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FPSO RUBY II
24 December 2013
PRODUCTION KPI
Fwd and Aft Fresh water Generator not marking water as per design
3 capacity
Hydrocyclone P-1003B discharge pressure has dropped to 5.8bar.
4 Opened up the pump stator and rotor for inspection. Found some
defects on stator inner layer and coupling end.
EQUIPMENT OUT OF SERVICE
Petronas Carigali Vietnam Limited (PCVL) currently operates the Ruby Field
which is located in Blocks 01 and 02 PSC, in offshore Vietnamese waters. The
field is located 155 km east of Vung Tau, in approximately 50 m of water.
RUBY FIELD LAYOUT
(Jun-2014)
FPSO RUBY II OVERVIEW
PRODUCTION & STORAGE REQUIREMENTS
1. Vessel
2. Topside
4. Turret Mooring
FPSO Ruby II is converted from the tanker MT CHERRY which was built in
Japan 1990.
Principal Dimensions:
FPSO length overall (Aft end of Helideck to Fwd end of turret): 273.21
Length overall : 244.80 m
Length perpendicular : 234 m
Breadth moulded : 41.20 m
Depth moulded : 21.60 m
Complement : 80 persons
KEY PROJECT COMPONENTS
1. Vessel
2. Topside
3. Hull & Utilities
4. Turret Mooring
Module 5: E-House
Flare Tower
Module 1: Crude Stabilisation Unit including
Produced Water Treatment
CSU system:
- Ruby Slug Catcher: V-1005
- MP Seperator: V-1002
- Degasser: V-1003
- Electrostatic Coalescer: V1004
Produced water treatment:
- MP Hydrocyclone Vessel: X2002A/B
- Produced water degasser: V2003
- MP Hydrocyclone pump: P-1003A/B
Fuel Gas System:
- Fuel gas scrubber: V-4501
- Fuel gas supper heater: F-4501A/B
Module 2: Gas Processing System
- Steam Turbine
generator ST-6001
A/B
- Gland Steam
Condenser
- Condenser return
P-6001A/B
- Vacuum pump
ejector J-6001A/B
- Water cooling pump
Module 5: E-House
HVAC system
Nitrogen system
6.6kV Transformers
Topside PCSS
BAT banks & UPS system
Refrigeration Compressor No 1&2
Module 6: Chemical Storage/Injection Module
HP Flare Tip
LP Flare Tip
Gas flow meter
Temperature Monitoring
Pipe Lines
Pipe supports
RUBY II RUNNING EQUIPMENTS STATUS:
KEY PROJECT COMPONENTS
1. Vessel
2. Topside
CORROSION PROTECTION
- Submerged External Hull Coating + ICCP
- Cargo Tank Coating 2M Top & Bottom
- Slop Tanks - Fully Coated + ZINC ANODES
- Void Spaces Ordinary Coating
CONTROL, SHUTDOWN AND FIRE ALARM SYSTEM:
PCSS (FGS, IPS & PCS), MCCs
HULL AND MARINE
FIGHT-FIGHTING SYSTEM:
- Sea water
- Inergen
- CO2 System
- Foam
- Halon
- Fire Extinguisher: CO2, POWDER, WATER, FOAM
- Wet chemical
KEY PROJECT COMPONENTS
1. Vessel
2. Topside
4. Turret Mooring
5. Risers & Flowlines
TURRET MOORING
Main components:
• Chain table (09 chain nos)
• Chain stopper
• Turret Shaft
• Main bearing
• Bearing housing
• Turret Structure
TURRET MOORING
Main components:
•Turret access platform
• Riser hang-off arrangement
• Pig receiver & Piping
• Instrument
• Production/Gaslift flow line
• Hydraulic pressurization
unit
KEY PROJECT COMPONENTS
1. Vessel
2. Topside
4. Turret Mooring
Riser System
Production riser - 1 x 10 inch, ANSI 600 (RBDP-A and RBDP B)
Production riser - 1 x 10 inch, ANSI 600 (PEARL)
Production riser - 1 x 10 inch, ANSI 600 (TOPAZ)
Production riser - 1 x 10 inch, ANSI 600 (DIAMOND)
Gas lift Riser - 1 x 6 inch, ANSI 900 (PEARL)
Gas lift Riser - 1 x 6 inch, ANSI 900 (TOPAZ)
Gas lift Riser - 1 x 6 inch, ANSI 900 (RUBY B)
RISERS AND FLOWLINES
PLEMs
PLEM West Approach 2 x 10 inch + 2 x 6 inch
PLEM East Approach 2 x 10 inch + 1 x 6 inch
Flowline
RBDP-A Flow line 1 x 10 inch ANSI 600 x 1.9 km
FPSO RUBY II SAIL-AWAY & FISRT OIL
9 TECH Procedure
OFFSHORE ORAGIZATION CHART
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WELCOME TO
FSO PSTC BIEN DONG 01
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I.I. FSO
FSO PTSC
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01 GENERAL
GENERAL
INTRODUCTION
INTRODUCTION
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PRODUCTION KPI
KPI CYTD Target
FSO uptime (%) 100 98.5
BS&W Inlet (%)
OIW (ppm)
Daily production (bbls)
Off take number HTC-001
Total offtake quantity (bbls) 260,824
Quantity delivered to off take 260,824
tanker in 2013 (bbls)
BS&W crude oil exported 0.05
Average in 2013 (%)
COP pumping hour during
22.2
offtake in 2013 (hrs)
HSE PERFORMANCE
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GENERAL
GENERAL INTRODUCTION
INTRODUCTION
Design life of the FSO system including
mooring system and steel structure shall
be 20 years. Means shall be provided so
that the FSO can stay at site and
continue operation without dry docking
for 20 years.
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GENERAL
GENERAL INTRODUCTION
INTRODUCTION
The FSO has been provided with a
coating system to ensure the 20 year
field life is met and also an impressed
current corrosion protection system. The
vessel is a double sided single bottomed
hull, moored by an internal turret located
at the interface of cargo tanks 1 and 2.
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GENERAL
GENERAL INTRODUCTION
INTRODUCTION
The FSO is moored with a 9-point chain and
wire mooring system arranged in 3 x 3
configuration.
There is no propulsion machinery only
marine utilities and hotel services, machinery
room is located aft below the accommodation
block. The heli-deck is located on top of the
accommodation block.
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GENERAL
GENERAL INTRODUCTION
INTRODUCTION
The cargo storage area, main part of hull,
consists of 6 pairs of cargo tanks and 2 slop
tanks, and 6 pairs of water ballast tanks
constructed with single bottom and double side
arrangement .
Peak tanks and 6 pairs of ballast tanks are
designed as segregated water ballast tanks.
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FSO PTSC
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GENERAL
GENERAL INTRODUCTION
INTRODUCTION
The FSO is controlled from a Central Control
Room (CCR) which is located on “A” deck
which contains control consoles for cargo,
ballast, safety and communication systems.
The FSO is equipped with 1 x marine X band
radar that monitors the MEZ (Marine Exclusion
Zone) around the FSO and also monitors a
blind sector of PQP radar. The FSO radar also
transmits a signal to the PQP master radar for
the overall field control of the MEZ.
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FSO PTSC
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GENERAL
GENERAL INTRODUCTION
INTRODUCTION
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FSO PTSC
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GENERAL
GENERAL INTRODUCTION
INTRODUCTION
The subsea flow line system is also a
recirculation system whereby condensate is re-
circulated via a crossover connection and
valve within the FSO turret compartment (STL
Compartment) and returns to HT-PQP via a
second 7” condensate subsea riser and
flexible flow-line, the excess production is
loaded onto the FSO.
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FSO PTSC
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GENERAL
GENERAL INTRODUCTION
INTRODUCTION
The FSO system, inclusive of vessel and
position mooring system, riser system and
export vessel transfer system, shall be classed
as a Floating Storage and Offloading (FSO)
System with ABS and VR (Dual Classed).
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SPECIFICATION
SPECIFICATION
Owner/Manager: MISC-PTSC Vietnam
Vessel’s name: PTSC Biển Đông 01
Flag: Singapore
Yard: Sungdong Shipyard
Hull no.: S5005
Call sign: 9VBQ3
Classification: ABS/VR
Class Notation: FSO
IMO no.: 9633496
Official Number: 398024
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SPECIFICATION
SPECIFICATION
Builder: Sungdong Shipbuilding & Marine
Engineering Co., Ltd
Keel laying: 30/05/2012
Launching: 08/09/2012
Delivery: 2013
Port of Registry: Singapore
Complement: 48 persons
MMSI No.: 566806000
INMARSAT- C No.: 456680610
INMARSAT- F No.: FB/870--00870773163333
RADIOTELEX (NBDP) No.: 566806000 65
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SPECIFICATION
SPECIFICATION
Principal Dimensions:
LOA: 171.5m
LBP: 170.0m
Breadth mounded: 32.4 m
Depth mounded: 18.2 m
Design (Summer)Draft: 12.0 m
Gross tonnage: 31127 T
Net tonnage: 14,798 T
Maximum loaded draft: 12.60m.
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SPECIFICATION
SPECIFICATION
Production Data:
Oil storage capacity 98%: 57330 m3
MGO storage 98%: 1279.3 m3
MGO Overflow tank 98%: 18.9 m3
MGO Drain Tank 98%: 2.548 m3
Potable/Boiler water storage 98%:615.05 m3
Hot water Storage 98%: 195.12 m3
Ballast water capacity 98%: 20407.422 m3
Lubricating Oil 98%: 10.0 m3
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SPECIFICATION
SPECIFICATION
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FSO PTSC
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SPECIFICATION
SPECIFICATION
Flow Rate
Flow Rate: Condensate 25,000 BPD maximum
Water < 1% BS&W for normal operations
Pressure and Temperature :
a.Pressure at Condensate riser inlet: 22 barg
(Maximum)
b.Temperature of condensate: 70 degC (approx)
c.Shut-in Pressure (psig): 39 barG.
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
BOILER SYSTEM
Aux Boiler No 1
Aux Boiler No 2
Boiler MGO pilot ignition pump No 1
Boiler MGO pilot ignition pump No 2
Boiler pilot igniter No 1
Boiler pilot igniter No 2
Boiler Flame Scanner of Boiler No.1
Emer. Flame Scanner of Boiler No.1
Boiler Flame Scanner of Boiler No.2
Emer. Flame Scanner of Boiler No.2
Nitrogen purging station and system
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
GENERATOR ENGINE
Diesel Generator Engine No 1
Dual Generator Engine No 2
Dual Generator Engine No 3
No 2 DF G/E - GVU
No 3 DF G/E - GVU
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
AIR COMPRESSORS
Starting Air Compressor No 1
Starting Air Compressor No 2
Starting air reservoir No 1
Starting air reservoir No 2
Pressure reducing unit
Air control Compressor No 1
Air control Compressor No 2
Emergency air compressor
Emergency air reservoir
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FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
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III. FSO
FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
BILGE SYSTEM
Oil bilge pump
Sludge pump
Oil bilge separator Bilge & G/S pump
No 1 Bilge & G/S pump No 2
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FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
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FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
Local Fire Fighting System
FW fire Pump
Main control panel
Local release boxes.
Emergency fire pump system
Diesel engine Booster pump
Hydraulic pump
Hydraulic oil Tank
Cooling fan Radiator
Hyd oil cooler
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FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
Sea water & cooling distribution system
F.W cooling system
F.W service and distribution
F.W generator
IG system
L.O & MGO system
Quick closing valve & damper
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FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
HULL OUT FITTING ON DECK
Emergency towing system
Sludge handling davit
Cargo pump room davit
Buoy handing davit
Life boat davit & winch
Ventilation fan
Capstans
Deck crane
Tandem mooring offloading system
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FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
CARGO AND PIPING SYSTEM
Cargo oil system/COP 1,2
Vacuum Pump No 1
Vacuum Pump No 2
LACT metering / Prover Cargo heating system
Inert gas system
Water ballast system/ ballast pump 1,2
Valve remote control system
Oil discharge monitoring system
Tank monitoring system (Cargo tank)
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FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
CARGO AND PIPING SYSTEM
Tank cleaning system
Hot water Tank
Hot water pump No 1
Hot water pump No 2
Deck Fix Gas Sampling System
E/R Fix Gas Sampling System
Deluge system
Stripping pump
Export Floating hose
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III. FSO
FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
STL SYSTEM
ESD Valves
Hydraulic system (HPU)
LO system
Condensate swivel
HUS Swivel
Mating cone seal
Close drain pump
Open drain pump
Ventilation Fan
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III. FSO
FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
III.
III. FSO
FSO PTSC
PTSC BIEN
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01
CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
III.
III. FSO
FSO PTSC
PTSC BIEN
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01
CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
III.
III. FSO
FSO PTSC
PTSC BIEN
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
ELECTRIC, CONTROL & COMMUNICATION SYSTEM
Satellite communication system
VHF Radio telephone
Nav-tex telephone
Satellite EPIRB
Radar transponder
Two way VHF radio
Weather facsimile recorder
None- directional beacon system
UHF communication system
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III. FSO
FSO PTSC
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CRITICAL
CRITICAL EQUIPMENTS
EQUIPMENTS
ELECTRIC, CONTROL & COMMUNICATION
SYSTEM
UHF communication system
Aeronautical band VHF -AM radio system
Voice over IP system
Sound powered telephone
Helicopter monitoring system
Ref. chamber rescue alarm
Hospital alarm CCTV
Navigation aids system
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THANKS
THANKS YOU
YOU FOR
FOR YOUR
YOUR KIND
KIND ATTENTION
ATTENTION
88
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24 December 2013
PRODUCTION KPI
1. Vessel
2. Topside
4. Turret Mooring
Principal Dimensions:
1. Vessel
2. Topside
3. Hull & Marine
4. Turret Mooring
Module 5: E-House
Produced Water
Treatment:
PW Hydrocyclone Vessel
(944VX001)
PW Degasser (944VD001)
PW Cooler (944HB001)
1- 3 Fuel Gas System
Gas Turbine
Generator:
861EG001A,
861EG001B,
861EG001C.
5- E-House Module
HVAC system
6.6kV Transformers
6.6kV Switchgear
440V Normal Switchboard
440V Emergency Switchboard
Topside PCSS
BAT banks & UPS system
MCCs
6- Chemical Storage/Injection Module
HP Flare Tip
LP Flare Tip
Pipe Lines
Pipe supports
KEY PROJECT COMPONENTS
1. Vessel
2. Topside
CORROSION PROTECTION
• SUBMERGED EXTERNAL HULL COATING + ICCP
• CARGO TANKS COATING 2M TOP & BOTTOM
• RECEPTION/SLOP & BALLAST TANKS- FULLY
COATED + ZINC ANODES
• VOID SPACES- ORDINARY COATING
TELECOMMUNICATION SYSTEM:
. External communication: VSAT, INMARSAT, VHF
Internal communication: UHF, PAGA, PABX
Entertainment system: DTH
HULL & MARINE
CARGO METERING:
Tank Gauging
Tank overfill HH alarm
HULL & MARINE
FIGHT-FIGHTING SYSTEM
• SEAWATER.
• INERGEN
• CO2 CYLINDER BANK & CO2 PORTABLE
CYLINDER
• FOAM
• CHEMICAL FIRE EXTINGUISHER
• CHEMICAL PORTABLE CYLINDER
KEY PROJECT COMPONENTS
1. Vessel
2. Topside
4. Turret Mooring
5. Risers & Flowlines
TURRET MOORING
Main components:
• Chain table (09 chain nos)
• Chain stopper
• Turret Shaft
• Main bearing
• Turret Structure
• Overhead Crane
• Swivel stack
• Turret access platform
• Riser hang-off
arrangement
• Pig receiver
• Piping
• Instrument
KEY PROJECT COMPONENTS
1. Vessel
2. Topside
4. Turret Mooring
Riser System
ENDING