test data. The failure mode and
the column plates. Fig. 7(c) also shows no deformation in either strain data observed in experiments suggested the use of damaged
75
Load (kN)
Full damage)
0
-70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 3. FEA model-Cyclic-Cohesive -
-25
No damage
-50
-75
4. FEA model-Cyclic -Slip
-100 (Elastic slip: 0.1 mm, friction
coefficient= 0.45, bond stress=
-125 20 MPa), No damage
-150
(a) (b)
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Displacement (mm)
Fig. 8. Experimental and numerical investigations under monotonic and cyclic loads; monolithic column (C3): (a) comparison of experimental and
numerical investigations for monotonic loads (dilation angle of 30°); and (b) comparison of experimental and numerical investigations; cyclic with
kinematic hardening.
plasticity model with confined stress-strain relationship in the and pinching effects were not well treated in the numerical analysis
region where concrete degradation was expected. with the ABAQUS element C3D8R (Dassault Systèmes Simulia
2014). Wan et al. (2001) presented a similar conclusion. They
stated that it was quite difficult to model the pinching effect of con-
Nonlinear Finite-Element Modeling Techniques crete during cyclic loading using ABAQUS in the region with large
deflections. Similar findings were also shown by Ali et al. (2013),
Finite-Element Modeling Description and Calibration of indicating that hysteresis loops obtained in their investigations by
the Nonlinear Numerical Parameters FEA (ABAQUS) did not present pinching effects. However, flexu-
ral strengths were similar to those calculated monotonically. The
Specimens C1 and C2 were a precast column with a mechanical finite-element analysis provided monotonic load-displacement re-
joint, and Specimen C3 was a cast-in-place column constructed lationships representing an envelope of hysteretic response similar
as a monolithic specimen. The column, foundation, rebars, and stir- to those of the experimental investigation for entire deflections
rups of Specimens C1 and C2 were modeled similarly to those of shown in Figs. 6(a), 7(a), and 8(a). It is recommended to use a cus-
Specimen C3. Figs. 9(a–c) show finite-element meshes with tomized hysteresis model or a user-defined stress-strain relation-
element types for the Specimens C1, C2, and C3. The details of
ship for cyclic behavior when the pinching effect of concrete in
contact elements are described in Figs. 9(d and e), illustrating
cyclic loading is to be explored in ABAQUS.
the selected surface-to-surface details and indicating contacts that
were established by master and slave surfaces. The numbers of el-
ements used in Specimens C1 and C2 were 47,975 and 46,815, Columns with Mechanical Joints: Specimens
respectively. Boundary conditions were specified for the symmetry C1 and C2
plane by restraining the displacement degree of freedom (DOF) in
the normal direction (U2) of the plane. All of the displacement de- Specimen C1 was designed with joint plates and headed studs to
grees of freedom were restrained at the sides and bottom of the form a fully or partially restrained moment connection. Nominal
foundation to simulate fixed support. moment capacity was estimated when average compressive strains
of concrete meshes reached 0.003. Dilation angles similar to those
used for Specimen C3 were suggested to represent the behavior of
Monolithic Column: Specimen C3 Specimen C1. Numerical load-displacement relationships plotted
In Fig. 8(a), the load-displacement relationships obtained by up to a stroke of 60 mm, corresponding to a concrete strain of
numerical models with embedded, tie, cohesive, and slip effects 0.021 with full damage, matched well with the experimental test
are compared for a dilation angle of 30°. The nonlinear models, data, as shown in Fig. 6(a), based on an embedded model. The best
except for the one with slip effects, provided load-displacement re- fit was found with a dilation angle of 30° with a full damage var-
lationships similar to those of the test data when damage variables iable (damage factor of 0.8), as presented in the load-deflection
were not considered, as shown in the monolithic runs designated by relationships of Legends 1 and 2 for a specimen with a high-
Legends 2, 3, and 4 in Fig. 8(a). In Fig. 8(b), the flexural capacity yield-strength plate (HSA 800, 650 MPa), as shown in Fig. 6(a).
provided by the cyclic kinematic model with the slip effect of the Flexural capacity with plates having a yield strength of 325 MPa
rebars yielded a load-displacement relationship that is smaller than (SM490) and 100% damage was shown with load-deflection rela-
that of the test data based on the cohesive and embedded models. tionships of Legend 3, demonstrating a flexural capacity similar to
For the Specimen C3, cyclic behaviors implementing kinematic that of a high-yield-strength plate (HSA 800, 650 MPa). In Fig. 6(b),
hardening behavior were predicted well up to the 30 mm corre- the hysteresis cycles of Specimen C1 numerically obtained are com-
sponding to the concrete strain of 0.0095, as shown in Fig. 8(b). pared with the test data with full damage and dilation angle of 30°.
The hysteretic evaluation of the precast column with the mechani- The maximum numerical forces in each cycle agreed well with their
cal joints was accurate for the design defined at a concrete strain of corresponding experimental load up to the cycles with a stroke of
up to 0.0095. However, beyond a stroke of 30 mm, the area under 60 mm at which sudden concrete fracture occurred with a loud noise,
the hysteretic loop did not match the test data because the softening as shown in Fig. 6(c). The numerical instability initiated due to the
(d)
(e)
Fig. 9. Element description for numerical analysis: (a) C1; (b) C2; (c) C3; (d) location of contact elements for C1; and (e) surface-to-surface
contact details.
nominal axial strength of the columns was larger than that of the
strains and von Mises stresses of laminated plates with 650- and
column without axial loads (Legend 2). The flexural capacity in-
325-MPa yield strengths for Specimens C1 and C1-1 at concrete
creased when the column was under compression with axial loads,
strains of 0.003 and 0.008, indicating that larger plastic strains
indicating that the column plates transferred axial loads and mo-
(0.0034 and 0.0064, respectively) were observed for the plates with
ments. However, greater ductility was demonstrated with less axial
325-MPa yield strength. Plates with 325 MPa yield strength were in
loads. At the compressive strain of 0.008, flexural moment strengths
a plastic region at strains of 0.003 and 0.008, whereas those with
of 196, 126, and 91.1 kN·m were observed by columns with 60%,
650 MPa were elastic. The numerical data were calibrated to the
30%, and 0% axial loads, as shown by Legends 4, 3, and 2, respec-
test data at the microscopic level to attain the real-world behavior
tively. In addition, columns spliced by plates exhibited stable perfor- of the proposed column joints (Table 3). The influence of the metal
mance up to deformations of 20, 23.3, and 26.4 mm for 60%, 30%, plates with high-yield strength (650 MPa) on the flexural capacity
and 0% axial loads, respectively. of the proposed connection [Fig. 12(a)] was compared with that
of the metal plates with a yield strength of 325 MPa [Fig. 12(b)]
Parameters Defined for the Proposed Mechanical Joint when the strains of the columns reached 0.003. For the plates with a
(Specimens C1, C2, and C3) 650-MPa yield strength, the flexural capacity (63.3 kN, moment of
76.0 kN·m) increased by 1.8% relative to the metal plate with a
In the present work, the finite-element (FE) parameters were de- 325-MPa yield strength, which can resist a lateral load of
fined on the basis of concrete-damaged plasticity model to study 62.2 kN and a moment of 74.6 kN·m. The differences of stress-
the structural behavior of the mechanical connections splicing pre- strain relationships between Specimens C1 (yield strength of
cast concrete columns. The results obtained from the calibrated FE 650 MPa) and C1-1 (yield strength of 325 MPa) were not notice-
models under monotonic loads matched well with the test data able, as indicated by the curves represented by Legends 2 and 3 in
when a dilation angle of 30° was used [Figs. 6(a), 7(a), and 8(a)]. Fig. 6(a). This implied that the influence of the yield-strength of the
The FE models experienced converging difficulties due to the for- column plates on the strains of concrete, rebars, headed studs, and
mation of concrete cracks, leading to premature termination of the bolts connecting column plates was insignificant at the concrete
analyses. This problem can be overcome by increasing viscosity strain of 0.003, as shown in Fig. 12 and Table 3, in which numerical
parameters (from 0.004 to 0.005 in this study) to improve the rate results of Specimen C1-1 are presented. The selection of yield
of convergence during the cyclic analysis, not compromising the strength did not affect the flexural strength of the column with
Fig. 10. Influence of the location of column plate on the flexural capacity of the specimens with dilation angle of 30°.
Table 3. Strains and stresses of the mechanical joints for the yield strength of metal plates with 650 and 325 MPa at the concrete strains of 0.003
[Figs. 6(a) and 7(a)]
Numerical values
Specimen Material Strain Stress Test data strain
C1 (with studs, HSA800 plate) (Fy ¼ 650 MPa) Concrete (allowable design strain, εc ¼ 0.003) 0.00302 (εc ) 30.6 0.00297 (εc )
Rebar (εy ¼ 0.003) 0.00233 (0.78εy ) 498.2 0.00269 (0.9εy )
Upper plate (εy ¼ 0.00325) 0.00172 (0.53εy ) 349.6 0.00162 (0.5εy )
Lower plate (εy ¼ 0.00325) 0.00133 (0.41εy ) 279.1 0.00121 (0.4εy )
Bolt (εy ¼ 0.0045) 0.00301 (0.67εy ) 618.0 N/A
Headed studs (εy ¼ 0.002) 0.000749 (0.37εy ) 167.1 0.000630 (0.3εy )
C1-1 (with studs, SM490 plate) (Fy ¼ 325 MPa) Concrete (allowable design strain, εc ¼ 0.003) 0.00299 (εc ) 30.4 N/A
Rebar (εy ¼ 0.003) 0.00219 (0.73εy ) 465.6 N/A
Upper plate (εy ¼ 0.00159) 0.00196 (1.236εy ) 237.9 N/A
Lower plate (εy ¼ 0.00159) 0.00147 (0.92εy ) 244.2 N/A
Bolt (εy ¼ 0.0045) 0.00299 (0.66εy ) 614.4 N/A
Headed studs (εy ¼ 0.002) 0.000755 (0.38εy ) 167.5 N/A
C2 (without studs, HSA800 plate) (Fy ¼ 650 MPa) Concrete (allowable design strain, εc ¼ 0.003) 0.00301 (εc ) 30.4 0.00300 (εc )
Rebar (εy ¼ 0.003) 0.00256 (0.85εy ) 30.7 0.00259 (0.9εy )
Upper plate (εy ¼ 0.00325) 0.00178 (0.55εy ) 358.5 —
Lower plate (εy ¼ 0.00325) 0.00138 (0.43εy ) 286.5 0.00132 (0.41εy )
Bolt (εy ¼ 0.0045) 0.00289 (0.64εy ) 593.9 N/A
mechanical plate joints at a concrete strain of around 0.003; in this stiffness were more activated, as shown in Table 3. The differences
case, the contribution of the column plates was more controlled by of rates of strain increase between Specimens C1 and C1-1 were not
their thickness. In Figs. 13(c and d), the concrete strain of 0.003 is noticeable at connecting bolts and headed studs [Figs. 13(e and f)].
marked and rates of strain increase are exhibited with respect to the At a concrete strain of 0.003, the strains of the bolts connecting
yield strength of the metal plates. Figs. 13(c and d) show that the column plates of yield strengths of 650 MPa for Specimen C1
rates of strain increase relative to stroke of specimens having plates and 325 MPa for Specimen C1-1 were 0.00301 and 0.00299, respec-
with 650-MPa yield strength were similar to those having plates tively. This showed that the total tension forces required to place the
with a yield strength of 325 MPa at a stroke of 20 mm. However, columns both above and below in positions were similar regardless
the strain of plates with a yield strength of 325 MPa increased rap- of the yield strength of the column plates. Microscopic strains in the
idly from a stroke of 20 mm while the plates with high-yield structural elements of the mechanical joints were evaluated, as they
strength prevented the rate of strain increase from rising, thereby were verified by the experimental investigation for both Specimens
allowing the activation of structural elements attached to plates as C1 and C2 (Table 3). The strains and stresses of the structural ele-
exhibited in Figs. 13(a and b) at large strokes. The stress activation of ments including concrete, rebar, column plates, and connecting bolts
structural elements attached to the column plates [Figs. 13(a and b)] at a concrete strain of 0.003 were compared with results of the
became retarded with limited flexural strength when the deflections numerical investigation and showed a good match at the locations
of the specimens reached 20 mm. Laminated metal plates with of gauges and corresponding meshes selected for the comparison
high-yield strength can provide stiffness and strength sufficient (Fig. 14). The locations of gauges are indicated in Fig. 14, as well
to exhibit stable structural behavior similar to those of monolithic as the comparison of the test data and FEA results.
concrete columns at the ultimate load limit state with large defor-
mation. The strains of the metal plates in Specimen C1 with high-
yield-strength (650 MPa) plates were found to be lower than those Adjustment of the Height of the Column Plates to
of Specimen C1-1 with a yield strength of 325 MPa, as shown in Avoid Concrete Degradation
Table 3 and Figs. 13(c and d). These results indicate that a larger The monolithic column provided nearly 1.5 times larger stiffness
deformation could be induced at the plates with less stiffness, and 1.2 times larger strength of the Specimens C1 and C2 with
whereas rebars and concrete attached to the plates with larger column plates. The underestimation of stiffness and strength was
Fig. 12. Influence of the yield strength of metal plates on the flexural capacity: (a) at lateral loads of 63.3 kN corresponding to concrete strain of
0.003; Specimen C1 with high-yield strength (650 MPa); and (b) at lateral loads of 62.2 kN corresponding to concrete strain of 0.003; Specimen C1-1
with yield strength of 325 MPa.
(a) (b)
(c) (d)
(e) (f)
Fig. 13. Numerical strain–stroke relationship of C1, C2, and C3 (dilation angle of 30° and full damage): (a) concrete; (b) rebar; (c) upper plate;
(d) lower plate; (e) bolt; and (f) headed studs.
caused by the premature concrete damage due to the substantial monolithic specimen represented by Legends 3 (cohesive) and 4
compression forces exerted by metal plates on the concrete below (tie) in Fig. 10 than by Legends 1 and 2 (embedded model with
the metal plates during overturning. A short length of precast con- damage variable) for Specimens C1 and C2. The strength degrada-
crete was sandwiched between the basement and the steel connec- tion due to concrete bearing crushes observed in Specimens C1 and
tion plate, resulting in the plates that compressed the sandwiched C2 could have been prevented if the plates had been located higher
concrete section and the concrete that failed under compression. A than the test specimens. It is recommended that the column plates
loud sound was heard at the stroke of 60 mm between the metal be laminated not too close to the column base to avoid premature
plates and the foundation [Fig. 6(c)]. However, the stress and rate of concrete damage. In the design phase, the location of mechanical
strain increase found from the rebar of Specimens C1 and C2 with plates should be determined with care so as not to cause premature
mechanical joints were similar to those observed for the monolithic concrete degradation. Compressive stress in the concrete below the
specimen. The rebars of Specimens C1 and C2 underwent strains at column plates should be calculated, so that strength and stiffness of
the microscopic level similar to those of Specimen C3. This con- concrete under different load combinations are ensured sufficient.
sideration indicated that the strength reduction found in the speci- The location of the precast concrete column connection can be de-
men with mechanical joints was not caused by the structural termined as follows. The compressive stress exerting on the column
degradation of the mechanical joints including rebars attached to between plates and base is calculated by using Eqs. (14) and (15)
plates, as can be seen in Figs. 6(d and e) for Specimen C1 and based on overturning moment acting at the plate level as shown in
in Fig. 7(c) for Specimen C2. In Specimen C2-2 (Legend 5) shown Fig. 15, when the plates were located at h=2 of column height
in Figs. 10 and 15, the location of column plates was adjusted to
M 1 ¼ 122 kN × 0.75 m ¼ 92 kN · m ð14Þ
improve the design by avoiding concrete degradation. Numerical
analysis was performed for Specimen C2-2 with the same con-
nection type but at a higher location than near column bottom, MðkdÞ
σ¼ ¼ 31 MPa ð15Þ
particularly on the column midlength. Concrete damage was not I cr
implemented in the numerical model of Specimen C2-2 because
no crushing damage with concrete degradation was expected to oc- The compressive stress that occurred in the column was less
cur between the relocated plates and the foundation. The analysis than the compressive strength of concrete (33.1 MPa), inducing
results indicated that lower field compression stress was exerted on no concrete failure under compression. The column with the
the sandwiched concrete since the length of the precast concrete mechanical joint at h=2 demonstrated similar capacity to that of
column was longer now. The numerical load-displacement relation- monolithic columns as also verified by load-displacement relation-
ship indicated by Legend 5 in Fig. 10 was closer to that of the ship shown by Legends 3 and 4 in Fig. 10.
Fig. 16. Numerical deformation-stroke relationship for the plates of C1 and C2 (dilation angle of 30° and full damage): (a) upper plate; and (b) lower plate.
Influence of the Headed Studs on the Flexural Capacity plates with high-yield strength can be used to ensure no yielding or
of the Connection lower damage in the plate. A thicker conventional steel plate comes
with considerable drawbacks in cost and handling and is thus not
Strains in headed studs were slightly larger at C1-1 with metal
plates with a 325-MPa yield strength than at C1 with a 650-MPa recommended. For splicing columns, the damage level can be con-
yield strength because headed studs were more engaged to provide trolled by tracing strains of column plates and their influence on the
additional stiffness for the joints of plates with lower yield strength. activation level of the rebars attached to the column plates.
Table 3 also compares strains and stresses of the mechanical joints
for Specimen C1 with headed studs with those for Specimen C2
without headed studs at a concrete strain of 0.003 when considering Conclusion
concrete damaged plasticity. The strains of the metal plates with
650-MPa yield strength were slightly larger for Specimen C2 (with- To splice precast concrete component by implementing mechanical
out headed studs) than Specimen C1 (with headed studs). This re- joints with high-yield strength, structural behavior of the hybrid
sult indicated that larger deformation of the plates having lower mechanical joint with concrete must be understood. The structural
flexural capacity without headed studs resulted in less activation behavior of the hybrid joints was predicted in both nonlinear and
of rebars and concrete attached to the plates. However, the influ- plastic regions. The finite-element parameters, including calibrated
ence of the stiffness of metal plates installed in Specimens C1 and dilation angles and viscosity regulation, were validated by the strain
C2 on the strain-stroke relationship up to the concrete strain of data retrieved from the experimental investigations of the speci-
0.003 was similar, as shown in Fig. 13. This indicated that the mens subjected to cyclic loadings. This study compared strains cal-
stresses and rates of strain increase for the mechanical joints were culated numerically and those retrieved from the test data and
similar to one another regardless of the inclusion of headed studs. yielded acceptably reliable accurate results representing real-world
behavior at the microscopic level. The structural performance of the
mechanical joints for the precast concrete columns proposed in the
Activation of Strains of Structural Components present study was demonstrated by the experiment, which sub-
Figs. 13(c and d) show the rate strain of increase relative to the sequently verified the numerical analysis that included considera-
stroke for the upper and lower column plates, respectively. The tion of damaged concrete plasticity. Strain evolution of the column
metal plates did not yield for both Specimens C1 and C2 when joints was presented with the failure modes, deformation of the
concrete strain reached 0.003, whereas the upper plate with C1-1 metal plates, and the predictions of both strains/stresses and flexu-
of SM490 plate yielded. The stiffness of the plates of Specimens C1 ral capacity of the bolted column-to-column joint with high-yield
and C2 shown in Figs. 13(c and d) were sufficient to activate the strength. The numerical evaluation of the load-displacement rela-
rebars and concrete, similar to those of monolithic concrete col- tionship, the flexural load capacity, and strains in the structural
umn, as shown in Figs. 13(a and b). Small strains and low rates components comprising the mechanical joint subjected to mono-
of strain increase were observed for both of the column plates tonic loads matched the test data well at the microscopic level.
of C1 and C2, as shown in Figs. 13(c and d), respectively. The duc- The design of the proposed connections was performed with an
tility and plastic strain rate obtained from Specimens C1 and C3 understanding of structural performances based on concrete plas-
were also similar. The strain rates were higher in conventional steel ticity, along with damage characteristics of concrete, finding the
plates with a yield strength of 325 MPa (Specimen C1-1 with appropriate plate thickness, size of bolt, and their positioning. This
SM490) than in plates with a high-yield strength of 650 MPa study paid careful attention to these elements, which were interact-
(Specimen C1 with HSA 800). This indicated that column plates ing with the concrete section. This study also elucidated how metal
with high-yield strength deformed less, activating rebars attached to plates could be integrated with concrete sections to offer resistance
the column plates more effectively up to a concrete strain of to the cyclic loads relative to the varied yield strengths of metal
0.008, as shown in Fig. 13(b). Plate deformations are shown in plates. Although bolted column plates were primarily designed to
Figs. 16(a and b). At the concrete strain of 0.003, the deformations act as rigid connections, these connections may fall into the semi-
of 0.666 and 0.686 mm for upper plates and 0.759 and 0.771 mm rigid category when the stiffness of the mechanical joint is not suf-
for lower plates were found for C1 and C2, respectively. No notice- ficient to activate the structural element attached to the joint plates.
able deformation was observed at the termination of both test The premature failure of concrete was exhibited when the column
specimens. These strains and deformations were small enough plates were laminated too low and too close to the column base,
to activate the concrete and rebars installed on the plates. The thin failing to prevent premature concrete degradation. In the design