Day Shift

Ahad , 03 September 2023

AMMONIA : Normal Operasi Rate Gas 90 % +HRU
101-J speed : 7332 Rpm
07.00 5103 L : MEA lanjut servis kompressor -> I/p VI-102-A/B : 75,8 / 31,2
Danger / Alert : 100 / 75
TI-139 : 59 °C

UREA : Normal Operasi Rate 90 %

07.46 ACES : Run GA 105 C -> line ok -> stop

14.40 Finishing : Stop Finishing -> JD 301 A -> Trip
14.50 Finishing : Penncucian Pneumatic -> I/p

Mekanik : Overhaul GF 201 C di Bengkel Mekanik -> I/p

UTILITAS : Normal Operasi

08.00 CT : AAB & Opr bersihkan barscreen 5209 JAT & 5209 JBT -> ok
08.30 PB : Tambah Demin ke P-3 via P-2 ( 24 - 34 ) T/H

BAGIAN PERMASALAHAN
AMONIAK
PERFORMANCE KILLER
UREA GB 101 TI 267 tinggi ( Bearing siap pasang menunggu waktu perbaikan)
UTILITAS

Rutin
Jam Amoniak Jam Urea Jam Utilitas
07.00 ARU bilas larutan 07.30 Flushing LT 104 & LT 105 08.00 Stop TB A + MB B ( high level )
11.30 109 DB TAH TI 1042/1043 : 182 °c 07.49 Flushing EA 501 & EA 502 10.20 Service TB A + MB B
FI 1046 : 4,49 E3Nm³/HR 07.51 Flushing outlet EA 506 11.35 Switch TB B -> TB C ( TTG )
08.10 Flushing PRCA 203 12.00 Regen TB B step 11

Stock Pupuk Curah 21288,039 mton MOV-101 CO2 : 20 %

Stock Pupuk In Bag 6192,326 mton Tie in vapour NH3 : 14 ulir
Amoniak ke Urea 37,20 ton/jam NPK mton Kirim FW ke P-4
Impor Steam ke Ammonia 39,97 ton/jam Press Steam System 43,19 Kg/cm2 Kirim Demin ke P-3/P-4
Pemakaian GB / Total 52,88 // 177,95 MMSCFD FA-201 Big // Small 5,7 1,2 meter
Tek Gas U/S // D/S 403 // 322 PSI FA-401 2,7 meter

Plant P-2 P-3 P-4 P-1B P-2B STG/BB - P-5

Rate Gas Amoniak - SB 77 / 80 90+HRU 105/105 - % NPK-1 Norm. Opr
Rate CO2 Urea - 50 82 90 110 - % NPK-2 Norm. Opr
Rate Boiler 1/2 - - - - 92 87 % BMCR NPK-3 Norm. Opr
WHB/Prod BB 1/2 60 S/D 79 55 - 221 210 Ton/jam
PB/Ekspor BB S/D 64 40 95 -150 221 112 Ton/jam P-6
GTG 6,5 S/D 10,3 12,3 -9,8 13 MW ASP-3 Norm. Opr
Demin Water 7,4 11,5 9,0 12,3 11,1 10,6 Meter ASP-4 Norm. Opr
NH3 / Coal Storage 4269 11351 13163 14520 10076 19446 M/T CO2 S/D
Availability Amm. 172 1805 2222 2577 7900 TOTAL 14.675,449 Ton

Manager Shift P1B Group A

Heru RP
#930132