HNSTANDARD-ITP-Z

Document No.：
-110328
Inspection and Test Plan
Page 1 of 6 Rev 00

Inspection and Test Plan

For
SSAW steel pipe

Client：

Specification： EN 10224 S275 & contract specification

Grade： S275

Size： As below
 HNSTANDARD-ITP-Z
Document No.：
-110328
Inspection and Test Plan
Page 2 of 6 Rev 00

Related terms are defined as follow:

HOLD The relevant inspectors shall be informed of time and location of testing and witnessing is required for each unit.
Witnessing is mandatory the cycle and written notice through a registered check advice at least 2 week in advance for
special inspection or important stages and 24hoursin advance for regular inspection.
Customer representative shall sign and seal the reports.

Witness The relevant inspectors shall be informed of time and location of testing through a registered check advice or other kind of
official letter which shall be submitted to related parties at least 2 week in advance for special inspection or important
stages and 24 hours in advance for regular inspection.
However, work may proceed without the presence of the inspector discretion.
Customer representative shall sign and seal the reports.

Monitor Work proceeds without the presence and special information of the test.
Inspectors reserve the right to attend this activity at any time.

Review Check of certifications and /or documents, with approved procedures, specification and acceptance criteria.
Documents reviewed by Customer representative, shall be signed and sealed as reviewed.

Perform Mill performs.

 HNSTANDARD-ITP-Z
Document No.：
-110328
Inspection and Test Plan
Page 3 of 6 Rev 00

Shinestar
No. Quality control action Inspection item Acceptance criterion. Relevant documents Owner inspection
inspection
Control prior to
1.0
production
●Welder qualification
1.1 Welder qualification ●Welder qualification certificate Submittal R
certificate
NDT operator
1.2 ●NDT personnel certificate ●NDT personnel certificate Submittal R
qualification
Calibration of test or
1.3 inspection equipment ●Calibration certificate ●Calibration certificate Submittal R
and instrument
●Purchase order
●Strips steel incoming check
1.4 Strips steel control ●Product tracking ●strips steel mill certificate Submittal M/R
●Strips steel storage
procedure
●Incoming check record
●Incoming check
●Welding material spec. ●Flux certificate
Welding ●Mill certificate
1.5 ●Relevant national ●Wire certificate Submittal M/R
consumables control ●Handling and storage
standard ●Electrode mill certificate
●Drying record
●Drying record
●Tensile test
Spiral Welding ●Impact test
●EN10224 S275
1.6 Procedure ●Guided bend test ●MPQT test report P M/R
●contract specification
Qualification Test ●Weld seam macrograph test
●Hardness test
●Tensile test
Repair Welding ●Impact test
●EN10224 S275
1.7 Procedure ●Guided bend test ●PQR P M/R
●contract specification
Qualification Test ●Weld seam macrograph test
●Hardness test

Repair Welder ●EN10224 S275

1.8 ●Guided bend test ●WPQR P M/R
Qualification Test ●contract specification
 HNSTANDARD-ITP-Z
Document No.：
-110328
Inspection and Test Plan
Page 4 of 6 Rev 00

Shinestar
No. Quality control action Inspection item Acceptance criterion. Relevant documents Owner inspection
inspection
2.0 Process control
●Strips steel certificate
●Marking Amount ●Strips steel purchase ●Reception report
2.1 Strips steel reception ●Visual check Dimensions spec. ●Unacceptable strips steel P R
●Grade/size ●Purchase order feedback
●Heat No. Batch No.
●Surface quality
●EN10224 S275
2.2 Forming ●Gap after forming ●Forming procedure P M
●contract specification
●Circumference●Bevel dimension
●Tack welding record
●EN10224 S275 ●Inside and outside
2.3 Welding Control ●Weld profile P M
●contract specification welding record
●Outside check record
Automatic and ●Defects in weld and HAZ of each
●UT report
2.4 manual UT of weld pipe ●UT procedure P M/R
●Manual UT report
seam ●Reference calibration
X-ray Real Time
●Defects in weld and HAZ of each
2.5 Imaging Inspection of ●RT procedure ●RT report P M/R
pipe
Pipe Weld Seam

2.6 Repair welding
●Electrode complying
requirements
●Drying temperature
●EN10224 S275
●Holding oven ●Repair record P M/R
●contract specification
●Welding amount, length,
spacing, position
●Welding quality

Shinestar
No. Quality control action Inspection item Acceptance criterion. Relevant documents Owner inspection
inspection
 HNSTANDARD-ITP-Z
Document No.：
-110328
Inspection and Test Plan
Page 5 of 6 Rev 00

●Gauge calibration
●EN10224 S275 ●Hydrostatic test record
2.10 Hydrostatic test ●Pressure/duration P M
●contract specification ●Pressure chart
●Leakage Surface quality
●chemical analysis
●Tensile test
Chemical and ●Impact test ●EN10224 S275
2.11 ●Test report P M/W
mechanical test ●Guided bend test ●contract specification
●Weld seam macrograph test
●Hardness test
●Defects in weld and HAZ of each
UT of weld seam after ●UT report
2.12 pipe ●UT procedure P M/R
hydro-test ●Manual UT report
●Reference calibration
X-ray film
radiography ●Defects in weld and HAZ of each
2.13 ●RT procedure ●RT report P M/R
inspection of pipe end pipe end
weld seam

X-ray Real Time

●Defects in weld and HAZ of each
2.14 Imaging Inspection of ●RT procedure ●RT report P M/R
pipe
full length Weld Seam

●Randomly check
●EN10224 S275
2.15 End facing inspection ●End bevel and root face ●Dimension record P M
●contract specification

Shinestar
No. Quality control action Inspection item Acceptance criterion. Relevant documents Owner inspection
inspection

2.17 Finish inspection
2.18 Marking
2.19 General check
2.20 Dock shipping
Pipe mill certificate
2.21
review
HNSTANDARD-ITP-Z
Document No.：
-110328
Inspection and Test Plan
Page 6 of 6 Rev 00
●Diameter Out-of-roundness
●Wall thickness Length
●Pipe end dimension
●Radial offset Undercut
●EN10224 S275
●Dent Hard spot ●Dimension record P M/R
●contract specification
●Are burns Weld dimension
●Surface quality
●Pipes with bracing
●Pipes with metal caps
●Marking item and position P M
●Check Marks
●Storage, handling and
●Pipe stacking ●Inspection record P M/R
shipping procedure
●No damage from lifting
●Check pipe end for damage ●Dock shipping check
●Shipping procedure P M/R
●Check pipe body for damage record
●Review certificate content and ●Quality certificate signed
Submittal H/R
form by owner