OPERATOR’S MANUAL 2TG(D)20~25 02-2TG(D)20~25 42-2TD20~25FOREWORD W000 rwor01 This manual explains the proper operation and maintenance of Toyota industrial vehicles as well as daily lubrication and periodic inspection procedures. Please read this manual thoroughly even though you may already be familiar with other Toyota industrial vehicles because it contains information which is exclusive to this series of vehicles The manual has been produced based on a standard vehicle. However, if you have questions ‘on other types, please contact your Toyota industrial vehicle dealer (Toyota dealer). In addition to this manual, please be sure to read the separate publication entitled “Operator's ‘Manual for Safety Operation”. Toyota reserves the right to make any changes or modifications of specifications in this manual without giving previous notice and without incurring any obliga: tion. CONTENTS ro00o Before Initial Operation Caution Plates. Main Components a Driving Controls and Instrument Panel Instruments o.oo eee eee eee eeecsseveeeresnere Switches and Levers |. 22) nt eeeeee reer err ey Body Components . re-operation Check Walkaround Inspection : : aor 5 Engine Compartment Inspection... . .. Ls : R Before Garaging the Vehicle 16 Weekly Maintenance . aera eee Peeeais SelfServicing ....-- 2.20.02 oa aos) Periodic Maintenance | 1). | Ly rot pecoeoge Periodic Replacement Table = +... |. ot ‘ Senet zl Periodic Maintenance Table . . . ne : 2 Service Data Bago0pD Sereeeenneeets SeEEEEeey 2s Toyota Towing Tractor Lubrication Table Seen eer zs) Frame Serial Number... . : 2» ‘Vehicle Dimensions : , : PeeeiiLL iia Recommended Lubricants oo 30 BEFORE INITIAL OPERATION 02000 Booior ‘ Please read this manual thoroughly. This will give you 2 complete understanding of ‘Toyota industrial vehicles and permit you to operate them correctly and safely. Proper handling of new vehicles promotes performance and extends service life, Drive with special caution while becoming familiar with a new vehicle. In addition to the standard operating pro cedures, pay attention to the following safety items. noo2a1 Please acquire thorough knowledge on Toyota industrial vehicle. Read the opera- tor’s manual thoroughly prior to operating the vehicle. Get to know its operation and components. Learn about the safety devices and accessory equipment and their limits and precautions. Be sure to read the caution plate attached to the vehicle ‘ Please learn safe driving points and safety ‘management. Understand and maintain working area traffic rules. Ask the work area supervisor about any special working precautions. Boater ‘© Wear neat clothing for operation. Impro- per clothing for vehicle operation may interfere smooth operation and cause an unexpected accident, Always wear proper clothing for easy operation, 0.0601 ‘ Be sure to perform pre-operation check and periodic maintenance. This will prevent sudden malfunctions, improve work ef- ficiency, save money and insure safe working conditions. 80.0741 ‘* Always warm up the engine before start- ing operation. 5040901 © If you hear any unusual noise or sense anything unusual, inspect and repair im- mediately. 80.1002 ‘© Observe operating instructions and limita- tions for vehicles equipped with power steer- ing and hydro-master brakes, Be sure to per form pre-operation check. Do not operate the vehicle when an oil leak in the steering or brake system has been found. Operate the vehicle after adjusting and repairing. If the engine is stopped, steering and braking will not be effective to do not attempt to go down an incline while the engine is stopped. 0-11.01 * Please use only the recommended types of fuel and lubricants, Low-grade fuel and lubricants will shorten service life. 80.16.01 © If the engine stops during traveling, the operation will be affected. Stop the vehicle ina safe place as described below. 1, Depress the brake pedal harder than usual because the brake booster becomes inoperable. 2. Steering operation becomes heavy be ‘cause the power device for the power steer- ing becomes ineffective. Operate the steer- ing wheel more firmly than usualOPS System (Torque converter models) The OPS (Operator Presence Sensing) system prevents traveling and load handling operations when the operator is not seated in the operator's seat. If the operator leaves the seat While the vehicle is traveling, the OPS Iamp will tum on and the engine will be stopped ACAUTION 7) Teaches anion Beni any nearer ig nn ope ont oa ong oven arene net anrare mnt sb fan tara pan (2) Inuyettonng case 9 Sporn at Forgan bree: Typha tom oma poms error ao ‘Sire ry pouen shor pannel gone «+ Bflepinrcurms ates ep on enna mate This vehicle is equipped with the OPS system. Confirm the functions of the OPS system before operation. ‘Travel OPS Functions If the operator leaves the seat while the vehicle is traveling, the OPS lamp will turn (on and the engine will be stopped. However, the OPS is not to be forced to stop its operations. Be sure to be seated during handling, If the OPS is activated while the vehicle is running on the slope, the power is turned off, then the vehicle slides backward. Be sure to operate the vehicle while sitting in the operator's seat. To release the motion stop, sit in the ‘operator's seat, return the shift lever to its neutral position, apply the parking brake, and start the engine. The OPS system will not be activated even when the operator leaves the operator's seat if the shift lever is in its neutral position OPS Controller Abnormality Warning In cither of the followirg. cases, stop ‘operation and have the OPS system inspected by your Toyota dealer. # The OPS lamp does not tun on when the operator leaves the operator's seat with the shift lever set in its forward or reverse position ‘© The OPS lamp does not turn off when the ‘engine is started even after the operator sits in the operator's seat (On diesel engine models, the OPS lamp may remain on during warth-up after a cold engine start. This does not indicate a malfunction.)CAUTION PLATES Caution plates are attached on a vehicle. Before diving it, please be sure to read them thoroughly (The sample shows those of an English version) MAIN COMPONENTS . wcco coro Engine hood Steering wheel Driver seat Head lamp Front axle Frame Rear axle Weight Draw bar Stop lamp DRIVING CONTROLS AND INSTRUME! PANEL © cco Clutch models |. Centralized, integrated combination meter Clutch pedal Steering wheel Tilt steering lever ‘Ammeter (Option) ‘Speedometer Engine oil pressure gauge (Option) ‘Accelerator pedal Brake pedal 10. Turn signal switch (Option) 11 Shite lever 12. Parking brake lever 13. Draw bar lever Torque converter models 1 Centralized, integrated combination meter 2. Foot rest(Option) 3. Steering wheel 4. Tilt steering lever 5. Ammeter (Option) 6. Speedometer 7. Engine oil pressure gauge (Option) 8. OPS lamp (Torque converter models) 9. Accelerator pedal 10, Brake pedal 11. Tum signal switen (Option) 12. Shift ever 13. Parking brake lever 14. Draw bar leverINSTRUMENTS sn0000 Integrated monitoring center Meter illumination lamp is provided for easy meter reading at night. It comes on when the light control switch is set 10 ON. 1, Hour meter 21 Engine ol pressure warning lamp 3. Sedimenter warning lamp (standard: Diesel engine models) 4, Pre-heater indicator lamp (standard: Diesel engine models) 5. Air cleaner warning lamp 6. Charge warning lamp 7. Water temperature gauge 8. Fuel meter 9. 0. 1 Space 10. Brake warning lamp 11, Neutral indicator (orque converter models) 12, Torque converter el temperature warring lamp (torque converter models) Checking procedure for blown warning, tamp bulb: Note ‘The glow indicator lamp lights for 2 seconds when the cooling water temperature is 70°C or Pall the Parking brake lever, turn the ignition switch to the ON position, and push the check switch on the right side of instrument panel. Please check if all warning lamps come on. Charge warning lamp Maio 1. This lamp comes on to indicate an atnor- rmality in the charging system while the engine is running 20 If normal, the lamp comes on wher the ignition switch is tamed on and goes off when the engine stars, 3. If the lamp comes on while the engine is running, stop the operation immediately, inspect the fan belt for cuts or loosening, adjust it, and restart the engire If the lamp does not go off, the charging system may be faulty. Please ask a Toyota dealer immediately for inspection and repair. 4 Engine oil pressure warning lamp 0791 1, Comes on to indicate low engine oil pres- sure while the engine is running. 2, If normal, the lamp comes on when the ignition switch is turned on and goes off when the engine starts. 3, If the lamp comes on while the engine is running, either the engine oil is insufficient ‘or the lubrication system is faulty. Stop the operation immediately and ask a Toyota dealer for inspection and repair. Note “The engine oil pressure warning lamp” dees not indicate the oil level. Check the oil evel using, the oil level gauge before starting work Fuel gauge neo391 Trdicates the fuel level in the fuel tank in the range of O-@- Iakes some time for the indication to be stabi lized after the fuel is supplied and the ignition switch is turned on. ‘Caution If the road is not level, attention must be ‘paid because the correct level may not be dicated. ‘© Add fuel carly when the indicator ap- ‘proachesO. ‘© In case of diesel in particular, be sure refuel it before it runs out because once it causes the engine to stop running it becomes: necessary to bleed air from the fuel supply system.Hour meter Only operates when the ignition switch is on It indicates the total number of vehicle operating hours. The unit of the rightmost digit is 1/10 hour, Please use this meter to grasp the timing for periodic maintenance and recozd the operat= ing hours. Water temperature gauge mosor Indicates the temperature of the engine cooling water. 1. Operates when the ignition switch is on. 2. In normal state, the indicator is in the sreen zone at the center. 3. Ifthe indicator js in the red zone, the engine may be overheated. Stop the vehicle in a safe place, ile the engine fora while, and stop the en gine when the indication falls 4. Temporary overheating may be caused by water leakage, insufficient engine coolant level, loosened fan belt or other abnormality in the cooling system. Inspect the cooling system, Glow indicator lamp (Diesel engine models) M0702 Indicates heating of glow plugs. 1, When the ignition switch is tured on, the lamp comes on and glow plug heating begins. The lamp goes off automatically when glow plug heating is complete. The engine will start easily once the glow plugs are heated. 2. The length of time the lamp remains on depends on the engine coolant temperature. When the engine is cold, it takes about 10 to 20 seconds. When the engine is still warm, the preheating is complete ina few seconds. Air cleaner warning lamp mei791 1. This lamp comes on when the air cleaner clement gets clogged during engine running. 2. If normal, the lamp comes on when the ignition switch is tumed on and goes off when the engine starts. Note When the OK monitor is provided, this lamp does not come on when the ignition switch is tured on. It functions the some way as the OK monitor. 3. If the lamp comes on while the engine is running, stop the engine and clean the ele ment and dust cup. For the cleaning method, refer to the Weekly Inspection Section. ‘Sedimenter warning lamp ‘Diesel engine models) mMi201 ‘The sedimenter is a device for separating water from the fuel 1. The warning lamp comes on to indicate Water in the sedinenter exceeds the pre- determined level while the engine is running. 2. If normal, the hmp comes on when the ignition switch is med on and gues oft when the engine starts. Note If the OK monitor is provided, the lamp does not come on when the ignition switch is turned on. If functions the same way as the OK monitor. 3. If the lamp comes on while the engine is running, drain water immediately. (See the self-service section for the draining method.) Caution Continued operation with the lamp on may cause seizure of the injection pump and pump damage.Brake warning lamp 1. The brake warning lamp comes on wien the parking brake is applied and goes off when itis released. 2. The brake waming lamp also comes on when the brake fluid level becomes low, Caution Always release the parking brake and con- firm that the warning lamp is off before starting the vehicle. Torque converter oil temperature warning lamp (Torque converter models) 1. The warning lamp is activated when the ignition switch is on: 2. The red warning lamp comes on when excessive load is detected during operation, Caution Always shift down to the Ist speed or stop the vehicle to cool down the torque con- verter oil when the warning lamp lights. Neutral indicator lamp (Torque converter models) 1. The green warning lamp lights while the gear is set to neutral. 2. The warning lamp comet on when the ignition switch is turned on under the nor- mal condition (the control lever is set to neutral), Speedometer wei201 ‘The speedcmeter indicates the speed of the vehicle in km/h. The odometer indicates the distance in km. lease operate the vehicle at a safe speed. ‘Odometer 1. The accumulated mileage is indicated in the km unit, 2. The right-most digit indicates in the 100- meter unit, Ammeter (Option) ‘The ammeter indicates the power generation status of the alternator. 1. The indicator goes to the “—” side when the ignition switch is turned on and slightly to the “+” side after the engine starts, 2. If the indicator is on the “—" side after the engine scarts, stop operation and have the vehicle inspected at service station since the fan belt may be slacken or broken or the power circuit faulty. 1. OdometerOPS Lamp (Torque converter models) When the operaior leaves the operator's seat, the OPS lamp (urns on and the engine is Stopped, Sit in the operator's seat, return the shift lever to its neural position, apply the parking brake ard star the engine Caution In cither of the following cases, the OPS system may be faulty. Park the vehicle in a safe location, and have the vehicle inspected by your Toyota dealer. # The OPS lamp does not turn on when the operator leaves the operator's seat with the shift lever set in its forward or reverse position, # The OPS lamp does not turn off when the ‘engine is started even after the operator sits in the operator's seat. (On diesel engine models, the OPSS lamp may remain on during warm-up after a cold engine start. This does not indicate a malfunction.) SWITCHES AND LEVERS so Ignition switch sLo103 The ignition key is inserted with the teeth facing upward OFF... Engine stop position. Key insertion and withdrawal are performed in this pesi- tion, ‘ON... Engine opemttion position. Located fone position clockwise from the OFF posi- tion “The preheater is Heated before starting in the diesel model. START... Engine start position. Located ‘one position clockwise from the ON posi- tion. After engine start, release the key and it will return to the ON position automatically. In the torque converter model, the engine does not start unless the control lever is at the neutral position. Caution ‘Be sure to sit in the operator’s seat before ‘operating the ignition switch. Otherwise, the vehicle may start suddenly, causing an unexpected accideat. If the OPS lamp turns on, sit in the ‘operator's seat, return the shift lever to its neutral position, apply the parking brake, and start the engine. Make sure that the OPS indicator goes off. (Torque converter models) © Do not leave the switch in the ON post tion when the engine is stopped. It may cause over-discharge of the battery. © Do not tum the switch to the START position while the engine is running. This may damage the starter motor. (Except for USA specifications) ‘ For the sake of safety, it is recommended to always start the engine of a vehicle with the gear shift lever or the control lever shift cd in the neutral position. # Do not hold the switch is the START position for more than: 15 seconds for gasc- fine models. 30 seconds for diesel models. Return the switch to the OFF position and. ‘wait at least 20 seconds prior to attempting restart.«+ In case of the antixestart ignition switch (optionally available), be sure to shift the switch to the OFF position before attempt to start the engine again. “If the OPS lamp does not turn off when the engine is started after sitting in the operator's seat, the battery voltage may have dropped. Since the normal vehicle control may fail in this state, do not operate the vehicle until the OPS lamp turns off. If operation in this state is necessary, be sure to operate with utmost If the OPS lamp does not turn off approximately 1 to 2 minutes after engine start or when the engine is raced, stop operation and have the vehicle inspected by your Toyota dealer. (Torque converter models) (On diesel engine models, the OPS. lamp may remain on during warm-up after a cold engine start. This does not indicate a ‘malfunction. ) Light control switch ‘The 3-way pull-out switch lights the follow= ing lamps at each position, Ist dnd 3rd Lamp position position position ead lamps ° atic with gg a Pukinglanps Caution Do not leave the head lamps or other lamps while the vehicle is not operated, Otherwise, the battery is discharged and the engine will not be started, Hor bution sLaso. Press the button in the center of the steering wheel to sound the hom. The horn will sound even when the ignition switch is off. ‘Tum signal switch Pressing or pulling the turn signal switch ‘flashes the turn signal lamps. “Turning to the left Press the switch forward, ‘Toming to the right... Pull the switch toward the driver. ‘The turn signal switch operates normally ‘even if the ignition switch is OFF Gear shift lever (Clutch models) Four forward positions and one reverse posi- tion. Press the clutch pedal all the way down and change the gear settings according to the sequence shown in the shift pattern. Caution Always stop the vehicle when shifting from forward to reverse or vise versa. 1. Left ura 2. Right turnShift lever (Torque conver sr models) ‘The 3speed full-automatic transmission is equipped Functions: R_ Reverse ... Moves the vehicle backward, N Neutral ...Set the lever at neutral and start the engine. D Drive... Lever position for normal operation. 2 Second ...Lever position when the engine brake is needed, L_ Low... Lever position when the engine brake must be activated. Caution The neutral safety switch is equipped for safety. The engine starts only when the lever is sot to neutral. Note © Traveling is impossible if the operator sits in the operator's seat while the shift lever is set in its forward or reverse position. Be sure to return the shift lever to its neutral position once and then set it in its forward or reverse position. ® Once the OPS system is activated, sit in the operator's seat, return the accelerator pedal and the shift lever to their neutral Positions, apply the parking brake and start the engine, Parking brake lever suo Hold the lever grip and pull the lever fully toward you to apply the parking brake. To release the parking brake, push the lever forward with the palm on the grip. While ‘operating the parking brake lever, keep the brake pedal fully depressed. Caution ¢ Never hold the lever at other than the grip because a finger may be pinched. ‘When releasing the parking brake by holding the lever for starting on a slope for example, hold the grip at above the protrusion. © When parking on 2 slope, apply wheel cchocks to the wheels, © Traveling without releasing the brake will spoil the brake performance. Tilt steering adjustment sLisor 1. The steering wheel position may be ad- justed back and forth while the tilt steering adjust lever is kept lowered. 2. Raising the lever at the proper position fixes the steering wheel at that position, 3. After the adjustment, try to move the steering wheel back and forth to see that it is fixed. Caution The steering wheel position must be adjust- ed before starting the vehicle. Adjustancnt. during traveling must be avoided, Grip Protrusion ‘Tit steeringBODY COMPONENTS sco Operator’s seat “The seat position can be adjusted either forward or backward while the adjust lever is pulled to the right. Always make adjustment before running the vehicle. After the adjustment, shake the seat a little to check sure fixing. Caution A proximity switch prevents traveling operation unless the operator sits in the operator's seat. Be sure to sit in the operator's seat before performing any operation. Otherwise, the OPS system may malfunction. (Torque converter models) ‘Suspension seat (Option) peo. ‘Adjusting the pointer on the weight scale to the ‘operator's weight to obtain the most comfortable suspension matching the operaor’s weight. Tum the adjusting bolt clockwise or counterclockwise to move the pointer in the direction toward a heavier or lighter weight, respectively. The seat position can be adjusted either forward or backward while the adjust lever is pulled to the Fight, Always make adjustment before running the vehicle. After the adjustment, shake the seat a lite to check sure fixing. Caution A proximity switch prevents traveling operation unless the operator sits in the operator's seat. Be sure to sit in the operator's seat before performing any operation. Otherwise, the OPS system may malfunction. (Torque converter models) ‘An operator's manual and operator's manual for safety operation are located on the rear side of the seat. Make sure to open the seat back pocket with both hands. If your truck does not have an operator's manual and operator's manual for safety operation, please contact (your authorized ‘Toyota Dealer) to obtain copies for your ruck. Adjust lever Adjust over Adjust knob Engine hood Opening 1. The engine hood is unlocked when the engine hood lock release lever on the lower left side ofthe tlt steering adjustment lever is pulled toward the operator. 2, Hold the engine hood using the clearance underneath , and raise it 3. Fully open the engine hood and release it after checking sure locking of the hood damper Tock, Closing Press the lock release botton of the damper stay and close the engine hood. Holding the hood ntl it is locked to the position with a checking sound. Caution Operating the vehicle without firm locking of the engine hood is very dangerous. Be sure to check firm locking before operating the vehidle. Draw bar The towing bar can be easily connected or disconnected from the driver's seat. Pulling the lever.... Disconnects the towing bar. Releasing the lever.... Connects the towing bar, ‘Connect the wire rope or towing bar firmly. Use a sufficiently tough wire rope or towing bar according to the size and weight of the towing load, Caution 1. Confirm firm connection before towing operation. 2 Always disconnect the load after the Vehicle has come to the complete stop. 3. Be careful not to injure your hands during Connection or disconnection of the wire rope or towing bar. Engine hood lock release i leverPRE-OPERATION CHECK oso Pre-operation check rooior re-operation checks and weekly inspections ate the responsibility of the Toyot indus- trial vehicle user, Be suse to perform a pre-operation check before beginning work to ensure safety Tem Check content Previously detected malfunctions Take the necesiaiy coriective action ‘Appearance ‘Check for inclination, oll and water leakage, parts and exterior damages Tires ‘Check for low pressure, wear, damage and loose rims and hub nuts, a Lamps ‘Check for faulty operation and damages. Rearview mirror (Check for dirty and damaged mirrors. License plate (Check for dirty and damaged plates. Radiator Check for low coolant level. Also check if antifreezer is required, Engine ‘Check for low oil level, dirty oll, Faulty oil viscosity and abnormal sound and exhaust. Brake pedal ‘Check for excessive play and low brake efficiency. Brake fluid Check for low fluid level Parking brake (Check for operating force and braking effect. ‘Steering wheel Check for excessive looseness, play, vibration and veering, “Hora Gheck for non-sounding Instruments Check for faulty operation Fuel Check for low fuel level ‘Check for disengagement and excessive play. ‘Check for low fluid level. WALKAROUND INSPECTION xeo0o Vehicle uprightness Does the vehicle lean to one side or the other? If 50, check for a tire puncture or a problem with the undercarriage, Tire inspection Ex0201 Tire inflation pressure 1. Use a tire pressure gauge and measure the inflation pressure, Adjust it to the pro- per level ‘See the service data section for the proper inflation pressure, # Do not raise the pressure beyond the pro: per level. 2. After the adjustment, check if air is not leaking from the valve. ‘Damage, crack and wear of tires and rims Check the tires for damage and wear, and the rims for bending. If the tires are damaged, or there is a marked difference in the wear. ing of tires between the front and rear ot between the left and right is perceived, or bent rims are found, ask a Toyota dealer for insception Hub nut inspection Exoto1 Check the tightness of the hub nuts. Avoid unevent torque and tighten all of the nuts uniformly, Refer to service data for Proper torque. ‘Beneath the vehicle Ex.0201 Check for any oil or water leakage on the round or floor where the vehicle was park- ed. Check for loose parts or damage. If any unusual condition is found, have the vehicle inspected at a Toyota dealer.Lamp inspection Ex 05.0) Are the filaments intact? Is there any lens damage? Always keep the lenses clean to insure pro: per forward vision. Rearview mirror inspection Clean the rearview mirrors and set them at appropriate angles. (Front) (Rear) License plate inspection Clean the license plate so that the letters can be read easily, ENGINE COMPARTMENT INSPECTION tcoooo Inspect the coolant level and replenish the coolant while it is cool 1, Open the engine hood and inspect the coolant Jevel in the reservoir tank. Note ‘The reservoir tank is provided to the radia tor, which automatically supplies coolant when the coolant level in the radiator be- comes low, 2. The coolant level must be between the upper and lower limits. If the coolant is lower than the lower limit, check for leakage from the cooling system and replenish coolant to the upper limit, 3. Use 30% dilution of Long-Life Coolant (50% in winter) Note If there is no coolant in the reservoir tank, make sure to check the coolant level in the radiator. Inspection procedure of coolant level in radiator: 1. Open the engine hood. 2, Remove the cap and check the coolant level from the coolant inlet 3. If the coolant surface cannot be seen from the coolant inlet, add water (soft water) up to the lower edge of the inlet, Note When the vehicle is operated after adding ‘water up to the lower edge of the inlet, the water level reduces which is not a problem. To close the cap, align the pawl on the reverse side ofthe cap with the cutout in the inlet, press land turn clockwise for finger tight. Caution ‘To remove the cap while the engine is hot is dangerous. Always begin inspection after the engine has cooled.Brake fluid inspection 1. Check the reservoir tank for low brake fluid level 2. If tis low, replenish the brake fluid (SAE 3.1703, DOT-3). Caution 1. If the brake fluid is consumed to soon, the brake system may leak, Have the vehicle inspected at a service station. 2. ‘Never use oil other than brake fluid, 3. Make sure not to let dust invade inside the reservoir tank. 4. Be careful that the small ventilation hole in the reservoir cap is not clogged by dirt and dust. Clutch fluid inspection 1. Remove the reservoir cap and check the reservoir tank for low clutch fluid level, 2. If itis low, replenish the brake fluid (SAE 341703, DOT-3).. Caution 1. If the clutch fluid is consumed to soon, the clutch system may leak. Have the vehicle inspected at a service station, 2. Never use oil other than brake fluid, 3. Make sure not to let dust invade inside ‘the reservoir tank. 4. Be careful that the small ventilation hole fn the reservoir cap is not clogged by dit and dust. Engine oil inspection 1. Park the vehicle on a flat ground. If the vehicle is inclined, the indicated level may be incorrect. 2. The oil level must be checked before starting the engine or at least 3 minutes after the engine is stopped. 3. Extract the oil level gauge and wipe it with clean cloth. Insert it again and check if the oll level is between the F and L levels, 4. If the oil level is below the L line, add oil 10 the F line. ‘Adding engine oil L. To supply oil, remove the filler cap and pour oil through the filler port. Never let the oil level exceed the F line. 2. The oil to be supplied must be appro- priate for the season, SAE 40 Ambient temperature higher than 30°C (86°F) SAE 30 Ambient temperature 0°C to 30°C (32°F-86°F) SAE 20 Ambient temperature 0°C to ~10°C (14°F 32°F) Caution Always use the same brand of oil if possible.On board vehicle inspection >».00.00 ‘Vacuum warning buzzer inspection (Diesel engine models) ‘The pressure in the vacuum reservoir for braking power assistance is normally “0” before starting the engine in the morning. and the vacuum warning buzzer is activated when the engine switch is turned on. When engine starting operation is continued, the vacuum pump is activated to accumulate the vacuum pressure is the vacuum reservoir lank and the warning buzzer normally stops (0 to 40 seconds later in idling) If the vacuum warning buzzer does not stop or keeps sounding for too long, the brake system may be faulty. In this case, never operate the vehicle and have it inspected at service station, Brake pedal inspection 1. Press the brake pedal all the way down and check floor clearance (clearance be- ‘tween the pedal and the floor) se: Refer to the service data for the speci fied floor clearance. 2. Keep pressing the brake pedal down and ‘confirm that it does not move down any further 3. Also check that brake pedal operating force and its return are normal 4. Press the brake pedal down to hand tight and check for excessive play. : Refer to the service data for the pedal play specification 5. If play is excessive or its operation or braking effect are abnormal, have the vehicle inspected at a service station. 4 Clutch pedal inspection 1. Press the clutch pedal down to hard tight and check for excessive play. ‘s: Refer to the service data for the pedal play specification, 2. Check the clutch pedal for faulty floor clearance, catching or abnormal operating: Foree 3. If abnormalities are found, have the vehicle inspected at a service station, Parking brake inspection 1. Check for abnormal operating force ‘when the parking brake is pulled all the way ‘+: Refer to the service data for the ope- rating force specification. 2. If operating force is outside the specified range, make the necessary adjustment. Refer to the self service section for the adjustment procedure, 3. If abnormalites are found, have the ‘vehicle inspected at a service station,Fuel level check and supply onstot 1. Stait the engine and observe the fuel gauge to sec if the fuel is sufficient. Note ‘After the end of daily operation, fill the tank with fuel to prevent the moisture in the air in the tank from mixing into the fuel. 2. When supplying fuel, stop the engine, remove the fuel tank cap by turning it coun- terelockwise, and pour fuel through the fuel filler neck, 3. After fueling, be sure to tighten the fuel tank cap, Caution # Always stop the engine and keep any fire source away before and during the fueling operation. © Carefully prevent entrance of water and dirt into the tank during fueling. Diesel fuel Use high-quality light oll for the diesel engine vehicles. Select a suitable type of fuel referring to the table below since light oil is freezed when the ambient temperature is ~10°C or less, causing clogging in the fuel piping, Recommended oil HS No.2 light ofl JIS No. 3 light oil JIS No. 3 light ofl °. ° Caution Use of kerosene or other types of oil other than light oil reduces the engine performance and. ‘causes faulty injection pump or other problems. Engine inspection Start the engine and warm it up sufficiently. 1, Check each meter and warning lamp to ‘see there is no abnormality. 2. Check if the engine is generating abnor- ‘mal sound or vibration 3. Check the exhaust gas color to see it is. normal. Colorless or light blue exhaust indicates complete combustion; black exhaust, in- ‘complete combustion; and white exhaust, Durning oil as a result of oil getting into the cylinders. ‘Caution f The exhaust gas is harmful. If you must, ‘start the engine inside 2 building or en- closure, insure sufficient ventilation. ‘© The gasoline engine carburetor is equip- ‘ped with the automatic choke that keeps ‘the engine running at a relatively high speed 1 while, Do not be botherd, however, be- comes the engine resumes anormal speed ‘upon warming enough. Steering wheel inspection 1, Set the front wheels to the straight direc~ ‘don and check the steering wiheel fer exces: sive play. +> Refer to the service data for the steer~ ing wheel play specification. 2, Turn the steering wheel in the both direc tions and check it for vertical play. 3. Press the horn button and confirm the horn sounds correctly. 4, If abnormalities are detected, have the vohicle inspected at a service station.OPS Lamp Inspection (Torque converter models) Sit in the operator's seat and start the engine. Make sure that the OPS lamp does not turn on. Caution Ja either of the following cases, stop operation and have the vehicle inspected by your Toyota dealer: The OPS lamp does not turn on when the operator leaves the operator's seat with the shift lever set in its forward or reverse position, # The OPS lamp does not turn off when the ‘engine is started even after sitting in the ‘operator's seat. Cn diesel engine models, the OPS lamp may remain on during warm-up after a ‘cold engine start. This does not indicate a malfunction.) Instrument inspection Instruments are essential 10 know the ‘vehicle conditions during operation. Start ‘the engine and confirm that all meters, gauges and lamps function correctly, While moving slowly »s.0000 Clutch disengagement and slippage (Clutch models) Press the clutch pedal down and check for faulty gear disengagement and slippage during operation. ‘Travelling even if the clutch pedal is fully pressed down: Faulty gear disengagement Acceleration is slow even if the clutch pedal is fully pressed down: Slippage 16 Gear shift lever control lever inspec- tion Confirm that the gear shift and control levers function correctly during traveling at a low speed. Brake effectiveness Rs0201 Inspect to see if there is anything unusual when the brake pedal is pressed or if the brakes only work on one side. Pull the parking brake and insure that the vehicle can be stopped and that a parked condition can be maintained. Caution If anything feels even slightly unusual, stop vehicle operation immediately and have the vehicle inspected at a Toyota dealer, Steering inspection 5.0301 While moving the vehicle slowly in a safe location, turn the steeting wheel to the left and right and cheek for any unusual move- ment. BEFORE GARAGING THE VEHICLE 00. Clean the vehicle and take the following action before putting the it into the garage 1, Check for oil and water leakage. 2! Check for deformation, damages, bend- ing and cracks. 3. Clean the air cleaner clement and grease the specified components. 4. Report the abnormalities felt during ope- ration to the person responsible. WEEKLY MAINTENANCE wooo Inspect the vehicle on the following items in addition the pre-operation inspection items. If adjustment or replacement is required, send the vehicle to a service station, Please inspect thoroughly for comfortable and safe operation. ‘Weekly (every 40-hour) inspection and maintenance items ‘Cleaning of air cleaner Inspection of fan belt Inspection of torque converter oil level Inspection of battery fluid level Tightening of nuts and bolts Lubrication of operation linkageAir cleaner cleaning ‘The element can be taken out afer removing the thyee catches fixing the element. Element cleaniog 1. Tap the element filter paper lightly without causing any damage or blow dust off with compressed air (7 ky/en” ot less from inside 2. After element cleaning, remove any dustin the evacuator valve, Note 1._Always replace the element the filter paper is tom or damaged. 2. Wash the element if heavily contaminated How to wash the element 1. Soak the element in water containing neutral detergent for approximately 30 minutes and then swash, Use care not to scratch the filter paper. 2. After washing, rinse the element with clean Water (water pressure les than 28kg/cm). 3. Allow to dry naturally or we a dryer (cold ain). Never usae compress aro: fame: Note I. The element should be replaced after washing sx times or after itis wed for one year. 2. This unnecessary to clean the inside element when cleaning the double cyclone ai cleaner. (Option) Only clean the ouside element Ieis esental to replace both ouside and inside clement, in time of replacement Fan belt inspection wao3.01 Inspect the fan belt for cracks, fraying and tension. If any abnormalities are found, have the belt replaced or adjusted at a Toyota dealer. Refer to service data for tension. Battery electrolyte check wmost 1. The battery electrolyte should be be- ‘ween the upper and lower levels (10 to 15 sm from the top of the plates). 2. If the electrolyte level is below the lower level, remove the cap and add distilled water to the upper level through the water inlet port. Caution «© Be sure to use distilled water for battery electrolyte. Also, wear protective glasses when working on the battery. ¢ Fluid check is not necessary for a main- tenance-tree battery. (402,22Torque converter oil level inspection 1. Check the torque converter oil level at a horizontal place during engine including and control lever setting at neutral Caution: ‘© Make sure to apply the parking brake. ‘© Park the vehicle on a flat ground. © Check the level at the fluid temperature {76847 morn reveling sate Remove the tocboard. 5. Move the sit ver filly fom the Nrange to the L range with the engine in idling state, and return the lever tothe N range. 4, Check that the fluid level is in the HOT range on the level at the N range in idling state, Caution: © When level check at a low oil temperature (20 ~ 30°C) is necessary for oil replacement or other purpose, adjust to the COOL range on the gauge and check under HOT conditions later. ‘© If the level is different between the front and rear sides of the level gauge, use the ower one for measurement. © Carefully prevent excessive oil as it may cause various trouble ‘ If the oi level is insufficient, check oit leakage. Tightening of nuts and bolts Retighten nuts and bolts relating to the chassis, SELF SERVICING | soo Tire replacement Caution 1, Never enter under the body after jacking it up. Otherwise, serious accidents occur should the jack disconnected. 2. Refer to the service data for tightening torque of the hub nuts. 3. The air pressure of towing tractor tires set to a high range. Adjust the air pressure after tire replacement, paying full attention to rim deformation, cracks and loose match- ing bolt nuts. Do not increase the air pres- sure exceeding the specified optimum range. 1, Front wheels () Locate the vehicle at a horizontal place. (2) Apply the parking brake and tire stop: pers firmly and insert a jack under the body. (3) Jack the body up until tires are almost, raised from the ground and loosen hub nuts. (4) Jack the body up until tires are lifted from the ground and remove hub nuts, then the wheels. (5) Reinstall the wheels in the reverse procedure after repairing or replacing the tires, Tighten the hub nuts uniformly in diagonal directions and in the sequence shown (6) Check and adjust the air pressure of the tires after the wheels are reinstalled.2. Rear wheels () Locate the vehicle at a horizontal place. (2) Apply the parking brake and tire stop- pers firmly and insert a jack under the weight. (3) Jack the body up until tires are almost raised from the ground and Joosen hub nuts. (4) Jack the dody up until tires are lifted from the ground and remove hub nuts, then wheels, (5) Reinstall the wheels in the reverse procedure after repairing or replacing the tires. Tighten the hub nuts uniformly in diagonal directions and in the sequence shown, (6) Check ané adjust the air pressure of the tires after the wheels are reinstalled. Adding antifreeze If the vehicle is left in an_area where the temperature is less than 0°C, the cooling water will freeze and may damage the radia tor andjor eylinder block. In such cases, antifreeze coolant must be used. When longilfe coolant (LLC) is used, it must be changed once every to years. Freezing. temperature varies depending. on the amount of antifreeze added Antifreeze mixture (%) Freeze protection temperature (C) Mixture (%) 2530 «40 «50 12 15 -24 ~35 Caution ‘The antifreeze fluid is flammable, so be particularly careful to avoid flame. Prior to adding antifreeze, inspect the radia- tor, water pump, piping and cylinder block for leaks. ‘The procedures for adding antifreeze are as follows. 1, Remove the radiator cap. Loosen the diain cock on the radiator and cylinder block and drain the cooling water. 2. Flush out the radiator and cylinder block by adding clean water through the radiator inlet. 3. After the water has drained out of the radiator and cylinder block, tighten the radiator and engine drain cocks. 4, Add the proper amount of antifreeze 10 the radiator inlet and fill up the remaining ‘space with clean water. ‘5. When warm weather arrives and there is no longer any danger of freezing, drain the ‘cooling water containing the antifreeze (except LLC, LLC is every 2 years in re- placement). Flush out the radiator and ‘engine block and fll with clean water. Fuse replacement ‘The fuse may be blown if a lamp does not light or an electrical device does not func- tion. Check the respective fuse. The fuse box is located on the right side of the front protector which is accessible when the engine hood is open. Remove the electrical part cover. Note For fuses that supply power to respective lamps and electrical devices, see the table ‘es inp a pe manos wd eiFuse assignment ‘The fuse check and replacement procedures are as follows: 1. Turn the engine switch off. 2. Remove the fuse box cover, then the fuse cripper in the fuse box. 3. Remove fuses using the fuse clipper. 4. The fuse is blown if itis as shown on the right, Replace it with a spare fuse. Caution Install a fuse having the same rating as, that of the blown one. If the fuse is blown soon after replace- ment, have the vehicle inspected at a service station, Air purge from the fuel system (Diesel engine models) Always purge air from the fuel system using. the following procedure when fuel is com- pletely used up or maintenance of the sys- tem is conducted 1. Open the engine hood, 2. Operate the priming pump of the fuel filter vertically to purge the air. Draining the sedimenter (Diesel engine models) $506.02 The sedimenter separates the water contain: ed in the fuel. It is integrated with the fuel filter. If the sedimenter warning lamp comes on, immediately drain water according to the following procedure because the accu- mulated water in the sedimenter is above the specified level: 1, Place a water receiving container under the open end of the drain hose under the fuel filter. 2, Turn around the drain cock a time or two to loose it and operate the priming pump up and down to drain the water in the sedimenter. 3. When light oil starts to flow out after the end of water draining, firmly tighten the drain cock. Caution Wipe the light oil cleanly from the adjacent Maintaining the battery ssora1 ‘Terminals 1. A loose or corroding terminal causes failure in connection: Eliminate white powder, if noticed on the terminal, by pouring warm water over it to disolve and then grease the terminal. 2. Remove the terminal, if it is extremely corroded, from the battery to brush off the corrosion using a wire brush or sandpaper. Then connect the terminal tightly to the battery and grease the terminal Note Remove the negative terminal (~) first, but replace the same, second, Priming pump GreaseCaution 1. Stop the engine when attempt to work fon the battery and terminals. 2. Be careful not permitting any foreign ‘matter to come into the battery by means Of putting the lids tightly in place. 3. Be careful not causing a short circuit on the battery nor nearing fire, such as smoking fire, because the battery-emitted gas is in- flammable. 4, Be cautious enough not to contact the battery electrolyte. When it comes into con- tact with an eye or skin, wash it off im- mediately with plenty of water and then see a doctor. 5. Charge the battery with the lids off ina well-ventilated area, 6. When battery electrolyte is spilt, be cer- tain to wash it off with water throughly the spot and adjoining area, Adjustment of parking brake operating force 550801 1. Attach a spring scale to the center of the grip of the parking brake lever and pull backward to measure the operating force. Note Please refer to Service Data for the de range of force value. 2. Should the force value be short of or in excess of the desired range, then turn the knob on the top of the lever to adjust accordingly. Be sure to unlock brake to release power when the adjustment is made. Turn clockwise to increase force. ‘Turn counter-clockwise to decrease force. Fuel tank inspection Check for fuel leakage from the fuel tank, tank cover, fuel inlet or drain cap using the following procedure 1. Check for fuel smell. 2, Visually check for fuel leakage. 3. Touch the possible portions by fingers. When fuel leakage is detected, have the vehicle inspected at a specialized service station, Caution ‘Send faulty vehicles to the specialized ser- vice station for repair since repair by weld- ing may result in explosion or fire accidents. Towing load table “Observe the slope angles and towing loads specified in the table for safe operation. ‘Single-load, starting on flat road Unit: Ton (Ibs) Roadcondion Font, oe sce” Rat > Wah f Tow TRUE ee ee a a CB) EERE cio cio cite sito ostan stm cae aan ato abi aio, (eo) Tene oe 5 = 3 9» 6 98 nw a EBEETES cle crow cam) «Son wx «lw os ation cio ait avn JQ Note Spring balancer For serial loads, all values are applied as they are, except those shown with asterisks are in- creased by 50%. 2‘Single-load, starting on slopes z ys 8 25,02 Tas uo © FBR To Note Unit: Ton (Ibs) ‘Shope anaes a Ca os 42 9264 56 50 42000) 3000) 2700) 200) OSH) _(4BIOO 1590) CAIOO) C280) 1040) ua 93 a 73a 63000) 2000) 300) 0900) 2680) 2000) 2050) ABIOO) A6I00) «143C0) ‘The above values are applied for serial loads as well. PERIODIC MAINTENANCE rmco«0 Puoior Periodic inspection and maintenance are necessary to keep your Toyota industrial vehicle running smoothly. The designated umber of hours in the inspection cycle are as follows. Daily (pre-operation check) . Every 8 hours Weekly Every 40 hours 6 weeks Every 250 hours 3-month, Every 500 hours 6-month Every 1,000 hours Annually Every 2,000 hours 2 If operation time exceeds 250 hours in a 66 weeks use the number of hours as the guide for performing periodic inspection. Pre- ‘operation checks and weekly inspections should preferably be performed by the user. 6 weeks, 3-month, 6-month and annual in- spection should be performed by a Toyota dealer since high-level technology and special tools are required. Refer to the periodic maintenance table to determine inspection and maintenance items and inspection cycles. Use only genuine Toyota parts for replace- ‘ment parts, and use the recommended types of lubricanis. PERIODIC REPLACEMENT TABLE recom Regularly replaced oil and parts REPLACEMENTINTERVAL (Operatinghou's every Guede 3 or 6 weeks whichever come first) EVERY 250 _500_1000_2000 HOURS Engine off Engine oil fier Cooling water (exchiding LLC which is -eplaced every 2 years ‘Air cleaner element Power ste Rear wheel bearing grease 612 MONTHS Front wheel bearing grease ‘Transmission oil Torque converter oil Differential oil plug. Coupling and rubber parts of clutch master and release cylinders Coupling and rubber parts of master and wheel eylinders Brake fi — Steering gear box oil Power steering hose (Every 2 years) Rubber paris in power seeing system (Every 2 years) _ Fuel hose (Every 2 years) * New vehicle Note In case of the hard operating condition, the service interval of 170 hours or | month may be recommendable.PERIODIC MAINTENANCE TABLE ioc Periodic maintenance mroio. INSPECTION METHOD I; Inspect and correct and replace as required. T: Tighten C: Clean L: Lubricate M: Measure and correct and adjust as required. mravo. INSPECTION PERIOD (Accumulated hours eveny owes 38D MONTHS of operation or6 weeks periods of operation, whichever come sooner.) ENGINE, Basic components . Faulty starting and abnormal noise I Idling condition ...... 2.2... . Acceleration condition... b : oM 1 c EVERY 250 500 1000 2000 HOURS Exhaust condition . . Air cleaner element . Valve clearance Compression. - Cylinder head bolt Blow-by gas recovery unit 9. Clogging and damage of PCV valve and 10, Rubber muffler mount Governor 11, Maximum static speed without load Lubricator 12, Oil leakage 13. Oil level Bh 14, Clogging and contamination of oil filter 122) Fuel system 15. Fuel leakage . : a 16. Operation of earburetor linkage | 2. 121! 1 17, Contamination and damage of foal filter element Peer poe 18. Fuel injection timing : 19. Injection pressure and atomization condition « 20. Sedimenter water drain 5 Cooling system 21, Water level and leakage of radiator 22. Deterioration of rubber hose 23, Radiator cap condition 2. Tension, play and damage of fan belt” 25. Rubber radiator mount . - 26. Loose components 27, Leakage from lubrication system ttt SEzEttttt t -1 ttt ttt tt tt zt tert tt trtt tttt bteatrttt a4 tt tt INSPECTION PERIOD (Accumulated hours of operation or 6 weeks periods of operation, whichever come sooner.) EVERY 6weeks 3 6 12, MONTHS EVERY 250 00 1000 2000 HOURS ‘CUSHION Chassis spring 1. Damage 2. Uneven deflection between right and left sides ‘Mounting and connection 1. Loose and damaged mounting and joints 2. Excessive play of joints 3. Displaced rib... .. Suspension arm 1, Excessive play of joints and damaged arm Shock absorber 1. Oil leakage and damage 2. Excessive play of mounting. POWER TRANSMITTING DEVICES Clutch 1. Clutch pedal play . . 2, Abnormal noise and operation (connection)... | ‘Transmission 3. Oil leakage . 4. Oil level 5. Abnormal gear operation and noise Differential 6. Oil leakage 7. Oil level 8. Loose bolts : ‘Torque converter and transmission 9. Oil leakage 10. Oil level 11. Abnormal function and play , 12/13. Control valve and clutch functions 14, Stool test and oil pressure measurement Propeller and axle shafts 15. Loose connections . . 16. Play of spline . . . - 17. Play of flexible joint 18. Twisting and cracks of axle shaft tt ttt tt titt tt ttt Erte t ttttt att att tINSPECTION PERIOD (Accumulated hours gyERY 6weds 3. 6 «12 MONTHS INSPECTION PERIOD (Accumulated hours gypRy gweas 36 12. MONTHS operation, whichever come sooner.) EVERY 250 500 1000 2000 HOURS ‘operation, whichever come sooner.) EVERY 250 500 1000 2000 HOURS Dav tT iene te fe el I sr rene »- - Te ton arn gor fy Sem LON Moe dana rota’ ODL Bieter ners 3. Loose hub nuts . T + 7 i Parking brake ee IDL ie Bude E pore ; a 3 See ty naz cuaemmerm occ PDL " stones and other foreign matter ro. + + 5. Play and damage of rod and cable : To. ote wheel bearings... . Seer Ie + + Brake piping and hose Seay en oe pee Drake at STE ant damage of hung ra 1 Morte tae her xe trum et a ad a ue oe it Gena bce ae enh Capen) ee ew 14, Wear and Cd I PFT aoa 1 2. Operating condition Poe ee 15. Shoe operation I aad 17. Fatigue of return and other springs. . M 3. Oil leakage - . pees ros cna ‘18. Operation of automatic adjusting unit ...... I ‘Mf 2200000000 en 1 Opn (F ceaig faba T @ = eee cae at dame 1 6. Wear, looseness and damage vee Poe ee 20, Loot insaiton Pove sng rurcraicat uss spell adinginamen sccccie fe =e) S on ee =o 10. Power stecring hose damage u 2 . Burning and clearance of spar plus Toe ee settee : iia eres a 14, Left and right tur angle M ‘Starter m4INSPECTION PERIOD (Accumulated hours EVERY 6vas 36” «12 MONTHS. of operation or 6 weeks periods of ‘operation, whichever come sooner.) EVERY 250 500 1000 2000 HOURS (Charging unit 7. Charging effectiveness ©... eee ee eee Ire e+ Battery 8 Battery fluid level o.oo eee eee Poe ee 9. Battery fluid specitic gravity 2211) 21) Mo- Wiring 10. Damage of wiring harness Poe noe 11, Fuse => i, Pre-heater 12. Discontinuation of glow plug - Io+ 13. Discontinuation of intake heater 5 Ie Engine stopping unit 14. Operation of diesel engine key stop devices... Ee SAFETY AND OTHER DEVICES Lamps 1, Operation and installation conditions . Poe ee Alarm 2. Operation and installation conditions Pon ee ‘Turn signal tamps 3. Operation and installation conditions... . le + + Instruments 4. Operation of meters, gauges and lamps... Poe e+ Backward slarm 5. Operation and installation conditions ....... Poe ee Rearview mirrors 6. Dirt and damage... 20.2... ee pene 7. Rearview conditions 22.2 Powe oe ops 8. Function. 2... 0.0. eo 7 Pree Seat 9. Loose seat and damage Ion. « Body 10, Damage and cracks of frame, eross members ‘and other components. ToDEBoTOSG I 11. Loose bolts... Senta T Others 12. Greasing of specified components . . bee ew *: New vehicle ‘I: Soapy water *2: Detector *3: Crack detector Note In case of the operating condition, the service interval of 170 hours or 1 month may be recommendable.SERVICE DATA am Adjustment specification table = Model 21620, 02-27620, 21625, 02-27625 27020, 02-2720, 27025, 02-2725 4227020, 42-27D25 Fan belt slackness Gwhen pressed at 10 kg) rs eouaosn rr my Spark pl sap mm (in) 07-08 0028-0031), = = Spark plug type WOEX = = Tanition timing (before upper dead pain BIDC T7750 = = Ignition sequence 13-42 = = uel injection iming (before upper dead point E BTDCO = Fuel injection sequence = 1342 = Valve clearance Tnake ‘Automate adjustment 020.0008) = (afer warm-up) Exhaust ‘Automatic adjustment 0.36 (0.014) =. Idling speed ‘pin 63038" _ 7505" Max. speed without load im 700250 7600350 260050 Engine glen guy —_Peteence valve 125 (77.75), 39.0 (41238) 33.0 (469.26) compression Limi 9.012798) 20.0 (284.40) - Tire ar pressure Front tre 45 (6399) = = afer (psi) ~ Rear tire 7.0 99.54) = = TA Hezring wheel outer circumference Steering whee! play som (in) 0-500-1.97) a i Pray mon (in) 10-15 (039 - 059) = = _— con ‘Clearance between pedal and floor tel es st operating fore of approx. - + 40 (88.2): 40.57) Gotch pedal pay mmm in) To= 151039 - 059) = = anne betwes demandbalesios aascanies a : ‘Clearance between disc and pad (front) “Automate adjustment = = Front wheel Hub nut tightening kgm (etd) aioe in Si torque Rear wheel eroeti 30~ 400116 ~ 789.4) ~ ~ Parking brake operating forse kg do) 20-25 44.1 ~ 55.125) = = Battery Muid specific gravity 20°) 6 1.250 ~ 1.270Oil capacity and type table Capacity ie 27030 2TD20 jem 2.27020, 2.2120, s2.2rD20 Type 262s arbas s2-21D9s 2.21625 n.21035 Motor Off SAEO ine - _ (SAE20 in cold area) sol Seed Motor Oi 20Wa0 (1OW:30 in cold area) jneoil (US gab ae a Diesel engine ll Diesel 7.9 (2.09) 9.0 (2.38) SA RSU SEED in old SAEIOW-30, “Torque converter oil Zsa) | 19 = = (GM Dexron i ransmission ol z ai Hipoyd Gear Oil 1 f zeuse | 31082) Hipoyd Gea ferential ol = - Hipoyd Gear Oi Differential oi use | 150.08 Hipoyd Gear Gasoline 701848) = = Gasoline Fueltank ——£(US ga) Diesel = 7011848) = Light oil Power steering oll Zcuseay |__1807%) = = (GM Desron I Clutch reservoir tank Proper amount = = SAE-1703, DOT-3 Brake fuid TUS ea | Approx. 060.16 = = SABLI700, DOT ‘Whee bearing and chassis ‘As needed = = MP Grease Engine cooling system ener racarteie ma 2usza) | 9702.56) 8422) 9.10.40) LLong:-Life Coolant Radiator reservoir tank pads er used) | 06,016) ~ - Long-Life Coolant Sound pressure evel (LPs) aB(a) s 85 - aTOYOTA TOWING TRACTOR LUBRICATION TABLE Clutch models Training arm bearing 1 Steering knuckle king pin Front wheel bearing Brake & clutch oll Rear wheel bearing Differential and sub-ransmission Power steering eservoir tank Engine crankshaft Transmission case Universal joint, Steering gear box. 12, Tilt steering focking mechanism @@OGO+ 0 <5 Note 8-hour (daly) inspection 40-hour (weekly) inspection 50-hour (6 weeks) inspection 1000-hour (6-month) inspection 2000-hour (annually) inspection Inspection and cil addition Replacement MP grease Engine oil Hipoyd gear oil Brake Muid GM Dexron®I Torque converter models ‘Training arm bearing Steering knuckle king pin Front wheel bearing Brake & clutch oil Rear wheel bearing, Differential and sub-transmission Power steering reservoir tank Engine crankshaft Torque converter case Universal joint Steering gear box. Tilt steering locking mechanisra In case of the hard operating condition, the service interval of 170 hours or 1 month may be recommendable. 8 8:hour (daily) inspection 40-hour (weekly) inspection 250-hour (6 weeks) inspection 1000-hour (6-month) inspection 2000-our (annually) inspection. Inspection and oil addition Replacement MP grease Engine oil Hipoyd gear oi Brake fluid GM Dexron® Il ‘Automatic transmission fluidFRAME SERIAL NUMBER 1x00 Frame serial number location FNoroL ‘The frame serial number is stamped on the side frame. Please refer to the frame serial number when making inquiries about your vehicle, VEHICLE DIMENSIONS v0.00 2TG/2TD20, 25 series 1190 46.9) ~ 225 48.2) i 3050 126) 302019) Frame number marking 15.48.29 20245), 110,673) [5702.5 394129) 23009)RECOMMENDED LUBRICANTS aueoso3132English @® TOYOTA TOYOTA Mate: eI Handi 1g Company ern eton cers ed PMs Tum Me Vaya tL aE CUPL