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FLOW PROCESS REFINERY SF1 FP/MNA-PRO-00-001

Prepared by, Approved by, Dept : Refinery SF


PT MULTIMAS NABATI ASAHAN Section : Refinery SF 1
JL ACESS ROAD DUSUN IV
TJ.PERMAI / KUALA TANJUNG Revision : 15
SEI SUKA – BATUBARA 21257
TEL : (0622 ) 31111 , FAX : (0622) 31461 Irwan H.Silitonga Yoopie Algerie Eff. Date : April 1st, 2021
- INDONESIA
Ref.SF Dept. Head Unit Head Page : 1/6

Condition Parameter Process Location Record

Tank Farm

Level minyak :( 0-99) % Pengisian bahan baku minyak TK-301 F/MNA-PRO-00-001


ke dalam tanki buffer**
Oil Level : (0-99) %
Raw material filling
into buffer tank **

Aktual
Batas suhu : (85-130)°C Temperatur Oli normal : 100-105 C
Pemanasan dengan
Temp Range : (85-130) °C plat penukar panas HE-312 F/MNA-PRO-00-001 Temperatur Oli utk GE, ROL & RPMF 45, : 88 C
Heating by plate
heat exchanger

Aktual
Dosis PA = (0.00 - 0.065) % Phosporic Citric Acid CA in TK-761 F/MNA-PRO-07-021 PA = max 0,050 untuk minyak CPO, CKO, CKL, CKS, CNO
PA Dose = (0.00 - 0.065) % Acid PA in TK-321 F/MNA-PRO-07-022 CA = max 0,020 untuk minyak DR, Hydro, RIE, ROL, ROS, PMF
Dosis CA =( 0.00 - 0.03) %
CA Dose = (0.00 - 0.03) %

Pencampuran minyak dengan PA


MX-311
atau CA
Oil mixing with PA or CA

Aktual
Dosis BE = (0.2 - 4.0) % Bleaching Activated BE in TK-632A F/MNA-PRO-00-001 BE = max 3,2 for CNO min 0,3 for CKS
BE dossage = (0.2 - 4.0) % Earth Carbon AC in TK-632B AC = max 1,8 for DR CNO untuk minyak CNO 1,2-1,8 ; SP : HKO, HKL, HCNO 0,2 ; RIE, ROS 0,2
for CNO B/E dossage =(0.2 - 4.0) % penambahan BE & AC diperbanyak jika Double Refine
Dosis Activated Carbon = (0 - 2,0) %
Act. Carbon Dossage = (0 - 2,0) % Pemucatan
for CNO AC dossage =( 0 - 2.0) % Bleaching
Vacuum : 120 torr max (normal) VE-611
>120torr until 999.99torr ( stock change)

Sparging steam : (0-3) barg Sparging steam

Keluarkan ke tanki drop


Discharge to Drop Tank VE-612

Keterangan /remark :
PA = Phosphoric Acid
CA = Citric Acid A
BE = Bleaching Earth
AC = Active Carbon

Note ** raw material :


- CKO, CKL, CKS, CNO, CPO, CBE, CBR, IE, HKO, HKL, HKS, HCNO, HPO, HROL, HSOL
FP/MNA-PRO-00-001

PT MULTIMAS NABATI
ASAHAN FLOW PROCESS REFINERY SF1 Dept
JL.ACESS ROAD DUSUN IV
TJ.PERMAI / KUALA
Section
TANJUNG Revision
SEI SUKA – BATUBARA 21257
TEL : (0622 ) 31111 , FAX : Eff. Date
(0622) 31461 - INDONESIA
Page

Condition Parameter Process Location

Penyaringan dengan
Batas tekanan : (0.1 - 4.5) barg FL-621 &
niagara filter
Pressure range : ((0.1 - 4.5) barg Filtration by FL-622
Filter Mesh 0.26/0.36 mm niagara filter
filter mesh 0.26/0.36 mm
(OPRP-NK01)

Spenth
Earth

limbah/waste

Periksa visual : bersih Inspeksi Not Clean


visual
Visual check : Clean Visual
Sight Glass
Inspection re-filtration

Clean

Ukuran filter bag : 5 mikron


Penyaringan dengan filter bag 5
Bag filter size : 5 micron micron atau 1 micron FL-623
( Untuk product CNO : 1 mikron, Filtration by bag filter
For CNO Product : 1 mikron ) 5 micron or 1 micron
Ganti filter : setiap ganti produk atau
setiap hari bila tidak ada ganti produk atau
tekanan di filter ≥ 2.4 barg atau ≤ 0.1 barg
(OPRP-NK02)

Change filter : every changestock or


everyday if no changestock or
pressure filter ≥ 2.4 barg or ≤ 0.1 Barg

Not Clean
Periksa visual : bersih Inspeksi Sight Glass
visual
Visual check : Clean Visual
Inspection re-filtration

Clean

Ukuran filter bag : 5 mikron Penyaringan dengan FL-624


Bag filter size : 5 micron filter bag 5 micron atau 1 micron
( Untuk product CNO : 1 mikron, Filtration by bag filter
For CNO Product : 1 mikron ) 5 micron or 1 micron
Ganti filter : setiap hari atau setiap ganti produk atau
(OPRP-NK03)
tekanan Filter ≥ 3.0 barg atau ≤ 0.1 Barg

Change filter :every days or every change stock or Not Clean


Inspeksi
visual
pressure filter ≥ 3.0 barg or ≤ 0.1 barg Visual re-filtration
Inspectio
n Clean

( Untuk product CNO : 1 mikron,


FP/MNA-PRO-00-001

: Refinery SF
: Refinery SF 1
: 15
: April 1st, 2021
: 2/6

Record

F/MNA-PRO-04-018

F/MNA-PRO-04-018

F/MNA-PRO-04-018
F/MNA-PRO-11-024

F/MNA-PRO-04-018

F/MNA-PRO-04-018
F/MNA-PRO-11-024

F/MNA-PRO-04-018
For CNO Product : 1 mikron ) Penyaringan dengan
Ganti filter : setiap hari atau setiap ganti produk atau filter bag 5 micron atau 1 micron FL-625
tekanan Filter ≥ 3.0 barg atau ≤ 0.1 Barg Filtration by bag filter
5 micron or 1 micron
Change filter :every days or every change stock or (OPRP-NK04)
pressure filter ≥ 3.0 barg or ≤ 0.1 barg

B
F/MNA-PRO-11-024
FP/MNA-PRO-00-001
Dept : Refinery SF
PT MULTIMAS NABATI
ASAHAN
FLOW PROCESS REFINERY SF1 Section
Revision
: Refinery SF 1
: 15
JL ACESS ROAD DUSUN IV
TJ.PERMAI / KUALA TANJUNG
SEI SUKA – BATUBARA 21257
Eff. Date : April 1st, 2021
TEL : (0622 ) 31111 , FAX : (0622)
31461 - INDONESIA Page : 3/6

Condition Parameter Process Location Record

B
to niagara filter

Inspeksi Not Clean


visual
Periksa visual : bersih Visual Sight Glass F/MNA-PRO-04-018
Visual check : Clean Inspection re-filtration

Clean

Keluarkan ke tanki
bleached oil VE-701A &
Discharge to VE-701B
bleached oil tank

Vacuum : 3.0 torr max (normal)


Deodorisasi
3.1torr - 999.99torr ( stock change) Deodorization fatty acid
Temp Range : (180 - 270 )°C (TIC735) by product DE-731 F/MNA-PRO-00-002
Steam Sparging Pressure-
Range : (0 - 3) barg Produk utama
Sparging Main product
Batas suhu sirkulasi fatty acid : steam
(45-80) °C
Fatty acid circulation temp
range :(45-80) °C

Batas suhu :( 45 - 85) °C Pendinginan dengan plate


Temp range : (45 - 85) °C penukar panas HE-742 F/MNA-PRO-00-002
( 60 - 85) °C ( special RHPS) Cooling by
plate heat exchager
FP/MNA-PRO-00-001
Dept : Refinery SF
PT MULTIMAS NABATI
ASAHAN FLOW PROCESS REFINERY SF1 Section : Refinery SF 1
JL ACESS ROAD DUSUN IV
TJ.PERMAI / KUALA Revision : 15
TANJUNG
SEI SUKA – BATUBARA 21257 Eff. Date : April 1st, 2021
TEL : (0622 ) 31111 , FAX :
(0622) 31461 - INDONESIA Page : 4/6
to TK-301

Ukuran filter Bag : 5 mikron Penyaringan dengan FL-741 & 742


Bag filter size : 5 micron filter Bag 5 micron atau 1 micron F/MNA-PRO-04-018
(Untuk product RCNO : 1 mikron, Filtration by Bag filter 5 micron
For RCNO Product : 1 mikron) or 1 micron F/MNA-PRO-11-024
Ganti filter : setiap hari atau setiap change stock
(CCP NK 01)
atau tekanan filter ≥ 3.0 barg atau ≤ 0.1 Barg
Change filter : every 5 days or
pressure filter ≥ 3.0 barg or ≤ 0.1 barg

Periksa visual : bersih Visual Not clean


Visual check : Clean and QC Lab, F/MNA-PRO-04-018
Check
Circulation/ Sight Glass F/MNA-PRO-00-003
Jika kotoran ≥0.01% sirkulasi filtration F/MNA-QC-00-013 (J-1)
ke TK-301
If impurities ≥ 0.01% circ to Clean
TK-301

FFA, CLR, IV, PV Simpan di tanki timbun


Store in Tank Farm F/MNA-LOG-00-001A
Tank Farm F/MNA-QC-00-012 (A)
FP/MNA-PRO-00-001
Dept : Refinery SF
FLOW PROCESS REFINERY SF1 Section : Refinery SF 1
PT MULTIMAS NABATI ASAHAN
JL ACESS ROAD DUSUN IV
Revision : 15
TJ.PERMAI / KUALA TANJUNG
SEI SUKA – BATUBARA 21257 Eff. Date : April 1st, 2021
TEL : (0622 ) 31111 , FAX : (0622)
31461 - INDONESIA Page : 5/6

Condition Parameter Process Location Record

Produk sampingan
By Product
a. Jika ganti produk dari :
CKO/CKL/CKS/CNO/HKO/HKL/HKS/
HCNO to CPO/HPO/HROL/CBE/CBR/IE
If stock change process from
CKO/CKL/CKS/CNO/HKO/HKL/HKS/
HCNO to CPO/HPO/HROL/CBE/CBR/IE

Fatty
Acid

Kondensasi asam
lemak
Fatty acid VE-751
condensation

Batas suhu : (45 - 80)°C


Temp Range : (45 - 80) °C Pendinginan dengan
Pendinginan selama sirkulasi plat penukar panas HE-751 F/MNA-PRO-00-002
untuk menurunkan suhu Cooling by plate
Cooling for circulation heat exchanger
to decrease temperature

Circulation

Setelah diperoleh suhu dan No


mutu minyak RBD, antar QC Check Lab
sampel asam lemak ke labora-
torium setiap jam atau periksa Yes
sampai oke.
After get temperature and
RBD Oil quality, sent Fatty
Acid Sample to Laboratorium
per hour or Check until Ok
Simpan di Simpan di
F/MNA-LOG-00-001A
tanki PFAD tanki PKFAD
Store in Store in Tank Farm F/MNA-QC-00-012 (A)
PFAD Tank PKFAD Tank
FP/MNA-PRO-00-001
Dept : Refinery SF
PT MULTIMAS NABATI
ASAHAN
JL ACESS ROAD DUSUN IV
FLOW PROCESS REFINERY SF1 Section
Revision
: Refinery SF 1
: 15
TJ.PERMAI/ KUALA TANJUNG
SEI SUKA – BATUBARA 21257 Eff. Date : April 1st, 2021
TEL : (0622 ) 31111 , FAX :
(0622) 31461 - INDONESIA Page :6/6

Condition Parameter Process Location Record

b). Jika ganti produk dari :


CPO/HPO/HROL/CBE/CBR/IE to CKO/
CKL/CKS/CNO/HKO/HKL/HKS/HCNO
If stock change process from
CPO/HPO/HROL/CBE/CBR/IE to CKO/
CKL/CKS/CNO/HKO/HKL/HKS/HCNO

Fatty
Acid

Kondensasi asam
lemak
Fatty acid VE-751
condensation

Batas suhu : (45 - 80) °C


Temp Range : ( 45 - 80 ) °C Pendinginan dengan
Pendinginan selama sirkulasi plat penukar panas HE-751 F/MNA-PRO-00-002
untuk menurunkan suhu Cooling by plate
Cooling for circulation heat exchanger
to decrease temperature

Circulation

Setelah diperoleh suhu dan No


mutu minyak RBD, antar QC Check Lab
sampel asam lemak ke labora-
torium setiap jam atau periksa Yes
sampai oke.
After get temperature and
RBD Oil quality, sent Fatty
Acid Sample to Laboratorium
per hour or Check until Ok
Simpan di Simpan di
F/MNA-LOG-00-001A
tanki PKFAD tanki PFAD
Store in Store in Tank Farm F/MNA-QC-00-012 (A)
PKFAD Tank PFAD Tank

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