SEPA15015 MFSFF CV 21 CAL 102 - Calculation Report For Tank Foundation - MFS T 241A B - REV A

DESIGN CALCULATION REPORT FOR PRODUCED
WATER STORAGE TANK FOUNDATION (MSF-T-241A/B)

PROJECT CODE: SEPA15015
OML-13 MAIN FLOW STATION
DESIGN CALCULATION REPORT FOR
PRODUCED WATER STORAGE TANK FOUNDATION
(MSF-T-241A/B)
Document No: SEPA15015-MFSFF-CV-21-CAL-102_REV-A
A 09-03-2022 ISSUED FOR REVIEW BHP GG AK

REV. DATE PURPOSE BY CHECKED APPROVED
Page 1 of 23
NPDC & NETCO / ALACRITY
DOC NO.: SEPA15015-
MFSFF-CV-21-CAL-102
PRODUCED WATER STORAGE TANK Rev No.: A
FOUNDATION (MSF-T-241A/B)
Revision History:
Rev Para. Ref. Description of Revision Date

No.
A - First Issue
HOLD POINTS:
S No. Description
Page 2 of 23
DOC NO.: SEPA15015-
MFSFF-CV-21-CAL-102
Contents
1. PROJECT INFORMATION ............................................................................................................. 4
2. PURPOSE OF DOCUMENT ............................................................................................................ 4
3. DESIGN CODES, STANDARDS & REFERENCE DOCUMENTS ............................................... 5
4. MATERIALS .................................................................................................................................... 5
5. DESIGN PHILOSOPHY................................................................................................................... 5
6 ANNEXURE 1: - FOUNDATION DESIGN CALCULATION ....................................................... 8
7 ANNEXURE 2: TANK LOAD DATA ........................................................................................... 19
8 ANNEXURE 3: FOUNDATION DRAWINGS ............................................................................. 21
Page 3 of 23
DOC NO.: SEPA15015-
MFSFF-CV-21-CAL-102
1. PROJECT INFORMATION
The Nigerian Petroleum Development Purchaser Ltd. (NPDC), a subsidiary of Nigerian National
Petroleum Purchaser Limited (NNPC) plans to install an oil-gas Separation facility, to be referred as
“Main Flow Station (MFS)”, in Utapate field, OML-13. National Engineering & Technical purchaser
Limited (NETCO) have been engaged to carry out the Engineering Design of this Oil-Gas separation
facility.
The Main Flow Station (MFS) is a centralized processing facility designed to handle well fluids from
various reservoirs and surrounding satellite fiels is planned to be installed in NPDC’s OML-13 block
located along Atabrikang – Iko road in Eastern Obolo LGA of AKWA IBOM state, Nigeria.
The well fluid production from various fields, viz. UTAPATE, AKAI, EKIM, IBOTIO and IBIBIO
shall be received and processed in Main Flow Station (MFS), the oil is to be further channeled to Tank
Farm for Storage, Metering and Exporting to VLCC via a subsea pipeline and single point mooring
(SPM) system.
2. PURPOSE OF DOCUMENT
This document covers analysis and design of ring wall Foundation for 28m dia x 15m height
PRODUCED WATER STORAGE TANK.
Page 4 of 23
DOC NO.: SEPA15015-
MFSFF-CV-21-CAL-102
3. DESIGN CODES, STANDARDS & REFERENCE DOCUMENTS

 ASCE 7-05 Minimum Design Loads For Buildings and Other Structures.
 ACI 318M-08 Structural Concrete.
 API 650-13 Welded Tanks for Oil Storage.
 PIP STE03020 Guidelines For Tank Foundations.
 GA drawing of Produced Water Storage Tank: SEPA15015-MFSFF-MES-00-GAD-302
Revision A.
 Geotechnical Investigation for Proposed Crude Storage Tank Farm and Process Facilities at
SEEPCO Terminal, Eastern Obolo, Akwa Ibom State. Revision -3.
 Civil and Structural Design Basis: SEPA15015-MFSFF-CV-00-DBS-0001__Rev A
4. MATERIALS
 Reinforcement: -
All reinforcement shall be hot rolled deformed high yield bars conforming to ASTM A615
grade 60 with characteristic tensile strength of 420 N/mm2.
 Concrete: -
Grade C30 of ACI 318 with characteristic strength of concrete i.e., f’c = 25 N/mm 2 (cubic
strength 30 N/mm2) is used for Reinforced concrete.
5. DESIGN PHILOSOPHY
 Ringwall foundation designed in accordance with ACI 318, API 650 and PIP STE03020 using
manual calculations.
 Dead Load (Self weight of Tank, Fluid Load, Self-weight of concrete, Soil weight), Seismic
load and Wind load and their Load combination as per ASCE/SEI 7-05 considered to design
of Ring wall with base slab.
 The Ring wall is designed for the Hoop Stress, Twisting moment and for vertical load from
tank along with seismic moment from tank.
Different loads are explained below:

5.1 Self-weight (D)
The self-weight of concrete foundation with concrete density as 25 kN/m 3.

Page 5 of 23
DOC NO.: SEPA15015-
MFSFF-CV-21-CAL-102
5.2 Tank empty weight (D)
Dead load is the weight of the metal (shell, roof, bottom plates, access ladders, platforms,
nozzles, manways, roof support columns, etc.)
Self-weight of Produced Water Storage Tank = 233 MT (Ref. Annexure 2)
5.3 Liquid weight (F)
Liquid load is the weight of the stored product. Maximum design liquid level and specific gravity
should be used to calculate this weight.
Height = 14 m (Ref. Annexure 2)
The Liquid pressure = 140 kN/m2.
5.4 Test weight (F)
The Test liquid level and test fluid specific gravity should be considered if different from
normal stored product.
Considered, Height = 14 m (Ref. Annexure 2)
Test pressure = 140 kN/m2
5.5 Soil load (H)
Height inside the Ring Wall = 2.2 m

Soil Pressure = 2.2 x 18 = 39.6 kN/m2
Lateral Soil pressure inside at base = ka x ϒ x h = 0.5 x 18 x 2.2 = 19.8 kN/m2
Height outside the Ring Wall = 1.2 m

Soil Pressure = 1.2 x 18 = 21.6 kN/m2
Lateral Soil pressure outside at base = kp x ϒ x h = 0.5 x 18 x 1.2 = 10.8 kN/m2
5.6 Earthquake load (E)
Seismic shear = 9013.705 kN (Ref. Annexure 2)

Seismic moment = 47332.525 kNm (Ref. Annexure 2)
5.7 Wind load (W)
Total wind shear = 243.360 kN (Ref. Annexure 2)

Wind moment = 1825.197 kNm (Ref. Annexure 2)
5.8 Live Load & Roof Live Load (LL & Lr)
As per Annexure 2 Live load and roof live load not given
Page 6 of 23
DOC NO.: SEPA15015-
MFSFF-CV-21-CAL-102
5.9 Load Combinations for Allowable Stress Design (ASCE/SEI 7-05) (CL: 2.4)
Sr. No Descriptions
1 D+F
2 D+F+H+L
3 D + F + H + Lr
4 D + F + H + 0.75(L) + 0.7(Lr)
5 D+F+H+W
D + F + H + 0.7(E)
6 D + F + H + 0.75(W) + 0.75(L) + 0.75(Lr)
D + F + H + 0.75(0.7E) + 0.75(L) + 0.75(Lr)
7 0.6(D) + W + H
8 0.6(D) + 0.7E +H
5.10 Load Combinations for Strength Design (ASCE/SEI 7-05) (CL: 2.3)
Sr. No Descriptions
1 1.4 (D + F)
2 1.2 (D + F) + 1.6 (L + H) + 0.5 (Lr)
3 1.2D + 1.6 (Lr) + L
4 1.2D + 1.6 (Lr) + 0.8W
5 1.2D + 1.6W + L + 0.5 (Lr)
6 1.2D + 1.0E + L + 0.2S
7 0.9D + 1.6W + 1.6H
8 0.9D + 1.E + 1.6H
Page 7 of 23
DOC NO.: SEPA15015-
MFSFF-CV-21-CAL-102
6 ANNEXURE 1: - FOUNDATION DESIGN CALCULATION
Page 8 of 23
OML-13 MAIN FLOW SYSTEM
Doc. No. DESIGN CALCULATION REPORT FOR PRODUCED WATER
Rev. A
SEPA15015-MFSFF-CV-21-CAL-102 STORAGE TANK MSF-T-241 A/B
RING WALL FOUNDATION DESIGN
1 INPUTS:
Diameter of the Tank ID = 28.0 m

Height of Tank Shell H = 15.0 m
Design liquid level height HHL = 14.0 m
Width or Thickness of Ring wall pedestal t = 0.5 m
Height of Pedestal above FGL h1 = 1.0 m
Depth of footing below FGL h2 = 1.5 m
Provided height of Ring Wall Base Footing hf = 0.30 m more than, 0.25
Ring Wall base footing Projection 0.25 to 0.33 = 0.25 m

Tank operating volume = 7949.0 m3
LOADING DATA:
Empty Weight of Tank D = 2286 kN (Ref. Mech input)
Operating weight (Liquid + Empty wt of tank) F = 82698 kN (Ref. Mech input)
Live Load L = 0 kN (Ref. Mech input)

Roof Live Load Lr = 0 kN (Ref. Mech input)
Wind
Wind shear at tank bottom W = 243.36 kN (Ref. Mech input)
Wind moment on tank shell WM = 1825.20 kN.m (Ref. Mech input)
Seismic
Seismic base shear at tank bottom Eh = 9013.71 kN (Ref. Mech input)
Seismic moment at tank bottom EM = 47332.53 kN.m (Ref. Mech input)
Allowable Bearing Capacity in operating condition = 220 kN/m2 Geo Technical Report
2
Allowable Bearing Capacity in Seismic condition = 220 kN/m
Grade of Concrete used C25/30 fc' = 30 MPa
Grade of Steel used Fe400 fy = 420 MPa
Liquid density = 10 kN/m3 Assumed water
3
Unit weight of Soil ϒsoil = 18 kN/m
Unit weight of Submerged Soil ϒsub = 10 kN/m3
Unit weight of Concrete ϒc = 25 kN/m3
Soil subgrade modulus for foundation k = 7500 kN/m2/m
Height of Ring Wall pedestal h3 = 2.2 m

Total height of ring wall including base h = 2.5 m
Operating weight of Liquid only F = 80413 kN
Pressure due to Liquid on Tank bottom in HYDRO Condition = 140 kN/m2

Pressure due to Liquid on Tank bottom in Operating Condition = 130.6 kN/m 2
Rev. A
2 FIG:
RING WALL PROPERTIES

Outer dia of Ring Wall DOW = 28.50 m
Inner dia of Ring Wall DiW = 27.50 m
Area of Ring Wall AW = 43.98 m2
MI of Ring Wall Pedestal IRW = 4311.64 m4
Section of Modulus of Ring Wall Pedestal ZRW = 302.57 m3
Wt. of the Ring Wall ϒc Aw h = 2419.03 kN
Wind load (Vertical) due to WM = 3.02 kN/m

Seismic load (Vertical) due to EM = 78.22 kN/m
3 FOUNDATION SIZING:
Dead Load at top of Ring Wall PT = 26.0 kN/m
Liquid pressure at top of ring wall WP = 140.0 kN/m2 HYDRO
2
= 130.6 kN/m OPERATING
Distance from tank shell to inside edge of fdn base L = 0.500 m PIP CL:5.6.2, L = 0.125
a 2
Net allowable soil bearing capacity q = 185 kN/m
Projection of ring wall above FGL e = 1.000 m Assumed Same as 2.5
Rev. A
Required width of ring wall 𝑃 + 𝑊 𝐿 PIP STE03020 CL:5.1.2

𝑏=
𝑞 + ℎ − 𝑒 𝛾 − ℎ𝛾
Applicable load combinations (LC) from Table 9 of PIP STC01015
LC Discription
1 Test Weight bLC1 = 0.520 m
2 Operating Weight bLC2 = 0.495 m
3 Operating Weight + Live bLC3 = 0.495 m
4 Operating Weight + Wind bLC4 = 0.482 m
5 Operating Weight + Seismic bLC5 = 0.866 m
bLC1 = 26 + (140 x 0.5) = 0.520 m

185 + (2.5 - 1) x 18 - (2.5 x 25)
bLC2 = 26 + (130.6 x 0.5) = 0.495 m

185 + (2.5 - 1) x 18 - (2.5 x 25)
bLC3 = 26 + (130.6 x 0.5) + (0) + (0) = 0.495 m

185 + (2.5 - 1) x 18 - (2.5 x 25)
bLC4 = 26 + (130.6 x 0.5) + (3) = 0.482 m

231.3 + (2.5 - 1) x 18 - (2.5 x 25)
bLC5 = 26 + (130.6 x 0.5) + (78.2) = 0.866 m

231.3 + (2.5 - 1) x 18 - (2.5 x 25)
Maximum bReq = 0.866 m
Provided base width of ring wall footing bProv = 1.000 m
FOUNDATION PROPERTIES
Outer dia of RW Foundation Dof = 29.00 m
Inner dia of RW Foundation Dif = 27.00 m
Area of RW Foundation Af = 87.96 m2
MI of RW Foundation If = 8631.53 m4
Section of Modulus of RW Foundation Zf = 595.28 m3
Wt. of the RW Foundation ϒc Af hf = 659.73 kN
Perimeter at centre line of Ring Wall Base Footing = 2 x PI x r = 87.965 m
Rev. A
4 DETERMINE HOOP STEEL:
Coefficient of earth pressure at rest condition k = 0.500
LC Discription
1 Test Weight = 2843.750 kN
3 Operating Weight + Live = 2679.118 kN
Operating weight of Liquid only = 80412.570 kN

Inside diameter of foundation = 27.500 m
Area of the soil within foundation perimeter = 593.957 m2
Hoop stress on ring wall due to Liquid ℎ×𝑘×𝑤 = 2.5 x 0.5 x 140
= 175.00 kN/m
Hoop stress due to soil ℎ = 2.5 x 0.5 x 18 x 2.5/2

ℎ×𝑘×𝛾 ×
2
= 28.125 kN/m
ℎ
Hoop Tension 𝑇 =𝑅 ℎ×𝑘×𝑤 +𝑅 ℎ×𝑘×𝛾 × = 14 x (175 + 28.13)
2
Th = 2843.750 kN
Required area of reinforcement for Hoop 1.6 𝑇 1.6 x (2843.75)

𝐴 = =
0.9 𝑓 0.9 x (420)
Ast Hoop = 12037 mm2
Area of hoop Steel required is 12037 Sq.mm > 1000 Sq.mm Min. Reinforcement
5 DETERMINE TWIST STEEL:

Rev. A
Lever arm X1 = 0.000 m
Lever arm X2 = 0.125 m
Factored = 1.2
Liquid force on top of pedestal = 70.00 kN/m
Factored Twisting moment due to empty weight of tank = 0.0 kN.m/m

Factored Twisting moment due to Liquid weight of tank = 10.5 kN.m/m
Factor = 1.4
Factored Twisting moment due to Seismic / Wind = 0.0 kN.m/m
Twisting Moment MT = 10.5 kN.m/m

Radius of Ring Wall R = 14 m
𝑏
𝑀= 𝑀 𝑅−𝐿+ = 10.5 x (14 - 0.5 + 0.5/2)
2
M = 144.4 kN.m PIP STE03020,CL4.6.5.6
Assume strength reduction factor for bearing φ = 0.9

Required Reinforcement as per Twisting Moment
Provide Cover = 75 mm
Assume Reinforcement diameter = 20 mm
Effective depth of the pedestal = 330 mm
0.85 𝑓 2×𝑀
% 𝑜𝑓 𝑆𝑡𝑒𝑒𝑙 = 1− 1− = 0.004
𝑓 0.85 × 𝑓 × ∅ × 𝑏 × 𝑑
1.4
𝑀𝑖𝑛. % 𝑜𝑓 𝑆𝑡𝑒𝑒𝑙 = = 0.003
𝑓
Required Area of the Reinforcement for Twisting As Twisting = 1193 mm2
Total Area of Reinforcement As Twisting + As Hoop = 13229.920 mm2

Number of vertical layers provided = 3
Area of the reinforcement per layer = 4409.973 mm2
Provide dia. of reinforcement = 20 mm
Spacing required = 178.096 mm
Therefore, Spacing Provided = 150 mm
Provide 3 Layers of Horizontal Reinforcement steel - 20T @ 150 mm C/C
Minimum Reinforcement for Temperature & Shrinkage

Vertical face reinforcement = 0.0015 ACI 318-11, CL 14.3
Breadth of the pedestal for single face b = 0.250 mm
Vertical Reinforcement area Ast = 375 mm2/m
Rev. A
Steel on each face of Ring Wall

Provide Reinforcement diameter = 12 mm
Spacing of reinforcement = 302 mm
Therefor, Provide Spacing of Reinforcement = 200 mm
Vertical face Reinforcement steel is 12T @ 200 mm C/C
7 RING WALL AND BACKFILL SOIL WEIGHT

Weight of Ring Wall (ϒc Aw h) + (ϒc Af hf) = 3078.761 kN
Weight of Backfill soil (Inside) = [(PI) x ((13.75)^2 - (13.5)^2)] x 2.2 x 18 = 847.523 kN
Weight of Backfill soil (Outside) = [(PI) x ((14.5)^2 - (14.25)^2)] x 1.5 x 18 = 609.665 kN
Weight of Backfill soil = 1457.188 kN
Weight of Submerged soil = 809.549 kN
Load P (kN) P/A M/Z P/A+M/Z P/A-M/Z

Discription
(kN) (kN/m2) (kN/m2) (kN/m2) (kN/m2)

1 D+F 12869.24 146.30 82.16 228.46 64.14
2 D+F+H+L 12896.24 146.61 82.16 228.77 64.45
3 D + F + H + Lr 12896.24 146.61 82.16 228.77 64.45
4 D + F + H + 0.75(L) + 0.75(Lr) 12896.24 146.61 82.16 228.77 64.45
5 D+F+H+W 12905.72 146.71 2.15 148.86 144.57
D + F + H + 0.7E 13068.25 148.56 82.16 230.72 66.40
6 D + F + H + 0.75(W) + 0.75(L) + 0.75(Lr) 12903.35 146.69 2.15 148.83 144.54
D + F + H + 0.75(0.7E) + 0.75(L) + 0.75(Lr) 13025.25 148.07 82.16 230.23 65.92
7 0.6(D) + W + H 4129.48 46.94 2.15 49.09 44.80
8 0.6(D) + 0.7E + H 4292.02 48.79 82.16 130.95 -33.37
Net Design Stress = 228.46 kN/m2
8 STABILITY CHECK AGAINST SLIDING:

Coefficient of friction for Soil m = 0.3
Vertical Load = (2285.7 + 80412.6 + 3078.8 + 809.5) = 86586.61 kN
m x Vertical load = 23378.38 kN
Passive soil height hp = 1.5 m
Passive force acting on the foundation FP = 1/2 x k x ϒs x hp2 = 10.13 kN

Horizontal destabilising force = 9013.71 kN
Frictional Force / Destabilising force = 2.6
2.595 > 1.4 Hence, Safe

Rev. A
9 STABILITY CHECK AGAINST OVERTURNING:

0.9 x Vertical load = 77927.95 kN
Restoring Moment = 77927.95 X (29/2) = 1129955.26 kN.m
Restoring Moment due to passive soil = Fp X (hp/3) = 5.06 kN.m
Overturning Moment = 47332.53 kN.m
Restoring Moment / Overturning Moment = 23.873
23.873 > 1.4 Hence, Safe
10 STABILITY CHECK AGAINST UPLIFT:

Minimum vertical load = 2285.73 + 3078.76 + 809.55 = 6174.040 kN
Buoyant force = 1.5 x 10 x 87.96 = 1319.469 kN
6174.04 / 1319.47 = 4.68 > 1.2 Hence, Safe
11 FOOTING BASE DESIGN (Considered 1 M strip)
250 500 250
1000
Tank Perimeter = 87.965 m
Tank weight per meter = 1.592 kN/m
Liquid weight per meter = 70.000 kN/m
Concrete weight per meter = 35.000 kN/m
Soil weight per meter = 15.300 kN/m
FACTORED
DL (kN/m) FL (kN/m) WL (kN/m) EQ (kN/m) LL (kN/m) Lr (kN/m) H (kN/m)
FACTORED LOAD COMBINATION LOAD
51.89 70 3.02 78.22 0.00 0.00 27.00 (kN/m)
1.4 (D + F) 1.4 1.4 170.65
1.2 (D + F + T) + 1.6 (L + H) + 0.5 (Lr/S/R) 1.2 1.2 1.6 0.5 1.6 189.47
1.2D + 1.6 (Lr or S or R) + L 1.2 1 1.6 62.27
1.2D + 1.6 (Lr or S or R) + 0.8W 1.2 0.8 1 1.6 64.68
1.2D + 1.6W + L + 0.5 (Lr or S or R) 1.2 1.6 1 0.5 67.10
1.2D + 1.0E + L + 0.2S 1.2 1 1 140.49
0.9D + 1.6W + 1.6H 0.9 1.6 1.6 94.73
0.9D + 1.E + 1.6H 0.9 1 1.6 168.12
Rev. A
Maximum Factored Load = 189.47 kN/m

Factored Moment = 5.92 kN.m
𝑓 ∈
𝜌 . = 0.85𝛽 𝛽 = 0.85 ∈ = 0.003
𝑓 ∈ +0.005
ρ0.005 = 0.0194
𝑀
Minimum Required effective depth 𝑑 = ∅ = 0.9
𝑓
∅𝜌𝑓 𝑏 1 − 0.59𝜌
𝑓
deff. Req = 31.04 mm
Cover = 75 mm
Assume Reinforcement diameter = 12 mm
Total Depth D = 112.04 mm
Total Depth D = 112.04 < 300, Hence Safe
Depth considered for Design = 300.000 mm

dactual = 219.000 mm
Assumed depth for " a " = 1.18 mm
𝑀
𝐴 = = 71.72 mm2
∅𝑓 𝑑 − 𝑎/2
Now check assumed depth a 𝐴 𝑓 = 71.72 x 420

𝑎=
0.85 𝑓 𝑏 0.85 x 30 x 1000
= 1.18 mm Nearly same as assumed
As per ACI 318 - 14 Base slab minimum reinforcement os 0.002 Ag

Minimum Ast = 600.00 mm2
Diameter for Main Reinforcement = 12 mm

Number of Reinforcement = 1.000
Spacing = 188.496 mm
Spacing provide for Main Reinforcement = 150 mm
Provided Main Reinforcement Area = 753.982 mm2
Minimum Ast Provided, Provided Reinforcement Area = 753.982 > 600, Hence Safe
Base main reinforcement steel is 12T @ 150 mm C/C
Rev. A
Diameter for Distribution Reinforcement = 12 mm
Number of Reinforcement = 6.000
Spacing = 188.496 mm
Spacing provide for Distribution Reinforcement = 150 mm
Provided Distribution Reinforcement Area = 753.982 mm2
Provided Reinforcement Area = 753.982 > 600, Hence Safe
Base distribution reinforcement steel is 12T @ 150 mm C/C
Base of Ring Wall 1000 mm

Cover 75
300
Cover 75
12T @ 150 mm C/C 12T @ 150 mm C/C
Shear force at d distance from face of pedestal = 57.115 kN

Nominal shear stress τv = 0.261 N/mm2
Nominal shear stress τv should not exceed the design shear stress, if it is exceeds minimum shear reinforcement is required
λ = 0.750 ACI 318M-08, CL 8.6.1
𝑣 = 0.17𝜆 𝑓 𝑏 𝑑 = 0.638
Nominal Shear Tau V (0.261) < Design shear Tau C (0.638), Hence, Safe i.e. Shear Reinforcement not required
Punching Shear = 114.229 kN

Assuming allowable punching shear stress = 1.600 N/mm2
Allowable Shear = 960.000 kN
The Allowable Shear is 960 > 114.229 Therefore, the Footing is safe in punching shear
Rev. A
28.000
15.0
0.250
0.0 0.500
28.5 27.5
1.0 0.500
FGL
2.2 2.5
1.2
1.5
0.25 0.25
Toe Heel
0.3
A
29 1.000 27
DOC NO.: SEPA15015-
MFSFF-CV-21-CAL-102
7 ANNEXURE 2: TANK LOAD DATA
Page 19 of 23
R2 MH4
R4 R3 R5 R1 MH3
COURSE-6
N5
N3
COURSE-5
COURSE-4
COURSE-3
COURSE-2
N6 N4
COURSE-1
MH2
N2
N1 MH1
EL ± 0.00
TOP OF ANNULAR PLATE
N2
DOC NO.: SEPA15015-
MFSFF-CV-21-CAL-102
8 ANNEXURE 3: FOUNDATION DRAWINGS
Page 21 of 23
NORTH
REVISION STATUS
GA AND DETAIL OF PRODUCED WATER STORAGE

TANK FOUNDATION (TANK NO. : MFS-T-241A)
OML-13 MAIN FLOW STATION PROJECT CODE :- SEPA15015

NATIONAL ENGINEERING & TECHNICAL
COMPANY LTD &
ALACRITY PRODUCTION SYSTEM LTD
NIGERIAN PETROLEUM DEVELOPMENT COMPANY LTD (NPDC)

REVISION STATUS
GA AND DETAIL OF PRODUCED WATER STORAGE

TANK FOUNDATION (TANK NO. : MFS-T-241A)
OML-13 MAIN FLOW STATION PROJECT CODE :- SEPA15015

NATIONAL ENGINEERING & TECHNICAL
COMPANY LTD &
ALACRITY PRODUCTION SYSTEM LTD
NIGERIAN PETROLEUM DEVELOPMENT COMPANY LTD (NPDC)

SEPA15015 MFSFF CV 21 CAL 102 - Calculation Report For Tank Foundation - MFS T 241A B - REV A

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SEPA15015 MFSFF CV 21 CAL 102 - Calculation Report For Tank Foundation - MFS T 241A B - REV A

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DESIGN CALCULATION REPORT FOR PRODUCED

WATER STORAGE TANK FOUNDATION (MSF-T-241A/B)

OML-13 MAIN FLOW STATION

DESIGN CALCULATION REPORT FOR

PRODUCED WATER STORAGE TANK FOUNDATION

Document No: SEPA15015-MFSFF-CV-21-CAL-102_REV-A

A 09-03-2022 ISSUED FOR REVIEW BHP GG AK

Rev Para. Ref. Description of Revision Date

3. DESIGN CODES, STANDARDS & REFERENCE DOCUMENTS

Different loads are explained below:

The self-weight of concrete foundation with concrete density as 25 kN/m 3.

5.2 Tank empty weight (D)

Height inside the Ring Wall = 2.2 m

Height outside the Ring Wall = 1.2 m

5.6 Earthquake load (E)

Seismic shear = 9013.705 kN (Ref. Annexure 2)

Total wind shear = 243.360 kN (Ref. Annexure 2)

6 ANNEXURE 1: - FOUNDATION DESIGN CALCULATION

RING WALL FOUNDATION DESIGN

Diameter of the Tank ID = 28.0 m

Ring Wall base footing Projection 0.25 to 0.33 = 0.25 m

Operating weight (Liquid + Empty wt of tank) F = 82698 kN (Ref. Mech input)

Live Load L = 0 kN (Ref. Mech input)

Seismic moment at tank bottom EM = 47332.53 kN.m (Ref. Mech input)

Height of Ring Wall pedestal h3 = 2.2 m

Pressure due to Liquid on Tank bottom in HYDRO Condition = 140 kN/m2

RING WALL PROPERTIES

Wind load (Vertical) due to WM = 3.02 kN/m

Required width of ring wall 𝑃 + 𝑊 𝐿 PIP STE03020 CL:5.1.2

Applicable load combinations (LC) from Table 9 of PIP STC01015

bLC1 = 26 + (140 x 0.5) = 0.520 m

bLC2 = 26 + (130.6 x 0.5) = 0.495 m

bLC3 = 26 + (130.6 x 0.5) + (0) + (0) = 0.495 m

bLC4 = 26 + (130.6 x 0.5) + (3) = 0.482 m

bLC5 = 26 + (130.6 x 0.5) + (78.2) = 0.866 m

Maximum bReq = 0.866 m

Provided base width of ring wall footing bProv = 1.000 m

Operating weight of Liquid only = 80412.570 kN

Hoop stress due to soil ℎ = 2.5 x 0.5 x 18 x 2.5/2

Required area of reinforcement for Hoop 1.6 𝑇 1.6 x (2843.75)

Ast Hoop = 12037 mm2

5 DETERMINE TWIST STEEL:

Factored Twisting moment due to empty weight of tank = 0.0 kN.m/m

Twisting Moment MT = 10.5 kN.m/m

M = 144.4 kN.m PIP STE03020,CL4.6.5.6

Assume strength reduction factor for bearing φ = 0.9

Required Area of the Reinforcement for Twisting As Twisting = 1193 mm2

Total Area of Reinforcement As Twisting + As Hoop = 13229.920 mm2

Provide 3 Layers of Horizontal Reinforcement steel - 20T @ 150 mm C/C

Minimum Reinforcement for Temperature & Shrinkage

Steel on each face of Ring Wall

Vertical face Reinforcement steel is 12T @ 200 mm C/C

7 RING WALL AND BACKFILL SOIL WEIGHT

Load P (kN) P/A M/Z P/A+M/Z P/A-M/Z

(kN) (kN/m2) (kN/m2) (kN/m2) (kN/m2)

Net Design Stress = 228.46 kN/m2

8 STABILITY CHECK AGAINST SLIDING:

Passive force acting on the foundation FP = 1/2 x k x ϒs x hp2 = 10.13 kN

2.595 > 1.4 Hence, Safe

9 STABILITY CHECK AGAINST OVERTURNING:

23.873 > 1.4 Hence, Safe

10 STABILITY CHECK AGAINST UPLIFT:

6174.04 / 1319.47 = 4.68 > 1.2 Hence, Safe