VENDOR: DEEPAK VACUUM TECHNOLOGIES PVT. LIMITED.

LUBE OIL FLUSHING UNIT INSPECTION

CHECKLIST
- XOFL1000
Avialablity
for Client

Accepted

Available
Rejected
Sr.no Material and Grade / visual test

Not
. operation Brand Testing by Type of check (Y/N) Documentation of inpsection Comments
1.00 RAW MATERIAL

Sheets used for Hydrotest reports for housings

storage tanks sighted together with materials
1.01 and housings SS 304 Material Test Certificate Y OEM / Supplier TC √ report

2.00 Accessories

2.01 Valves L&T OEM Test Certificate Y OEM TC √ OEM Test Certificate sighted.
All Valves were confirmed
surface inspection visual fault Y DVT - Inspection report √ functional.

Filpro /
Pune
2.03 Float switch TechTrol OEM TC Electronic test Y OEM TC √ OEM Test Certificate sighted.

DVT Test Continuity test Y DVT - Inspection report √ This test was not witnessed

Actuation test was successful and

DVT Test Actuation tests Y DVT - Inspection report √ interlocked to anunciator panel

Pressure relief
2.04 valve OEM TC Testing & OEM Calibration Y OEM TC √ OEM Test Certificate sighted.

Std. OEM testing & Calib.

2.05 Flow meter OEM TC Cert. Y OEM TC √ OEM Test Certificate sighted.
Calibrated measuring Jar
DVT Test Test N DVT - Inspection report √

Differential Monitors OEM TC with

2.06 pressure guage India Ltd. calibration Cert Y OEM TC with calibration Cert √ OEM Test Certificate sighted.

OEM TC with
2.07 Pressure Gauges Baumer calibration Cert Y OEM TC with calibration cert. √ OEM Test Certificate sighted.

Dial Temp. OEM TC with

2.08 Gauge National calibration Cert Y OEM TC with calibration Cert √ OEM Test Certificate sighted.
Contamination Testing & Calibration
2.09 Monitor HYDAC OEM TC Certificate Y OEM -TC √ OEM Test Certificate sighted.
Filtered oil testing using
Patch test kit &
DVT Test Microscope Y DVT Inspection report. √ This test was not witnessed
Rejecte

Availab
Accept

Fabrication and
Not
ed

3.00 Testing
d

Dye Penetration
3.01 Test DVT inspection Dye Penetration test kit N DVT - Inspection report √
X-ray testing
3.02 (10%) Third Party test Porosity & contamination Y Third part test report √ Radiography report sighted.

Pneumatic
3.03 Testing DVT Inspection 10 Kg/cm2 N DVT Inspection Report √
3.04 Hydro Testing DVT Inspection 12 Kg/cm2 Hydro Test N DVT inspection report √ Hydrotest report sightest

5.00 Centrifugal pump, Motor

Manufac
tured -
Centrifugal KSB ,
5.01 pump India OEM TC OEM TC Y OEM TC √ Pump performance Curve sighted.
 Motor
manufac
tured by
:
5.02 60 HP Motor Siemens OEM TC OEM TC Y OEM TC √ Motor Test Report Sighted.
Manufac
tured by -
Rotodel
5.03 Oil Filling pump Pumps OEM TC OEM TC Y OEM TC √
Motor
manufac
tured by
:
5.04 Oil Filling motor Siemens OEM TC OEM TC Y OEM TC √
Variable
5.03 Frequncy Drive OEM TC OEM TC Y OEM TC √
6.00 Internal Testing at DVT

Test results were satiffactory at

6.1 Flow Test 1000 LPM Y DVT Inspection report √ 10,20,30,40 & 50Hz.

6.3 Heating 75 Deg C. Y DVT Inspection report √

Low level float switch was
Safety Low level float switch confirmed to be interlocked with
6.4 Y the anunciator panel and flushing
Interlocking - 1 with Oil Flushing pump
DVT Inspection report √ pump.
The high level switch was
Safety High level float switch intelocked with the anunciator
6.5 Y panel but not with the filling
Interlocking - 2 with oil filling pump
DVT Inspection report √ pump.
Safety Interlock - Safety Pressure sensor
6.6
3 interlocked with oil
Y DVT Inspection report √
Temperature controller was
Safety Interlock - Safety Temperature confirmed to switch off heating
6.7 Y at the desired set point
4 Controller with Heaters
DVT Inspection report √ temperature.
6.8
Continuous
6.9
operation
48 hours N DVT Inspection report √
7 NAS value NAS Achievable 6 Y DVT Inspection report √
Motor Current
below range specified by Maximum current draw was
7.1 Consumption at Y
max load.
OEM DVT Inspection report √ 37.1A at 50Hz of VFD reading
Heater current consumption was
Heater Current 50A which is within OEM
7.2 Within OEM range Y DVT Inspection report
Consumption
√ specification
Not Available

Manual and
Accepted
Rejected

8
Calculations

Instruction Step wise process Y Client Acceptance report

8.01 manual explained √ Instruction Manual Received.
Flushing Pump Y DVT Instruction Manual
Instruction manual with
Instruction
8.02 manual
Performance curve √
Safety How to operate system Y DVT Instruction Manual
8.06 Explaination safely √
Y DVT Instruction Manual
How to identify issues and
8.07 Troubleshooting solve them correctly √
Safety Sticker information Y DVT Instruction Manual
8.09 Safety Stickers and their identification √
Witnessed
Witnessedby:
By: Accepted
Accepted By:by: AffiliatedAffilliated
By: by: Final Acceptance & Seal
Final Acceptance and Seal:

OramaboB.
Oramabo B.Hope
Hope Ezikpe Chima
Ezikpe Chima EhiobuUvaivi
DaviesOkwaraeke: Uvaivi Okwaraeke Emmanuel Okon
E&I Engr. Snr. Project
Snr. Manager
Project Manager QHSE Coordinator GM, QHSE/Training
E&I Engr. GM, QHSE/Training MD/CEO