Parker Ammonia-Manual00 D

Bulletin RP-00
PARKER HANNIFIN
REFRIGERATING SPECIALTIES DIVISION
Bulletin RP-00
RAPID PURGER AND MINI-MICRO CONTROLLER

BASIC INSTALLATION AND OPERATION MANUAL
DRAFT
©2003
TABLE OF CONTENTS
SPECIFICATIONS AND FEATURES................................ ................................ .......................... 2

Low & High Temperature Purgers ................................ ................................ ........................... 2
Controller Options ................................ ................................ ................................ ................... 4
Mini Micro Controller................................ ................................ ................................ ............ 4
Full Microprocessor Controller ................................ ................................ ............................. 5
START-UP & OPERATING OVERVIEW................................ ................................ ..................... 6
Purger Installation and Set-Up ................................ ................................ ................................ 7
Manual Operation of the Rapid Purger ................................ ................................ .................... 8
Mini Micro Controller Operation................................ ................................ ............................... 9
Programming Instructions ................................ ................................ ................................ ..10
APPLICATION NOTES................................ ................................ ................................ ............. 11
Evaporative & Air-Cooled Condensers ................................ ................................ .................. 11
Shell & Tube Condensers ................................ ................................ ................................ .....12
Receivers ................................ ................................ ................................ .............................. 13
Piping Considerations ................................ ................................ ................................ ........... 14
NORMAL PURGER OPERATION ................................ ................................ ............................ 16
Function 1: Separate NCG from Useful Ammonia................................ .............................. 17
Function 2: Flush NCG Out of System ................................ ................................ ............... 19
Function 3: Safely Return Ammonia to System................................ ................................ ..20
Safety & Reliability Features................................ ................................ .............................. 21
PURGER WIRING ................................ ................................ ................................ .................... 25
Manual Control................................ ................................ ................................ ...................... 25
Mini Micro Controller ................................ ................................ ................................ ............. 26
APPENDIX A: Pressure Controller Instructions................................ ................................ ......... 27
APPENDIX B: Temperature Controller Instructions................................ ................................ ...29
APPENDIX C: Integration of the Rapid Purger with an Existing Central Control System........... 32
Application Description................................ ................................ ................................ .......... 33
Purger Adjustments ................................ ................................ ................................ ........... 33
Central Controller Parameters ................................ ................................ ........................... 34
APPENDIX D: Maintenance & Troubleshooting ................................ ................................ ........ 35
APPENDIX E : Purger Parts List................................ ................................ ............................... 36
Basic Purger ................................ ................................ ................................ ......................... 36
Mini Micro Controller ................................ ................................ ................................ ............. 37
Refrigerating Specialties Division

Manual00 D (Draft) Page 1 of 37
Bulletin RP-00
SPECIFICATIONS AND FEATURES
The Refrigerating Specialties Rapid Purger is an arrangement of components that has been
designed to safely and effectively remove non-condensable gases (NCG) from an ammonia
refrigeration system. By removing NCG, the refrigeration system is permitted to operate more
efficiently and with less wear and tear on its components. This manual is intended to explain
how the Refrigerating Specialties Rapid Purger can be installed, operated, and maintained for
optimal results.
Low & High Temperature Purgers
The Rapid Purger is available in two basic configurations, Low Temperature (for applications
with suction temperatures below 15°F) and High Temperature (for applications with suction
temperatures 15°F and higher). These two configurations are illustrated in Figures 1 & 2, and
share many components.
A2A PRESSURE
SOLENOID & STRAINER SYSTEM SUCTION REGULATOR
SHIPPED LOOSE
TEMPERATRE CONTROLLER
LIQUID SHIPPED LOOSE
AMMONIA
PRESSURE GAUGE
SHIPPED LOOSE 0-100 PSI
PRESSURE CONTROLLER
SHIPPED LOOSE
30 PSI THROTTLE VALVE
48 "
DIFF PRESSURE (BY CUSTOMER)
CHECK VALVE
FOUL
GAS
WATER
HAND VALVE
SHIPPED LOOSE
WATER SOLENOID
46 " SHIPPED LOOSE
WATER
DRAIN
Figure 1 Low Temperature Purger

Bulletin RP-00
PRESSURE GAUGE SYSTEM

SHIPPED LOOSE SUCTION
LIQUID TEMPERATURE CONTROLLER

AMMONIA SHIPPED LOOSE
SOLENOID & STRAINER

SHIPPED LOOSE
50-300 PSI
50 PSI
PRESSURE CONTROLLER
DIFF PRESSURE
SHIPPED LOOSE
CHECK VALVE
THROTTLE VALVE
43 " HAND VALVE (BY CUSTOMER)
SHIPPED LOOSE
FOUL
GAS
WATER
WATER SOLENOID
46 " SHIPPED LOOSE
WATER
DRAIN
Figure 2 High Temperature Purger
Both the Low and High Temperature Rapid Purgers may be ordered with or without a master
controller. Without a master controller (the Manual Purger Arrangement), the Rapid Purger may
be installed so that purge points are manually opened and closed. The Purger may also be
easily integrated into the customer’s existing computerized central control system. (See
Appendix C.)
Features of a Rapid Purger without controller include:
ü A high-efficiency heat exchanger with 2.6 square feet of condensing surface

ü A stainless steel, air-tight, insulated enclosure
ü Stainless steel components
The table below shows the availability of the various Rapid Purger Arrangements.

Bulletin RP-00
Table 1 Available Purger Arrangements

Control Options Max. No. 120/60 VAC 240/60 VAC 240/50 VAC
Purge Pts Control Control Control
Manual Purger Low Temp: 106702 / 106679 106702 / 106997 106702 / 107010
Unlimited
(No Controller) High Temp: 106703 / 106679 106703 / 106997 106703 / 107010
Low Temp: 106706 / 206513 106706 / 206169 106706 / 206170
1
High Temp: 106707 / 206513 106707 / 206169 106707 / 206170
“Mini Micro” Low Temp: 106708 / 206513 106708 / 206169 106708 / 206170
4
Controller High Temp: 106709 / 206513 106709 / 206169 106709 / 206170
Low Temp: 106710 / 206298 106710 / 206528 106710 / 206529
8
High Temp: 106711 / 206298 106711 / 206528 106711 / 206529
Low Temp: 106712 / 206133 106712 / 206163 106712 / 206166
8
High Temp: 106713 / 206133 106713 / 206163 106713 / 206166
Low Temp: 106716 / 206161 106716 / 206164 106716 / 206167
16
Full High Temp: 106717 / 206161 106717 / 206164 106717 / 206167
Microprocessor Low Temp: 106921 / 206162 106921 / 206165 106921 / 206168
24
Controller (See High Temp: 106922 / 206162 106922 / 206165 106922 / 206168
Bulletin RP-20) Low Temp: Consult Factory
36
High Temp: Consult Factory
Low Temp: Consult Factory
48
High Temp Consult Factory
Controller Options
Two types of master controllers are available: the Mini Micro and the Full Microprocessor
Controllers.
Mini Micro Controller
In addition to the basic features listed above, Rapid Purger with Mini Micro Controller includes:
ü The ability to automatically and individually control up to eight purge points

ü A re-settable timer to track the combined duration that foul gas is vented from the
refrigeration system
Operation of the Rapid Purger with Mini Micro Controller is described later in this manual.

Bulletin RP-00
Full Microprocessor Controller
With the Full Microprocessor, the Rapid Purger has:
ü The ability to automatically and individually control up to 48 purge points

ü A system status screen and keypad for system monitoring and set-point adjustments
ü Password access
ü Auto-detect capability to eliminate unnecessary purging
ü NEMA 4 Electrical Enclosure
ü Optional remote monitoring and alarm
ü Optional condenser control
Further details of the Full Microprocessor Controller may be found in Bulletin RP-20.

Bulletin RP-00
START-UP & OPERATING OVERVIEW
Some operator awareness of how the Rapid Purger functions is vital to its proper installation
and operation. The operator should familiarize himself with this manual, as well as Purger
Bulletin 75-00, before installing or operating the Rapid Purger.
The Rapid Purger should be located in an area where the Water Bubbler will not be subject to
freezing temperatures. Ideally, the Purger should be located near a window, door or ventilation
opening that will allow the non-condensables exiting the Water Bubbler to be quickly dispersed
in the atmosphere.
Vapor TO SYSTEM SUCTION

Liquid Feed Solenoid Vent (1/2" FPT)
HIGH-PRESSURE
LIQUID AMMONIA IN Temperature
(1/2" FPT) Controller
Heat
Exchanger
Sealed,Stainless Steel
Enclosure (Detail Below) Water Bubbler
Float Switch
FOUL GAS IN
(1/2" FPT)
Liquid WATER IN
Drain (3/8" NPT)
WATER
Oil DRAIN LINE
Drain (3/4" FPT)
32.5 9 MAX
20.5
24.0
Ø.375 THRU
1.000
1.1
PURGER ENCLOSURE
DIMENSIONS
Figure 3 Major Purger Components

Bulletin RP-00
Purger Installation and Set-Up
The following checklist gives a quick overview of how the Rapid Purger fits into a refrigeration
system. This checklist applies to a Rapid Purger that is either operated manually, or connected
to a customer-supplied central control system. (See Appendix C for details of a central control
application.) Operating procedures for a Rapid Purger provided with Mini Micro Controller are
given later in this manual. Installation and operating instructions for a Purger with Full
Microprocessor Controller are given in Bulletin RP-20.
q STEP 1: Referring to figure 3, make the following piping connections:

ü Liquid ammonia feed,
ü Foul gas feed (purge point connections),
ü Water feed,
ü Ammonia return (wet suction), and
ü Water drain
Be sure to review the section titled “Piping Considerations” later in this manual when making
these connections.
q STEP 2: Referring to figure 17, make the following electrical connections:

ü Liquid level (float) switch (Refer to the latest revision of Float Switch Bulletin 61-10.),
ü Pressure Controller (Appendix A),
ü Temperature Controller (Appendix B),
ü Liquid Feed Solenoid,
ü Water Solenoid,
ü Vent Solenoid, and
ü Purge Point Solenoids (Refer to the latest revision of Solenoid Valve Bulletin 30-90.)
q STEP 3: Referring to Appendix A, adjust the Pressure Controller set points for your system’s
requirements.
q STEP 4: Referring to Appendix B, adjust the Temperature Controller set points for your
system’s requirements.
q STEP 5: Energize the Water Feed Solenoid long enough to fill the Water Bubbler to a level
even with the top of the drain tube.
q STEP 6: Referring to figure 9, open the Liquid Feed and Exit hand valves, and allow the
Heat Exchanger tubes to fill to the level determined by the Float Switch and Liquid Feed
Solenoid.
q STEP 7: On Low Temperature Rapid Purgers only, adjust the A2A pressure regulator to 3
psig. (Refer to the latest revision of Compact Pressure Regulator Bulletin 21-02.) Failure of
the Heat Exchanger to reach the Temperature Controller set point in 45 minutes indicates a
problem with either the ammonia supply or the suction connection. The problem must be
fixed before the Rapid Purger will operate properly. (See Appendix D for Troubleshooting.)
q STEP 8: After the Heat Exchanger temperature has dropped to the Temperature Controller
set point, Open the Foul Gas Hand Valve. System purging may now commence as
described below.

Bulletin RP-00
Manual Operation of the Rapid Purger
To begin a purge cycle, select and open the desired Purge Point Solenoid so that foul gas may
flow to the purger.1 Observe the pressure gauge mounted near the Pressure Controller. When
the pressure reaches the Pressure Controller cut in set point, the Vent Solenoid will open, and
non-condensables will be seen escaping through the Water Bubbler. Simultaneously, the Water
Solenoid will open and fresh water will replenish the water that absorbed residual traces of
ammonia in the NCG.
Failure of the pressure to reach the cut in set point may indicate that there is no NCG at the
purge point. (See the discussion of Safety and Reliability Features later in this manual.) It may
be necessary to search for a purge point with sufficient NCG, and/or lower the cut in set point in
order for the Vent Solenoid to open.
SAFETY NOTE:
Lowering the cut in set point will simultaneously lower the cut out set point.
(Refer to figure 14.) If the cut out pressure is too near the Differential Check
Valve setting, ammonia could be released to the Water Bubbler. Therefore, if the
cut in set point is lowered, the cut out set point must be raised by an equal
amount. However, making the difference between the cut in and cut out set
points too small will cause the Vent Solenoid to open and close frequently.
When the Vent Solenoid remains closed, it indicates that no NCG remains at the purge point. At
this time, the Purge Point Solenoid may be closed.
1
Unless purge points are properly equalized, it is strongly recommended that only one Purge Solenoid be opened at
any given time. Even a pressure difference of a fraction of a psi between purge points could prevent foul gas from
flowing to the Rapid Purger.

Bulletin RP-00
Mini Micro Controller Operation
When operating with the Mini Micro Controller, the Rapid Purger should be wired as shown in
figure 18, and the Purge Point Solenoids connected as indicated in figure 4. The Vent Solenoid
LCD display on the Controller front cover shows the cumulative time that the vent solenoid has
been open since the reset button was last pressed.
PLC
ESC
OFF ON
OK
VENT CONTROL LCD STATUS
SOLENOID POWER SCREEN
RESET LCD TIME
VSL2
VS
G L1 L2 L L L L 1 2 3 4 5 6 7 8 N N N N N N N N
POWER
NCG
FRONT COVER VENT
NEUTRAL
(12 X 12 X 6 DP SOLENOID
ENCLOSURE)
PURGE
POINT
SOLENOIDS
Figure 4 Mini Micro Controller
By observing the length of time that the Vent Solenoid is open for each purge point, the operator
can determine if individual purge cycles need longer or shorter duration. (Factory default
settings are 15-minute purge cycles for each solenoid.) Each individual Purge Solenoid may be
reprogrammed to open for a different duration, as described below. In addition, a Purge
Solenoid may be disabled by entering a value of zero minutes for its purge time. When the timer
reaches a purge point with zero minutes it will skip over the point.
WARNING: If zero is entered for all purge points the unit will not function properly, should this
event occur cycle power to the unit to clear the problem and re-enter valid set points.
The LCD status screen on the PLC defaults to display the current Purge Point and the number
of minutes it has been open. Should a power failure occur or the unit is turned off, it will resume
at the Purge Point it was purging when power is restored.

Bulletin RP-00
Programming Instructions
1. Press the Right Arrow (►) button on the timer to move to the set point screen.
2. Use the Up and Down arrow (▲/▼) buttons to select which purge point time to change.
The selected value will blink to indicate it is selected.
3. Use the Plus and Minus (+ / -) buttons to change the value to the desired set point in
minutes. Then press the OK button to accept the change. Warning: if you move off the
field without pressing the OK button your change will be lost.
4. To change another set point, simply repeat steps 2-3.
When you are finished with your programming changes press the right arrow (►) button
to move back to the status screen.

Bulletin RP-00
APPLICATION NOTES
It is well understood that non-condensable gases (NCG) within the high side of a system will
degrade the system’s performance and durability. NCG is chiefly made up of air, with somewhat
higher concentrations of hydrogen and nitrogen (due to dissociation of ammonia), and traces of
hydrocarbons (from lubricant breakdown). It is also known that “foul gas” (the combination of
ammonia vapor and NCG) will tend to collect in low-temperature locations on the high side of a
system, where flow velocity cannot overcome the gas’s buoyancy forces.
For most effective purger operation, purge points should be located where NCG tends to
accumulate. Preferable purge point locations are the condenser coil outlets, the upper portion of
shell & tube condensers, and the upper portion of high-pressure receivers. Before proceeding
with a detailed discussion of the operation of the purger itself, these locations will now be briefly
considered.
Evaporative & Air-Cooled Condensers
Foul gas degrades the performance of condensers in two ways. The first is illustrated in Figure
5, below. NCG flows with high-pressure ammonia vapor from the compressor into the top of the
condenser. As the ammonia condenses, the NCG is entrained with the liquid ammonia to the
lower portion of the condenser. Here, buoyancy prevents the NCG from being pushed further
downward into the liquid drain. As illustrated in Section A-A, the foul gas at the bottom of the
condenser reduces the heat transfer through a significant portion of the coil surface area.
The second effect of NCG in the condenser is less obvious, and depends on a phenomenon
known as “partial pressures”. A full discussion of this phenomenon is beyond the scope of this
manual. However, by bearing in mind a few fundamental principles, the overall effect of partial
pressures is easily grasped.
Recall that the foul gas, which is at condensing pressure, is a mixture of ammonia vapor and
NCG. Suppose the condensing pressure is 180 psig. Depending on the amount of NCG
present, the saturated ammonia vapor will behave as if it is at less than 180 psig. That is, the
ammonia will behave as if it is at some “partial pressure;” perhaps 165 psig. This means that the
compressor work done to raise the ammonia to 180 psig was partially wasted. The other 15 psi
of compressor work was spent compressing the NCG.
In this situation, a pressure gauge installed near the condenser outlet would read 180 psig. One
might expect that a thermometer at the same location would read 95°F, corresponding to
saturated ammonia conditions. Because of “partial pressures,” however, the thermometer would
only read 90°F (corresponding to the 165 psig partial pressure). The resulting heat transfer from
the hot ammonia would be reduced. In fact, one way to determine if a condenser needs to be
purged is to compare its actual temperature to the temperature that is indicated by the
condensing pressure. Of course, if sub-cooling occurs within the condenser, this too must be
taken into consideration. (See Appendix C for an example of a system with sub-cooling.)

Bulletin RP-00
High Pressure Vapor

from Compressors
High Concentration of
NCG at Bottom
of Condenser CONDENSER
PURGE SOLENOID
A
Foul Gas Reduced
to Purger Heat Transfer
A
Foul Gas
Liquid Ammonia
SECTION A-A
Liquid to
High Pressure Receiver
Figure 5 Purging NCG from Evaporative or Air-Cooled Condenser
Shell & Tube Condensers
In a shell & tube condenser, the incoming flow of ammonia-rich vapor pushes the NCG toward
lower velocity areas. If the vapor inlet is near the center of the condenser, as shown in figure 6,
the NCG collects in the far ends of the vessel. Notice in this case that it is beneficial to have two
purge points, one at either end of the vessel.
The NCG tends to migrate to the cooler, water-filled tubes, effectively forming a blanket of
insulation around them. This insulation reduces the effective heat transfer of the condenser. In
addition, the effects of partial pressures (discussed earlier) will decrease the temperature of the
ammonia vapor, further reducing condenser effectiveness.
High Concentration
of NCG
PURGE SOLENOID PURGE SOLENOID

Refrigerant
Foul Gas Vapor
to Purger
Water
Liquid
Figure 6 Purging NCG from Shell & Tube Condensers

Bulletin RP-00
Receivers
While NCG is generally prevented from entering high-pressure receivers through the condenser
drain line, it can enter through the equalizer line that is connected to the compressor discharge.
(See figure 8.) As liquid ammonia drops from the condenser into the high-pressure receiver, it
creates an area of ammonia-rich vapor, as shown in figure 7, pushing the NCG to the far end of
the vessel. In addition, if the temperature in the receiver is warmer than the condenser, some of
the liquid draining from the condenser will flash to vapor as it enters the vessel. This causes a
higher concentration of ammonia vapor near the liquid inlet, and a higher concentration of NCG
at the far end of the vessel.
Because vessels are generally not designed for heat transfer, the presence of NCG is relatively
harmless here. However, notice that as the amount of NCG builds inside the receiver, it
becomes increasingly likely that some of the foul gas will be pushed up the equalizer line as the
liquid level rises. Once pushed back to the condenser, the NCG migrates to the bottom of the
condenser, where it interferes with system performance as previously described. The purge
point in any vessel should be located as high as possible, and as far as possible from the liquid
inlet connection.
As can be seen in Figure 8, the equalizer line generally has a section at the top where foul gas
could be caught. A purge point located here is generally only opened manually when the system
is shut down.
EQUALIZER LINE
Liquid Supply
LIQUID DRAIN
to System
PURGE
SOLENOID
High Concentration
of NCG
HIGH-PRESSURE RECEIVER
Figure 7 The Need for Receiver Purging

Bulletin RP-00
Piping Considerations
Connections to the purge solenoids are made with ½” pipe. Typically, these connections feed
into a ¾” pipe that runs the longer, remaining distance to the purger. At the purger, the ¾” line is
reduced to ½”. Figure 8 shows a typical piping layout for an 8-point purger arrangement.
There should be no places in the purge lines for liquid to collect and block the foul gas flow. The
foul gas always contains varying amounts of ammonia vapor, and some of this vapor could
condense when traveling from the purge solenoid to the purger. Consequently, it is
recommended that all foul gas lines be pitched downward slightly, without liquid traps, so any
condensate can reach the liquid drain at the purger, as discussed later.
The Rapid Purger suction connection should be made to a system wet suction line, or upstream
of a suction line trap. Although a Float Switch controls the liquid level inside the purger Heat
Exchanger, boiling may cause some refrigerant droplets to be drawn into the suction
connection. Also, some liquid may return to the purger suction connection through the Liquid
Drain.
As listed in Table 1, both the High and Low Temperature Rapid Purgers are available in any of
three control arrangements: Manual, Mini Micro, or Full Microprocessor. These arrangements
require the same normally-closed S6N solenoid valves at each purge point. (The user should
specify the number of solenoid valves and coil voltage needed when ordering the purger for
manual operation.) These valves should be connected via the foul gas lines to the Rapid Purger
itself or to a ¾” line, as described above.

Bulletin RP-00
COMPRESSOR
DISCHARGE
EQUALIZER
MANUAL LINE
PURGE POINT
1/2" TYP
PP1
CONDENSER #1
PP2
PP4
SHELL & TUBE
CONDENSER PP5
3/4" PURGE PP6

LINE CONDENSER #2
PP7
LIQUID TO EQUALIZER
SYSTEM LINE
FOUL
GAS
LIQUID TO
PURGER
LIQUID
FEED TO WET
FOUL
SOLENOID SUCTION
GAS
PP8
RAPID
PURGER
RECEIVER
3/4 x 1/2
REDUCER DRAIN TO SEWER
WATER SUPPLY SOLENOID
Figure 8 Typical 8-Point Purger Installation

Bulletin RP-00
NORMAL PURGER OPERATION
Some awareness of how the Rapid Purger functions is vital to its proper installation and
operation. The Rapid Purger performs three basic functions:
1. It separates NCG in the foul gas from ammonia vapor,

2. It flushes the NCG out of the system, and
3. It returns the ammonia to the system where it continues to provide refrigeration.
Liquid Feed
Solenoid
WET RETURN
TO SYSTEM
SUCTION
HIGH-PRESSURE
LIQUID AMMONIA IN Temperature
Controller
Vapor Vent
Differential Pressure Water Bubbler

Check Valve
Float Switch
FOUL GAS IN
Liquid
Drain
WATER
DRAIN
Heat
Exchanger
WATER IN
Figure 9 Basic Purger Operation
In addition to its basic functionality, safety and reliability are essential aspects of the Rapid
Purger. Consequently, the Rapid Purger shown in Figure 9 operates with a complex interaction
of components. By focusing on the three basic functions, however, the unit’s operation can be
easily understood. Having gained an understanding of basic purger operation, the components
that improve safety and reliability can be understood more easily.

Bulletin RP-00
Function 1: Separate NCG from Useful Ammonia
The Heat Exchanger, shown in Figure 10, is the heart of the purger. Inside the Heat Exchanger,
ammonia from the system liquid supply is used to cool the warm foul gas as the first step
eliminating NCG from the system. To begin a purge cycle, the Heat Exchanger tubes must be
charged with liquid ammonia, as will now be described.
High-pressure liquid ammonia, controlled by the Liquid Feed Solenoid, flows through the Liquid
Feed Hand Valve, Check Valve, and Orifice before filling the tubes inside the Heat Exchanger.
The liquid level inside the Heat Exchanger is controlled by a Float Switch, which signals the
Liquid Feed Solenoid to open or close as needed. The outlet of the Heat Exchanger tubes is
connected, via an Exit Hand Valve, to the system suction. On low-temperature Rapid Purgers,
an A2A Pressure Regulator maintains the pressure inside the tube portion of the heat
exchanger slightly above atmospheric.2 On high-temperature Purgers, the pressure inside the
Heat Exchanger tubes is at house suction.
LIQUID FEED SOLENOID

AMMONIA VAPOR
TO SYSTEM SUCTION
INLET STRAINER
HIGH-PRESSURE A2A PRESSURE REGULATOR

LIQUID AMMONIA IN (LOW-TEMP PURGER ONLY)
EXIT
HAND VALVE
LIQUID FEED
HAND VALVE
CHECK
VALVE
NORMAL
OPERATING
LEVEL
LIQUID FEED
ORIFICE FLOAT
SWITCH
HEAT EXCH. SHELL

HEAT EXCH. TUBES
Figure 10 Liquid Feed to Heat Exchanger
2
Because the suction-side of a low temperature system operates below atmospheric pressure, connecting the purger
directly to the low side would make the purger itself a potential entry point for non-condensables. Setting a regulator
to maintain 2 to 3 psig inside the purger eliminates the potential problem.

Bulletin RP-00
While the tubes are chilled by liquid ammonia evaporating inside them, foul gas enters the shell
portion, which surrounds the tubes. To enter the Heat Exchanger shell, the foul gas passed
through a Hand Valve, Liquid Drain, Check Valve and Foul Gas Orifice, as shown in figure 11.
The liquid drain helps assure that any liquid that accumulated in the purge line does not
interfere with the operation of the Foul Gas Orifice.
Within the heat exchanger shell, the foul gas flows around the cold tubes. Ammonia vapor in the
foul gas condenses and falls to the bottom of the shell. The NCG rises upward through a Vapor
Vent and Hand Valve, where it reaches the Vent Solenoid valve. This solenoid valve opens to
allow NCG to exit the refrigeration system under the proper conditions.
Conditions inside the Heat Exchanger shell will vary greatly. These conditions will be examined
in more detail when discussing the operation of the Pressure and Temperature Controllers.
These two components tightly control the conditions under which the Vent Solenoid may open in
order to prevent any possibility of liquid ammonia (collecting at the bottom of the shell) being
released.
PRESSURE PRESSURE SWITCH

GAUGE
HAND VENT SOLENOID
VALVE
VAPOR
VENT
DIFFERENTIAL PRESSURE
CHECK VALVE VENT
ORIFICE
LIQUID RETURN
ORIFICE
FOUL GAS IN
LIQUID
DRAIN
CHECK FOUL GAS HEAT EXCHANGER

VALVE ORIFIICE SHELL
Figure 11 Foul Gas Enters the Purger

Bulletin RP-00
Function 2: Flush NCG Out of System
Any gas that exits the Vapor Vent is nearly all NCG; only traces of ammonia vapor remain. As
previously discussed, the NCG is primarily air, a little extra nitrogen, hydrogen, and traces of
system lubricant. The NCG could now be safely discharged through the Vent Solenoid to the
atmosphere, but as an added precaution it passes through a Vent Orifice and is routed through
tubing to the bottom of the Water Bubbler. The water captures any remaining traces of ammonia
in the NCG as it bubbles upward.
PRESSURE HAND VALVE

CONTROLLER
VENT SOLENOID
NCG TO
NCG ATMOSPHERE
VAPOR
VENT VENT
ORIFICE NCG TO
ATMOSPHERE
NCG
WATER
BUBBLER
NCG FROM
HEAT EXCHANGER NCG
NCG IN
WATER IN
WATER SOLENOID
WEAK H2O / NH3 OUT
Figure 12 Water Bubbler
The Water Bubbler was filled with water before the purge cycle began. Each time the Vent
Solenoid releases NCG, the Water Feed Solenoid simultaneously releases fresh water into the
Bubbler. The water absorbs any remaining traces of ammonia, and the NCG passes safely to
the atmosphere. The weak aqueous ammonia solution is drained harmlessly to the sewer.
(When the Purger is equipped with the Full Microprocessor Controller, fresh water continues to
flow into the Bubbler for a brief time after the NCG Vent Solenoid closes.)

Bulletin RP-00
Function 3: Safely Return Ammonia to System
Return to the Heat Exchanger, and recall that after the foul gas entered the shell, ammonia
vapor was condensed and remained there. Ultimately, the ammonia must be recycled to system
liquid supply. The Vapor Vent works with the Differential Check Valve to safely return the liquid
ammonia to the refrigeration system. The Differential Check Valve will be discussed later, in
conjunction with the Pressure Controller.
Figure 13, below, shows schematically what occurs inside the Vapor Vent when the Purger is
operating. NCG bubbles through the cold liquid ammonia during purge cycles, while ammonia
vapor continues to condense inside the Heat Exchanger shell. If liquid completely fills the Vent,
a float rises to seal the outlet and prevent any liquid from escaping to the Vent Solenoid. As will
be explained under the discussion of the Pressure Controller, the liquid ammonia pressure
overcomes the resistance of the Differential Check Valve and flows through the Liquid Return
Orifice to the tube side of the Heat Exchanger. Inside the tubes, the liquid evaporates and cools
more foul gas before being drawn back to the suction side of the system.
LIQUID AMMONIA AMMONIA VAPOR

FROM SYSTEM RETURNED TO SYSTEM
NCG
VAPOR OUT
VENT
FLOAT
DIFFERENTIAL
CHECK VALVE
LIQUID RETURN
ORIFICE
LIQUID AMMONIA,
CONDENSED FROM
FOUL GAS
FOUL GAS
FROM PURGE POINT
Figure 13 Vapor Vent Operation

Bulletin RP-00
Safety & Reliability Features
The three processes just reviewed depend on carefully balanced flows through orifices at
several key locations. The proper balance of these flows is continually monitored by two
important components: the Pressure Controller and the Temperature Controller. The role of
these components in maintaining safe, reliable operation of the Rapid Purger will now be
discussed.
Pressure Controller
The pressure inside the Heat Exchanger shell will vary greatly during purger operation.
The Pressure Controller senses the pressure just above of the Vapor Vent, and
determines when it is appropriate for the Vent Solenoid to open, releasing NCG to the
Water Bubbler.
There are two scenarios, representing opposite extremes, which can occur when a
Purge Point Solenoid opens. Actual operation of the purger would usually occur between
these two extremes. However, these scenarios serve to illustrate the Rapid Purger’s
safety and reliability.
Scenario #1: Purge Solenoid opens and sends NCG with very little ammonia vapor to
the Rapid Purger.
When the Foul Gas Inlet Hand Valve is first opened, the pressure inside the Heat
Exchanger shell begins to rise rapidly, as shown on the extreme left side of figure 14. As
this happens, little or no liquid ammonia will accumulate inside the shell because the foul
gas is mostly NCG in this scenario. Therefore, when the differential Check Valve opens,
some of the NCG will return to the system via the Liquid Return Orifice. This delays
purging a small amount of non-condensables until later.3
The pressure continues to rise past the Pressure Controller cut out set point, until it
reaches the pressure switch cut-in set point (described in Appendix A). The Vent
Solenoid now opens, and the NCG exits the purger through the Water Bubbler.
With the Vent Solenoid open, the pressure may drop below the cut out set point, and the
Pressure Controller will cause the Vent Solenoid to close. If liquid ammonia has not risen
to the differential Check Valve inlet, NCG will continue to exit the shell through the
Check Valve. If the pressure continues to fall, the Check Valve will close and the flow of
NCG out of the shell will stop. If the pressure inside the shell begins to rise again, the
Vent Solenoid reopens. These actions continue as long as the Rapid Purger is actively
purging.
3
The NCG will ultimately be returned to the Purger and removed from the system during subsequent purge cycles.
Remember that during subsequent purge cycles, sufficient ammonia will have accumulated in the shell, up to the
level of the Differential Check Valve. When the previously returned NCG migrates through the system to a purge
point, the gas will be separated by the Heat Exchanger and routed to the Vent Solenoid.

Bulletin RP-00
CUT-IN SET POINT

(VENT SOLENOID OPENS)
15 psi
psig
CUT-OUT SET POINT

(VENT SOLENOID CLOSES)
20 psi
DIFF CHECK VALVE OPENS
(LIQUID AMMONIA FLOWS FROM
SHELL)
PRESSURE INSIDE
HEAT EXCH TUBES
(MAINTAINED BY CHECK VALVE
PRESSURE INSIDE
SYSTEM SUCTION) SET POINT
HEAT EXCH SHELL
Time
Figure 14 Heat Exchanger Shell Pressure
Scenario #2: Purge Solenoid opens and sends only ammonia to the Rapid Purger.
If a Purge Solenoid opens and no non-condensables are present at the purge point,
ammonia vapor, and possibly some liquid, will flow into the purge lines. If the purge lines
are properly designed and installed, all of the liquid will flow to the purger. The liquid will
be intercepted by the Liquid Drain and sent to the protected suction connection.
When ammonia vapor gets inside the Heat Exchanger shell and encounters the cold
tubes, it will immediately condense. This will cause the pressure in the shell to rise
slowly while the liquid accumulates. Eventually, the liquid ammonia may rise high
enough to cause the Float to close the Vapor Vent, sealing the liquid inside. When this
happens, pressure inside the Heat Exchanger will continue to rise until it exceeds the
Check Valve set point, and the liquid ammonia is routed to the tube-side of the Heat
Exchanger.
The Float continues to prevent the pressure downstream of the Vapor Vent from
increasing, so the Vent Solenoid remains closed as commanded by the Pressure
Controller. The Float also prevents liquid ammonia from approaching the Water Bubbler.

Bulletin RP-00
Temperature Controller
In order for the Purger to separate NCG from ammonia, the liquid inside the Heat
Exchanger tubes must be cold enough to cause ammonia vapor in the foul gas to
condense. In the event that there is insufficient liquid inside the tubes, the tubes will be
warmed by the foul gas. Under this condition, foul gas containing a high concentration of
ammonia vapor could be vented to the Water Bubbler. To prevent this, a Temperature
Probe is mounted on the outside of the Heat Exchanger shell, as shown in Figure 15.
The pressure inside the Heat Exchanger tubes is held at either 3 psig (in the case of a
Low Temperature Purger), or house suction (in the case of a High Temperature Purger).
In either case, the desired temperature inside the tubes is known. If the Probe detects a
temperature 10°F above desired, it indicates that the Purger will not be able to cool the
foul gas effectively. This could lead to ammonia-rich foul gas being vented to the
Bubbler. The Temperature Controller therefore closes the Vent Solenoid to prevent the
Bubbler from being overwhelmed with more ammonia than it can absorb.
Strain Relief
Temperature
Purger Enclosure Controller
Heat
Exchanger (2) Straps
Temperature
Probe
45°
(2) Straps
Cover Probe with

Insulation and
Secure with Strap.
Figure 15 Heat Exchanger Temperature Controller

Bulletin RP-00
Figure 16 illustrates how the temperature in the Heat Exchanger might change after the
tubes have been filled with ammonia and connected to suction. Once the Heat
Exchanger is connected to the system suction, the Temperature Controller prevents the
Vent Solenoid from opening until the temperature reaches the set point4. Once permitted
to open, the Temperature Controller allows the Vent Solenoid to remain open (at the
discretion of the Pressure Controller) until the temperature rises 10°F above desired.
The Temperature Controller then closes the Vent Solenoid until the temperature reaches
the desired level once again.
Initial Heat Exchanger

Temperature
Heat Exchanger System Suction

Temperature Switch
Temperature Drops Restored, Tube
Closes NCG Vent
as Ammonia in Temperature Drops
Solenoid due to High
Tubes Evaporates Heat Exch Temp
CONTROLLER
SET POINT
Temperature Switch
degF
10 degF Allows NCG Vent

Differential Solenoid to Reopen
"Desired" Heat Exch

Temperature
Temperature Switch
Allows NCG Vent
Solenoid to Open System Suction
Interrupted, Tube
Temperature Rises
Time
Figure 16 Heat Exchanger Shell Temperature
4
See Appendix B for instructions on adjusting the Temperature Controller set point.

Bulletin RP-00
PURGER WIRING
Manual Control
Figure 17, below shows the basic wiring scheme for a Rapid Purger operating in the manual
mode. Wiring for the Purger with the Mini Micro is slightly different and will be discussed later in
this manual. (See Bulletin RP-20 for wiring the Full Microprocessor Controller.)
For manual operation, Purge Point Solenoid valves should be wired by the customer, according
to local codes and standards, in a way that permits each solenoid to be individually energized
for purging. Unless purge point pressures are properly equalized, solenoids should never be
wired to permit more than one purge point from opening at a given time. Pressure differences
between purge points, even as little as a fraction of a psi, can prevent foul gas from flowing to
the Purger. Consequently, individual condensers should be purged separately by installing
separate Purge Solenoids.
LSH
S1 Liquid Feed
Solenoid
Liquid Level
WIRING SHOWN IS FOR Float Switch
120V LINE. USE 240V Pilot Light
CONNECTIONS IF NECESSARY
COM NO PSL
LINE M1 S3
120 C NC Water Solenoid
240
TSH Pressure
Controller S2
NCG Vent Solenoid
Temperature
Controller
Pilot Light
Probe at
Ht Exch
PP1
Purge Point 1
PP2
Purge Point 2
PPN
Purge Point N
Figure 17 Rapid Purger Wiring (Manual Control)

Bulletin RP-00
The Mini Micro Controller, shown in figure 4, should be wired as shown in the figure below.
LSH
S1 Liquid Feed
Solenoid
Liquid Level
WIRING SHOWN IS FOR Float Switch
120V LINE. USE 240V Pilot Light
CONNECTIONS IF NECESSARY
COM NO PSL
LINE M1 S3
120 C NC Water Solenoid
240
TSH Pressure
Controller S2
NCG Vent Solenoid
Temperature
Controller
Pilot Light
Probe at
Ht Exch
Timer Connection in Mini Micro
VS VSL2 Controller
L1 L2
(See Figure 1 for Purge
Point Connections)
Figure 18 Rapid Purger Wiring (Mini Micro Controller)

Bulletin RP-00
APPENDIX A: Pressure Controller Instructions
The purpose of the Pressure Controller is to allow NCG to accumulate within the Heat
Exchanger shell before allowing the Vent Solenoid to open, releasing the NCG to the Water
Bubbler. At sufficiently high pressures (“Cut In”) the switch inside the Controller closes, opening
the Vent Solenoid. The Vent Solenoid remains energized until the pressure drops to the “Cut
Out” set point. (As shown in the wiring diagrams (figures 17 & 18) the switch in the Temperature
Controller must also be closed for the Vent Solenoid to energize.)
Installing and Setting the Pressure Controller
1. Remove the Pressure Controller from the packaging and install in the location indicated
in figure 1 or 2.
2. Make electrical connections so the Pressure Controller is in series with the Temperature
Controller and the Vent Solenoid, as shown in figure 17 or 18.
3. Rotate the Cut In Adjusting Screw (figure 19) until the Cut In pressure indicated on
pressure scale reaches the set point indicated in Table 2.
4. Rotate the Pressure Differential Adjusting Screw so the Cut Out Pressure is 15 psi below
Cut In.
NOTE: Cut Out pressures more than 20 psi lower than Cut In could result in ammonia
being discharged to the Water Bubbler.
5. Verify the Cut In and Cut Out set points with the Pressure Gauge located near the
Pressure Controller. (See figures 1 & 2.)
PRESSURE
DIFFERENTIAL
ADJ. SCREW
CUT IN
ADJ. SCREW
CUT IN 15psi Recommended

20psi Maximum
CUT OUT
PRESSURE
SCALE
Figure 19 Pressure Controller

Bulletin RP-00
170
160
150
140
Cut In Set Point (psig)
130
120
HIGH TEMPERATURE PURGER
110
100
90
LOW TEMPERATURE PURGER

80
70
60
-50 -40 -30 -20 -10 0 10 20 30 40 50 60
System Suction Temperature (degF)
Low Temperature Purger High Temperature Purger

System Suction
Cut In Pressure Cut In Pressure
T °F psig psig psig
-40 -8.8 in. Hg 68
-25 1.2 68
-20 3.5 69
-15 6.2 71
-10 9.0 74
-5 12.3 77
0 15.6 81
5 19.5 85
10 23.7 89
15 28.3 93 113
20 33.4 118
25 38.8 124
30 44.9 130
35 41.4 137
40 58.4 143
45 66.1 151
50 74.3 159
Table 2 Pressure Controller Cut In Set Point
Example 1: A system with -25°F suction should have a Low Temperature Purger. The A2A Pressure Regulator
should be set to 3 psig. The Cut In set point should be 68 psig. (3 psig + 30 psig differential check valve + 20 psig
margin + 15 psig Cut Out differential.) The Cut Out set point should be 53 psig, but no lower than 48 psig.
Example 2: A system with 20°F (33 psig) suction should have a High Temperature Purger. The Cut In set point
should be 118 psig. (33 psig + 50 psig differential check valve + 15 psig Cut Out differential + 20 psig margin.) The
Cut Out set point should be 103 psig, but no lower than 98 psig.

Bulletin RP-00
APPENDIX B: Temperature Controller Instructions
The purpose of the Temperature Sensor is to prevent the Vent Solenoid from opening before
the Heat Exchanger has dropped sufficiently in temperature. Before the temperature drops,
ammonia in the foul gas cannot condense and collect in the Heat Exchanger shell. Under these
conditions, the foul gas containing a high concentration of ammonia must be routed back to the
refrigeration system via the Differential Check Valve and Liquid Return Orifice. The
Temperature Controller should be installed and adjusted as follows to ensure safe and reliable
operation of the Rapid Purger.
Installing the Temperature Controller
1. Remove the Temperature Controller and literature from the packaging. Route the
Temperature Probe through the Strain Relief Fitting on the top of the Purger Enclosure.
(It may be necessary to pierce the insulation inside the Enclosure. If so, make the
smallest possible hole to preserve the airtight character of the Enclosure.)
2. Install the Temperature Probe directly on the Heat Exchanger as shown in figure 15
using two of the straps provided. The Probe should be positioned on the front of the
Heat Exchanger, at a 45° angle as shown in the figure. The Probe must be in direct
contact with the Heat Exchanger, located and positioned as shown for accurate
measurement of Heat Exchanger Temperature.
3. Cover the Probe with the insulation provided, and secure the insulation with one of the
remaining straps. Secure the probe cable vertically along the Heat Exchanger using the
remaining two straps.
4. The Controller itself may be mounted in a location most convenient for easy adjustment.
However, it is not recommended that the Purger Enclosure be drilled for mounting
screws because the enclosure is airtight to prevent frost formation inside.
5. Remove the Controller front cover by removing the screws at the corners (figure 20).
6. After reviewing the literature included with the Temperature Controller, attach wiring to
the unit as shown in the wiring diagram (figure 17 or 18). Use the connection points
appropriate for your line voltage.
7. Re-install the Controller cover and secure with the four screws removed in Step 5.
8. Seal any holes made in the Purger Enclosure using RTV silicone or other appropriate
sealant. The Purger Enclosure must be airtight to prevent frost formation inside.

Bulletin RP-00
FRONT COVER
MOUNTING SCREWS
CONTROLLER INTERIOR
SHOWING CONNECTION POINTS
Figure 20 Temperature Controller
BEFORE PROGRAMMING THE UNIT, REVIEW THE LITERATURE INCLUDED WITH THE
TEMPERATURE CONTROLLER.
Programming the Temperature Controller
1. Apply power to the Controller.

2. Press the SET key on the front of the Controller once. The display will show either “F” or
“C”. Press the Up or Down arrow key (▲,▼) to select “F” for Fahrenheit.
3. Press the SET key again to access the set point. The display will show the current set
point and the “S1” annunciator. Press the Up or Down arrow key (▲,▼) to adjust the set
point as shown in Table 3 for either the High or Low Temperature Rapid Purger.
4. Press the SET key again to access the differential. The display will show the current
differential and the “DIF 1” annunciator. Press the Up or Down arrow key (▲,▼) to
adjust the differential as indicated in Table 3.

Bulletin RP-00
Table 3 Temperature Controller Set Points

Low Temperature Purger High Temperature Purger
Suction
“DIF 1” “DIF 1”
Temperature “S1” Set Point “S1” Set Point
Set Point Set Point
-40ºF -15ºF
-30ºF -15ºF
-25ºF -15ºF
-20ºF -15ºF
-10ºF -5ºF
10ºF
-5ºF 0ºF
0ºF 5ºF
5ºF 10ºF
10ºF 15ºF
15ºF 20ºF 25ºF
20ºF 30ºF
25ºF 35ºF
30ºF 40ºF 10ºF
35ºF 45ºF
40ºF 50ºF
45ºF 55ºF
5. Press the SET key again to access the heating or cooling mode. The display will show
either the “H1” (heating) or “C1” (cooling) annunciator. Press the Up or Down arrow key
(▲,▼) to set the unit for the “H1” (heating) mode.
6. Press the SET key again and programming is complete.

Bulletin RP-00
APPENDIX C: Integration of the Rapid Purger with an Existing Central

Control System
Many new and existing refrigeration systems include a computerized central control system to
ensure optimal system performance. With the assistance of a competent controls system
technician, the Rapid Purger may be easily integrated into a system, expanding upon those
functions indicated in the wiring diagram (figure 17 or 18). For example, by mounting pressure
and temperature sensors5 as indicated in figure 21, the control system can ensure that the
Rapid Purger operates only when foul gas is detected, thereby eliminating unnecessary
refrigerant diversion.
Following is a simple example of how various input parameters can be set to achieve purging
upon foul gas detection. Variations of these settings can easily be made to suit most
applications.
COMPRESSOR
DISCHARGE EQUALIZER
LINE
CONDENSER #1
INSTALL PRESSURE SENSOR

IN COMPRESSOR DISCHARGE LINE
FOUL GAS
TO PURGER
CONDENSER #2
EQUALIZER
LINE
LIQUID
DRAIN
INSTALL TEMPERATURE SENSOR FOUL

IN LIQUID DRAIN LINE GAS
LIQUID TO
SYSTEM
RECEIVER
Figure 21 Use of a Central Control System
5
The customer may install his own pressure and temperature sensors, or consult Refrigerating Specialties to obtain
the sensors described in the Rapid Purger Full Microprocessor Manual, Bulletin RP -20.

Bulletin RP-00
Application Description
For this example, a hypothetical ammonia system is selected with discharge pressure of 165
psig (90F), and a suction pressure of 1.7 inches Hg below atm (14 psia, -30F). During the
warm summer months, the system typically operates with 5F of sub cooling. During the winter,
15 of sub cooling can be expected. Temperature and pressure sensors were located as shown
in figure 21. Purge points were located at four condenser outlets, as well as at the high-pressure
receiver.
Purger Adjustments
(See Start-Up & Operating Overview at the beginning of this Manual.)
Because of the low suction pressure, a Low Temperature Rapid Purger is installed for this
application. The A2A regulator is adjusted to 3 psig.
The Pressure Controller is adjusted to close when the pressure in the Heat Exchanger shell
reaches 68 psig (Table 2), and to open when the pressure drops to 53 psig.
The Temperature Controller is set to close when the heat exchanger temperature reaches -15F
(Table 3), and to open if the temperature rises above -5F.

Bulletin RP-00
Central Controller Parameters
The computerized central controller will need to be configured to accept the following input
signals and respond with the following output signals. In addition, two variable setting should be
made available to the system operator, for the sub cooling conditions and for Purge Point “open”
time.
INPUT SIGNALS
ü Purger Temperature Switch (open/closed)
ü Purger Pressure Switch (open/closed)
ü Purger Float Switch (open/closed)
ü Compressor Discharge Pressure (4-20mA, 0-10v, etc.)
ü Condenser Discharge Temperature (4-20mA, 0-10v, etc.)
OUTPUT SIGNALS
ü Purger Liquid Feed Solenoid (energized only when Float Switch is closed)
ü Purger Vent Solenoid (energized only when both Temperature & Pressure Switches
are closed)
ü Purger Water Solenoid (energized when both Temperature & Pressure Switches are
closed, may remain energized for 15 seconds after either of the Switches opens)
ü Purge Point Solenoid #1 (open/closed, as described below)
ü Purge Point Solenoid #2
OPERATOR-SELECTED VARIABLES
ü Warm Weather or Cold Weather Mode (described below)
ü Purge-point open time (variable from 5 to 30 minutes in 1-minute increments)
Because of the seasonal change in sub cooling, the controller is configured to allow the operator
to switch between two operating modes: “Warm Weather” and “Cold Weather”.
When in the Warm Weather Mode, the central controller should be programmed to sense when
the Condenser Discharge Temperature Signal drops below 80F (90 condensing - 5 sub
cooling - 5 variability allowance)6. When the temperature reaches this level, the central
controller will begin sequentially opening and closing the Purge Point Solenoids. Purge points
will each open for a minimum of 5 minutes and a maximum of 30 minutes, as selected by the
operator.
The controller operation in the Cold Weather Mode is the same as the Warm Weather Mode,
except the temperature set point should be 70F (90 condensing - 15 sub cooling - 5
variability allowance).
6
Because of the effect of partial pressure, non-condensables cause the actual temperature measured at the
condenser discharge to be lower than indicated by the condenser pressure. See Application Notes on Air Cooled and
Evaporative Condensers, earlier in this manual.

Bulletin RP-00
APPENDIX D: Maintenance & Troubleshooting
Under normal use, the Rapid Purger requires no maintenance. Due to the complex interactions
between the various Purger components, failure of the Purger to operate properly could be due
to one or more possible causes. Contact Refrigerating Specialties if the following table does not
resolve any fault condition being experienced.
FAULT CONDITION POSSIBLE CAUSE

Vent Solenoid will not open. • No non-condensables present. Try another Purge Point.
(Pressure fails to reach Controller • Incorrect Pressure Controller settings. See Appendix A.
set point.) • Vapor Vent Float closed due to excessive liquid in Heat
Exchanger shell.
Ø Clogged Liquid Return Orifice. Clean Orifice.
Ø Dirt or Grit in Differential Check Valve. Clean or replace
Check Valve. (If this problem is chronic, consider installing a
fine-mesh strainer upstream of the Foul Gas inlet.)
• Hand Valve downstream of Vapor Vent is closed. Check Hand
Valve.
• Hand Valve upstream of the Liquid Drain is closed. Check Hand
Valve.
Vent Solenoid will not open. • Improper electrical connection, check wiring.
(Pressure exceeds Controller set • Defective Vent Solenoid, replace part.
point.) • Heat Exchanger shell temperature too high. (Insufficient liquid in
Heat Exchanger tubes.)
Ø Verify Liquid Feed Hand Valve is open.
Ø Verify Liquid Feed Solenoid operation.
Ø Verify Float Switch operation.
Ø Liquid Feed Orifice clogged. Check and clean Orifice.
• Heat Exchanger Shell Temperature too high. (Sufficient liquid in
Heat Exchanger tubes.)
Ø Check Temperature Controller settings, Appendix B.
Ø Verify A2A Pressure Regulator setting is 3 psig.
Vent Solenoid opens, but no • NCG Vent Orifice clogged, check and clean Orifice as needed.
bubbles appear in Water Bubbler.
Vent Solenoid Opens and Closes • Improper Pressure Controller settings. See Appendix A.
rapidly and frequently.
Excessive ammonia being sent to • Faulty Vent Float, replace part.
Water Bubbler. • Improper Temperature Controller settings. See Appendix B.
• Excessive oil in the Heat Exchanger shell prevents ammonia
from condensing. Drain oil.
Purge Point Solenoid(s) will not • Improper Electrical Connection, check solenoid wiring.
open.

Bulletin RP-00
APPENDIX E : Purger Parts List
Basic Purger
The following list is provided for reference. Due to the number of possible variations in Rapid
Purger configurations, the parts in your unit may be different from those listed below. Consult
Refrigerating Specialties to verify Part Numbers before ordering any replacement or spare parts.
Application
Part Description High Temp Low Temp Part Number
(Figure 1) (Figure 2)
Solenoid, Liquid Feed (S6N) ü ü 100990 (Specify Coil Voltage)
Check Valve, Liquid Feed (CK-4A) ü ü 101047
Strainer, Liquid Feed (60 Mesh) ü ü 106422
Orifice 040, Liquid Feed ü ü 309573
Solenoid, Purge Point (S6N) ü ü 100990 (Specify Coil Voltage)
Liquid Drain ü ü 309625
Check Valve, Foul Gas (CK-4A) ü ü 101047
Strainer, Foul Gas (60 Mesh) ü ü 106422
Orifice 032, Foul Gas ü ü 309574
Solenoid, Vent (S6N) ü ü 100990 (Specify Coil Voltage)
Check Valve, Vent (CK-4A) ü ü 101047
Orifice 032, NCG Vent ü ü 309574
Valve, Oil Drain ü ü 106620
ü (50-300 psi) 309658
Pressure Controller
ü (0-100 psi) 309433
Pressure Gauge ü ü 309386
Temperature Controller ü ü 309436
Pressure Regulator (A2A) ü 100052
Vapor Vent ü ü 309443
ü (50 psi) 309657
Differential Check Valve
ü (30 psi) 309438
Orifice 040, Liquid Return ü ü 309573
Float Switch ü ü 101070
Water Bubbler ü ü 309435
(120V/60Hz) 106679
Solenoid Valve, Water ü ü (240V/60Hz) 106997
(240V/50Hz) 107010

Bulletin RP-00
Part numbers for the Mini Micro Controller are shown in the table below. Contact Refrigerating
Specialties should you need a replacement part for any of the components within the controller.
Configuration Voltage Part Number

120/60 206513
4 Purge Points 240/60 206169
240/50 206170
120/60 206298
8 Purge Points 240/60 206528
240/50 206529


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Bulletin RP-00

RAPID PURGER AND MINI-MICRO CONTROLLER

SPECIFICATIONS AND FEATURES................................ ................................ .......................... 2

Refrigerating Specialties Division

SPECIFICATIONS AND FEATURES

Low & High Temperature Purgers

Figure 1 Low Temperature Purger

Refrigerating Specialties Division

PRESSURE GAUGE SYSTEM

LIQUID TEMPERATURE CONTROLLER

SOLENOID & STRAINER

Figure 2 High Temperature Purger

Features of a Rapid Purger without controller include:

ü A high-efficiency heat exchanger with 2.6 square feet of condensing surface

Refrigerating Specialties Division

Table 1 Available Purger Arrangements

Mini Micro Controller

ü The ability to automatically and individually control up to eight purge points

Refrigerating Specialties Division

Full Microprocessor Controller

With the Full Microprocessor, the Rapid Purger has:

ü The ability to automatically and individually control up to 48 purge points

Refrigerating Specialties Division

START-UP & OPERATING OVERVIEW

Vapor TO SYSTEM SUCTION

Figure 3 Major Purger Components

Refrigerating Specialties Division

Purger Installation and Set-Up

q STEP 1: Referring to figure 3, make the following piping connections:

q STEP 2: Referring to figure 17, make the following electrical connections:

Refrigerating Specialties Division

Manual Operation of the Rapid Purger

Refrigerating Specialties Division

Mini Micro Controller Operation

RESET LCD TIME

Figure 4 Mini Micro Controller

Refrigerating Specialties Division

Refrigerating Specialties Division

Evaporative & Air-Cooled Condensers

Refrigerating Specialties Division

High Pressure Vapor

Figure 5 Purging NCG from Evaporative or Air-Cooled Condenser

Shell & Tube Condensers

PURGE SOLENOID PURGE SOLENOID

Figure 6 Purging NCG from Shell & Tube Condensers

Refrigerating Specialties Division

Figure 7 The Need for Receiver Purging

Refrigerating Specialties Division

Refrigerating Specialties Division

3/4" PURGE PP6

WATER SUPPLY SOLENOID

Figure 8 Typical 8-Point Purger Installation

Refrigerating Specialties Division

NORMAL PURGER OPERATION

1. It separates NCG in the foul gas from ammonia vapor,

Differential Pressure Water Bubbler

Figure 9 Basic Purger Operation

Refrigerating Specialties Division

Function 1: Separate NCG from Useful Ammonia

LIQUID FEED SOLENOID

HIGH-PRESSURE A2A PRESSURE REGULATOR

HEAT EXCH. SHELL

Figure 10 Liquid Feed to Heat Exchanger

Refrigerating Specialties Division