S

SR # COURSE WITH CONTENTS

1 Inspection Process & Procedure
1) Study of Work Procedures
2) Study of Work Instructions
4 Inspection Technical Course Level I
1) Study of PIBs on MT
2) Study of PIB on RT
3) Study of Thermography Inspection Level 1 Course
4) Study of Vibration Analysis Level -1
5) Study of Vibration standards
6) Study of Materials properties
7) Study of Non destructive Examination (NDE)
8) Study of Power Piping Code
9) Study of Piping Inspection code
10) Study of Pressure Vessel Inspection code
11) Study of Cathodic Protection System
12) Preparation of Inspection test pack / NDT Summary sheets for modification
packages

5 Technical Software & Tools - Level I

1) AMS-SUITE Vibration database software
2) CSI-2140 vibration Data Acquisition, uploading and downloading, use of
advance diagnostic tools such as High resolution data, cross phase
measurement, Bump test for resonance,
3) Online Vibration Data Acquisition Using ADRE Sap
4) Thermography camera software (emissivity, compass calibration, isotherms,
temperature scales and temperature windows)
5) Thermography Flir Software Analysis and Report Generation
6) Use of Olympus 45MG & 38DL Plus Thickness meter Gage View upload
downloading , CML generation.
7) Use of Elcometer-456 Digital Coating Thickness Meter.
8) Use of Equotip-540 Hardness Tester.
9) Use of Elcometer-224 Surface profile gauge.
10) Use of Fluke 28-II Multimeter
11) Use of Monarch Nova Pro-300 Stroboscope
12) Use of Elcometer 319T Dew Point Meter
13) Use Welding Inspection Tool Kit
14) Use of PMI alloy Analyzer (XRF)
15) Use of PMI Alloy Analyzer ( LIBS)
 SYLLABUS - EXECUTIVE
RESOURCES (MANUAL, BOOK, SOFTWARE, ON SITE
MODE OF TRAINING
MENTORING, ONLINE RESOURCE)
1) Inspection Unit Work Procedures (Visio + Manuals)
2) Inspection Unit Work Instructions Self Study

1) PIB on MT
2) PIB on RT
3) MCM Training Course
4) VA-Level 1 course by MOBIUS
5) ISO-10816-1 to 7, ISO-14694, VDI -3836
6) Study of ASME Section II - (Extracts)
7) Study of Relevant section of ASME Section V-(Extract)
8) Study B31.1 Power Piping Code (Relevant sections)
9) Study of API-570 Self Study
10) Study of API 510
11) Study NACE Cathodic Protection System Level I Course
12) IEG Piping Specification + NDT sheet

1) Software Help
2) CSI-2140 Manual
3) ADRE Sxp Software Help
4) Flir manual
5) Flir manual
6) Thickness meter Manual
7) Elcometer-456 Digital Coating Thickness Meter manual
8) Equotip-540 Hardness Tester manual
9) Elcometer-224 Surface profile gauge manual
10) Fluke 28-II Multimeter manual
11) Monarch Nova Pro-300 Stroboscope manual
12) Elcometer 319T Dew Point Meter Manual
13) Welding Inspection Tool Kit Manual Self Study / Mentoring /
14 ) XRF Alloy Analyzer Manual Training
15) LIBS Alloy Analyzer Manual
IVE
EVALUATION CRITERIA TRAINING RESOURCES REQUIRED
1) Inspection unit work procedures and work instructions
MCQs / Task Based will be required.
2) Online MCQ test is required.
1) All study materials (PIBs, Manuals, Code extracted
material, Presentations) to be provided.
2) MCQs for online test are required

MCQs / Task Based

1) All study materials (PIBs, Manuals, Code extracted

material, Presentations) to be provided.
2) Evaluation form to be provided.

Task Based
DEPARTMENT
RESPONSIBLE

Inspection

Inspection

Inspection
 SYLLA
SR # COURSE WITH CONTENTS
1 Inspection Technical Course Level II
1) Study of Thermography Inspection Level II Course
2) Study of Vibration Analysis Level -II Course
3) Study the PSV calibration requirements
4) Review of WPS / PQR
5) Study of Cathodic Protection System

2 Technical Certification Level I :

1) Certification of Pressure Vessel Inspector (API-510)
2) Certification of VA Cat-II / UT Level II / Thermography Inspection Level II

4 Technical Software & Tools - Level II

1) Configure and use of ADRE data plots i.e. trend, spectrum, waterfall, cascade,
orbit plot, polar and shaft centerline plots for vibration analysis.

2) AMS-SUITE Vibration database software usage including Database

development, machine configuration, Routes development, measurement
points, use of diagnostic plots including peakvue, spectrum analysis, overlay of
fault frequencies

3) ADRE SXp configuration including dynamic sampling cards, key phasor card,
channel configuration (transducer orientation, type, range, scale factor, band
pass filters, Waveforms and plots configuration).

4) DRIFT Calibration and Replacement of Spare parts of SciAps Z-200 C+ Alloy

Analyzer
 SYLLABUS - SENIOR EXECUTIVE
RESOURCES (MANUAL, BOOK, SOFTWARE, ON SITE
MODE OF TRAINING
MENTORING, ONLINE RESOURCE)
1) MCM Training Course level II
2) Vibration Analysis Level -II Course (Enter IRD)
3) Relevant section of ASME Sec VIII-I, API 510, API 526, API
527
4) Relevant section of ASME SECTION IX, API 577. Self Study / Class Room
5) Study NACE Cathodic Protection System Level II Course Training

1) API 510 / Casti Course

2) Mobius Institute Training Manuals / NCNDT / ITC Level II
Certification Training Self Study / Class Room
Training

1) ADRE Manual + Tutorials

2) AMS-SUITE Vibration database software Manual
3) ADRE Manual + Tutorials
4) SciAps Z-200 C+ Alloy Analyzer manual

Self Study + On-job

training
CUTIVE
EVALUATION CRITERIA TRAINING RESOURCES REQUIRED
1) MCM Training Course level II is required
2) Vibration Analysis Level -II Course required
3) Relevant section of ASME Sec VIII-I, API 510, API 526, API
527, ASME SECTION IX, API 577 are required
- MCQs 4) NACE CP System Level II Course material required
- Task Based 5) MCQs for online tests are required

1) API 510 / Casti Course material is required

2) Mobius Institute Training Manuals / NCNDT / ITC Level II
Certification Certification Training material required.

1) ADRE Manual + Tutorials are required

2) AMS-SUITE Vibration database software Manual are
required
3) ADRE Manual + Tutorials are required
4) SciAps Z-200 C+ Alloy Analyzer manual are required.
5) Evaluation form to be provided for on-job trainings.

Task based
DEPARTMENT
RESPONSIBLE

Inspection

Inspection

Inspection
S# COURSE WITH CONTENTS

Inspection Technical Course Level III

1) Study NACE Cathodic Protection System Level II Course
1
2) Study NACE Cathodic Protection System Level III Course / Training of ADRE
Machinery Diagnostic (DM)

Technical Certification Level II :

1) Certification of Welding Inspection and Metallurgy (API-577) / Refractory
2 Installation Quality Control (API-936)
2) Certification of VA Cat-II / UT Level II / Thermography Inspection Level II
3) Certification of AG Tank Inspection API 653 / Piping Inspection Apia 570. (DM)

Technical Software's & Tools - Level III

1) Vibration analysis using ADRE including data plots i.e. trend, spectrum, waterfall,
cascade, orbit plot, polar and shaft centerline plots and report preparation (DM) -
OR-
3
2) AMS-SUITE Vibration database software usage including Database development,
machine configuration, Routes development, measurement points, use of diagnostic
plots including peakvue, spectrum analysis, overlay of fault frequencies (AM)
3) Single Plane Field Balancing using CSI 2140 balancing software

Functional Software's & Tools - Level III

1) Linear Regression and Classification
4
2) Incident Investigation
3) Failure Mode and Effects Analysis (FMEA)
 SYLLABUS - AM/DM
RESOURCES (MANUAL, BOOK, SOFTWARE, ON SITE
MODE OF TRAINING
MENTORING, ONLINE RESOURCE)

1) NACE Cathodic Protection System Level II Course.

Class Room Training /
2) NACE Cathodic Protection System Level III Course / GE
Bentley Nevada MDS Training Self Study

1) API standard 577 / API Standard 936

2) Mobius Institute Training Manuals / NCNDT / ITC Level II Self Study / Class Room
Certification Training Training
3) API 653 / API 570

1) ADRE Manual + Tutorials

2) AMS-SUITE Vibration database software Manual Self Study + Class Room
3) ADRE Manual + Tutorials Training
4) CSI 2140 Manual

1) Udemy Class room training / Self

2) Coursera Study
M
EVALUATION CRITERIA TRAINING RESOURCES REQUIRED
1) NACE Cathodic Protection System Level II Course
material is required
2) NACE Cathodic Protection System Level III Course / GE
Bentley Nevada MDS Training material is required.
Task Based 3) Evaluation form for task based evaluation is required.

1) Training material / Presentation is required for API-577 /

936.
2) Training material for VA Cat-II / UT Level II /
Thermography Inspection Level II is required
Certification 3) Training material for AG Tank Inspection API 653 / Piping
Inspection Apia 570 is required.

1) Training material for Vibration analysis using ADRE is

required.
2) Training material for AMS-SUITE Vibration database
software is required.
3) Training material for Single Plane Field Balancing using
Task Based CSI 2140 balancing software is required.

1) Link for online resources related to Linear Regression &

classification / Incident investigation / FMEA are required.
MCQs / Task Based 2) MCQs for online test are required
DEPARTMENT
RESPONSIBLE

Inspection

Inspection

Inspection

Inspection