GNPower Kauswagan Ltd. Co.

Kauswagan, Lanao Del Norte, Mindanao

2022 Outage Valve Service Work for

Unit 3 and Unit 4
Completion Date: September 8, 2022
PO reference: 22-103111

OSA Industries Phils., Inc.

Unit 4-113 North Main Ave. Cor
Commerce Rd., LTI Biñan, Laguna
Tel: (02) 8520-8142; Fax (049)8544-0924
Email: sales@osaphils.com
OSA
Industries

GNPower Kauswagan Ltd. Co.

Kauswagan, Lanao Del Norte, Mindanao
Summary Report for Calibration of Boiler Safety Valves‐ Unit 3
Completion Date: July 22, 2022

Test/Repair
Item Tag Location Size Intial Findings Work Performed Recommendation Status
Date

Valve passed on inspection and

testing. Tested using auxiliary
For yearly preventive 100%
1 22/07/2022 30HAD10AA191 STEAM DRUM A DN80 For calibration only. device testing equipment. See EVT
maintenance inspection COMPLETED
Report. Final Test Pressure: 159.5
BAR.

Valve passed on inspection and

testing. Tested using auxiliary
For yearly preventive 100%
2 22/07/2022 30HAD10AA192 STEAM DRUM B DN80 For calibration only. device testing equipment. See EVT
maintenance inspection COMPLETED
Report. Final Test Pressure: 164.1
BAR.

Valve passed on inspection and

testing. Tested using auxiliary
For yearly preventive 100%
3 22/07/2022 30LBA01AA191 MAINSTEAM DN80 For calibration only. device testing equipment. See EVT
maintenance inspection COMPLETED
Report. Final Test Pressure: 145.7
BAR.

Valve passed on inspection and

testing. Tested using auxiliary
For yearly preventive 100%
4 20/07/2022 30LBC21AA191 COLD REHEAT A DN150 For calibration only. device testing equipment. See EVT
maintenance inspection COMPLETED
Report. Final Test Pressure: 39.8
BAR.

Valve passed on inspection and

testing. Tested using auxiliary
For yearly preventive 100%
5 20/07/2022 30LBC22AA191 COLD REHEAT B DN150 For calibration only. device testing equipment. See EVT
maintenance inspection COMPLETED
Report. Final Test Pressure: 40.6
BAR.
OSA
Industries

Test/Repair
Item Tag Location Size Intial Findings Work Performed Recommendation Status
Date

Valve passed on inspection and

testing. Tested using auxiliary
For yearly preventive 100%
6 21/07/2022 30LBB02AA191 HOT REHEAT B DN100 For calibration only. device testing equipment. See EVT
maintenance inspection COMPLETED
Report. Final Test Pressure: 37.0
BAR.

Valve passed on inspection and

testing. Tested using auxiliary
For yearly preventive 100%
7 21/07/2022 30LBB01AA191 HOT REHEAT A DN100 For calibration only. device testing equipment. See EVT
maintenance inspection COMPLETED
Report. Final Test Pressure: 37.2
BAR.

Valve passed on inspection and

testing. Tested using auxiliary
DEAERATOR STORAGE For yearly preventive 100%
8 19/07/2022 30LAA10AA193 6" For calibration only. device testing equipment. See EVT
TANK maintenance inspection COMPLETED
Report. Final Test Pressure: 9.0
BAR.

Valve passed on inspection and

testing. Tested using auxiliary
For yearly preventive 100%
9 19/07/2022 30LAA10AA191 DEAERATOR A 6" For calibration only. device testing equipment. See EVT
maintenance inspection COMPLETED
Report. Final Test Pressure: 9.0
BAR.

Valve passed on inspection and

testing. Tested using auxiliary
For yearly preventive 100%
10 19/07/2022 30LAA10AA192 DEAERATOR B 6" For calibration only. device testing equipment. See EVT
maintenance inspection COMPLETED
Report. Final Test Pressure: 9.0
BAR.

Valve passed on inspection and

testing. Tested using auxiliary
For yearly preventive 100%
11 22/07/2022 30LBG11AA192 AUXILLIARY HEADER DN 150 For calibration only. device testing equipment. See EVT
maintenance inspection COMPLETED
Report. Final Test Pressure: 14.1
BAR.
 CERTIFICATE NO.: 1087 PSV 1087-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/22
Valve Identification
Tag Number 30HAD10AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number J-17-005149 Equipment Loc. STEAM DRUM A WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN80
Model Number 1755-WB-5S-500-F1-LV Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 160.0 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/22 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 159.5 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O30077
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 50kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Jetur Abrigo

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 22-07-2022

Valve data
Type Size Serial no. Service
1755 WB-5S-500-F1-LV DN80 J-17-005149 STEAM

Customer Tag Unit location Manufacturer

30HAD10AA191 STEAM DRUM A CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
160.0 bar 110.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 50 kN O30077 21-12-2021

Test results
Inlet pressure Set pressure
As found 109.5 bar 159.3 bar

Inlet pressure Set pressure

Test 1 109.5 bar 159.3 bar
Test 2 109.5 bar 159.6 bar
Test 3 109.5 bar 159.6 bar
Average 109.5 bar 159.5 bar

Acceptable range
From 158.4 bar to 161.6 bar
- 1.00 % + 1.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Jetur Abrigo
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
150 1.0 20000
100 150 1.0 20000

135 0.9 18000

90 135 0.9 18000

120 0.8 16000

80 120 0.8 16000

105 0.7 14000

70 105 0.7 14000

90 0.6 12000
60 90 0.6 12000

75 0.5 10000
50 75 0.5 10000

60 0.4 8000
40 60 0.4 8000

45 0.3 6000
30 45 0.3 6000

30 0.2 4000
20 30 0.2 4000

15 0.1 2000
10 15 0.1 2000

0 0.0 0
0 0 0.0 0

Serial no. J-17-005149

[bar] [mm] [N] Test 3 Graph
150 1.0 20000
Test 1
Line pressure 109.5 bar
135 0.9 18000
Pulling force 16073 N
120 0.8 16000
Found set pressure 159.3 bar
105 0.7 14000

Test 2
90 0.6 12000
Line pressure 109.5 bar
75 0.5 10000
Pulling force 16169 N
60 0.4 8000 Found set pressure 159.6 bar

45 0.3 6000
Test 3
30 0.2 4000 Line pressure 109.5 bar

15 0.1 2000 Pulling force 16176 N

Found set pressure 159.6 bar
0 0.0 0
 CERTIFICATE NO.: 1088 PSV 1088-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/22
Valve Identification
Tag Number 30HAD10AA192 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number J-17-005150 Equipment Loc. STEAM DRUM B WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN80
Model Number 1755-WB-5S-500-F1-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 164.8 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/22 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 164.1 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O30077
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 50kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Jetur Abrigo

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 22-07-2022

Valve data
Type Size Serial no. Service
1755WB-5-S-500-F1-LD DN80 J-17-005150 STEAM

Customer Tag Unit location Manufacturer

30HAD10AA192 STEAM DRUM B CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
164.8 bar 110.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 50 kN O30077 21-12-2021

Test results
Inlet pressure Set pressure
As found 108.7 bar 164.1 bar

Inlet pressure Set pressure

Test 1 108.7 bar 164.1 bar
Test 2 108.7 bar 164.0 bar
Test 3 108.7 bar 164.2 bar
Average 108.7 bar 164.1 bar

Acceptable range
From 163.2 bar to 166.4 bar
- 1.00 % + 1.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Jetur Abrigo
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
150 1.0 20000
100 150 1.0 20000

135 0.9 18000

90 135 0.9 18000

120 0.8 16000

80 120 0.8 16000

105 0.7 14000

70 105 0.7 14000

90 0.6 12000
60 90 0.6 12000

75 0.5 10000
50 75 0.5 10000

60 0.4 8000
40 60 0.4 8000

45 0.3 6000
30 45 0.3 6000

30 0.2 4000
20 30 0.2 4000

15 0.1 2000
10 15 0.1 2000

0 0.0 0
0 0 0.0 0

Serial no. J-17-005150

[bar] [mm] [N] Test 3 Graph
150 1.0 20000
Test 1
Line pressure 108.7 bar
135 0.9 18000
Pulling force 17891 N
120 0.8 16000
Found set pressure 164.1 bar
105 0.7 14000

Test 2
90 0.6 12000
Line pressure 108.7 bar
75 0.5 10000
Pulling force 17866 N
60 0.4 8000 Found set pressure 164.0 bar

45 0.3 6000
Test 3
30 0.2 4000 Line pressure 108.7 bar

15 0.1 2000 Pulling force 17915 N

Found set pressure 164.2 bar
0 0.0 0
 CERTIFICATE NO.: 1089 PSV 1089-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/22
Valve Identification
Tag Number 30LBA01AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number J-16-011372 Equipment Loc. MAINSTEAM WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN80
Model Number 1759-WD-5S-500-F3-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 144.9 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/22 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 145.7 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O30077
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 50kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Jetur Abrigo

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 22-07-2022

Valve data
Type Size Serial no. Service
1759WD-5-S-500-F3-LD DN80 J-16-011372 STEAM

Customer Tag Unit location Manufacturer

30LBA01AA191 MAIN STEAM CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
144.9 bar 101.4 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 50 kN O30077 21-12-2021

Test results
Inlet pressure Set pressure
As found 103.9 bar 145.4 bar

Inlet pressure Set pressure

Test 1 103.9 bar 145.4 bar
Test 2 103.4 bar 145.8 bar
Test 3 103.4 bar 145.8 bar
Average 103.6 bar 145.7 bar

Acceptable range
From 143.5 bar to 146.3 bar
- 1.00 % + 1.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Jetur Abrigo
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
150 1.0 20000
100 150 5.0 20000

135 0.9 18000

90 135 4.5 18000

120 0.8 16000

80 120 4.0 16000

105 0.7 14000

70 105 3.5 14000

90 0.6 12000
60 90 3.0 12000

75 0.5 10000
50 75 2.5 10000

60 0.4 8000
40 60 2.0 8000

45 0.3 6000
30 45 1.5 6000

30 0.2 4000
20 30 1.0 4000

15 0.1 2000
10 15 0.5 2000

0 0.0 0
0 0 0.0 0

Serial no. J-16-011372

[bar] [mm] [N] Test 3 Graph
150 2.0 20000
Test 1
Line pressure 103.9 bar
135 1.8 18000
Pulling force 13405 N
120 1.6 16000
Found set pressure 145.4 bar
105 1.4 14000

Test 2
90 1.2 12000
Line pressure 103.4 bar
75 1.0 10000
Pulling force 13701 N
60 0.8 8000 Found set pressure 145.8 bar

45 0.6 6000
Test 3
30 0.4 4000 Line pressure 103.4 bar

15 0.2 2000 Pulling force 13696 N

Found set pressure 145.8 bar
0 0.0 0
 CERTIFICATE NO.: 1090 PSV 1090-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/20
Valve Identification
Tag Number 30LBC21AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number J-17-002411 Equipment Loc. COLD REHEAT A WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN 150
Model Number 1785-WB-5S-500-F1-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 39.5 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/20 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 39.8 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O30077
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 50kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Aries Bayog

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 20-07-2022

Valve data
Type Size Serial no. Service
1785WB-5-S-500-F1-LD DN 150 J-17-002411 STEAM

Customer Tag Unit location Manufacturer

30LBC21AA191 COLD REHEAT A CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
39.5 bar 27.6 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 50 kN O30077 21-12-2021

Test results
Inlet pressure Set pressure
As found 27.1 bar 40.0 bar

Inlet pressure Set pressure

Test 1 27.1 bar 40.0 bar
Test 2 27.1 bar 39.8 bar
Test 3 27.1 bar 39.5 bar
Average 27.1 bar 39.8 bar

Acceptable range
From 38.8 bar to 40.2 bar
- 1.75 % + 1.75 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Aries Bayog
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
40 5.0 20000
100 40 2.0 20000

36 4.5 18000
90 36 1.8 18000

32 4.0 16000
80 32 1.6 16000

28 3.5 14000
70 28 1.4 14000

24 3.0 12000
60 24 1.2 12000

20 2.5 10000
50 20 1.0 10000

16 2.0 8000
40 16 0.8 8000

12 1.5 6000
30 12 0.6 6000

8 1.0 4000
20 8 0.4 4000

4 0.5 2000
10 4 0.2 2000

0 0.0 0
0 0 0.0 0

Serial no. J-17-002411

[bar] [mm] [N] Test 3 Graph
40 2.0 20000
Test 1
Line pressure 27.1 bar
36 1.8 18000
Pulling force 17079 N
32 1.6 16000
Found set pressure 40.0 bar
28 1.4 14000

Test 2
24 1.2 12000
Line pressure 27.1 bar
20 1.0 10000
Pulling force 16784 N
16 0.8 8000 Found set pressure 39.8 bar

12 0.6 6000
Test 3
8 0.4 4000 Line pressure 27.1 bar

4 0.2 2000 Pulling force 16456 N

Found set pressure 39.5 bar
0 0.0 0
 CERTIFICATE NO.: 1091 PSV 1091-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/20
Valve Identification
Tag Number 30LBC22AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number J-17-002412 Equipment Loc. COLD REHEAT B WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN 150
Model Number 1785WB-5-S-500-F1-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 40.6 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/20 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 40.6 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O30077
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 50kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr.Aries Bayog

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 20-07-2022

Valve data
Type Size Serial no. Service
1785WB-5-S-500-F1-LD DN 150 J-17-002412 STEAM

Customer Tag Unit location Manufacturer

30LBC22AA191 COLD REHEAT B CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
40.6 bar 28.4 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 50 kN O30077 21-12-2021

Test results
Inlet pressure Set pressure
As found 26.5 bar 40.7 bar

Inlet pressure Set pressure

Test 1 26.5 bar 40.7 bar
Test 2 26.5 bar 40.9 bar
Test 3 26.5 bar 40.2 bar
Average 26.5 bar 40.6 bar

Acceptable range
From 39.9 bar to 41.3 bar
- 1.70 % + 1.70 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Aries Bayog
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
40 2.3 20000
100 40 1.2 20000

36 2.1 18000
90 36 1.0 18000

32 1.9 16000
80 32 0.9 16000

28 1.6 14000
70 28 0.8 14000

24 1.4 12000
60 24 0.7 12000

20 1.2 10000
50 20 0.6 10000

16 0.9 8000
40 16 0.5 8000

12 0.7 6000
30 12 0.3 6000

8 0.5 4000
20 8 0.2 4000

4 0.2 2000
10 4 0.1 2000

0 0.0 0
0 0 0.0 0

Serial no. J-17-002412

[bar] [mm] [N] Test 3 Graph
40 1.0 20000
Test 1
Line pressure 26.5 bar
36 0.9 18000
Pulling force 18729 N
32 0.8 16000
Found set pressure 40.7 bar
28 0.7 14000

Test 2
24 0.6 12000
Line pressure 26.5 bar
20 0.5 10000
Pulling force 19005 N
16 0.4 8000 Found set pressure 40.9 bar

12 0.3 6000
Test 3
8 0.2 4000 Line pressure 26.5 bar

4 0.1 2000 Pulling force 18149 N

Found set pressure 40.2 bar
0 0.0 0
 CERTIFICATE NO.: 1092 PSV 1092-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/21
Valve Identification
Tag Number 30LBB02AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number J-16-010204 Equipment Loc. HOT REHEAT B WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN 100
Model Number 1765WD-5-S-500-F1-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 37.2 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/21 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 37.0 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: N90144
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 20kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr.Aries Bayog

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 21-07-2022

Valve data
Type Size Serial no. Service
1765WD-5-S-500-F1-LD DN100 J-16-010204 STEAM

Customer Tag Unit location Manufacturer

30LBB02AA191 HOT REHEAT B CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
37.2 bar 26.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 20 kN N90144 21-12-2021

Test results
Inlet pressure Set pressure
As found 26.9 bar 37.3 bar

Inlet pressure Set pressure

Test 1 26.9 bar 37.3 bar
Test 2 26.9 bar 36.6 bar
Test 3 26.9 bar 37.0 bar
Average 26.9 bar 37.0 bar

Acceptable range
From 36.5 bar to 37.9 bar
- 1.85 % + 1.85 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Aries Bayog
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
40 1.0 10000
100 40 1.0 10000

36 0.9 9000
90 36 0.9 9000

32 0.8 8000
80 32 0.8 8000

28 0.7 7000
70 28 0.7 7000

24 0.6 6000
60 24 0.6 6000

20 0.5 5000
50 20 0.5 5000

16 0.4 4000
40 16 0.4 4000

12 0.3 3000
30 12 0.3 3000

8 0.2 2000
20 8 0.2 2000

4 0.1 1000
10 4 0.1 1000

0 0.0 0
0 0 0.0 0

Serial no. J-16-010204

[bar] [mm] [N] Test 3 Graph
40 1.0 10000
Test 1
Line pressure 26.9 bar
36 0.9 9000
Pulling force 6872 N
32 0.8 8000
Found set pressure 37.3 bar
28 0.7 7000

Test 2
24 0.6 6000
Line pressure 26.9 bar
20 0.5 5000
Pulling force 6400 N
16 0.4 4000 Found set pressure 36.6 bar

12 0.3 3000
Test 3
8 0.2 2000 Line pressure 26.9 bar

4 0.1 1000 Pulling force 6666 N

Found set pressure 37.0 bar
0 0.0 0
 CERTIFICATE NO.: 1093 PSV 1093-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/21
Valve Identification
Tag Number 30LBB01AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number J-16-010203 Equipment Loc. HOT REHEAT A WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN 100
Model Number 1765WD-5-S-500-F1-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 37.2 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/21 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 37.2 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: N90144
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 20kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr.Aries Bayog

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 21-07-2022

Valve data
Type Size Serial no. Service
1765WD-5-S-500-F1-LD DN100 J-16-010203 STEAM

Customer Tag Unit location Manufacturer

30LBB01AA191 HOT REHEAT A CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
37.2 bar 26.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 20 kN N90144 21-12-2021

Test results
Inlet pressure Set pressure
As found 26.9 bar 37.1 bar

Inlet pressure Set pressure

Test 1 26.9 bar 37.1 bar
Test 2 26.9 bar 37.2 bar
Test 3 26.9 bar 37.2 bar
Average 26.9 bar 37.2 bar

Acceptable range
From 36.5 bar to 37.9 bar
- 1.85 % + 1.85 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Aries Bayog
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
40 1.0 10000
100 40 1.0 10000

36 0.9 9000
90 36 0.9 9000

32 0.8 8000
80 32 0.8 8000

28 0.7 7000
70 28 0.7 7000

24 0.6 6000
60 24 0.6 6000

20 0.5 5000
50 20 0.5 5000

16 0.4 4000
40 16 0.4 4000

12 0.3 3000
30 12 0.3 3000

8 0.2 2000
20 8 0.2 2000

4 0.1 1000
10 4 0.1 1000

0 0.0 0
0 0 0.0 0

Serial no. J-16-010203

[bar] [mm] [N] Test 3 Graph
40 1.0 10000
Test 1
Line pressure 26.9 bar
36 0.9 9000
Pulling force 6741 N
32 0.8 8000
Found set pressure 37.1 bar
28 0.7 7000

Test 2
24 0.6 6000
Line pressure 26.9 bar
20 0.5 5000
Pulling force 6791 N
16 0.4 4000 Found set pressure 37.2 bar

12 0.3 3000
Test 3
8 0.2 2000 Line pressure 26.9 bar

4 0.1 1000 Pulling force 6767 N

Found set pressure 37.2 bar
0 0.0 0
 CERTIFICATE NO.: 1094 PSV 1094-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/19
Valve Identification
Tag Number 30LAA10AA193 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD25098 Equipment Loc. Deaerator Storage Tank WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
6"
Model Number 1910-00Q-2CC-TD-33-RF-SS-HP Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 8.9 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/19 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 9.0 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O53900
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 10kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr.Uzziel Monisit

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 19-07-2022

Valve data
Type Size Serial no. Service
1910-00Q-2CC-TD-33-RF-SS-HP 6'' SD25098 STEAM

Customer Tag Unit location Manufacturer

30LAA10AA193 DEAERATOR STORAGE TANK CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
8.9 bar 6.0 bar ASME sec. 8 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 10 kN O53900 21-12-2021

Test results
Inlet pressure Set pressure
As found 6.8 bar 9.0 bar

Inlet pressure Set pressure

Test 1 6.8 bar 9.0 bar
Test 2 6.8 bar 8.9 bar
Test 3 6.8 bar 9.1 bar
Average 6.8 bar 9.0 bar

Acceptable range
From 8.6 bar to 9.2 bar
- 3.00 % + 3.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Uzziel Monisit
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
10 1.0 5000
100 10 1.0 5000

9 0.9 4500
90 9 0.9 4500

8 0.8 4000
80 8 0.8 4000

7 0.7 3500
70 7 0.7 3500

6 0.6 3000
60 6 0.6 3000

5 0.5 2500
50 5 0.5 2500

4 0.4 2000
40 4 0.4 2000

3 0.3 1500
30 3 0.3 1500

2 0.2 1000
20 2 0.2 1000

1 0.1 500
10 1 0.1 500

0 0.0 0
0 0 0.0 0

Serial no. SD25098

[bar] [mm] [N] Test 3 Graph
10 1.0 5000
Test 1
Line pressure 6.8 bar
9 0.9 4500
Pulling force 1948 N
8 0.8 4000
Found set pressure 9.0 bar
7 0.7 3500

Test 2
6 0.6 3000
Line pressure 6.8 bar
5 0.5 2500
Pulling force 1936 N
4 0.4 2000 Found set pressure 8.9 bar

3 0.3 1500
Test 3
2 0.2 1000 Line pressure 6.8 bar

1 0.1 500 Pulling force 2029 N

Found set pressure 9.1 bar
0 0.0 0
 CERTIFICATE NO.: 1095 PSV 1095-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/19
Valve Identification
Tag Number 30LAA10AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD25096 Equipment Loc. Deaerator A WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
6"
Model Number 1910-00Q-2CC-TD-33-RF-SS-HP Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 8.9 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/19 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 9.0 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O53900
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 10kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr.John Carlo Cañete

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 19-07-2022

Valve data
Type Size Serial no. Service
1910-00Q-2-CC-TD-33-RF-SS-HP 6'' SD25096 STEAM

Customer Tag Unit location Manufacturer

30LAA10AA191 DEAERATOR A CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
8.9 bar 6.0 bar ASME sec. 8 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 10 kN O53900 21-12-2021

Test results
Inlet pressure Set pressure
As found 6.7 bar 9.0 bar

Inlet pressure Set pressure

Test 1 6.7 bar 9.0 bar
Test 2 6.7 bar 9.0 bar
Test 3 6.7 bar 9.0 bar
Average 6.7 bar 9.0 bar

Acceptable range
From 8.6 bar to 9.2 bar
- 3.00 % + 3.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. John Carlo Cañete
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
10 2.0 5000
100 10 1.0 5000

9 1.8 4500
90 9 0.9 4500

8 1.6 4000
80 8 0.8 4000

7 1.4 3500
70 7 0.7 3500

6 1.2 3000
60 6 0.6 3000

5 1.0 2500
50 5 0.5 2500

4 0.8 2000
40 4 0.4 2000

3 0.6 1500
30 3 0.3 1500

2 0.4 1000
20 2 0.2 1000

1 0.2 500
10 1 0.1 500

0 0.0 0
0 0 0.0 0

Serial no. SD25096

[bar] [mm] [N] Test 3 Graph
10 1.0 5000
Test 1
Line pressure 6.7 bar
9 0.9 4500
Pulling force 2113 N
8 0.8 4000
Found set pressure 9.0 bar
7 0.7 3500

Test 2
6 0.6 3000
Line pressure 6.7 bar
5 0.5 2500
Pulling force 2063 N
4 0.4 2000 Found set pressure 9.0 bar

3 0.3 1500
Test 3
2 0.2 1000 Line pressure 6.7 bar

1 0.1 500 Pulling force 2087 N

Found set pressure 9.0 bar
0 0.0 0
 CERTIFICATE NO.: 1096 PSV 1096-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/19
Valve Identification
Tag Number 30LAA10AA192 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD25097 Equipment Loc. Deaerator B WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
6"
Model Number 1910-00Q-2CC-TD-33-RF-SS-HP Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 8.9 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/19 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 9.0 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O53900
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 10kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr.John Carlo Cañete

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 19-07-2022

Valve data
Type Size Serial no. Service
1910-00Q-2CC-TD-33-RF-SS-HP 6'' SD25097 STEAM

Customer Tag Unit location Manufacturer

30LAA10AA192 DEAERATOR B CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
8.9 bar 6.0 bar ASME sec. 8 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 10 kN O53900 21-12-2021

Test results
Inlet pressure Set pressure
As found 6.8 bar 9.1 bar

Inlet pressure Set pressure

Test 1 6.8 bar 9.1 bar
Test 2 6.8 bar 9.1 bar
Test 3 6.8 bar 8.9 bar
Average 6.8 bar 9.0 bar

Acceptable range
From 8.6 bar to 9.2 bar
- 3.00 % + 3.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. John Carlo Cañete
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
10 5.0 5000
100 10 5.0 5000

9 4.5 4500
90 9 4.5 4500

8 4.0 4000
80 8 4.0 4000

7 3.5 3500
70 7 3.5 3500

6 3.0 3000
60 6 3.0 3000

5 2.5 2500
50 5 2.5 2500

4 2.0 2000
40 4 2.0 2000

3 1.5 1500
30 3 1.5 1500

2 1.0 1000
20 2 1.0 1000

1 0.5 500
10 1 0.5 500

0 0.0 0
0 0 0.0 0

Serial no. SD25097

[bar] [mm] [N] Test 3 Graph
10 1.0 5000
Test 1
Line pressure 6.8 bar
9 0.9 4500
Pulling force 2103 N
8 0.8 4000
Found set pressure 9.1 bar
7 0.7 3500

Test 2
6 0.6 3000
Line pressure 6.8 bar
5 0.5 2500
Pulling force 2078 N
4 0.4 2000 Found set pressure 9.1 bar

3 0.3 1500
Test 3
2 0.2 1000 Line pressure 6.8 bar

1 0.1 500 Pulling force 1876 N

Found set pressure 8.9 bar
0 0.0 0
 CERTIFICATE NO.: 1097 PSV 1097-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/22
Valve Identification
Tag Number 30LBG11AA192 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD41230 Equipment Loc. AUXILIARY HEADER WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN150
Model Number 1910-00Q-3-CC-TD-33-RF-SS-HP Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 14.1 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/22 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 14.1 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O53900
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 10kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Jetur Abrigo

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 3 Test date 22-07-2022

Valve data
Type Size Serial no. Service
1910-00Q-3-CC-TD-34-RF-SS-HP DN150 SD41230 STEAM

Customer Tag Unit location Manufacturer

30LBG11AA192 AUXILLARY HEADER CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
14.1 bar 12.0 bar ASME sec. 8 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 10 kN O53900 21-12-2021

Test results
Inlet pressure Set pressure
As found 11.2 bar 13.9 bar

Inlet pressure Set pressure

Test 1 11.2 bar 13.9 bar
Test 2 11.2 bar 14.2 bar
Test 3 11.2 bar 14.2 bar
Average 11.2 bar 14.1 bar

Acceptable range
From 13.7 bar to 14.5 bar
- 3.00 % + 3.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan Mr. Jetur Abrigo

TECHNICIAN_________________ CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
20 2.0 5000
100 20 2.0 5000

18 1.8 4500
90 18 1.8 4500

16 1.6 4000
80 16 1.6 4000

14 1.4 3500
70 14 1.4 3500

12 1.2 3000
60 12 1.2 3000

10 1.0 2500
50 10 1.0 2500

8 0.8 2000
40 8 0.8 2000

6 0.6 1500
30 6 0.6 1500

4 0.4 1000
20 4 0.4 1000

2 0.2 500
10 2 0.2 500

0 0.0 0
0 0 0.0 0

Serial no. SD41230

[bar] [mm] [N] Test 3 Graph
20 2.0 5000
Test 1
Line pressure 11.2 bar
18 1.8 4500
Pulling force 2413 N
16 1.6 4000
Found set pressure 13.9 bar
14 1.4 3500

Test 2
12 1.2 3000
Line pressure 11.2 bar
10 1.0 2500
Pulling force 2728 N
8 0.8 2000 Found set pressure 14.2 bar

6 0.6 1500
Test 3
4 0.4 1000 Line pressure 11.2 bar

2 0.2 500 Pulling force 2661 N

Found set pressure 14.2 bar
0 0.0 0
OSA
Industries

GNPower Kauswagan Ltd. Co.

Kauswagan, Lanao Del Norte, Mindanao
Summary Report for Testing Calibration, Overhauling of HP Heaters SV
Completion Date: August 22, 2022

Test/Repair
Item Tag Location Size Intial Findings Work Performed Recommendation Status
Date

Valve passed on inspection and testing. For yearly preventive 100%,

1 19/08/2022 30LAD10AA191 HP HEATER 1 DN80 For calibration only.
Calibration only, Set at 4.01 MPA. maintenance inspection Completed

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Chatter
HP HEATER 1 WATER both disc and nozzle. Tested in accordance For yearly preventive 100%,
2 17/08/2022 30LAD10AA192 DN25 marks on disc holder/ guide.
SIDE wit API 527 Standard. Final Test Result: maintenance inspection Completed
Good condition spindle, spring
20.25 MPA.
& washers.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
both disc and nozzle. Tested in accordance For yearly preventive 100%,
3 22/08/2022 30LAD20AA191 HP HEATER 2 DN80 on disc holder/ guide. Good
wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
20.89 MPA.
washers.

Valve passed on inspection and testing.

HP HEATER 2 WATER For yearly preventive 100%,
4 18/08/2022 30LAD20AA192 DN25 For calibration only. Calibration only, Set at CDTP 2940 PSI
SIDE maintenance inspection Completed
(20.25 MPA).
OSA
Industries

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
both disc and nozzle. Tested in accordance For yearly preventive 100%,
5 22/08/2022 30LAD30AA191 HP HEATER 3 DN100 on disc holder/ guide. Good
wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
1.83 MPA.
washers.

Light deposits on disc, nozzle Clean, re‐used all parts. Lapped, polished
HP HEATER 3 WATER and internal parts. Good both disc and nozzle. Tested in accordance For yearly preventive 100%,
6 17/08/2022 30LAD30AA192 DN25
SIDE condition disc holder, guide, wit API 527 Standard. Final Test Result: maintenance inspection Completed
spindle, spring & washers. 20.25 MPA.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
both disc and nozzle. Tested in accordance For yearly preventive 100%,
7 22/08/2022 30LAD21AA191 NC HEATER DN80 on disc holder/ guide. Good
wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
2.93 MPA.
washers.

Valve passed on inspection and testing.

For yearly preventive 100%,
8 17/08/2022 30LAD21AA192 NC WATER SIDE DN25 For calibration only. Calibration only, Set at CDTP 2940 PSI
maintenance inspection Completed
(20.25 MPA).
 CERTIFICATE NO.: 1013 PSV 1013-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/19
Valve Identification
Tag Number 30LAD10AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD54492 Equipment Loc. HP Heater 1 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN 80
Model Number 1910-30-4-CC-MS-33-RF Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 3.95 MPA Constant BP 0.9456 MPA Cold Diff Set 4.0169 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/19 Popped@ 4.01 MPA Pretest Notes PASSED
Pretested Yes Leaked/@

Final Test Result

Final Test Press 4.01 MPA Standard Instrument Used
Leak Test Press 3.60 MPA Instrument No.
Leakage Rate 0 DPM @ 3.60 Gauge Certificate
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 5800 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Calibration only, Set at CDTP 583 PSI (4.01 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 CERTIFICATE NO.: 1014 PSV 1014-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/17
Valve Identification
Tag Number 30LAD10AA192 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD25474 Equipment Loc. HP Heater 1 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1-19226-HCF-2-CC-MS-33 Capacity 1187 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 19.87 MPA Constant BP Cold Diff Set 20.25 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/17 Popped@ 20.25 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 20.25 MPA Standard Instrument Used
Leak Test Press 18.22 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 18.22 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 2940 Psi (20.25 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Chatter Marks Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 30LAD10AA192
Valve Description HP Heater #1 DN25
Part Description Valve Parts

As Found As Left

Light Deposit on internal parts. Cleaned, polished and re-used.

No damage on stud threads. Lapped bearing points.
Valve Tag 30LAD10AA192
Valve Description HP Heater #1 DN25
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 30LAD10AA192
Valve Description HP Heater #1 DN25
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1015 PSV 1015-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/22
Valve Identification
Tag Number 30LAD20AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD75496 Equipment Loc. HP Heater 2 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN80
Model Number 1910-30K-4-CC-4-MS-33-RF Capacity 3728 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 2.85 MPA Constant BP Cold Diff Set 2.8921 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/22 Popped@ 20.6 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 2.89 MPA Standard Instrument Used
Leak Test Press 2.6 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 2.6 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 420 Psi (2.89 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Corrosions Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 30LAD20AA191
Valve Description HP Heater #2 DN80
Part Description Valve Parts

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 30LAD20AA191
Valve Description HP Heater #2 DN80
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 30LAD20AA191
Valve Description HP Heater #2 DN80
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1016 PSV 1016-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/18
Valve Identification
Tag Number 30LAD20AA192 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD25476 Equipment Loc. HP Heater 2 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1-19226-HCF-2-CC-MS-33 Capacity 1187 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 19.87 MPA Constant BP Cold Diff Set 20.25 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/18 Popped@ 20.27 MPA Pretest Notes Passed
Pretested Yes Leaked/@

Final Test Result

Final Test Press 20.25 MPA Standard Instrument Used
Leak Test Press 18.22 MPA Instrument No. 54403995
Leakage Rate 0 DPM @ 18.22 Gauge Certificate 54403995
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 400 BAR

Comments/ Remarks
Calibration only. Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 2940 Psi (20.25 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 CERTIFICATE NO.: 1017 PSV 1017-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/22
Valve Identification
Tag Number 30LAD30AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD 25500 Equipment Loc. HP Heater 3 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN100
Model Number 1910-30K-4-CC-4-MS-33-RF Capacity 4558 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 1.81 MPA Constant BP Cold Diff Set 1.8324 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/22 Popped@ 1.6 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 1.83 MPA Standard Instrument Used
Leak Test Press 1.65 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 1.65 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 265 Psi (1.83 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Corrosions Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 30LAD30AA191
Valve Description HP Heater #3 DN100
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 30LAD30AA191
Valve Description HP Heater #3 DN100
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 30LAD30AA191
Valve Description HP Heater #3 DN100
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1018 PSV 1018-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/17
Valve Identification
Tag Number 30LAD30AA192 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD28049 Equipment Loc. HP Heater 3 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1-19226-HCF-2-CC-MS-33 Capacity 1277 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 19.87 MPA Constant BP Cold Diff Set 20.25 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/17 Popped@ 20.25 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 20.25 MPA Standard Instrument Used
Leak Test Press 18.22 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 18.22 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 2940 Psi (20.25 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Good condition Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 30LAD30AA192
Valve Description HP Heater #3 DN25
Part Description Valve Parts

As Found As Left

Light Deposit on internal parts. Cleaned, polished and re-used.

No damage on stud threads. Lapped bearing points.
Valve Tag 30LAD30AA192
Valve Description HP Heater #3 DN25
Part Description Nozzle

As Found As Left

Cuts on Nozzle. Used abrasive to even surface.

Polished, lapped and re-used.
Valve Tag 30LAD30AA192
Valve Description HP Heater #3 DN25
Part Description Disc

As Found As Left

Cuts on Disc. Used abrasive to even surface.

Polished, lapped and re-used.
 CERTIFICATE NO.: 1019 PSV 1019-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/22
Valve Identification
Tag Number 30LAD21AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD 25504 Equipment Loc. NC Heater WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN80
Model Number 1910-30K-4-CC-4-MS-33-RF Capacity 14025 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 2.81 MPA Constant BP Cold Diff Set 2.9356 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/22 Popped@ 2.3 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 2.93 MPA Standard Instrument Used
Leak Test Press 2.63 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 2.63 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 425 Psi (2.93 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Corrosions Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 30LAD21AA191
Valve Description NC Heater DN80
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 30LAD21AA191
Valve Description NC Heater DN80
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 30LAD21AA191
Valve Description NC Heater DN80
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1020 PSV 1020-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/18
Valve Identification
Tag Number 30LAD21AA192 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD 66178 Equipment Loc. NC Heater Water WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1-19226-HCF-2-CC-MS-33 Capacity 1255 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 19.85 MPA Constant BP Cold Diff Set 20.25 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/18 Popped@ 19.85 MPA Pretest Notes PASSED
Pretested Yes Leaked/@

Final Test Result

Final Test Press 20.25 MPA Standard Instrument Used
Leak Test Press 18.22 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 18.22 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Calibration only. Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 20.25 MPA

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
OSA
Industries

GNPower Kauswagan Ltd. Co.

Kauswagan, Lanao Del Norte, Mindanao
Summary Report for Testing Calibration, Overhauling of LP Heaters SV‐ Unit 3
Completion Date: August 22, 2022

Test/Repair
Item Tag Location Size Intial Findings Work Performed Recommendation Status
Date

Valve passed on inspection and testing. For yearly preventive 100%,

1 19/08/2022 30LCC50AA191 LP HEATER 5 DN80 For calibration only.
Calibration only, Set at CDTP 0.39 MPA. maintenance inspection Completed

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
LP HEATER 5 WATER both disc and nozzle. Tested in accordance For yearly preventive 100%,
2 22/08/2022 30LCC50AA192 DN25 on disc holder/ guide. Good
SIDE wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
3.14 MPA.
washers.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
both disc and nozzle. Tested in accordance For yearly preventive 100%,
3 19/08/2022 30LCC60AA191 LP HEATER 6 DN80 on disc holder/ guide. Good
wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
2.89 MPA.
washers.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Chatter
LP HEATER 6 WATER both disc and nozzle. Tested in accordance For yearly preventive 100%,
4 17/08/2022 30LAD60AA192 DN25 marks on disc holder/ guide.
SIDE wit API 527 Standard. Final Test Result: maintenance inspection Completed
Good condition spindle, spring
3.16 MPA.
& washers.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Chatter
LP HEATER 7 WATER both disc and nozzle. Tested in accordance For yearly preventive 100%,
5 17/08/2022 30LAD70AA192 DN25 marks on disc holder/ guide.
SIDE wit API 527 Standard. Final Test Result: maintenance inspection Completed
Good condition spindle, spring
3.07 MPA.
& washers.
 CERTIFICATE NO.: 1021 PSV 1021-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/19
Valve Identification
Tag Number 30LCC50AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD 25464 Equipment Loc. LP Heater 5 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN80
Model Number Capacity 2069 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 0.39 MPA Constant BP Cold Diff Set 0.3918 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/19 Popped@ 0.37 MPA Pretest Notes PASSED
Pretested Yes Leaked/@

Final Test Result

Final Test Press 0.39 MPA Standard Instrument Used
Leak Test Press 0.35 MPA Instrument No.
Leakage Rate 0 DPM @ 0.35 Gauge Certificate
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 400 PSI

Comments/ Remarks
Calibration only. Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 58 PSI (0.39 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 CERTIFICATE NO.: 1022 PSV 1022-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/22
Valve Identification
Tag Number 30LCC50AA192 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number 260M12 Equipment Loc. LP Heater 5 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number Capacity

Final Process Conditions

Service Water Operating Temp
Set Pressure 3.14 MPA Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/08/22 Popped@ 2.8 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 3.14 MPA Standard Instrument Used
Leak Test Press 2.8 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 2.8 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 3.14 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Corrosions Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 30LCC50AA192
Valve Description LP Heater #5 1”x 1”1/2
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, polished and re-used.
No damage on stud threads. Lapped bearing points.
Valve Tag 30LCC50AA192
Valve Description LP Heater #5 1”x 1”1/2
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 30LCC50AA192
Valve Description LP Heater #5 1”x 1”1/2
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1023 PSV 1023-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/19
Valve Identification
Tag Number 30LCC60AA191 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD 25468 Equipment Loc. LP Heater 6 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN80
Model Number 1910-30K-4-CC-4-MS-33-RF Capacity 1535 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 2.85 MPA Constant BP Cold Diff Set 2.8921 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/19 Popped@ 0.15 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 2.89 MPA Standard Instrument Used
Leak Test Press 2.60 MPA Instrument No.
Leakage Rate 0 DPM @ 2.60 Gauge Certificate
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 400 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 2.89 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Corrosions Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 30LCC60AA191
Valve Description LP Heater #6 DN80
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 30LCC60AA191
Valve Description LP Heater #6 DN80
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 30LCC60AA191
Valve Description LP Heater #6 DN80
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1024 PSV 1024-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/17
Valve Identification
Tag Number 30LAD60AA192 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD 25456 Equipment Loc. LP Heater 6 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1922 Capacity 477 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 3.15 MPA Constant BP Cold Diff Set 3.1643 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/17 Popped@ 3.13 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Leaking @ 2.06 MPA

Final Test Result

Final Test Press 3.16 MPA Standard Instrument Used
Leak Test Press 2.80 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 2.80 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 3.16 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Chatter marks Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 30LCC60AA192
Valve Description LP Heater #6 DN25
Part Description Valve Parts

As Found As Left

Light Deposit on internal parts. Cleaned, polished and reused.

No damage on stud threads. Lapped bearing points.
Valve Tag 30LCC60AA192
Valve Description LP Heater #6 DN25
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Lapped and re-used.

Valve Tag 30LCC60AA192
Valve Description LP Heater #6 DN25
Part Description Disc

As Found As Left

Deposit on Disc. Lapped and re-used.

 CERTIFICATE NO.: 1025 PSV 1025-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/17
Valve Identification
Tag Number 30LAD70AA192 Unit/ Vessel Unit 3 Job Number S2022-127
Serial Number SD 25461 Equipment Loc. LP Heater 7 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1922 Capacity 470 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 3.06 MPA Constant BP Cold Diff Set 3.07 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/17 Popped@ 3.1 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Leaking @ 3.03 MPA

Final Test Result

Final Test Press 3.07 MPA Standard Instrument Used
Leak Test Press 2.7 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 2.7 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 3.07 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Chatter marks Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 30LCC70AA192
Valve Description LP Heater #7 DN25
Part Description Valve Body

As Found As Left

Light Deposit on internal parts. Cleaned, polished and re-used.

No damage on stud threads. Lapped bearing points.
Valve Tag 30LCC70AA192
Valve Description LP Heater #7 DN25
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 30LCC70AA192
Valve Description LP Heater #7 DN25
Part Description Disc

As Found As Left

Deposit on Disc. Cleaned, lapped and re-used.

OSA
Industries

GNPower Kauswagan Ltd. Co.

Kauswagan, Lanao Del Norte, Mindanao
Summary Report for Calibration of Boiler Safety Valves‐ Unit 4
Completion Date: July 27, 2022

Test/Repair
Item Tag Location Size Intial Findings Work Performed Recommendation Status
Date

Valve passed on inspection and testing.

Tested using auxiliary device testing For yearly preventive 100%
1 27/07/2022 40HAD10AA191 STEAM DRUM A DN80 For calibration only.
equipment. See EVT Report. Final Test maintenance inspection COMPLETED
Pressure: 160.6 BAR.

Valve passed on inspection and testing.

Tested using auxiliary device testing For yearly preventive 100%
2 27/07/2022 40HAD10AA192 STEAM DRUM B DN80 For calibration only.
equipment. See EVT Report. Final Test maintenance inspection COMPLETED
Pressure: 165.6 BAR.

Valve passed on inspection and testing.

Tested using auxiliary device testing For yearly preventive 100%
3 22/07/2022 40LBA01AA191 MAINSTEAM DN80 For calibration only.
equipment. See EVT Report. Final Test maintenance inspection COMPLETED
Pressure: 144.8 BAR.

Valve passed on inspection and testing.

Tested using auxiliary device testing For yearly preventive 100%
4 26/07/2022 40LBB01AA191 HOT REHEAT A DN100 For calibration only.
equipment. See EVT Report. Final Test maintenance inspection COMPLETED
Pressure: 36.9 BAR.

Valve passed on inspection and testing.

Tested using auxiliary device testing For yearly preventive 100%
5 26/07/2022 40LBB02AA191 HOT REHEAT B DN100 For calibration only.
equipment. See EVT Report. Final Test maintenance inspection COMPLETED
Pressure: 37.2 BAR.
OSA
Industries

Test/Repair
Item Tag Location Size Intial Findings Work Performed Recommendation Status
Date

Valve passed on inspection and testing.

Tested using auxiliary device testing For yearly preventive 100%
6 26/07/2022 40LBC21AA191 COLD REHEAT A DN150 For calibration only.
equipment. See EVT Report. Final Test maintenance inspection COMPLETED
Pressure: 39.8 BAR.

Valve passed on inspection and testing.

Tested using auxiliary device testing For yearly preventive 100%
7 26/07/2022 40LBC22AA191 COLD REHEAT B DN150 For calibration only.
equipment. See EVT Report. Final Test maintenance inspection COMPLETED
Pressure: 40.9 BAR.

Valve passed on inspection and testing.

DEAERATOR STORAGE Tested using auxiliary device testing For yearly preventive 100%
8 19/07/2022 40LAA10AA193 6" For calibration only.
TANK equipment. See EVT Report. Final Test maintenance inspection COMPLETED
Pressure: 9.1 BAR.

Valve passed on inspection and testing.

Tested using auxiliary device testing For yearly preventive 100%
9 19/07/2022 40LAA10AA192 DEAERATOR B 6" For calibration only.
equipment. See EVT Report. Final Test maintenance inspection COMPLETED
Pressure: 9.1 BAR.

Valve passed on inspection and testing.

Tested using auxiliary device testing For yearly preventive 100%
10 19/07/2022 40LAA10AA191 DEAERATOR A 6" For calibration only.
equipment. See EVT Report. Final Test maintenance inspection COMPLETED
Pressure: 9.0 BAR.
 CERTIFICATE NO.: 1098 PSV 1098-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/27
Valve Identification
Tag Number 40HAD10AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number J-17-005175 Equipment Loc. STEAM DRUM A WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN80
Model Number 1755-WB-5-S-500-F1-LV Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 160.0 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/27 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 160.6 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O30077
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 50kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Jeric Caasalan

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 4 Test date 27-07-2022

Valve data
Type Size Serial no. Service
1755WB-5-S-500-F1-LD DN80 J-17-005175 STEAM

Customer Tag Unit location Manufacturer

40HAD10AA191 STEAM DRUM A CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
160.0 bar 99.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 50 kN O30077 21-12-2021

Test results
Inlet pressure Set pressure
As found 108.3 bar 160.6 bar

Inlet pressure Set pressure

Test 1 108.3 bar 160.6 bar
Test 2 108.3 bar 160.8 bar
Test 3 108.3 bar 160.3 bar
Average 108.3 bar 160.6 bar

Acceptable range
From 158.4 bar to 161.6 bar
- 1.00 % + 1.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Jeric Caasalan
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
150 1.0 20000
100 150 1.0 20000

135 0.9 18000

90 135 0.9 18000

120 0.8 16000

80 120 0.8 16000

105 0.7 14000

70 105 0.7 14000

90 0.6 12000
60 90 0.6 12000

75 0.5 10000
50 75 0.5 10000

60 0.4 8000
40 60 0.4 8000

45 0.3 6000
30 45 0.3 6000

30 0.2 4000
20 30 0.2 4000

15 0.1 2000
10 15 0.1 2000

0 0.0 0
0 0 0.0 0

Serial no. J-17-005175

[bar] [mm] [N] Test 3 Graph
150 1.0 20000
Test 1
Line pressure 108.3 bar
135 0.9 18000
Pulling force 16875 N
120 0.8 16000
Found set pressure 160.6 bar
105 0.7 14000

Test 2
90 0.6 12000
Line pressure 108.3 bar
75 0.5 10000
Pulling force 16962 N
60 0.4 8000 Found set pressure 160.8 bar

45 0.3 6000
Test 3
30 0.2 4000 Line pressure 108.3 bar

15 0.1 2000 Pulling force 16777 N

Found set pressure 160.3 bar
0 0.0 0
 CERTIFICATE NO.: 1099 PSV 1099-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/27
Valve Identification
Tag Number 40HAD10AA192 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number J-17-005176 Equipment Loc. STEAM DRUM B WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN80
Model Number 1755-WB-5-S-500-F1-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 164.8 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/27 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 165.6 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O30077
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 50kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Jeric Caasalan

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 4 Test date 27-07-2022

Valve data
Type Size Serial no. Service
1755WB-5-S-500-F1-LD DN80 J-17-005176 STEAM

Customer Tag Unit location Manufacturer

40HAD10AA192 STEAM DRUM B CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
164.8 bar 115.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 50 kN O30077 21-12-2021

Test results
Inlet pressure Set pressure
As found 108.7 bar 165.5 bar

Inlet pressure Set pressure

Test 1 108.7 bar 165.5 bar
Test 2 108.7 bar 165.4 bar
Test 3 108.7 bar 166.0 bar
Average 108.7 bar 165.6 bar

Acceptable range
From 163.2 bar to 166.4 bar
- 1.00 % + 1.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Jeric Caasalan
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
150 2.0 20000
100 150 2.0 20000

135 1.8 18000

90 135 1.8 18000

120 1.6 16000

80 120 1.6 16000

105 1.4 14000

70 105 1.4 14000

90 1.2 12000
60 90 1.2 12000

75 1.0 10000
50 75 1.0 10000

60 0.8 8000
40 60 0.8 8000

45 0.6 6000
30 45 0.6 6000

30 0.4 4000
20 30 0.4 4000

15 0.2 2000
10 15 0.2 2000

0 0.0 0
0 0 0.0 0

Serial no. J-17-005176

[bar] [mm] [N] Test 3 Graph
150 2.0 20000
Test 1
Line pressure 108.7 bar
135 1.8 18000
Pulling force 18339 N
120 1.6 16000
Found set pressure 165.5 bar
105 1.4 14000

Test 2
90 1.2 12000
Line pressure 108.7 bar
75 1.0 10000
Pulling force 18320 N
60 0.8 8000 Found set pressure 165.4 bar

45 0.6 6000
Test 3
30 0.4 4000 Line pressure 108.7 bar

15 0.2 2000 Pulling force 18483 N

Found set pressure 166.0 bar
0 0.0 0
 CERTIFICATE NO.: 1100 PSV 1100-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/27
Valve Identification
Tag Number 40LBA10AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number J-17-001540 Equipment Loc. MAIN STEAM WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN80
Model Number 1759-WD-5-S-500-F3-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 144.9 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/27 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 144.8 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O30077
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 50kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Jeric Caasalan

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 4 Test date 27-07-2022

Valve data
Type Size Serial no. Service
1759WD-5-S-500-F3-LD DN 80 J-17-001540 STEAM

Customer Tag Unit location Manufacturer

A
40LBB01AA191 MAIN STEAM CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
144.9 bar 100.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 50 kN O30077 21-12-2021

Test results
Inlet pressure Set pressure
As found 103.1 bar 145.4 bar

Inlet pressure Set pressure

Test 1 103.1 bar 145.4 bar
Test 2 103.1 bar 144.4 bar
Test 3 103.1 bar 144.4 bar
Average 103.1 bar 144.8 bar

Acceptable range
From 143.5 bar to 146.3 bar
- 1.00 % + 1.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Jeric Caasalan
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
150 2.0 20000
100 150 2.0 20000

135 1.8 18000

90 135 1.8 18000

120 1.6 16000

80 120 1.6 16000

105 1.4 14000

70 105 1.4 14000

90 1.2 12000
60 90 1.2 12000

75 1.0 10000
50 75 1.0 10000

60 0.8 8000
40 60 0.8 8000

45 0.6 6000
30 45 0.6 6000

30 0.4 4000
20 30 0.4 4000

15 0.2 2000
10 15 0.2 2000

0 0.0 0
0 0 0.0 0

Serial no. J-17-001540

[bar] [mm] [N] Test 3 Graph
150 2.0 20000
Test 1
Line pressure 103.1 bar
135 1.8 18000
Pulling force 13657 N
120 1.6 16000
Found set pressure 145.4 bar
105 1.4 14000

Test 2
90 1.2 12000
Line pressure 103.1 bar
75 1.0 10000
Pulling force 13342 N
60 0.8 8000 Found set pressure 144.4 bar

45 0.6 6000
Test 3
30 0.4 4000 Line pressure 103.1 bar

15 0.2 2000 Pulling force 13341 N

Found set pressure 144.4 bar
0 0.0 0
 CERTIFICATE NO.: 1101 PSV 1101-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/26
Valve Identification
Tag Number 40LBB01AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number J-17-000251 Equipment Loc. HOT REHEAT A WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
4"
Model Number 1765-WB-5-S-500-F1-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 37.2 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/26 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 36.9 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O53900
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 10kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Armonds Pantallano

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 4 Test date 26-07-2022

Valve data
Type Size Serial no. Service
1765WB-5-S-500-F1-LD 4'' J-17-000251 STEAM

Customer Tag Unit location Manufacturer

40LBB01AA191 HOT REHEAT A CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
37.2 bar 26.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 10 kN O53900 21-12-2021

Test results
Inlet pressure Set pressure
As found 27.5 bar 37.1 bar

Inlet pressure Set pressure

Test 1 27.5 bar 37.1 bar
Test 2 27.4 bar 36.8 bar
Test 3 27.4 bar 36.7 bar
Average 27.4 bar 36.9 bar

Acceptable range
From 36.5 bar to 37.9 bar
- 1.85 % + 1.85 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Armonds Pantallano
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
40 5.0 10000
100 40 2.0 10000

36 4.5 9000
90 36 1.8 9000

32 4.0 8000
80 32 1.6 8000

28 3.5 7000
70 28 1.4 7000

24 3.0 6000
60 24 1.2 6000

20 2.5 5000
50 20 1.0 5000

16 2.0 4000
40 16 0.8 4000

12 1.5 3000
30 12 0.6 3000

8 1.0 2000
20 8 0.4 2000

4 0.5 1000
10 4 0.2 1000

0 0.0 0
0 0 0.0 0

Serial no. J-17-000251

[bar] [mm] [N] Test 3 Graph
40 1.0 10000
Test 1
Line pressure 27.5 bar
36 0.9 9000
Pulling force 6362 N
32 0.8 8000
Found set pressure 37.1 bar
28 0.7 7000

Test 2
24 0.6 6000
Line pressure 27.4 bar
20 0.5 5000
Pulling force 6171 N
16 0.4 4000 Found set pressure 36.8 bar

12 0.3 3000
Test 3
8 0.2 2000 Line pressure 27.4 bar

4 0.1 1000 Pulling force 6137 N

Found set pressure 36.7 bar
0 0.0 0
 CERTIFICATE NO.: 1102 PSV 1102-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/26
Valve Identification
Tag Number 40LBB02AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number J-17-000252 Equipment Loc. HOT REHEAT B WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
4"
Model Number 1765-WB-5-S-500-F1-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 37.2 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/26 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 37.2 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O53900
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 10kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Armonds Pantallano

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 4 Test date 26-07-2022

Valve data
Type Size Serial no. Service
1765WB-5-S-500-F1-LD 4'' J-17-000252 STEAM

Customer Tag Unit location Manufacturer

40LBB02AA191 HOT REHEAT B CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
37.2 bar 26.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 10 kN O53900 21-12-2021

Test results
Inlet pressure Set pressure
As found 27.5 bar 37.1 bar

Inlet pressure Set pressure

Test 1 27.5 bar 37.1 bar
Test 2 27.5 bar 37.0 bar
Test 3 27.5 bar 37.5 bar
Average 27.5 bar 37.2 bar

Acceptable range
From 36.5 bar to 37.9 bar
- 1.85 % + 1.85 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Armonds Pantallano
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
40 2.0 10000
100 40 1.0 10000

36 1.8 9000
90 36 0.9 9000

32 1.6 8000
80 32 0.8 8000

28 1.4 7000
70 28 0.7 7000

24 1.2 6000
60 24 0.6 6000

20 1.0 5000
50 20 0.5 5000

16 0.8 4000
40 16 0.4 4000

12 0.6 3000
30 12 0.3 3000

8 0.4 2000
20 8 0.2 2000

4 0.2 1000
10 4 0.1 1000

0 0.0 0
0 0 0.0 0

Serial no. J-17-000252

[bar] [mm] [N] Test 3 Graph
40 1.0 10000
Test 1
Line pressure 27.5 bar
36 0.9 9000
Pulling force 6339 N
32 0.8 8000
Found set pressure 37.1 bar
28 0.7 7000

Test 2
24 0.6 6000
Line pressure 27.5 bar
20 0.5 5000
Pulling force 6234 N
16 0.4 4000 Found set pressure 37.0 bar

12 0.3 3000
Test 3
8 0.2 2000 Line pressure 27.5 bar

4 0.1 1000 Pulling force 6618 N

Found set pressure 37.5 bar
0 0.0 0
 CERTIFICATE NO.: 1103 PSV 1103-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/26
Valve Identification
Tag Number 40LBC21AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number J-17-005178 Equipment Loc. COLD REHEAT A WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN 150
Model Number 1785-WB-5-S-500-F1-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 39.5 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/26 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 39.8 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O30077
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 50kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Armonds Pantallano

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 4 Test date 26-07-2022

Valve data
Type Size Serial no. Service
1785WB-5-S-500-F1-LD DN150 J-17-005178 STEAM

Customer Tag Unit location Manufacturer

40LBC21AA191 COLD REHEAT A CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
39.5 bar 27.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 50 kN O30077 21-12-2021

Test results
Inlet pressure Set pressure
As found 26.8 bar 39.7 bar

Inlet pressure Set pressure

Test 1 26.8 bar 39.7 bar
Test 2 26.8 bar 39.7 bar
Test 3 26.8 bar 39.9 bar
Average 26.8 bar 39.8 bar

Acceptable range
From 38.8 bar to 40.2 bar
- 1.75 % + 1.75 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Armonds Pantallano
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
40 2.0 20000
100 40 2.0 20000

36 1.8 18000
90 36 1.8 18000

32 1.6 16000
80 32 1.6 16000

28 1.4 14000
70 28 1.4 14000

24 1.2 12000
60 24 1.2 12000

20 1.0 10000
50 20 1.0 10000

16 0.8 8000
40 16 0.8 8000

12 0.6 6000
30 12 0.6 6000

8 0.4 4000
20 8 0.4 4000

4 0.2 2000
10 4 0.2 2000

0 0.0 0
0 0 0.0 0

Serial no. J-17-005178

[bar] [mm] [N] Test 3 Graph
40 2.0 20000
Test 1
Line pressure 26.8 bar
36 1.8 18000
Pulling force 17059 N
32 1.6 16000
Found set pressure 39.7 bar
28 1.4 14000

Test 2
24 1.2 12000
Line pressure 26.8 bar
20 1.0 10000
Pulling force 17068 N
16 0.8 8000 Found set pressure 39.7 bar

12 0.6 6000
Test 3
8 0.4 4000 Line pressure 26.8 bar

4 0.2 2000 Pulling force 17307 N

Found set pressure 39.9 bar
0 0.0 0
 CERTIFICATE NO.: 1104 PSV 1104-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/26
Valve Identification
Tag Number 40LBC22AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number J-17-005177 Equipment Loc. COLD REHEAT B WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
DN 150
Model Number 1785-WB-5-S-500-F1-LD Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 40.6 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/26 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 40.9 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O30077
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 50kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Armonds Pantallano

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 4 Test date 26-07-2022

Valve data
Type Size Serial no. Service
1785WB-5-S-500-F1-LD DN150 J-17-005177 STEAM

Customer Tag Unit location Manufacturer

40LBC22AA191 COLD REHEAT B CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
40.6 bar 28.0 bar ASME sec. 1 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 50 kN O30077 21-12-2021

Test results
Inlet pressure Set pressure
As found 26.0 bar 41.1 bar

Inlet pressure Set pressure

Test 1 26.0 bar 41.1 bar
Test 2 26.0 bar 40.4 bar
Test 3 26.0 bar 41.2 bar
Average 26.0 bar 40.9 bar

Acceptable range
From 39.9 bar to 41.3 bar
- 1.70 % + 1.70 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Armonds Pantallano
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
40 2.0 20000
100 40 2.0 20000

36 1.8 18000
90 36 1.8 18000

32 1.6 16000
80 32 1.6 16000

28 1.4 14000
70 28 1.4 14000

24 1.2 12000
60 24 1.2 12000

20 1.0 10000
50 20 1.0 10000

16 0.8 8000
40 16 0.8 8000

12 0.6 6000
30 12 0.6 6000

8 0.4 4000
20 8 0.4 4000

4 0.2 2000
10 4 0.2 2000

0 0.0 0
0 0 0.0 0

Serial no. J-17-005177

[bar] [mm] [N] Test 3 Graph
40 2.0 50000
Test 1
Line pressure 26.0 bar
36 1.8 45000
Pulling force 19930 N
32 1.6 40000
Found set pressure 41.1 bar
28 1.4 35000

Test 2
24 1.2 30000
Line pressure 26.0 bar
20 1.0 25000
Pulling force 19060 N
16 0.8 20000 Found set pressure 40.4 bar

12 0.6 15000
Test 3
8 0.4 10000 Line pressure 26.0 bar

4 0.2 5000 Pulling force 20164 N

Found set pressure 41.2 bar
0 0.0 0
 CERTIFICATE NO.: 1105 PSV 1105-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/19
Valve Identification
Tag Number 40LAA10AA193 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD25101 Equipment Loc. Deaerator Storage Tank WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
6"
Model Number 1910-00Q-2-CC-TD-33-RF-SS-HP Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 8.9 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/19 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 9.1 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O53900
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 10kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Armonds Pantallano

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 4 Test date 19-07-2022

Valve data
Type Size Serial no. Service
1910-00Q-2-CC-TD-33-RF-SS-HP 6'' SD25101 STEAM

Customer Tag Unit location Manufacturer

40LAA10AA193 DEAERATOR STORAGE TANK CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
8.9 bar 6.2 bar ASME sec. 8 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 10 kN O53900 21-12-2021

Test results
Inlet pressure Set pressure
As found 7.5 bar 9.2 bar

Inlet pressure Set pressure

Test 1 7.5 bar 9.2 bar
Test 2 7.5 bar 9.1 bar
Test 3 7.5 bar 9.1 bar
Average 7.5 bar 9.1 bar

Acceptable range
From 8.6 bar to 9.2 bar
- 3.00 % + 3.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Armonds Pantallano
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
10 1.0 2000
100 10 1.0 2000

9 0.9 1800
90 9 0.9 1800

8 0.8 1600
80 8 0.8 1600

7 0.7 1400
70 7 0.7 1400

6 0.6 1200
60 6 0.6 1200

5 0.5 1000
50 5 0.5 1000

4 0.4 800
40 4 0.4 800

3 0.3 600
30 3 0.3 600

2 0.2 400
20 2 0.2 400

1 0.1 200
10 1 0.1 200

0 0.0 0
0 0 0.0 0

Serial no. SD25101

[bar] [mm] [N] Test 3 Graph
10 1.0 2000
Test 1
Line pressure 7.5 bar
9 0.9 1800
Pulling force 1497 N
8 0.8 1600
Found set pressure 9.2 bar
7 0.7 1400

Test 2
6 0.6 1200
Line pressure 7.5 bar
5 0.5 1000
Pulling force 1450 N
4 0.4 800 Found set pressure 9.1 bar

3 0.3 600
Test 3
2 0.2 400 Line pressure 7.5 bar

1 0.1 200 Pulling force 1451 N

Found set pressure 9.1 bar
0 0.0 0
 CERTIFICATE NO.: 1106 PSV 1106-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/19
Valve Identification
Tag Number 40LAA10AA192 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD25100 Equipment Loc. Deaerator B WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
6"
Model Number 1910-00Q-2-CC-TD-33-RF-SS-HP Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 8.9 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/19 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 9.1 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O53900
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 10kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Armonds Pantallano

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 4 Test date 19-07-2022

Valve data
Type Size Serial no. Service
1910-00Q-2-CC-TD-33-RF-SS-HP 6'' SD25100 STEAM

Customer Tag Unit location Manufacturer

40LAA10AA192 DEAERATOR B CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
8.9 bar 6.2 bar ASME sec. 8 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 10 kN O53900 21-12-2021

Test results
Inlet pressure Set pressure
As found 7.4 bar 9.0 bar

Inlet pressure Set pressure

Test 1 7.4 bar 9.0 bar
Test 2 7.4 bar 9.2 bar
Test 3 7.4 bar 9.0 bar
Average 7.4 bar 9.1 bar

Acceptable range
From 8.6 bar to 9.2 bar
- 3.00 % + 3.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Armonds Pantallano
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
10 1.0 2000
100 10 1.0 2000

9 0.9 1800
90 9 0.9 1800

8 0.8 1600
80 8 0.8 1600

7 0.7 1400
70 7 0.7 1400

6 0.6 1200
60 6 0.6 1200

5 0.5 1000
50 5 0.5 1000

4 0.4 800
40 4 0.4 800

3 0.3 600
30 3 0.3 600

2 0.2 400
20 2 0.2 400

1 0.1 200
10 1 0.1 200

0 0.0 0
0 0 0.0 0

Serial no. SD25100

[bar] [mm] [N] Test 3 Graph
10 2.0 2000
Test 1
Line pressure 7.4 bar
9 1.8 1800
Pulling force 1429 N
8 1.6 1600
Found set pressure 9.0 bar
7 1.4 1400

Test 2
6 1.2 1200
Line pressure 7.4 bar
5 1.0 1000
Pulling force 1579 N
4 0.8 800 Found set pressure 9.2 bar

3 0.6 600
Test 3
2 0.4 400 Line pressure 7.4 bar

1 0.2 200 Pulling force 1458 N

Found set pressure 9.0 bar
0 0.0 0
 CERTIFICATE NO.: 1107 PSV 1107-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/07/19
Valve Identification
Tag Number 40LAA10AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD25099 Equipment Loc. Deaerator A WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style
6"
Model Number 1910-00Q-2-CC-TD-33-RF-SS-HP Capacity

Final Process Conditions

Service Steam Operating Temp
Set Pressure 8.9 BAR Constant BP Cold Diff Set
MAWP

Pre-Test Data
Date Tested 2022/07/19 Popped@ Pretest Notes See EVT Report
Pretested No Leaked/@

Final Test Result

Final Test Press 9.0 BAR Standard Instrument Used
Leak Test Press N/A Instrument No. LOAD SN: O53900
Leakage Rate N/A Gauge Certificate See EVT
Test Media N/A Make EVT
BD Ring-Up None Test Method EVT
BD Ring-Lower None Range 10kN

Comments/ Remarks
Valve tested using auxiliary device tetsing equipment (EVT).
Performed online calibration. See EVT Report.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Restituto P. Doculan Witnessed by: Mr. Armonds Pantallano

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 EVT TEST REPORT
Company name GN POWER KAUSWAGAN Job No.
Location UNIT 4 Test date 19-07-2022

Valve data
Type Size Serial no. Service
1910-00Q-2-CC-TD-33-RF-SS-HP 6'' SD25099 STEAM

Customer Tag Unit location Manufacturer

40LAA10AA191 DEAERATOR A CONSOLIDATED

Test data
Expected set pressure Process pressure Norm Back pressure
8.9 bar 6.2 bar ASME sec. 8 0.0 bar

Loadcell range Loadcell serial nr. Loadcell calibration date

Load cell 10 kN O53900 21-12-2021

Test results
Inlet pressure Set pressure
As found 7.4 bar 9.1 bar

Inlet pressure Set pressure

Test 1 7.4 bar 9.1 bar
Test 2 7.4 bar 9.0 bar
Test 3 7.4 bar 8.9 bar
Average 7.4 bar 9.0 bar

Acceptable range
From 8.6 bar to 9.2 bar
- 3.00 % + 3.00 %

Pass / Fail Passed

Comments

Restituto P. Doculan
TECHNICIAN_________________ Mr. Armonds Pantallano
CUSTOMER_________________
[bar] [mm] [N]
Test 1 Graph [%] [bar] [mm] [N] Test 2 Graph
10 1.0 2000
100 10 1.0 2000

9 0.9 1800
90 9 0.9 1800

8 0.8 1600
80 8 0.8 1600

7 0.7 1400
70 7 0.7 1400

6 0.6 1200
60 6 0.6 1200

5 0.5 1000
50 5 0.5 1000

4 0.4 800
40 4 0.4 800

3 0.3 600
30 3 0.3 600

2 0.2 400
20 2 0.2 400

1 0.1 200
10 1 0.1 200

0 0.0 0
0 0 0.0 0

Serial no. SD25099

[bar] [mm] [N] Test 3 Graph
10 1.0 2000
Test 1
Line pressure 7.4 bar
9 0.9 1800
Pulling force 1554 N
8 0.8 1600
Found set pressure 9.1 bar
7 0.7 1400

Test 2
6 0.6 1200
Line pressure 7.4 bar
5 0.5 1000
Pulling force 1398 N
4 0.4 800 Found set pressure 9.0 bar

3 0.3 600
Test 3
2 0.2 400 Line pressure 7.4 bar

1 0.1 200 Pulling force 1325 N

Found set pressure 8.9 bar
0 0.0 0
OSA
Industries

GNPower Kauswagan Ltd. Co.

Kauswagan, Lanao Del Norte, Mindanao
Summary Report for Testing Calibration, Overhauling of HP/ NC Heaters Water Side‐ UNIT 4
Completion Date: September 8, 2022

Test/Repair
Item Tag Location Size Intial Findings Work Performed Recommendation Status
Date

Light deposits on disc, nozzle
and internal parts. Good
1 07/09/2022 40LBG11AA192 Auxiliary Steam Header DN150
condition disc holder, guide,
spindle, spring & washers.
Clean, re‐used all parts. Lapped, polished
both disc and nozzle. Tested in accordance For yearly preventive 100%,
wit API 527 Standard. Final Test Result: maintenance inspection Completed
1.5 MPA.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
both disc and nozzle. Tested in accordance For yearly preventive 100%,
2 07/09/2022 40LAD21AA191 NC HEATER DN80 on disc holder/ guide. Good
wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
3.0 MPA.
washers.

Valve passed on inspection and testing. For yearly preventive 100%,

3 05/09/2022 40LAD21AA192 NC HEATER WATER SIDE DN25 For calibration only.
Calibration only, Set at CDTP 20.25 MPA. maintenance inspection Completed

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Chatter
both disc and nozzle. Tested in accordance For yearly preventive 100%,
4 06/09/2022 40LAD10AA191 HP HEATER 1 DN80 marksn disc holder/ guide.
wit API 527 Standard. Final Test Result: maintenance inspection Completed
Good condition spindle, spring
4.01 MPA.
& washers.
OSA
Industries

Light deposits on disc, nozzle Clean, re‐used all parts. Lapped, polished
HP HEATER 1 WATER and internal parts. Good both disc and nozzle. Tested in accordance For yearly preventive 100%,
5 05/09/2022 40LAD10AA192 DN25
SIDE condition disc holder, guide, wit API 527 Standard. Final Test Result: maintenance inspection Completed
spindle, spring & washers. 20.25 MPA.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
both disc and nozzle. Tested in accordance For yearly preventive 100%,
6 08/09/2022 40LAD20AA191 HP HEATER 2 DN80 on disc holder/ guide. Good
wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
2.89 MPA.
washers.

HP HEATER 2 WATER Valve passed on inspection and testing. For yearly preventive 100%,
7 05/08/2022 40LAD20AA192 DN25 For calibration only.
SIDE Calibration only, Set at CDTP 20.25 MPA. maintenance inspection Completed

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
both disc and nozzle. Tested in accordance For yearly preventive 100%,
8 08/09/2022 40LAD30AA191 HP HEATER 3 DN100 on disc holder/ guide. Good
wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
1.83 MPA.
washers.

HP HEATER 3 WATER Valve passed on inspection and testing. For yearly preventive 100%,
9 08/09/2022 40LAD30AA192 DN25 For calibration only.
SIDE Calibration only, Set at CDTP 20.25 MPA. maintenance inspection Completed
 CERTIFICATE NO.: 1026 PSV 1026-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/07
Valve Identification
Tag Number 40LBG11AA192 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD41231 Equipment Loc. Auxilliary Steam Header WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN150
Model Number 1910-000-3CC Capacity 61508 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 1.41 MPA Constant BP Cold Diff Set 1.4577 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/07 Popped@ 1.3 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 1.5 MPA Standard Instrument Used
Leak Test Press 1.35 MPA Instrument No.
Leakage Rate 0 DPM @ 1.35 Gauge Certificate
Test Media Water Make DRUCK DPI 104
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1000 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 1.5 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Good condition Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LBG11AA192
Valve Description Auxiliary Steam Heater Safety Valve
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 40LBG11AA192
Valve Description Auxilary Steam Heater Safety Valve
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LBG11AA192
Valve Description Auxilary Steam Heater Safety Valve
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1027 PSV 1027-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/07
Valve Identification
Tag Number 40LAD21AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD 25505 Equipment Loc. NC HEATER WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN80
Model Number 1910-30K-4-CC-MS-33-RF Capacity 14025 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 2.85 MPA Constant BP Cold Diff Set 2.9356 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/07 Popped@ 2.7 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 3.0 MPA Standard Instrument Used
Leak Test Press 2.7 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 2.7 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1000 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 3.0 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Corrosions Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LAD21AA191
Valve Description NC Heater DN80
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 40LAD21AA191
Valve Description NC Heater DN80
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LAD21AA191
Valve Description NC Heater DN80
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1028 PSV 1028-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/05
Valve Identification
Tag Number 40LAD21AA192 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD 25486 Equipment Loc. NC Heater Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1-19226-HCF-2-CC-MS-33 Capacity 1255 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 19.85 MPA Constant BP Cold Diff Set 20.25 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/05 Popped@ 19.85 MPA Pretest Notes Passed
Pretested Yes Leaked/@

Final Test Result

Final Test Press 20.25 MPA Standard Instrument Used
Leak Test Press 18.22 MPA Instrument No. 5440 3995
Leakage Rate 0 DPM @ 18.22 Gauge Certificate 5440 3995
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 5800 PSI

Comments/ Remarks
Calibration only. Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 20.25 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 CERTIFICATE NO.: 1029 PSV 1029-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/06
Valve Identification
Tag Number 40LAD10AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD52493 Equipment Loc. HP Heater 1 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN 80
Model Number 1910-30-4-CC-MS-33-RF Capacity 3201 LPM

Final Process Conditions

Service Steam Operating Temp
Set Pressure 3.95 MPA Constant BP 0.9456 MPA Cold Diff Set 4.0169 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/06 Popped@ 2.9 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 4.01 MPA Standard Instrument Used
Leak Test Press 3.60 MPA Instrument No.
Leakage Rate 0 DPM @ 3.60 Gauge Certificate
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 5800 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 4.01 MPA

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Disc Light deposits Clean, lapped re-used
Nozzle Light deposits Clean, lapped re-used
Disc Hoilder/ Guide Chatter marks Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Washers Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LAD10AA191
Valve Description HP Heater #1 DN80
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 40LAD10AA191
Valve Description HP Heater #1 DN80
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LAD10AA191
Valve Description HP Heater #1 DN80
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1030 PSV 1030-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/05
Valve Identification
Tag Number 40LAD10AA192 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD25489 Equipment Loc. HP Heater 1 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1-19226-HCF-2-CC-MS-33 Capacity 1187 KG/HR

Final Process Conditions

Service Water Operating Tem 300°C
Set Pressure 19.87 MPA Constant BP Cold Diff Set 20.25 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/05 Popped@ 20.25 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 20.25 MPA Standard Instrument Used
Leak Test Press 18.22 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 18.22 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 5800 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 20.25 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Chatter Marks Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LAD10AA192
Valve Description HP Heater #1 DN25
Part Description Valve Parts

As Found As Left

Deposit on internal parts. Cleaned, polished and re-used.

Lapped bearing points.
Valve Tag 40LAD10AA192
Valve Description HP Heater #1 DN25
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LAD10AA192
Valve Description HP Heater #1 DN25
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1031 PSV 1031-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/08
Valve Identification
Tag Number 40LAD20AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD75497 Equipment Loc. HP Heater 2 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN80
Model Number 1910-30K-4-CC-4-MS-33-RF Capacity 3728 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 2.85 MPA Constant BP Cold Diff Set 2.8921 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/08 Popped@ 20.6 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 2.89 MPA Standard Instrument Used
Leak Test Press 2.6 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 2.6 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 420 Psi (2.89 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Corrosions Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LAD20AA191
Valve Description HP Heater #2 DN80
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 40LAD20AA191
Valve Description HP Heater #2 DN80
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LAD20AA191
Valve Description HP Heater #2 DN80
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1032 PSV 1032-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/05
Valve Identification
Tag Number 40LAD20AA192 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD25484 Equipment Loc. HP Heater 2 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1-19226-HCF-2-CC-MS-33 Capacity 1187 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 19.87 MPA Constant BP Cold Diff Set 20.25 MPA
MAWP

Pre-Test Data
Date Tested 2022/08/18 Popped@ 20.27 MPA Pretest Notes Passed
Pretested Yes Leaked/@

Final Test Result

Final Test Press 20.25 MPA Standard Instrument Used
Leak Test Press 18.22 MPA Instrument No. 54403995
Leakage Rate 0 DPM @ 18.22 Gauge Certificate 54403995
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 400 BAR

Comments/ Remarks
Calibration only. Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 2940 Psi (20.25 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
 CERTIFICATE NO.: 1033 PSV 1033-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/08/09
Valve Identification
Tag Number 40LAD30AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD 25501 Equipment Loc. HP Heater 3 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN100
Model Number 1910-30K-4-CC-4-MS-33-RF Capacity 4558 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 1.81 MPA Constant BP Cold Diff Set 1.8324 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/08 Popped@ 1.65 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 1.83 MPA Standard Instrument Used
Leak Test Press 1.65 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 1.65 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 265 Psi (1.83 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Corrosions Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LAD30AA191
Valve Description HP Heater #3 DN100
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 40LAD30AA191
Valve Description HP Heater #3 DN100
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LAD30AA191
Valve Description HP Heater #3 DN100
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1034 PSV 1034-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/08
Valve Identification
Tag Number 40LAD30AA192 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD28049 Equipment Loc. HP Heater 3 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1-19226-HCF-2-CC-MS-33 Capacity 1277 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 19.87 MPA Constant BP Cold Diff Set 20.25 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/08 Popped@ 20.25 MPA Pretest Notes Passed
Pretested Yes Leaked/@

Final Test Result

Final Test Press 20.25 MPA Standard Instrument Used
Leak Test Press 18.22 MPA Instrument No. 5440 3995
Leakage Rate 0 DPM @ 18.22 Gauge Certificate 5440 3995
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 400 BAR

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Calibration only. Set at CDTP 2940 Psi (20.25 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
OSA
Industries

GNPower Kauswagan Ltd. Co.

Kauswagan, Lanao Del Norte, Mindanao
Summary Report for Testing Calibration, Overhauling of LP Heaters SV‐ Unit 4
Completion Date: September 8, 2022

Test/Repair
Item Tag Location Size Intial Findings Work Performed Recommendation Status
Date

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
both disc and nozzle. Tested in accordance For yearly preventive 100%,
1 07/09/2022 40LCC50AA191 LP HEATER 5 DN25 on disc holder/ guide. Good
wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
0.39 MPA.
washers.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
LP HEATER 5 WATER both disc and nozzle. Tested in accordance For yearly preventive 100%,
2 07/09/2022 40LCC50AA192 DN25 on disc holder/ guide. Good
SIDE wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
3.07 MPA.
washers.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Corrosions
both disc and nozzle. Tested in accordance For yearly preventive 100%,
3 07/09/2022 40LCC60AA191 LP HEATER 6 DN80 on disc holder/ guide. Good
wit API 527 Standard. Final Test Result: maintenance inspection Completed
condition spindle, spring &
0.16 MPA.
washers.
OSA
Industries

Test/Repair
Item Tag Location Size Intial Findings Work Performed Recommendation Status
Date

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Chatter
LP HEATER 7 WATER both disc and nozzle. Tested in accordance For yearly preventive 100%,
4 08/09/2022 40LCC70AA191 DN100 ,arks on disc holder/ guide.
SIDE wit API 527 Standard. Final Test Result: maintenance inspection Completed
Good condition spindle, spring
0.10 MPA.
& washers.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Chatter
LP HEATER 6 WATER both disc and nozzle. Tested in accordance For yearly preventive 100%,
5 05/09/2022 40LAD60AA192 DN25 marks on disc holder/ guide.
SIDE wit API 527 Standard. Final Test Result: maintenance inspection Completed
Good condition spindle, spring
3.07 MPA.
& washers.

Light deposits on disc, nozzle

Clean, re‐used all parts. Lapped, polished
and internal parts. Chatter
LP HEATER 7 WATER both disc and nozzle. Tested in accordance For yearly preventive 100%,
6 05/09/2022 40LAD70AA192 DN25 marks on disc holder/ guide.
SIDE wit API 527 Standard. Final Test Result: maintenance inspection Completed
Good condition spindle, spring
3.16 MPA.
& washers.
 CERTIFICATE NO.: 1035 PSV 1035-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/07
Valve Identification
Tag Number 40LCC50AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD 25465 Equipment Loc. LP Heater 5 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN80
Model Number Capacity 2069 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 0.39 MPA Constant BP Cold Diff Set 0.3918 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/07 Popped@ 0.37 MPA Pretest Notes PASSED
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 0.39 MPA Standard Instrument Used
Leak Test Press 0.35 MPA Instrument No.
Leakage Rate 0 DPM @ 0.35 Gauge Certificate
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 400 PSI

Comments/ Remarks
Calibration only. Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 58 PSI (0.39 MPA)

Parts Details
Part Name Condition(s) Received Work Performed Recommendation

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LCC50AA191
Valve Description LP Heater #5 DN80
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 40LCC50AA191
Valve Description LP Heater #5 DN80
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LCC50AA191
Valve Description LP Heater #5 DN80
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1036 PSV 1036-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/07
Valve Identification
Tag Number 40LCC50AA192 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD 25459 Equipment Loc. LP Heater 5 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number Capacity 470 LPM

Final Process Conditions

Service Water Operating Temp
Set Pressure 3.06 MPA Constant BP Cold Diff Set 3.0739 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/07 Popped@ 3.06 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Stucked

Final Test Result

Final Test Press 3.07 MPA Standard Instrument Used
Leak Test Press 2.7 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 2.7 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 3.07 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Corrosions Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LCC50AA192
Valve Description LP Heater #5 DN25
Part Description Valve Body

As Found As Left

Light Deposit on internal parts. Cleaned, polished and re-used.

No damage on threads. Lapped bearing points.
Valve Tag 40LCC50AA192
Valve Description LP Heater #5 DN25
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LCC50AA192
Valve Description LP Heater #5 DN25
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1037 PSV 1037-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/07
Valve Identification
Tag Number 40LCC60AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD 25469 Equipment Loc. LP Heater 6 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN80
Model Number 1910-30K-4-CC-4-MS-33-RF Capacity 1535 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 0.16 MPA Constant BP Cold Diff Set 0.16 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/07 Popped@ 0.16 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 0.16 MPA Standard Instrument Used
Leak Test Press 0.14 MPA Instrument No.
Leakage Rate 0 DPM @ 2.60 Gauge Certificate
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 400 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 0.16 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Corrosions Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LCC60AA191
Valve Description HP Heater #6 DN80
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 40LCC60AA191
Valve Description LP Heater #6 DN80
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LCC60AA191
Valve Description LP Heater #6 DN80
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1038 PSV 1038-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/08
Valve Identification
Tag Number 40LCC70AA191 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD 25472 Equipment Loc. LP Heater 7 WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN100
Model Number 1905 Capacity 1687 KG/HR

Final Process Conditions

Service Steam Operating Temp
Set Pressure 0.10 MPA Constant BP Cold Diff Set 0.10 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/08 Popped@ 0.10 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 0.10 MPA Standard Instrument Used
Leak Test Press 0.09 MPA Instrument No.
Leakage Rate 0 DPM @ 0.09 Gauge Certificate
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 400 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 0.10 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Chatter marks Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LCC60AA192
Valve Description LP Heater #6 DN25
Part Description Valve Body

As Found As Left

Light Deposit on internal parts. Cleaned, polished and re-used.

Lapped bearing points.
Valve Tag 40LCC60AA192
Valve Description LP Heater #6 DN25
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Removed uneven surface.

Lapped and re-used.
Valve Tag 40LCC60AA192
Valve Description LP Heater #6 DN25
Part Description Disc

As Found As Left

Light Deposit on Disc. Removed uneven surface.

Lapped and re-used.
 CERTIFICATE NO.: 1039 PSV 1039-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/05
Valve Identification
Tag Number 40LAD60AA192 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD 25460 Equipment Loc. LP Heater 6 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1922 Capacity 470 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 3.06 MPA Constant BP Cold Diff Set 3.0739 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/05 Popped@ 3.06 MPA Pretest Notes Failed
Pretested Yes Leaked/@ Passing

Final Test Result

Final Test Press 3.07 MPA Standard Instrument Used
Leak Test Press 2.73 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 2.73 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 3.07 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Chatter marks Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LCC70AA191
Valve Description LP Heater #7 DN100
Part Description Valve Body

As Found As Left

Light Deposit in Nozzle and Ring Pin. Cleaned, lapped and re-used.
No damage on stud threads.
Valve Tag 40LCC70AA191
Valve Description LP Heater #7 DN100
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LCC70AA191
Valve Description LP Heater #7 DN100
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.

 CERTIFICATE NO.: 1040 PSV 1040-22

OSA SAFETY VALVE REPAIR/ TEST CERTIFICATE

Industries
Unit 4‐113 North Main Ave., cor Commerce Rd.,
Laguna Technopark, Biñan, Laguna Philippines 4024
Customer: GNPower Kauswagan Ltd. Co.
Plant: Kauswagan, Lanao Del Norte
Date: 2022/09/05
Valve Identification
Tag Number 40LAD70AA192 Unit/ Vessel Unit 4 Job Number S2022-127
Serial Number SD 25455 Equipment Loc. LP Heater 7 Water Side WO Number PO 22-103111

Final Configuration
Manufacturer Consolidated Valve Size Style FLG-Conv
DN25
Model Number 1922 Capacity 477 KG/HR

Final Process Conditions

Service Water Operating Temp
Set Pressure 3.15 MPA Constant BP Cold Diff Set 3.16431 MPA
MAWP

Pre-Test Data
Date Tested 2022/09/05 Popped@ Stuck-up Pretest Notes Failed
Pretested Yes Leaked/@

Final Test Result

Final Test Press 3.16 MPA Standard Instrument Used
Leak Test Press 2.84 MPA Instrument No. 11056
Leakage Rate 0 DPM @ 2.84 Gauge Certificate 11056
Test Media Water Make WIKA
BD Ring-Up None Test Method KYOWA 300
BD Ring-Lower None Range 0 to 1500 PSI

Comments/ Remarks
Final Test Result: PASSED
Valve tested and calibrated in accordance with API 527 Standard.
Note: Set at CDTP 3.16 MPA.

Parts Details
Part Name Condition(s) Received Work Performed Recommendation
Body/Bonnet Light deposits Clean, re-used
Nozzle Light deposits Clean, polished, lapped
Disc Light deposits Clean, polished, lapped
Disc Holder/ Guide Chatter marks Clean, re-used
Spindle Good condition Clean, re-used
Spring/ Spring washer Good condition Clean, re-used

Approvals

Tested by: Ariel S. Bulanadi Witnessed by: Mr. Jomar Bonhayag

Assembled by: ASB/ GRJ Approved by: Madeline L. Guevarra

Safety Valve Test Certificate

Form No.: SV 003/OSA/2010
Valve Tag 40LCC70AA192
Valve Description LP Heater #7 DN25
Part Description Valve Body

As Found As Left

Light deposit on internal parts. Cleaned, polished and re-used.

Lapped bearing points.
Valve Tag 40LCC70AA192
Valve Description LP Heater #7 DN25
Part Description Nozzle

As Found As Left

Deposit on Nozzle but no signs of damage. Cleaned, lapped and re-used.

Valve Tag 40LCC70AA192
Valve Description LP Heater #7 DN25
Part Description Disc

As Found As Left

Light Deposit on Disc. Cleaned, lapped and re-used.