DALMIA CEMENT BHARAT LTD.

DATA SHEET: PYRO PROCESSING

CCR READINGS
S.No. Operating parameters UOM Values Fan

1 Kiln Feed rate TPH 212 Fan no. Pressure

2 Kiln feed/ Clinker factor 1.65 mmWG

3 Clinker Production rate TPH 128 PH Fan -841

TPD 3084 Bag House Fan -202

4 AFR TPH 5.3 Cooler Vent Fan -76.1

5 Kiln Coal feed rate TPH 5.50 Fan 1 -

TPD 132 Fan 2 -

6 PC Coal feed rate TPH 13.0 Fan 3 610

TPD 312 Fan 4 719

7 Kiln speed RPM 5.1 Fan 5 -

8 Kiln Inlet O2 % 3.2 Fan 6 917

9 PH fan inlet O2 % 3.92 Fan 7 -

10 TAD outlet temp oC 735.5 Fan 8 -

11 TAD outlet draft mmWG -19.5 Fan 9 -

12 Secondary air temp. oC 878 Fan 10 -

13 Burning zone temp oC 1111 Jet Blower 6438.1

14 Cooler ESP I/L temp oC 157 Swirl Blower 27.2

15 Return dust % 10 MB Blower 4000

16 kiln feed B/E load Amps 129 PC blower 2000

QUALITY ANALYSIS
Kiln feed Clinker Fine Coal Analysis

1 Residue, 90 mic 25.92 Ash, % 31.2

2 Residue, 212 mic 2.42 I.M., % 1.62

3 SiO2 10.87 20.94 VM, % 33.2

4 Al2O3 2.47 4.04 Calorific value 4896

5 Fe2O3 2.54 4.17 18.50

6 CaO 42.42 62.49 4896
7 LOI 36.58 0.86 Average NCV 4393

8 LSF 1.21 0.92 TSR 14.67

9 MgO 3.01 3.99

10 SM 2.17 2.55 MB 209.58

11 AM 0.98 0.97 PC 495.37

12 Na2O - 0.11 AFR 108.69

13 K2O - 0.49 Total 813.65

14 H2O 0.45 -

15 Free lime - 2.16

Heat Loss Due to AFR UoM

AFR Feed Rate MT/hr 13 11
AFR Moisture % 40 40
Wt of Water entering to the system MT 5 4
kg 5,200 4,400

Heat required to evaporeate 1 kg of water kCal 540 540

at 100 deg C (Latent Heat)
2,808,000 2,376,000
Sp heat of water
kCal/kg-drg 1 1
Heat Required to increase the water Temp
from 25 deg to 100 deg 390,000 330,000

Sp heat of steam kCal/kg-drg 0.48 0.48

Heat rewuired to increase the temp of
steam from 100 deg to 900 deg 1,996,800 1,689,600
Total heat required to increase the temp of
water from 25 deg to 900 deg kCal 5,194,800 4,395,600

Kiln Feed Rate TPH 215 220

Clk production / hr TPH 130 133
kg per hr 130,303 133,333
increase in heat kcak/kg 40 33
TSR % 18 15
2.21 2.20
 Date 22.06.2023

Fan Parameters

Load Temperature Speed Flow

Amps oC RPM m3/min

171 260 940 -

42.8 180 733 -

399.7 - 729.1 -

110.4 - 2783.9 517

84 - 2760.3 433

114.4 - 2752.3 686

110.3 - 2765.1 365

68.1 - 2987.4 576

112.1 - 2671.5 248

153.3 - 1263.2 745

53.3 - 2569.6 450

135.6 - 1229 509

77.3 - 1018.4 388

68.2 - 2280.1 -

0.3 - 1.7 -

- - - 44

- - - 42

AFR Analysis Material temp.ºC

Ash, % Kiln feed 78

I.M., % 34.5 Fine coal 51

VM, % Clinker 168

Calorific value 2635

5.3

2635

%
25.8 %

60.9 %

13.4 %
1. False air & Excess air
PC OL 1.3
PH OL 2.78
O2 %
Fan IL 3.92
Fan OL 4.2
False air across the Preheater % 8.17
False air across the DC duct & WHRS % 6.71
False air across the fan % 1.68
False air the whole circuit % 15.43
Excess air % 15.26

2. Degree of filling
Degree of filling % 15.73

3. Kiln feed retention time

Kiln feed retention time min 10.67

4. Volumetric loading of Kiln

Particulars UOM values
Kiln dia after lining m 3.6
Average coating thickness m 0.15
Kiln effective dia m 3.3
Kiln Length m 60
Volumetric Loading TPD/m2 5.06

5. Thermal loading of kiln

Thermal loading Gcal/hr/m2 3.52

6. Cooler loading
Grate area m2 61.2
Cooler loading TPD/m2 50.51
 11.4049002
FLOW CALCULATION

Outlet Duct Dia./ Duct Area/

Control Inlet Static Pitot Tube Corrected
Fan Speed Temp. Static ΔPrms Suction Suction Density
Mode Press. Cof. Density
Sl. No. Location Pressure Dia. Area
GRR/VFD/
RPM 0
C mmWg mmWg mmWg m m2 kg/Nm3 kg/m3
SPRS
1 PH FAN (after WHRS) SPRS 940 260 -836 -68 18.20 3 7.07 0.857 1.397 0.596
PH FAN (before WHRS) 386 -710 17.41 3 7.07 0.857 1.397 0.489
2 Cooler vent fan inlet VFD 740 159 -82 16 12.71 2.484 4.85 0.857 1.293 0.740
3 TAD - - 777.8 -24 8.62 2.04 3.27 0.857 1.293 0.306
4 Jet blower VFD 2070 26 -0.9 4450 0.19 1.293 1.078
5 Swirl air blower VFD 135 26 -1.3 26 0.05 1.293 1.078
6 Kiln Fuel Firing Blower VFD 26 -1.8 4000 0.33 1.293 1.078
7 PC Fuel Firing Blower VFD 26 -1.8 2000 0.66 1.293 1.078
8 Cooler Fan 1 VFD 2770 26 -44 775 0.6 0.25 -4.31 1.293 1.073
9 Cooler Fan 2 VFD 2750 26 -54 550 0.6 0.26 -5.29 1.293 1.072
10 Cooler Fan 3 VFD 2740 26 -73 647 0.58 0.26 -7.16 1.293 1.070
11 Cooler Fan 4 VFD 2750 26 -52 590 0.58 0.26 -5.10 1.293 1.072
12 Cooler Fan 5 VFD 3020 26 -48 830 0.68 0.36 -4.71 1.293 1.073
13 Cooler Fan 6 VFD 2630 26 -6 956 0.54 0.23 -0.59 1.293 1.077
14 Cooler Fan 7 VFD 1280 26 -9 440 1.07 0.90 -0.88 1.293 1.077
15 Cooler Fan 8 VFD 2440 26 -2 340 0.875 0.60 -0.20 1.293 1.078
16 Cooler Fan 9 VFD 1230 26 -9 280 1.07 0.90 -0.88 1.293 1.077
17 Cooler Fan 10 VFD 1090 26 -9 220 1.44 1.63 -0.88 1.293 1.077

Air to Kiln
Gas Density O2% CO2% N2 % Moist. Density Total Cooling Air Gng to pyro process
hood

PH fan Inlet 3.7 19.8 76.25 0.25 1.40 Nm3/kg-cl Kg/kg-cl Nm3/kg-cl Kg/kg-cl Nm3/kg-cl

1.90 2.45 0.920 0.926 0.92

0.97613919
 Designed
Acrolic Actual Fan Designed Designed
Velocity Flow Motor
Power Power Effeciency Flow Fan speed
Rating
Nm3/kg Kg/kg
m/s m3/min m3/hr Nm3/hr KW KW % m3/hr KW RPM Location
clinker clinker
20.98 8903.20 534192 227748 1.77 2.47 1188.58 1573.7 75.5 580000 2200 990 PH FAN (after WHRS) 0711Ah
22.65 9611.65 576699 201774 1.57 2.19 PH FAN (before WHRS) 0711Ah
15.74 4577.72 274663 157144 1.22 1.58 77.98 159.4 48.9 400000 350 980 Cooler vent fan inlet 715CFN1
20.14 3952.16 237130 56122 0.44 0.56 16.49 TAD
2.35 27.14 1628 1358 0.01 0.01 21.00 2067 75 3000 Jet Blower
0.40 1.18 71 59 0.00 0.00 0.01 4901 Swirl Blower
1.93 37.86 2271 1894 0.015 0.02 26.33 2700 85 3500 MB blower
0.93 36.52 2191 1827 0.014 0.02 12.71 4140 125 3500 PC blower
17.47 258.27 15496 12862 0.100 0.13 36.77 68 54.2 18000 75 2970 Cooler Fan 1 705CFN1
15.92 252.39 15144 12556 0.097 0.13 26.50 50 53.3 18000 75 2970 Cooler fan 2 705CFN2
18.31 290.44 17426 14419 0.112 0.14 36.35 67 54.0 18000 75 2970 Cooler Fan 3 706CFN1
19.17 303.98 18239 15125 0.117 0.15 33.92 67 50.4 18000 75 2970 Cooler Fan 4 706CFN2
9.49 206.84 12410 10296 0.080 0.10 31.57 69 45.8 15540 75 2970 Cooler Fan 5 707CFN1
19.20 263.88 15833 13194 0.102 0.13 44.13 66 67.0 20000 90 2950 Cooler Fan 6 708CFN1
12.60 680.17 40810 33998 0.264 0.34 53.09 76 70.0 64500 132 1480 Cooler Fan 7 709CFN1
11.41 411.75 24705 20596 0.160 0.21 24.48 31 79.0 31080 75 2970 Cooler Fan 8 710CFN1
18.77 1013.34 60800 50651 0.393 0.51 50.91 56 91.6 72500 132 1480 Cooler Fan 9 711CFN1
12.39 1211.55 72693 60559 0.470 0.61 48.23 58 83.2 96120 132 1480 Cooler Fan 10 712CFN1

Total
Total Prrimary
Secondary primary Combustio
TAD combustio air % to
air air: (Kiln n air to kiln
n air kiln
+PC)

Nm3/kg-cl Nm3/kg-cl Nm3/kg-cl Nm3/kg-cl Nm3/kg-cl %

11.40
0.44 0.48 0.04 0.96 0.524 4.90

53
 Velocity Pressure

p1 p2 p3 p4 p5 p6 p7 p8 p9 p10 p11 p12 p13 p14 p15 p16 p25 p26 p27 p28 p29 p30 p31 p32 RMS
18 19 20 21 16 17 15 18 19 18.20
14 16 15 17 17 19 18 22 17.41
11 12 13 14 12 14 12.71
4 5 6 7 8 9 10 11 10 12 9 8.62
2.8 2.4 2.8 2.9 3.0 2.7 2.6 2.8 0.0 0.0 0.0 2.35
0.3 0.4 0.3 0.5 0.6 0.4 0.2 0.4 0.40
1.7 2.1 1.5 1.9 2.1 2.0 2.2 1.8 1.9 1.93
1.2 1.0 0.6 0.9 0.9 0.9 0.9 1.0 0.93
16 16 18 15 19 20 17.47
18 17 13 16 15 16 15.92
18 19 18 17 17 18 16 17 18 19 20 22 18.31
18 19 20 19 21 18 19 19.17
9 10 8 6 8 13 11 9.49
19 21 20 18 19 18 19.20
11 12 13 13 12 13 14 12.60
9 10 11 12 13 14 10 11.41
19 17 18 20 19 20 18 19 18.77
11 12 13 14 13 11 13 12 12.39
HEAT BALANCE CALCULATION SHEET

Kiln feed to Clinker factor 2 -

Kiln feed rate 212 TPH
Clinker Production 3084 TPD
Sl. Flow Cp Temp. Heat A B C Temperature Cp (Kcal/Kg)
Heat input
No. kg/kg-cl kcal/kgoC, C
o
kcal/kg-cl CO2 0.196 0.118 -43 386
1 Sensible heat of Kiln Feed 1.65 0.214 78 27.50 H2O 0.443 39 28 386
2 Sensible heat of moisture in Kiln Feed 0.01 0.446 78 0.26 N2 0.244 22 0 386
3 Sensible heat of moisture in fuel (coal+AFR) 0.02 0.445 51 0.38 O2 0.218 30 0 386
4 Sensible heat of coal to PC 0.10 0.282 51 1.45 Air 0.237 23 0 26 0.238
5 Sensible heat of coal to KILN 0.04 0.282 51 0.62 Raw meal 0.206 101 -39 78 0.214
6 Sensible heat of AFR 0.04 0.400 26 0.43 Cooler vent air 0.237 23 0 0 0.237
7 Sensible heat of conveying air with coal to PC 0.02 0.238 26 0.11 Clinker Out 0.186 54 0 168 0.195
8 Sensible heat of conveying air with coal to KILN 0.02 0.238 26 0.12 Coal 0.262 390 0 51 0.282
9 Sensible heat of Primary air to kiln 0.01 0.238 26 0.09 Clinker in 0.186 54 0 1400 0.262
10 Sensible heat of Air to cooler 2.45 0.238 26 15.15 Air to kiln hood 0.237 23 0 1010 0.260
11 Sensible heat of false air 0.35 0.238 26 2.18 Specific heat of flue gases (PH exit gases)
Total Heat Input 48.28 Mol.Wt. wt. wt.% Cp Wt. Cp
O2% 3.7 32 1.184 3.784 0.230 0.009
Sl.
Heat output
Flow Cp Temp. Heat CO2% 19.8 44 8.712 27.842 0.190 0.053
No. kg/kg-cl kcal/kgoC, o
C kcal/kg-cl N2 % 76.25 28 21.35 68.230 0.252 0.172
1 Heat of formation of clinker - - - 404.67 H2O. 0.25 18 0.045 0.144 0.462 0.001
2 Sensible heat of Clinker leaving the cooler 1 0.20 168 32.77 31.291 100.000 0.234
3 Sensible heat of Preheater exhaust gas 2.19 0.23 386 198.04 5.56875
4 Sensible heat of Cooler exhaust gas 0.98 0.24 130.48 2.77 Back calculation for cooler vent flow at cooler exhaust
5 Sensible heat of Return dust 0.165 0.24 386 15.23 5.57
6 Evaporation heat of moisture in kiln feed & fuel 0.010 - - 8.34 Cooler vent flow Temp. Cp Flow, m3/hr Nm3/hr Nm3/kg clk Kg/kg clk
Evaporation heat of moisture in AFR 1.829 - - 12.81
Radiation & Convection Losses: 3 Cooler vent flow at fan inlet (after ESP) 159 0.241 274663 157144 1.223 1.581 60.502288
a) Kiln - - - 21.87 2 False air infiltration & WHRS 26 0.238 1701296 1553358 12.090 15.630 96.553272
7
b) Preheater - - - 26.80 1 Cooler vent flow at kiln platform (before ESP) 0 0.237 -1426633 -1298407 -10.106 -13.064 0
c) Cooler - - - 1.58 1
c) TAD 4.74
Total - - - 54.99 97.553272
Total Heat Output 857.33
Total Cooler loss 164.83

Specific Heat Consumption = 809.1 kcal/kg-cl 779.7

Heat of coal combustion

Kiln Coal 5.50 TPH
PC Coal 13.00 TPH
Total Coal Consumption 18.50 TPH
AFR 5.30 TPH
Specific Heat Consumption = 813.6 kcal/kg-cl
862
COOLER RECUPERATION EFFICIENCY

HEAT INPUTS Flow Cp Temp. Heat

Sl.
No. Nm3/kg-cl. kcal/Nm3oC o
C kcal/kg-cl
Sensible heat through
1 1.90 0.24 26 11.72
cooling air
Sensible heat of clinker
2 1.000 0.26 1400 366.24
dropping to cooler
Total Heat Input 377.96
Sl.
HEAT LOSS Flow Cp Temp. Heat
No.
Nm3/kg-cl. kcal/Nm3oC o
C kcal/kg-cl
Sensible heat through
1
cooler exhaust gas 0.976

Mid Tap-1 0.390 0.24 726 67.18

Mid Tap-2heat through

Sensible 0.586 0.24 456 63.30
clinker leaving the
2
cooler 1.000 0.20 168 32.77
3 - - -
Radiation Losses 1.58

Total Heat loss 164.83

Heat Recovery to
Pyro-process
5 Secondary air 0.485 0.26 1010 127.39

Tertiary air 0.436 0.26 777.8 88.20

Total Recovery 215.59

Total Heat output 380.42

Error 2.47
 Total Cooling Air =
Air to kiln hood
(Secondary + TAD air)
TAD air

Secondary air

AIR BALANCE GIVES

Cooler vent

Total Heat Input - Total Heat Loss Tad

Efficiency =
Total Heat Input Secondary

Total air
= 377.96� 164.83
377.956 TOTAL AIR SECONDARY+TERTIARY+VENT A

= 56.4 % 1.897

Gas Density

` O2% CO2% N2 %

cooler vent 21 0 79

TAD 21 0 79
 1.897 Nm3/kg-cl

0.92 Nm3/kg-cl

0.436 Nm3/kg-cl

0.485 Nm3/kg-cl

AIR BALANCE GIVES

0.976 Nm /kg-cl
3

Nm3/kg-cl
0.436
Nm3/kg-cl
0.485

Nm3/kg-cl
1.90
SECONDARY+TERTIARY+VENT AIR

1.897

sity

Moist. Density

0 1.29

0 1.29
FLAME MOMENTUM CALCULATION
Pressure Kiln Feed
Blower name speed (RPM) Current (Amp)
(mbar)
Clinker Factor
Jet Blower 2070 445 68.2 MSL elevation
Swirl Blower 135 2.6 0.3 Ambient Temperature
MB Blower 48 Jet air temperature

SWIRL BLOWER JET BLOWER

0.3 0.4 0.3 2.8 2.4 2.8
0.5 0.6 0.4 2.9 3.0 2.7
0.2 0.4 2.8

AVG Velocily 0.40 AVG Velocity 2.76

Swirl filter area 0.05 m2 Jet filter area 0.19

Volume 0.02 m3/s Volume 0.53

70.51 m3/hr 1912.98

Area of jet air channel tip 0.00196

Area at swirl channel tip 0.00378
Area of coal channel at burner tip 0.02139

Outlet Nozzle
Volume Volume Primary Air
Pressure Velocity
mbar m/sec m3/hr Nm3/hr %
Jet Air 445 270.6 1913 1583 4.8
Swirl Air 2.6 5.2 70.5 58 0.2
Coal Transport 48 29.5 2271.32 1880 5.7

Total Air 4255 10.7

NCV 4896 Kcal/kg

Kiln fuel rate 5.50 ton/hr

Kiln fuel rate 5500 kg/hr
 212 TPH TPH 128
Clinker Production
1.65 TPD 3084
728 m
Baromatric pressure m 9437
22 .
C
62 .
C

ER MB FK PUMP BLOWER
2.8 1.7 2.1 1.54
2.6 1.9 2.1 2
2.2 1.8 1.9

2.76 AVG Velocity 1.93

m2 MB Blower filter 0.33 m2

m3/s Volume 0.63 m3/s
m3/hr 2271.32 m3/hr

Velocity of jet air at burner tip 270.6 m/s

Velocity of swirl air at burner tip 5.2 m/s
Velocity of coal air at burner tip 29.5 m/s

Theoritical conbustion air(Nm3/hr)

=(((1.01*NCV)/1000+0.5)*1.1*Coal tph*1000
Theoritical conbustion air 32942 Nm3/hr
Momentum of jet air 1300 %m/s
Momentum of swirl air 1 %m/s
Momentum of coal air 168 %m/s
Primary air momentum(excluding 1301 %m/s
conveying air)
Primary air momentum (including 1470 %m/s
conveying air)
Heat to kiln 31 MW
Air density 1.07 kg/m3
Mass flow of jet air 0.44 kg/s
Jet air 119.0 N=kg/s*m/s
Impulse momentum( jet air) 3.80 N/MW
Mass flow of swirl air 0.016 kg/s
Swirl air 0.08 N=kg/s*m/s
Impulse momentum( swirl air) 0.00 N/MW

Mass flow of conveying air 0.52 kg/s

Conveying air 15.4 N=kg/s*m/s
Impulse momentum(conveying air) 0.49 N/MW
Impulse of total air 4.29 N/MW
 Measured Velocities
MB Blower PC Blower
1.7 2.1 1.54 1.9
1.9 2.1 2 0.9
2.2 1.8 1.9

RMS Velocity 1.93 RMS Velocity

Blower speed 1160 RPM Blower speed

ID of Pipe (ID) 0.15 m ID of Pipe (ID)
Pipe area (Ap) 0.02 m² Pipe area (Ap)
Filter Flow area (Af) 0.33 m² Filter Flow area (Af)
Flow (Q) 0.63 m³/s Flow (Q)
Velocity (Vp) 35.70 m/s Velocity (Vp)
Total flow 2271.32 m3/hr Total flow
DCBL MGH
RADIATION LOSS

Kiln : 4.03 x 60
Surface Area : F = 760 m2

Surface Area
S.No. Location / LENGTH (Meter)
m2
A
A.1 1 12.66
A.2 2 25.32
A.3 3 37.98
A.4 4 50.64
A.5 5 63.30
A.6 6 75.96
A.7 7 88.62
A.8 8 101.28
A.9 9 113.95
A.10 10 126.61
A.11 11 139.27
A.12 12 151.93
A.13 13 164.59
A.14 14 177.25
A.15 15 189.91
A.16 16 202.57
A.17 17 215.23
A.18 18 227.89
A.19 19 240.55
A.20 20 253.21
A.21 21 265.87
A.22 22 278.53
A.23 23 291.19
A.24 24 303.85
A.25 25 316.52
A.26 26 329.18
A.27 27 341.84
A.28 28 354.50
A.29 29 367.16
A.30 30 379.82
A.31 31 392.48
A.32 32 405.14
A.33 33 417.80
A.34 34 430.46
A.35 35 443.12
A.36 36 455.78
A.37 37 468.44
A.38 38 481.10
A.39 39 493.76
A.40 40 506.42
A.41 41 519.09
A.42 42 531.75
A.43 43 544.41
A.44 44 557.07
A.45 45 569.73
A.46 46 582.39
A.47 47 595.05
A.48 48 607.30
A.49 49 619.87
A.50 50 632.75
A.51 51 645.94
A.52 52 659.14
A.53 53 672.33
A.54 54 685.53
A.55 55 698.72
A.56 56 711.92
A.57 57 725.11
A.58 58 738.31
A.59 59 751.50
A.60 60 764.70
TOTAL

Location / LENGTH Surface Area Ref. Temp.

S.No. Surface Temp.
(Meter)
m 2
deg. C deg. C
1 First Stage Cyclone
No of cyclones: 2
Cylinderical 309.83 26 91
Conical 67.06 26 90
ROOF 31.51 26 90
RMC 35.85 26 172
Riser Duct 251.20 26 92
2 Second Stage Cyclone
Cylinderical 133.21 26 79
Conical 113.71 26 76
ROOF 53.49 26 112
RMC 29.04 26 111
Riser Duct 205.39 26 111
3 Third Stage Cyclone
Cylinderical 131.72 26 66
Conical 128.20 26 67
ROOF 47.91 26 115
 RMC 29.04 26 109
Riser Duct 201.99 26 133
4 Fourth Stage Cyclone
Cylinderical 132.96 26 101
Conical 139.21 26 94
ROOF 47.91 26 113
RMC 31.59 26 88
Riser Duct 201.99 26 89
6 Fifth Stage Cyclone
Cylinderical 179.55 26 118
Conical 135.73 26 112
ROOF 70.41 26 110
RMC 153.21 26 116
Riser Duct 200.00 26 104
7 Calciner Vessel
921.42 26 102
8 Kiln Inlet Chamber
107.50 26 165
TOTAL

KILN H

Surface Area
S.No. Location / LENGTH (Meter)
m2
1 KILN HOOD
Sides+top 42.00
Back 19.31
Arc on kiln 9.18
Front 7.97
TOTAL
2
FROM OULET SIDE
FRONT WALL 13.43
Up To Mid Tape
CCR SIDE 19.70
Opposite side 19.70
Take off duct 18.80
Up to Exhaust
CCR SIDE 20.00
Opposite side 20.00
Exhaust duct 27.80
Upto crusher 8.80
Opposite side 8.80
BACK WALL 19.79
TOTAL

3 TAD 384.37
 Feed Rate : 212 TPH Clinker Prod rate 128.48
Specific Surface: SF = 3.5832 2
m. /t/d Ambient Temp.

Reference Temp. Surface Temp. Radiation Convection

deg. C deg. C Kcal/m2 X h Kcal/m2 X h
KILN
26 274 3261.34 1567.51
26 285.5 3572.12 1648.95
26 263 2981.86 1489.57
26 234.5 2333.71 1287.69
26 94.5 409.91 335.25
26 205.5 1777.25 1082.99
26 205 1768.50 1079.47
26 193 1566.57 995.25
26 207.5 1812.53 1097.06
26 207 1803.66 1093.54
26 240 2450.62 1326.62
26 167 1179.54 814.39
26 129.5 730.14 560.03
26 133 767.13 583.31
26 138.5 827.23 620.12
26 153 997.64 718.31
26 194.5 1590.97 1005.76
26 267.5 3094.14 1521.46
26 242.5 2505.01 1344.32
26 236 2365.22 1298.30
26 274 3261.34 1567.51
26 300.5 4007.37 1755.04
26 281.5 3461.82 1620.63
26 275.5 3300.78 1578.14
26 306.5 4191.31 1797.42
26 267 3081.52 1517.92
26 133.5 772.50 586.65
26 285.5 3572.12 1648.95
26 304.5 4129.36 1783.29
26 305 4144.78 1786.83
26 293.5 3799.94 1705.55
26 281.5 3461.82 1620.63
26 196 1615.61 1016.27
26 280 3421.06 1610.01
26 266.5 3068.94 1514.38
26 268.5 3119.47 1528.55
26 270 3157.74 1539.18
26 245.5 2571.34 1365.57
 26 248.5 2638.84 1386.82
26 254 2765.63 1425.79
26 242 2494.07 1340.78
26 242 2494.07 1340.78
26 242 2494.07 1340.78
26 234 2323.27 1284.15
26 209.5 1848.25 1111.14
26 218 2005.10 1171.07
26 214 1930.26 1142.85
26 119 624.80 490.94
26 250.5 2684.48 1400.99
26 218 2005.10 1171.07
26 189 1502.63 967.27
26 235.5 2354.68 1294.76
26 242 2494.07 1340.78
26 242.5 2505.01 1344.32
26 232.5 2292.13 1273.54
26 243.5 2527.00 1351.41
26 242.5 2505.01 1344.32
26 242 2494.07 1340.78
26 275 3287.60 1574.60
26 180.5 1372.18 907.98
AL 135917.35 71191.70

Radiation+
Total Losses
Radiation Convection Convection
Kcal/m2 X h Kcal/m2 X h Kcal/m2 X h Mcal/h Kcal/Kg Clinker

379.94 311.78 691.71 214.31 1.668

376.74 309.24 685.98 46.00 0.358
376.74 309.24 685.98 21.61 0.168
1244.16 846.65 2090.81 74.96 0.583
392.20 321.44 713.64 179.27 1.395

294.39 242.24 536.63 71.48 0.556

273.72 224.89 498.61 56.70 0.441
554.57 442.37 996.94 53.32 0.415
550.03 439.16 989.18 28.73 0.224
545.51 435.95 981.45 201.58 1.569

207.02 167.56 374.58 49.34 0.384

212.74 172.55 385.29 49.39 0.384
586.84 464.95 1051.79 50.39 0.392
 532.05 426.34 958.39 27.83 0.217
770.71 585.54 1356.25 273.95 2.132

462.91 375.66 838.57 111.50 0.868

405.94 332.17 738.12 102.75 0.800
568.29 452.03 1020.32 48.89 0.380
355.89 292.61 648.49 20.49 0.159
363.41 298.64 662.05 133.73 1.041

610.43 481.17 1091.60 195.99 1.525

554.57 442.37 996.94 135.31 1.053
536.52 429.54 966.06 68.02 0.529
596.22 471.43 1067.65 163.57 1.273
484.05 391.39 875.44 175.09 1.363

472.22 382.62 854.84 787.66 6.130

1145.75 797.16 1942.91 208.86 1.626

13853.53 10049.51 22757.28 3550.74 26.80

KILN HOOD AND COOLER

Reference Temp. Surface Temp. Radiation Convection

deg. C deg. C Kcal/m2 X h Kcal/m2 X h

26 151.75 982.25 709.78

26 132 756.47 576.65
26 124 673.92 523.70
26 112 559.12 445.58
AL 2971.76 2255.71
COOLER

26 119 624.8 490.9

26 92.00 390.3 319.9

26 89.00 367.2 301.7
26 99 448.4 364.7

26 62.0 184.1 147.5

26 58.0 160.4 126.6
26 63.0 190.1 152.8
26 39 59.3 39.0
26 38.00 54.5 35.1
26 62 184.1 147.5
AL 2663.2 2125.5

26 146.0 913.17 670.71

 TPH 22.06.2023
26 Date:

Total Losses
Total (Kcal/m2 X h)
Mcal/h Kcal/Kg Clinker

4828.85 61.14 0.48

5221.07 66.10 0.51
4471.43 56.61 0.44
3621.39 45.85 0.36
745.16 9.43 0.07
2860.24 36.21 0.28
2847.97 36.06 0.28
2561.82 32.43 0.25
2909.59 36.84 0.29
2897.21 36.68 0.29
3777.24 47.82 0.37
1993.93 25.24 0.20
1290.17 16.33 0.13
1350.45 17.10 0.13
1447.36 18.32 0.14
1715.95 21.72 0.17
2596.73 32.88 0.26
4615.60 58.44 0.45
3849.34 48.73 0.38
3663.52 46.38 0.36
4828.85 61.14 0.48
5762.40 72.96 0.57
5082.45 64.35 0.50
4878.92 61.77 0.48
5988.73 75.82 0.59
4599.44 58.23 0.45
1359.15 17.21 0.13
5221.07 66.10 0.51
5912.65 74.86 0.58
5931.61 75.10 0.58
5505.49 69.70 0.54
5082.45 64.35 0.50
2631.89 33.32 0.26
5031.07 63.70 0.50
4583.32 58.03 0.45
4648.02 58.85 0.46
4696.91 59.47 0.46
3936.92 49.84 0.39
 4025.66 50.97 0.40
4191.43 53.07 0.41
3834.85 48.55 0.38
3834.85 48.55 0.38
3834.85 48.55 0.38
3607.41 45.67 0.36
2959.39 37.47 0.29
3176.17 40.21 0.31
3073.12 38.91 0.30
1115.74 14.13 0.11
4085.48 51.72 0.40
3176.17 40.21 0.31
2469.90 31.27 0.24
3649.45 46.20 0.36
3834.85 48.55 0.38
3849.34 48.73 0.38
3565.66 45.14 0.35
3878.40 49.10 0.38
3849.34 48.73 0.38
3834.85 48.55 0.38
4862.20 61.56 0.48
2280.15 28.87 0.22
207109.058329276 2622.13 21.87
 Total Losses
Total (Kcal/m2 X h)
Mcal/h Kcal/Kg Clinker

1692.03 71.07 0.55

1333.12 25.74 0.20
1197.62 10.99 0.09
1004.71 8.01 0.06
5227.47 115.81 0.90

1115.7 14.98 0.12

710.2 13.99 0.11

668.9 13.18 0.10
813.1 15.29 0.12

331.5 6.63 0.05

287.1 5.74 0.04
342.9 9.53 0.07
98.3 0.86 0.01
89.6 0.79 0.01
331.5 6.56 0.05
4788.7 87.55 0.68

1583.88 608.80 4.74

Total 54.99