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Customer:
Engineer:
Pump Manufacturer:
Technical Data
Submittal Document
Model GPY
Full Service Reduced Voltage
Wye-delta Open
Electric Additive (Foam) Pump Controller
Contents:
Data Sheets
Dimensional Data
Wiring Schematics
Field Connections
3L3 1M T3
From normal
3L2 T2
incoming power through
Disconnecting Means 3L1 T1
(IS/CB)*
M
CR4
1M 2M T5
CR5 1S T4
2M
T6
CR5 2M
3L1
1S
1S
3L2
Shortcircuit 200V to 208V 220V to 240V 380V to 416V 440V to 480V 575V to 600V
Withstand 60Hz 60Hz 50 Hz / 60Hz 60Hz 60Hz
Rating HP (kw)
Standard 100kA
5 - 150 (3.7 - 110) 5 - 200 (3.7 - 149) 5 - 300 (3.7 - 223) 5 - 450 (3.7 - 335) N/A
Optional 150kA
Standard 50kA 200 (149) 250 (186) 350 - 450 (261 - 335) 500 (373)
5 - 500 (3.7- 373)
Optional 100kA N/A N/A N/A N/A
Optional 200kA 5 - 150 (3.7 - 110) 5 - 200 (3.7 - 149) 5 - 300 (3.7 - 223) 5 - 450 (3.7 - 335) N/A
Surge
Surge arrestor rated to suppress surges above line voltage
Suppression
• Isolating switch and circuit breaker assembly:
- Door interlocked in the ON position
- Isolating switch rated not less than 115% of motor full load current
Disconnecting
- Circuit breaker continuous rating not less than 115% of motor full load current
Means
- Overcurrent sensing non-thermal type, magnetic only
- Instantaneous trip setting of not more than 20 times the motor full load current
• Common flange mounted operating handle
Service Entrance
Suitable as service entrance equipment
Rating
Emergency Start • Flange mounted • Integrated limit switch
Handle • Pull and latch activation • Across the line start (direct on line)
Locked Rotor • Operate shunt trip to open circuit breaker • Trip between 8 and 20 seconds
Protector • Factory set at 600% of motor full load current
Electrical • Voltage phase to phase (normal power)
Readings • Amperage of each phase when motor is running
Pressure • Continuous system pressure display
Readings** • Cut-in and Cut-out pressure settings
• Pressure readings with date stamp
• Event recording with date stamp
Pressure and
• Under regular maintained operation, events are stored in memory for the life of the controller.
Event recorder***
• Data viewable on operator interface display screen
• Downloadable by USB port to external memory device
• Pressure transducer and run test solenoid valve assembly for fresh water application
• Pressure sensing line connection 1/2” Female NPT
Pressure
• Drain connection 3/8”
Sensing**
• Rated for 0-500PSI working pressure (standard display at 0-300PSI)
• Externally mounted with protective cover
Audible Alarm 4” alarm bell - 85 dB at 10ft. (3m)
• Power available • Deluge valve start • Pump on demand/Automatic start
• Motor run • Remote automatic start • Pump room temperature (ºF or ºC)
Visual Indications
• Periodic test • Remote manual start • Lockout
• Manual start • Emergency start
Visual
• Control voltage not healthy • Overcurrent • Pump on demand
• Invalid cut-in** • Overvoltage • Pump room alarm
• Lock rotor current • Phase loss L1 • Service required
Visual & Audible • Loss of power • Phase loss L2 • Undercurrent
Alarms • Low ambient temperature • Phase loss L3 • Undervoltage
• Motor trouble • Phase unbalanced • Check weekly test solenoid**
• Phase reversal • Pressure transducer fault detected • Weekly test cut-in reached**
Visual and audible
• Fail to start
DPDT-8A-250V.AC
• Power available
• Phase reversal
• Motor run
• Common pump room alarm (field re-assignable)****
• Overvoltage
• Undervoltage
Remote Alarm
• Phase unbalance
Contacts
• Low pump room temperature
• High Pump room temperature
• Common motor trouble (field re-assignable)****
• Overcurrent
• Fail to start
• Undercurrent
• Low foam additive level
• Embedded microcomputer with software PLC logic
ViZiTouch V2 • 7.0” color touch screen (HMI technology)
Operator Interface • Upgradable software
• Multi-language
• Protocol: Modbus
Communication
• Connection type: Shielded female connector RJ45
Protocol
• Frame Format: TCP/IP
Capability
• Addresses: See bulletin MOD-GPx
• Start on pressure drop
Automatic Start • Remote start signal from automatic device
• Deluge valve start
• Start pushbutton
Manual Start • Run test pushbutton
• Remote start from manual device
• Manual with Stop pushbutton
Stopping
Operation • Automatic after expiration of minimum run timer *****
• Minimum run timer (off delay) *****
Field Adjustable &
Timers • Sequential start timer (on delay)
Visual Countdown
• Periodic test timer
• Pressure
Actuation
• Non-pressure
Visual Indication
• Automatic
Mode
• Non-automatic
****Tornatech reserves the right to use any of these three alarm points for special specific application requirements.
*****Can only be used if approved by the AHJ
Seismic
TRU Compliance, LLC
Certification TWEI Project No.: 15014
A Tobalski Watkins Affiliate
Company
Mounting
Rigid base and wall mounting
details
Seismic
Building Test Seismic AFLX-H ARIG-H AFLX-V ARIG-V
Certification
Code Criteria Parameters
SDS z/h IP
Seismic IBC
Information ICC- 2.0 1.0 1.5 3.20 2.40 1.33 0.53
2015, ASCE 7-10
ES
CBC Chapter 13
AC156 3.2 0.0 1.5 3.20 1.28 2.13 0.85
2016
1.0
0.1
0.1 1.0 10.0
Frequency, f (Hz)
Notes:
• Components are tested in accordance with ICC-ES AC156, IBC 2015 & CBC 2016.
• OSHPD Special Seismic Certification Preapproval (OSP)
A4 Flow switch provision High water reservoir level c/w visual indication
C18
and alarm contact (DPDT)
A9 Low zone pump control function
C19 Emergency start alarm contact (DPDT)
A10 Middle zone pump control function
C20 Manual start alarm contact (DPDT)
A11 High zone pump control function
C21 Deluge valve start alarm contact (DPDT)
Non-pressure actuated controller w/o pressure
A13
transducer and run test solenoid valve C22 Remote automatic start alarm contact (DPDT)
Lockout/interlock circuit from equipment C23 Remote manual start alarm contact (DPDT)
A16
installed inside the pump room
High pump room temperature alarm contact
Built in alarm panel (120V.AC supervisory C24
(DPDT)
power) providing indication for:
• Audible alarm & silence pushbutton for motor Second set of standard alarm contacts (DPDT)
B11 C25
run, phase reversal, loss of phase. (Typical for city of Los Angeles and Denver)
• Pilot lights for loss of phase & supervisory Additional visual and alarm contact (Specify
Cx
power available function) (DPDT)
Built in alarm panel same as B11 but 220- Low suction pressure transducer for fresh
B11B
240VAC supervisory power D1 water rated at 0-300PSI with visual indication
High motor temperature c/w thermoster relay and alarm contact
B19A
and alarm contacts (DPDT) Low suction pressure transducer for sea water
High motor temperature c/w PT100 relay and D1A rated at 0-300PSI with visual indication and
B19B alarm contact
alarm contacts (DPDT)
Ground fault alarm detection c/w visual Pressure transducer and run test solenoid
B21 D5 valve for fresh water rated for 0-500PSI (for
indication and alarm contact (DPDT)
factory calibration purposes only)
CX081 Low foam additive level
Pressure transducer and run test solenoid
D5D
C1 Extra motor run alarm contact (DPDT) valve for sea water rated for 0-500PSI
C4 Periodic test alarm contact (DPDT) D10 Omit mounting feet (when applicable)
C6 Low discharge pressure alarm contact (DPDT) High withstand rating for:
• 200V to 208V @ 150HP max. = 150kA*
Low pump room temperature alarm contact • 200V to 208V @ 200HP = 100kA*
C7
(DPDT) • 220V to 240V @ 200HP max. = 150kA*
Low water reservoir level alarm contact • 220V to 240V @ 250HP = 100kA*
C10 D13
(DPDT) • 380V to 415V @ 300HP max. = 150kA*
High electric motor temperature alarm contact • 380V to 415V @ 350HP to 450HP = 100kA*
C11 • 440V to 480V @ 400HP max. = 150kA*
(DPDT)
• 440V to 480V @ 450HP to 500HP = 100kA*
High electric motor vibration c/w visual • 600V @ 500HP max. = 100kA*
C12
indication and alarm contact (DPDT)
High withstand rating for:
Pump on demand / automatic start alarm • 200V to 208V @ 150HP max. = 200kA*
C14
contact (DPDT) D13B • 220V to 240V @ 200HP max. = 200kA*
C15 Pump fail to start alarm contact (DPDT) • 380V to 415V @ 300HP max. = 200kA*
• 440V to 480V @ 400HP max. = 200kA*
C16 Control voltage healthy alarm contact (DPDT)
D14 Anti-condensation heater & thermostat
Flow meter valve loop open c/w visual
C17
indication and alarm contact (DPDT)
Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.
D14A Anti-condensation heater & humidistat L01 Other language and English (bilingual)
Anti-condensation heater & thermostat & L02 French
D14B
humidistat
L03 Spanish
D15 Tropicalization
L04 German
D18 CE Mark with factory certificate
L05 Italian
Modbus with RTU frame format and RS485
D26
connection L06 Polish
Motor heater connection (external single L07 Romanian
D27 phase power source and heater on/off
contact) L08 Hungarian
Motor heater connection (internal single L09 Slovak
D27A phase power source and heater on/off
contact) L10 Croatian
Additional Options:
Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.
Home
2 3
8
5 6 7
See Notes
69 1/8" [1756]
68" [1727]
65 7/8" [1673]
62" [1576]
Optional
40" [1016]
Sensing Line Connection - 1/2 " F.NPT 38" [965]
11" [279] 1" [25]
Drain - 3/8 " M.TUBE
10" [255]
Voltage / Power Table 11 5/8" [294]
Normal
11" [279]
Power and
16" [406]
Motor Leads
Voltage Min HP Max HP Entrance
208 200
Notes: 1 1/4" [31] 3 1/2" [89]
1" [25] 14" [356]
- Standard NEMA: NEMA 2
220 - 240 250 - Standard paint : textured red RAL 3002.
- All dimensions are in inches [millimeters].
380 - 400 - 415 350 450 - Center of ViZiTouch screen: 61-5/8" [1564] from Bottom.
- Bottom conduit entrance through removable gland plate recommended.
440 - 480 450 500 - Use watertight conduit and connector only.
- Protect equipment against drilling chips.
600 N/A - Door swing equal to door width.
- Seismic mounting to be rigid wall and base only.
Drawing for information only. Projection
Manufacturer reserves the right to modify this drawing without notice.
Contact manufacturer for "As Built" drawing.
White
White
White
CR4
Black
Black
Black
17
ST1 1M 3L3 64 66 68 2M**
65 67 69
SA1 CR5
18
1S
20
3L2
3L1
2M
4 2 3L1 CR5 2M
19 21
1S To J2-J3-J4 To J76
1S
2
1
3L2
NO NO +
C J40 J14 AI4
Motor Run C
TB1
NC NC -
2
1
NO NO +
C J42 J15 AI3
Power Available C
TB2
NC NC -
2
1
NO NO +
C J37 J16 AI2
Phase Reversal C
TB3
NC NC -
2
1
Red ***
NO NO
J39
+
White
PT1
Pump Room Alarm C C J17 AI1
TB4 Black
NC NC -
1
2
NO
LS1 **
NO LS1-1
C J41 LS1
Motor Trouble C
TB5 J54 LS1-2
NC NC
2
1
UP
NO J20
NO
C J55
Low Foam Additive Level *** C
TB6 DOWN
NC NC J8
VMB1
Black - +
J46 Red
AB1
AB
Remote Manual Start IN1
SV
SV1-1 Brown SV1 ***
Lockout IN2 J43 SV1-2 Blue
I/O
Foam Pump Automatic Start J1* IN3
4
Deluge Valve J45
J2* IN4 ST 2
J25
IN5
J44 24V in XTR1
IN6 24V out 3L2
X1 H2
1 24VAC
Proof Pressure Switch *** IN7 J47 24VAC 3 X2 H1
3L1
Low Foam Additive Level *** IN8
NC
J36 CR4-1
CR4
C
CR4-2
CR4
NO
NC
J38 CR5-1
CR5
C
CR5-2
CR5
NO
GF
69
L3 68
J76 67
L2 66 To CT1-CT2-CT3 Legend
65 1M-2M Contactors
1S Contactor
L1 64
AB Alarm Bell
CB Circuit Breaker
CR Control Relay
J3 L2 ST Shunt Trip
3L2 To 3L1-3L2-3L3
SV Solenoid Valve
VMB ViZiTouch Main Board
3 Phases
Bonding Incoming Power
Ground
Notes:
Power Terminals 1 - For proper wire sizing, refer to NFPA70 and NEC (USA) or CEC (Canada) or local code.
L1 L2 L3 2 - Controller suitable for service entrance in USA.
Models : GPY IS1 3 - For more accurate motor connections refer to motor manufacturer or motor nameplate.
4 - Controller is phase sensitive. Incoming lines must be connected in ABC sequence.
5 - Field wiring and lug sizes are based on copper conductors only.
2M 1M Do not use aluminium conductors.
T6 T4 T5 T1 T2 T3
Isolating Switch (IS) Field Wiring according to Bending Space (AWG or MCM). TERMINALS L1 - L2 - L3 (Use Copper Conductors Only)
Bending
Space 5 " (127 mm) 8 " (203 mm)
HP
5 7.5 10 15 20 25 30 40 50 60
Voltage
208 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (2 to 1/0) 1x (1/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250)
220 to 240 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250)
380 to 416 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (3 to 1/0)
440 to 480 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0)
600 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0)
Bending
Space 12 " (305 mm) 16 " (406 mm)
HP
75 100 125 150 200 250 300 350 400 450 500
Voltage
208 1x (300 to 500) 1x (500) 2x (4/0 to 500) 2x (250 to 500) 2x (400 to 600) -------- -------- -------- -------- -------- --------
220 to 240 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 500) 2x (4/0 to 500) 2x (350 to 500) 2x (500 to 600) -------- -------- -------- -------- --------
2x (400 to 500)
380 to 416 1x (1/0 to 250) 1x (3/0 to 250) 1x (250) 1x (300 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (500 to 600) 2x (600) --------
2x (400 to 500)
440 to 480 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (350 to 500) 2x (400 to 600) 2x (500 to 600)
600 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (250 to 500) 2x (300 to 500) 2x (350 to 500)
Bending
Space 5 " (127 mm) 8 " (203 mm) 12 " (305 mm)
Wiring Size for motor connection for Models GPY (AWG or MCM). TERMINALS T1 - T2 - T3 - T4 - T5 - T6 (Use Copper Conductors Only)
HP
5 7.5 10 15 20 25 30 40 50 60
Voltage
208 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 1/0) 1x (4 to 2/0) 1x (2 to 3/0) 1x (1 to 3/0)
220 to 240 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 1/0) 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 3/0)
380 to 416 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (10) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2) 1x (4 to 1/0)
440 to 480 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2)
600 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10 to 2) 1x (8 to 2) 1x (8 to 2)
HP
75 100 125 150 200 250 300 350 400 450 500
Voltage
208 1x (2/0 to 3/0) 1x (3/0) 1x (250 to 300) 2x (1/0 to 300) 2x (3/0 to 350) -------- -------- -------- -------- -------- --------
220 to 240 1x (1/0 to 3/0) 1x (3/0) 1x (4/0 to 300) 1x (300) 2x (2/0 to 300) 2x (4/0 to 350) -------- -------- -------- -------- --------
380 to 416 1x (4 to 2/0) 1x (2 to 2/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (300) 2x (2/0 to 300) 2x (3/0 to 300) 2x (4/0 to 350) 2x (4/0 to 350) --------
440 to 480 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 3/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (300) 2x (1/0 to 300) 2x (2/0 to 300) 2x (3/0 to 350) 2x (4/0 to 350)
600 1x (6 to 2) 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 3/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (250 to 300) 1x (300) 2x (1/0 to 300) 2x (2/0 to 300)
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm NC
Remote Manual Start Close to start pump IN1 J25 Motor Run J40
1
Normally open TB1
NO
Normally closed Closes to alarm C
Opens to alarm NC
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm NC
Lockout Close to block start IN2 J25 Power Available J42
1
Normally open TB2
NO
Normally closed Closes to alarm C
Opens to alarm NC
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm NC
Foam Pump Automatic Start Open to start pump J1* IN3 J25 J37
Phase Reversal Normally open
1
TB3
NO
Normally closed Closes to alarm C
Opens to alarm NC
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm NC
Deluge Valve Open to start pump J2* IN4 J25 Pump Room Alarm ** J39
1
Normally open TB4
NO
Normally closed Closes to alarm C
Opens to alarm NC
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm
Alarm Inputs (EB1) Motor Trouble **
Normally open
1
NC
J41
TB5
NO
Terminals Wire Size: Normally closed Closes to alarm C
24 - 12 AWG
0.5 Nm Opens to alarm NC
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm NC
Low Foam Additive Level *** J55
1
Proof Pressure Switch *** Close to signal alarm IN7 J25 Normally open TB6
NO
Normally closed Closes to alarm C
Opens to alarm NC
Low Foam Additive Level *** Close to signal alarm IN8 J25
Network Connection (VMB1)
Shielded Female Connector RJ45