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41cat0159 R03
41cat0159 R03
DISRUPTED
YOUR ALWAYS BETTER CHOICE IS HERE
Air quality on With a global presence in more than 100 countries and over
2 million installations, ELGi has spearheaded compressed
add value and improving manufacturing capabilities. With
the introduction of the AB ‘Always better’ series oil free
your mind? air solutions, creating machines that have altered the way
industries function. At ELGi, we believe in enhancing
customer experience, producing reliable machines that
screw air compressors, ELGi brings you a disruption in oil
free compressed air technology. If air quality is your priority,
then AB Series is your solution.
2
For over 60 years, ELGi has YEARS OF CUSTOMER
60 CENTRIC INNOVATION
engineered a technologically
superior range of compressed 2 mn+ INSTALLATIONS
WORLDWIDE
air systems with a promise to
be always better. 120+ COUNTRIES
AND COUNTING
In the industrial world, compressed air applications compressed air solutions for a variety of industry
are so numerous and diverse that one may come applications. ELGi has earned worldwide accolades
across it every single day. for designing customer-centric compressed air
solutions which are sustainable and help
ELGi, one of the world’s leading air-compressor companies achieve their productivity goals, while
manufacturers, who designs and offers an extensive ensuring a lower total cost of ownership.
range of innovative and technologically advanced
www.elgi.com 3
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
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Every year, almost 2 million liters (more than
.5 million gallons) of oil is released into the
atmosphere. With global climate change and
air quality concerns - we’re witnessing a rise
in collaborative international efforts to reduce
the concentration of greenhouse gases and
critical pollutants.
RELIABILITY
Significantly lower maintenance, peace of mind
and ease of use.
Every ELGi AB series customer across the world is assured of zero risk of contamination in AIR QUALITY
the compressed air. Our customers are assured of guaranteed emission reduction while Class zero certified, contamination-free air for
sensitive industry applications.
ensuring class zero air, free of oil residue, at all times.
www.elgi.com 5
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
ELGi’s AB Series compressors deliver 100% oil free the gap between energy efficiency and a low cost
air, in compliance with the stringent norms of ISO of ownership. ELGi’s unique rotor design reduces
8573 -1 Class 0 and ISO 8573—7. The result? High pressure loss, increases stage efficiency, resulting in
quality air, free of microbiological contaminants. an optimised compressed air system.
Using an innovative approach to reduce cost and From a design perspective, the AB series is
customer centric and reflects our focus on product
increase efficiency, the ELGi AB series is engineered
aesthetics, design and innovation.
to deliver maximum uptime and reliability, bridging
st
The AB series oil free screw compressor incorporates 16 design claims that makes ELGi the 1 in
market to introduce this type of compressors with minimum life cycle cost for customers.
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B E T T E R R E L I A B I L I T Y | LO W E R M A I N T E N A N C E C O S T
LO W E R L I F E - C Y C L E C O S T | S I M P L I C I T Y O F D E S I G N
www.elgi.com 7
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
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ENERGY SAVINGS MOISTURE FREE AIR
Highly efficient airend 99% Water Free
ELGi’s airends are equipped with in- Depending on the humidity level of inlet
house developed η-V profile rotors, with air, bulk water remains in compressed air
4/5 lobe combination. The rotors are at varying levels and causes corrosion of
designed to run at optimum speeds. piping, end tools, machinery and valves.
AB Series air compressors have a custom-
This unique design reduces pressure
designed centrifugal type moisture
losses and increases efficiency. The rotors
separator with an automatic drain.
ensure energy efficient compressed air
supply for all demanding applications. This comes as a part of the package at no
Ÿ Precise rotor clearances for best-in- extra cost and removes over 99% of bulk
class energy efficiency. water from the compressed air, resulting
Ÿ Low operating speed for long life, low
in corrosion free, longer life of end use
maintenance and low sound level.
equipments and less load on the dryer.
Ÿ Complies with applicable safety
standards.
www.elgi.com 9
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
Advanced PERFORMANCE CONTROL SYSTEM
Controller
Ÿ VFD Parameter (Power, Hour Meter Reading,
Frequency, Ampere, Voltage)
Ÿ Read out and Closed Loop control
Ÿ Selectable analog output (Pressure/
Temperature/ Dew point) for Distributed
control system integration.
Ÿ Controlled Drain System
REMOTE MONITORING
REPORTS
The cooling system with fans and larger The new generation intake valve with
cooling surface area enhances the integrated blow down unit, solenoid
cooling of hot air. The fan motor uses controls and actuators is designed for low
significantly low power. The integrated losses.
fan-motor assembly maintains low
Intake valve optimally controls the
temperature thereby increasing life of the
compressor capacity during startup
motor. Smart cooling system design
reducing the no-load power. This optimal
enables easy maintenance and ducting.
capacity control results in direct savings
on power consumption.
Air - Water
Flow Circuit
www.elgi.com 11
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
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STAINLESS STEEL USAGE OF NO RO FILTERS FOOD GRADE APPROVED
MATERIAL W/COATING ROLLER BEARINGS IN THE SYSTEM ANODIZED ALUMINIUM
HOUSING
ELGi machines use FDA approved ELGi uses roller bearings and not Other compressor manufacturers ELGi compressors have a food grade
stainless steel with proprietary hydrodynamic bearings. either have an open-loop circuit or approved anodized aluminium
coating which eliminates any Hydrodynamic bearings require auxiliary water circuit for bearings & housing that helps in inhibiting any
chances of corrosion. Other additional water pumping circuit to cooling. To maintain the quality of microbiological growth.
compressors have polymer rotors pressurize these bearings. This water these compressors have a RO
which has a significantly lower life. increases power consumption in both purifier in the water inlet line. On the
loaded & unloaded conditions. Roller other hand, ELGi machines have a
bearings eliminates these closed loop water circuit which
requirements and reduces power eliminates the need for a RO system.
consumption. They are also a proven This reduces power & maintenance
technology which is widely used and cost for our customers.
easy to maintain / replace.
Compared to conventional dry screw ELGi AB Series compressors reuse Elgi AB series compressors have low The rotors in the ELGi compressors do
compressors, the Always Better Series condensate water to top up water airend discharge temperature and not touch ensuring consistent
compressors have 3 layer sealing for circuit. The level switch in the tank better moisture separation. performance across the product life
absolute sealing and peace of mind drains excess water. This ensures fresh This results in better Dew Point cycle. This creates lesser noise &
for our customers - gearcase side for clean water being auto replenished management with Dryer. vibration.
oil sealing; air side seal on airends and thereby avoiding the need for any
redundant seals in between. This open-loop requirement or water
system offers absolute sealing & peace filtration/treatment at water inlet line
of mind to customers. into the compressor.
www.elgi.com 13
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
BENEFITS
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REDUCED COST OF OWNERSHIP ENVIRONMENT FRIENDLY REDUCED RISK OF
CONTAMINATION
Energy cost amounts to approximately The compressed air from the package is The FDA has approved ELGi AB
70% of a compressors running cost. AB absolutely pure with zero oil or any form compressors series to be contaminant
series compressors offer optimized of contaminant. The condensate from the free as it has a proprietary coating
pressure & volume with reduced load on- compressor has clean water without any combined with FDA approved material
air treatment equipment. oil, making it virtually safe for reuse and closed-loop self-replenishing water
eliminating the need for any filter or circuit.
Reverse osmosis water separator.
This eliminates any chance of corrosion or
contaminant formation making these
LOWER MAINTENANCE COST NO MICROBIOLOGICAL CONTAMINANT compressors ideal for applications where
The efficient rotors with best in class AB series compressors discharge air with any form of oil or contaminants are not
performance, single-stage operation, low no microbiological containment, allowed.
operation speed and application-oriented complying with ISO 8573-7 standard.
design, lowers overall maintenance.
KEY HIGHLIGHTS
SUPERIOR AIREND TECHNOLOGY WITH ENCLOSURE DESIGNED TO ADVANCED NEURON III+ CONTROLLER
HIGH VOLUMETRIC EFFICIENCY INDUSTRIAL STANDARDS (Remote management of compressor operations)
Low Energy Cost Silent, Aesthetic, Safety Compliant package Ready for SCADA/DCS
ROBUST COOLING SYSTEM HIGHLY EFFICIENT MOTOR TWO STAGE AIR FILTRATION
Reduced air outlet temperature Energy cost savings Increased life of consumables
www.elgi.com 15
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
Ÿ Product – CE certified
Ÿ Air Quality – Class “0” per ISO:8573(P-2):2007
Ÿ Product Performance – ISO 1217:2009
Ÿ Pressurized components – ASME “U” stamping
(USA); PED (EU); Work Cover/ Plant Design
Registration (Australia); DOSH (Malaysia)
Ÿ Electricals – UL & CE certified
Ÿ Water Quality – IS:10500-2012
Ÿ Materials & processes – FDA approved per EU
directive EC 1935/2004
CERTIFICATIONS Ÿ Air Quality for Microbial content – ISO:8573-7
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Energy Saving - The CONSERVE Way
The In-Built ELGi CONSERVE variable frequency load current (FLC). With ELGi VFD, starting current is
drive (VFD) matches compressor output with less than the FLC. This helps to avoid using heavy
demand by varying motor speed. The power rated components like fuses, MCCB, cable size,
consumption reduces in line with the reduction in generator rating and isolators.
demand. This helps in eliminating the frequent
load-unload cycle and as a result, saves energy. ADVANTAGES:
ELECTRICAL:
A fixed speed compressor operates on a load
Ÿ Low starting current
unload band of at least 10 psi / 0.68 bar around the
Ÿ High efficiency
working pressure whereas with ELGi VFD,
Ÿ Improved power factor
compressor can be operated within a band of 2 psi /
Ÿ Reduced maximum demand
0.14 bar.
www.elgi.com 17
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
Free Air Delivery (FAD) are tested as per ISO 1217 : 2009 - Annex C | FAD indicated is for the full package measured at the outlet | All mentioned packages are air cooled models only. | Weight indicated is
approximate and actual can vary | Displayed here is the standard range. For customized packages with different voltages, medium and high voltage motor, pressure variants please contact our nearest sales office |
* Due to continuous improvements, specifications are subject to change without prior notice
18
TECHNICAL SPECIFICATIONS AB SERIES OIL FREE SCREW AIR COMPRESSORS
50Hz Fixed Speed
Nominal Working Free Air Noise Dimensions
Model Weight
Power Pressure Delivery Level (LxWxH)
Free Air Delivery (FAD) are tested as per ISO 1217 : 2009 - Annex C | FAD indicated is for the full package measured at the outlet | All mentioned packages are air cooled models only. | Weight indicated is
approximate and actual can vary | Displayed here is the standard range. For customized packages with different voltages, medium and high voltage motor, pressure variants please contact our nearest sales office |
* Due to continuous improvements, specifications are subject to change without prior notice
www.elgi.com 19
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
Free Air Delivery (FAD) are tested as per ISO 1217 : 2009 - Annex E | FAD indicated is for the full package measured at the outlet | All mentioned packages are air cooled models only. | Weight indicated is
approximate and actual can vary | Displayed here is the standard range. For customized packages with different voltages, medium and high voltage motor, pressure variants please contact our nearest sales office |
* Due to continuous improvements, specifications are subject to change without prior notice
20
TECHNICAL SPECIFICATIONS AB SERIES OIL FREE SCREW AIR COMPRESSORS
50Hz VFD
Nominal Working Free Air Noise Dimensions
Model Weight
Power Pressure Delivery Level (LxWxH)
Free Air Delivery (FAD) are tested as per ISO 1217 : 2009 - Annex E | FAD indicated is for the full package measured at the outlet | All mentioned packages are air cooled models only. | Weight indicated is
approximate and actual can vary | Displayed here is the standard range. For customized packages with different voltages, medium and high voltage motor, pressure variants please contact our nearest sales office |
* Due to continuous improvements, specifications are subject to change without prior notice
www.elgi.com 21
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
Free Air Delivery (FAD) are tested as per ISO 1217 : 2009 - Annex C | FAD indicated is for the full package measured at the outlet | All mentioned packages are air cooled models only. | Weight indicated is
approximate and actual can vary | Displayed here is the standard range. For customized packages with different voltages, medium and high voltage motor, pressure variants please contact our nearest sales office |
* Due to continuous improvements, specifications are subject to change without prior notice
22
TECHNICAL SPECIFICATIONS AB SERIES OIL FREE SCREW AIR COMPRESSORS
60Hz Fixed Speed
Nominal Working Free Air Noise Dimensions
Model Weight
Power Pressure Delivery Level (LxWxH)
Free Air Delivery (FAD) are tested as per ISO 1217 : 2009 - Annex C | FAD indicated is for the full package measured at the outlet | All mentioned packages are air cooled models only. | Weight indicated is
approximate and actual can vary | Displayed here is the standard range. For customized packages with different voltages, medium and high voltage motor, pressure variants please contact our nearest sales office |
* Due to continuous improvements, specifications are subject to change without prior notice
www.elgi.com 23
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
Free Air Delivery (FAD) are tested as per ISO 1217 : 2009 - Annex E | FAD indicated is for the full package measured at the outlet | All mentioned packages are air cooled models only. | Weight indicated is
approximate and actual can vary | Displayed here is the standard range. For customized packages with different voltages, medium and high voltage motor, pressure variants please contact our nearest sales office |
* Due to continuous improvements, specifications are subject to change without prior notice
24
TECHNICAL SPECIFICATIONS AB SERIES OIL FREE SCREW AIR COMPRESSORS
60Hz VFD
Nominal Working Free Air Noise Dimensions
Model Weight
Power Pressure Delivery Level (LxWxH)
Free Air Delivery (FAD) are tested as per ISO 1217 : 2009 - Annex E | FAD indicated is for the full package measured at the outlet | All mentioned packages are air cooled models only. | Weight indicated is
approximate and actual can vary | Displayed here is the standard range. For customized packages with different voltages, medium and high voltage motor, pressure variants please contact our nearest sales office |
* Due to continuous improvements, specifications are subject to change without prior notice
www.elgi.com 25
AB ‘ALWAYS BETTER’ SERIES OIL FREE SCREW AIR COMPRESSORS
management in driving organization culture & business results. ELGi is now the
LOANER MACHINES
first globally established industrial air compressor manufacturer to be awarded If your compressor goes down, we’ll have it repaired* within 48 -hours or we can
the Deming prize for excellence in Total Quality Management. offer you the use of a loaner machine while yours is being repaired.