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Implementing Chemical Precipit
Implementing Chemical Precipit
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Abstract
Chemical pretreatment prior to biological treatment is required for achieving wastewater reuse economically by a Membrane
Bioreactor (MBR) and has significant potential in establishing a compact primary settling tank and a secondary biological treatment
system. The purpose of this study was to investigate the factors that affect chemical phosphorus removal as a pretreatment for MBR-
based municipal wastewater. Total Phosphorus (TP) removal from raw wastewater by ferric chloride was more effective compared
with Polyaluminum Chloride (PAC), but PAC was superior to ferric chloride for filtered wastewater. TP removal and Suspended
Solids (SS) removal correlated significantly, unlike TP removal and Total Nitrogen (TN) removal. The optimal pH values for TP
removal was 6.5 and the overall removal efficiencies of TOC and TP were slightly lower compared with turbidity and color removal.
Mixing had little effect on the removal of SS, TOC, turbidity, and color. Conclusively, the chemical coagulation/precipitation as a
pretreatment can remove phosphorus effectively and can apply MBR-based municipal wastewater treatment.
Keywords: coagulants, correlation, phosphorus removal, pretreatment, zeta potential
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1. Introduction are calcium, aluminum, and iron (US EPA, 1976; Sawyer et al.,
1994; Morse et al., 1998; Jiang and Graham, 1998; Spivakov et
Phosphorus in wastewater is an important environmental pollutant al., 1999). In biological phosphorus removal, an anaerobic tank
with regard to eutrophication (Cooper and Good, 2003; Kiely, (in which nitrate and oxygen are absent) is placed upstream of
1997), which can in turn disturb the balance of organisms in the aeration tank. Under these conditions, a group of heterotrophic
water and affect water quality, primarily by depleting the oxygen bacteria, called Polyphosphate-Accumulating Organisms (PAOs),
supply as algae decay. Reduced oxygen levels have harmful selectively enrich in the bacterial community of the activated sludge.
effects on fish and other aquatic life, causing reductions in These bacteria accumulate large quantities of polyphosphate, and
biodiversity. As a consequence, phosphorus removal and recovery this biomass is separated from the treated water at the end of the
from wastewater are considered important goals of environmental process-phosphorus is thus removed (Thomas et al., 1996; Clark
sustainability (Morse et al., 1998). The Total Phosphorus (TP) in et al., 1997; de Hass et al., 2000; Henze et al., 2002; Ebeling et
water routinely is differentiated into three fractions based on al., 2004; Tykesson et al., 2005).
common analytical measurements: 1) soluble reactive phosphate, Since the biological phosphorus removal has shown a relatively
2) soluble organic phosphorus and particulate phosphorus. The high level of instability due to the competition between PAOs
Soluble and particulate phosphorus are differentiated by whether and Glycogen Accumulating Organisms (GAOs), the sequential
or not they pass through a 0.45 µm-pore glass fiber (Spivakov et chemical treatment after biological treatment is required to
al., 1999). satisfy strict water quality requirements (0.5 mg/L as P) (Johnson
The removal of phosphorous from wastewater involves the et al., 2006; Willson and McGettigan, 2007; US EPA, 2009).
incorporation of phosphate into Total Suspended Solids (TSS) Chemical pretreatment prior to biological treatment is not a
and the subsequent removal of these solids. Phosphorous can be routine process but can improve the removal efficiencies of
incorporated into biological solids (e.g., microorganisms) or suspended organics and TP over conventional primary settling
chemical precipitates. Chemical phosphorus removal entails the (Gujer and Boller, 1978). An advantage of chemical coagulation
removal of inorganic phosphate forms through the addition of a as a pretreatment is that it potentiates the development of a
coagulant and the mixing of wastewater and coagulant. The compact primary settling tank and secondary biological treatment
multivalent metal ions that are most commonly used as coagulants system because coagulants improve settleability by enhancing
*Member, Professor, Dept. of Civil and Environmental Engineering, Hanyang University, Seoul 133-791, Korea (E-mail: jk120@hanayng.ac.kr)
**Member, Principal Researcher, R&D Center, Samsung Engineering Co. Ltd., Suwon 443-823, Korea (Corresponding Author, E-mail: jin-wook.chung@
samsung.com)
− 956 −
Implementing Chemical Phosphorus Removal as Pretreatment
flocculation and remove inhibitory compounds, such as pesticides Table 1. Experimental Conditions of GT Value
and heavy metals (Levine et al., 1985; Reynolds and Richards, Rapid mixing Mixing Slow mixing Mixing
GT
2000; Saeparastzadeh et al., 2007). Also, in Membrane Bioreactor Run No. (G value : time (G value : time
values
1/sec) (min) 1/sec) (min)
(MBR), fouling precursors, such as Suspended Solids (SS) and
1 92.2 1.5 15.2 5 12,780
colloidal particles in raw wastewater, coagulate and flocculate
2 92.2 2 15.2 7 17,340
due to the addition of chemicals, thereby decreasing the occurrence 3 92.2 3 15.2 10 25,560
of fouling (Bacchin et al., 1995; Harmant and Aimar, 1996; 4 169.6 3 42.8 10 56,400
1998; Kim et al., 2011). 5 169.6 6 42.8 20 112,800
Chemical coagulation is the most important step in removing Others: 5 min settling and then 100 (mL) sampling from the water sur-
colloidal particles and turbidity from wastewater, causing face for analysis.
contaminants, ranging from 0.1 µm to 10 µm, to aggregate
(Bacchin et al., 1995); yet, easily biodegradable organic compounds,
as well as colloidal particles and phosphorus, are removed in this PAC (30.5% w/ v) and ferric chloride (60% w/w) as coagulants
step undesirably. This phenomenon results in the excessive were purchased from Chemland Co. (USA) and Spectrum
addition of coagulants and expensive operation costs. In general, Laboratory Products Inc. (USA), respectively. The coagulation
several factors affect chemical phosphorus removal: 1) the test was conducted using 2 feed types-unfiltered wastewater and
composition of phosphorus species in raw wastewater; 2) the wastewater that was filtered through a 0.45 µm-pore glass fiber
molar ratio of metal to influent phosphorus concentration (Al to filter to verify the characteristics of coagulation depending on the
P or Fe to P); 3) the choice and dose of coagulants; 4) the composition of TP.
location and number of feed points; 5) the pH; and 6) the mixing In determining the effect of pH on coagulation, the pH was
(dispersion) conditions (Ahn and Park, 2008; Bliss et al., 1994; adjusted to the desired level (ranged from 4 to 9) with 0.2 N HCl
de Haas et al., 2001; Ahmed et al., 2005; Caravelli et al., 2010; or 0.2 N NaOH. Ferric chloride as coagulant and raw wastewater
Zhang et al., 2010). collected from plant K was used. All other experimental
The objectives of this study were to investigate the factors that condition was same as the previous coagulation experiment. To
affect chemical phosphorus removal as a pretreatment for test the mixing effect, GT values depending on mixing velocity
municipal wastewater. We examined various doses of 2 coagulants and time were varied from 12,780 to 112,800. The detail
(PAC and ferric chloride), pH, and mixing conditions for 5 types experimental conditions for mixing are described in Table 1. In
of municipal wastewater. The relationship between TP removal this experiment, both coagulants and raw wastewater obtained
and SS, Total Organic Carbon (TOC), Total Nitrogen (TN), from plant R were used. Finally, to evaluate the zeta potentials as
turbidity, and color removal was determined. We investigated an indicator of coagulation, raw wastewater and filtered
coagulation efficiencies depending on the presence of particulate wastewater obtained from plant R were added different dose of
phosphorus using raw wastewater and filtered wastewater. Finally, coagulants. The mixing velocity and time were same as the
we evaluated whether chemical coagulation/sedimentation can be previous coagulation experiment.
applied as a pretreatment and determined the optimal design and
operational factors for its use for municipal wastewater. 2.2 Analysis
The following items were measured in our water quality
2. Materials and Methods analysis of the samples: alkalinity, pH, SS, TOC, TN, TP, zeta
potential, turbidity, color, and metal ions. Alkalinity was determined
2.1 Experimental Setup and Conditions as Ca(OH)2 by titration with hydrochloric acid in aqueous
Raw municipal wastewater was obtained from 5 municipal solution. TOC was analyzed with a TOC analyzer (TOC-5000,
wastewater treatment plants in Kyoto, Japan. All wastewater, Shimadzu, Japan). Zeta potential was measured on a zeta
used as experimental feed in this study, was taken before a potential analyzer (ZEECOM, MICRO TECH Co., LTD). Turbidity
primary clarifier. and color were measured with a turbidity/color meter (TC-301,
In order to investigate the effect of selection and dose of CKC Co., LTD). Metal ion concentrations were analyzed by
coagulants, coagulation experiments were performed at room inductively coupled plasma-atomic emission spectrometry (ICP-
temperature in a 6-paddle stirrer apparatus (Miyamoto Co., AES) (ICPS 4960, Shimadzu, Japan). Particle size distribution
LTD.) in 2-L jars using the following conditions: mixing at 100 analysis was also done using laser diffraction spectroscopy
rpm for 2 min, addition of coagulant, mixing at 100 rpm for 5 (Beckman Coulter LS230).
min (rapid mixing) and at 30 rpm for 10 min (slow mixing), The remaining analyses for pH, SS, TN, and TP were conducted
settling for 30 min, and decantation. The reaction mixture was using standard methods (APHA et al., 1998). All experiments
stirred at room temperature and pH in wastewater was and measurements were performed in duplicate, and the results
unadjusted. The velocity gradient (G) was set to 92.2 (1/sec) for of the water quality analysis were expressed as the mean value of
the rapid mixing and shifted to 15.2 (1/sec) for the slow mixing. 2 identical samples.
Table 2. Water Qualities of Municipal Wastewater at Five Municipal Wastewater Treatment Plants
Item Alkalinity TOC T-P T-N Zeta-potential Turbidity Color
SS (mg/L) (mg/L) (mg/L) (mV) (NTU) (mg/L)
pH (mg/L as
(mg/L)
Plant CaCO3) W/O filt. Filt W/O filt. Filt. W/O filt. Filt. W/O filt. Filt. W/O filt. Filt. W/O filt. Filt.
K 6.91 110 120 64 44 4.3 2.5 47 37 - - 50.2 17 168.8 82.3
T 6.54 104 98 68 32 7.3 3.1 27 21 - - 38.1 0.8 163.3 90.9
F 6.51 92.3 113 71 37 6.4 2.7 31 25 - - 51.7 2.7 358.0 134
I 6.49 94.1 103 53 26 5.5 2.5 29 23 - - 38.1 0.2 165.3 91.0
R 6.80 146 123 83 32 8.1 4.7 34 19 -22.3 -25.4 58.5 8.9 395.2 106
Item Al Fe Cr Cu Ni Cd Zn Pb Mn K Mg Ca
Plant (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) (mg/L)
K 0.9(0.2) 0.6(0.2) 0(0) 0(0) 0.1(0) 0(0) 0.1(0.1) 0(0) 0.1(0) 5.5(5.1) 6.8(5.9) 24.8(22.6)
T 1.0(0.3) 0.7(0.3) 0(0) 0(0) 0.1(0) 0(0) 0.1(0.1) 0(0) 0.1(0.1) 4.2(3.1) 5.5(3.9) 12.1(9.6)
F 1.3(0.5) 1.4(0.7) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0.1(0.1) 1.1(0.9) 2.2(2.0) 05.2(4.2)
I 0.9(0.3) 0.8(0.3) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0.1(0) 0.6(0.4) 3.7(2.8) 07.1(5.3)
R 0.4(0.1) 1.5(0.5) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 1.5(1.1) 8.8(7.9) 16.4(15.2)
*The value in parentheses means the concentration of municipal wastewater after filtration.
Fig. 2. Correlation between TP Removal and Other Water Quality Fig. 4. Particle Size Distribution for Raw Wastewater and Chemically
Parameters Treated Water
Fig. 3. Required Coagulant Doses for 90% TP Removal (unit: mg/L): (a) Raw Wastewater, (b) Filtered Wastewater
removal efficiencies can be attributed to the size distribution of The highest TP removal efficiency was observed at pH 6.5
particles in wastewater, whereby PAC is effective when most of and a ferric chloride dose of 12 mg-Fe/L (molar ratio of Fe to
the particles in wastewater are below 1 µm, whereas ferric P was 5.7). As the pH fell below the neutral range (6.0-7.0),
chloride might predominate when the particles are over 1 µm TP removal efficiencies decreased dramatically. Theoretically,
(Fig. 4). ferric chloride decreased effluent phosphorus concentrations
The hydrophobic:hydrophilic material ratio in municipal to 0.01 mg/L between pH 6.6 and 7.2 (WEF and ASCE,
wastewater also might have influenced these results. Nevertheless, 1998).
selecting the optimal coagulant for a treatment facility depends The optimal pH range in this study was slightly narrower than
on many other factors in addition to those that we have previous results. Smith et al. (2007) reported that the highest
discussed. phosphorus removal efficiency occurred between pH 5.5 and
7.0. Because PAC and ferric chloride are acidic and, therefore,
3.4 Effect of pH on TP, TOC, Turbidity and Color Removal capable of lowering pH, adjustments to the pH might be needed
pH regulates coagulation, and the efficiency of coagulation of to achieve high removal efficiencies when the alkalinity is
settled tannery wastewater depends on the control of pH and the insufficient to buffer the wastewater adequately.
coagulant dose (Song et al., 2004). Therefore, we measured the The optimal pH range will be site-dependent, due to other
effects of pH on TOC, turbidity, color, and TP removal between chemical reactions that occur in the wastewater. Also, to remove
pH 4.0-9.0 (Fig. 5). phosphorus completely, the exact coagulant dose with regard to
The optimal pH for TOC removal was approximately 6.0, and pH must be estimated, which can be difficult (Johnson and
the overall removal efficiencies were slightly lower than those Amirtharajah, 1983; US EPA, 2008).
for turbidity, color, and TP removal. Turbidity and color removal
rates at pH 6.5 were approximately 94% and 86%, respectively, 3.5 Effect of Mixing on Coagulation
at 12 mg-Fe/L. Although the optimal pHs for the highest Rapid mixing is required to allow molecules to react when a
removal rate of TOC, turbidity, color and TP were somewhat chemical is added to wastewater. In addition, the density and
different, the same pattern of removal for all contaminants were viscosity of metal salts are larger than those of wastewater, which
observed. allows the chemical to settle.
Fig. 5. pH versus Removal Efficiency at Various Doses (Conditions; TOC 83 mg/L, Turbidity 58.5 NTU, Color 168.8 mg/L, Coagulant: Ferric
Chloride, Raw Wastewater was Obtained from Plant K): (a) TOC Removal, (b) Turbidity Removal, (c) Color Removal, (d) TP Removal
Fig. 7. Zeta Potential versus Inorganic Coagulant Doses (Conditions: pH 6.6-6.8, TOC 95-120 mg/L, Temperature: 20oC, Raw Wastewater
was Obtained from Plant R): (a) Raw wastewater, (b) Filtered wastewater
4. Conclusions Environ. Sci. Technol., Vol. 36, No. 23, pp. 5075-5082.
De Haas, D. W., Wentzel, M. C., and Ekama, G. A. (2000). “The use of
The factors that affect chemical phosphorus removal as a simultaneous chemical precipitation in modified activated sludge
systems exhibiting biological excess phosphate removal: Part 1:
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