Manar Steel Waler System

Manar Steel Waler
ISO 9001 : 2008 System
Manar Al-Omran
Formwork & Scaffolding
www.manar.com.sa
BUILD WITH
MANAR ALOMRAN
Content
Introductions 4
Standard Components 9
Accessories Components 11
Applications 19
Project Applications 24
Technical Data 28
Components 46
Manar steel waler system
Introductions
Steel Waler Formwork System Is A Flexible System To

Meet Many Types Of Tasks. It Is Designed To Increase
Efficiency , And Save Time Through The Following :
Reduce Costs, And Save Time Through The Following :
Max Concrete Pressure

The System Can Support Up To 80Kn/M2 Where
The Spacing Between System Elements Depend
On Concrete Pressure.
Concrete Surface
Ability To Choose Form Face Material To Meet Your
Requirements (Smooth Fair – Faced Concrete – Wood –
Textured Surfaces …….).
Wall And Column Dimensions

Ability To Choose From Many Textures To Meet Your
Requirements (Smooth Fair – Faced Concrete – Wood
Textured ……)
System Handled
The System Can Be Handled By Cranes, Which Increasing
The System Efficiency Specially In Large
Constriction Sites.
Accessories
Arrange Of Accessories Make Work On The Site More
Efficient & Proficient.
Assembly
The Assembly And Disassembly Can Be Done Quickly
And Simply.
Panel Connection
Adjacent Panels Are Joint With Connectors And Rivet Pins.
Flexibility
The Flexibility Of The System Means That It Can Be
Designed To The Concrete Pressure, Size Of The
Columns Or Walls And The Surfaces’ Texture.
See Page (51).
H20 Beams Or Aluminum Beam
For Higher Rigidity Systems The H20 Beam Is
Recommended
Lighter Systems The Aluminum Beam Is Recommended
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Introductions
H20 & Steel Waler System for wall
This system is being done to complete the process of molding the
structure of the walls of different heights.
And the system is illustrated in this drawing three-dimensional
Componants
1 - Access Bracket for H20

Product Overview
2 - Steel Waler 10
3 - H20 Beam
4 - Tilt Up Shore
5
5 - H20 Lifting Eye
6 - H20 Beam Clamp
7 - H20 Head Plate
8 - Double Base
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Introductions
H20 & Steel Waler System for Column Product Overview
This system is being done to complete the process of molding the
structure of the columns of different heights.
And the system is illustrated in this drawing three-dimensional
Componants
1 - Access Bracket for H20

2 - Steel Waler 10 5
3 - H20 Beam
1
4 - Tilt Up Shore
5 - H20 Lifting Eye
6 - H20 Beam Clamp
7 - H20 Head Plate
8 - Double Base
9 - Universal Angle Tie
10 - Steel Waler Connection 9
10
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Introductions
Aluminum & Steel Waler System for wall Product Overview
Componants 5
1 - Access Bracket for Alminum

2 - Steel Waler 10
3 - Alminum Beam
4 - Tilt Up Shore
5 - Alminum Lifting Eye
6 - Universal Clamp
7 - Alminum Head Plate
8 - Double Base 1
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Introductions
Aluminum & Steel Waler System for Column Product Overview
5
Componants
6
1
1 - Access Bracket for Alminum

2 - Steel Waler 10
3 - Alminum Beam
4 - Tilt Up Shore
5 - Alminum Lifting Eye
6 - Universal Clamp
7 - Alminum Head Plate
8 - Double Base
9 - Universal Angle Tie
8 9
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Standard Componants
Steel Waler 10 for Wall
Provide, support, tying locations in the panels, and alignment for

the panel
Wall steel waler connected with H20 & Aluminum Beams Pecial
clamps
Avaliable in different lenths to meet design reauirments.
Steel Waler 10 for Column
H20 Beams
The H20 formwork timber beam is a solid - Beam used for concret
fromwork construction .
The height of beam is 200 mm & available in different standard

lengths .
The webs made of 3 Ply laminated solid wood panels ensuring use
in all climate zone .
The chords are made of superior quality smoothly surfaced and

slightly chamfered .
Technical Specification
1 - Permissible modulus (M) = 0.5 t

2 - Permissible shear force (Q) = 1.10 t
3 - Section modulus (Z) = 461 cm3
4 - Geometrical moment on inertia (i)=4613 cm4
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Standard Componants
Aluminum Beam
Manar Aluminum Beams combine the benefits of strength, lightness and easy handling with consistency ,versatility and
exceptional durabilty .
Manar Aluminum Beams manufactured from high grade alloy ( ALLOY 6082 ) . Available in two standard section .
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Accessories
Tilt up shores
Used for aligning and supporting against

wind loads .
They are tension and compression

resistant in picking up and diverting wind
load.
Tilt up shore allows to have formwork
perfectly vertical.
Tilt up shore can reach up to 4.8m

formwork height.
Tilt Up Shores are available in different

ranges to fit needed length and applied
load.
Lift the inner tube to open or close the

tube for specific needed length.
Push Pull Props
Used for aligning and supporting

the formwork. They are tension and
compression resistant in picking up and
diverting wind load.
Push Pull Prop allows to have formwork
perfectly vertical.
Push Pull Prop available with different
standard ranges as shown in technical
data.
Push Pull Props are available in different

ranges to fit needed length and applied
load.
Turn the tube clockwise or counter
clockwise to open or close the spindle to
a specific needed length.
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Accessories
Lifting Eye for H20 Beam
For setting upright, transporting and

hitting formwork panels.
Bolted on to the webs of H20 Beams.
Steeel Waler Splices for H20 Beam
For Connecting to panel at position of

the Steeel Waler, produces an aligned,
compression and tension resistant
tightening of the wall panels.
Panel splices joining to Steeel Waler using

rivet pin fast and easily.
C/W refers to 4 rivet pins with spring

clips
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Accessories
Lifting Eye for Aluminum Beam
For setting upright, transporting and

hitting formwork panels.
Bolted on to the webs of Aluminum

Beams.
Steeel Waler Splices for Aluminum Beam
For Connecting to panel at position of

the Steeel Waler, produces an aligned,
compression and tension resistant
tightening of the wall panels.
Panel splices joining to Steeel Waler using

rivet pin fast and easily.
H20 & Aluminum Beam Access Bracket

Timber Wood
2”X4”
Used for construction of pouring and 2”X5”
services platforms helping labors in 2”X6”
erection and pouring.
It is recommended to maintain the

distance between two brackets not
greater than 2.00 meters.
Max permitted live load 1.5 KN/m2
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Accessories
Head Plate
Used for fixing push pull props or tilt

up shore with Steeel Walers easy and
quickly.
Double Base Plate
Used for fixing Push Pull Prop or Tilt

Up Shore in the ground in order to
avoid turnover of the formwork panel.
H20 Extension Splice
H20 extension splice is used for

extending panel, it forms connection
between individual beams and
produces tension and compression
resistant, rigid, aligned and offset
force joint between beams and panels.
The existing holes at the end of the

beam can be used for bolt connection.
Universal Angle Tie
For clamping the corner panels

together.
Using with tie rod for fixing outside

corners with needed angle.
The angle range between tie rod and

Steeel Waler from 23o to 64o.
Universal Clamp
Use reliably to connect the

Aluminum beam to the Steeel Waler
at any required level, of Steeel
Waler, to ensure that the angle
betweenAluminum Beams and Steeel
Waler is 90º.
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Accessories
Lifting Eye for Aluminum Beam
Aluminum extension splice is used for

extending panel, it forms connection
between individual beams and
produces tension and compression
resistant, rigid, aligned and offset
force joint between beams and panels.
The existing holes at the end of the

beam can be used for bolt connection.
Universal Angle Tie
For Clambing the corner Panels together .

Using with tie rod fixing outside corners with needed angle .
The angle range between tie rod and steel waler from 230 to 640 .
COLUMN Steeel Waler CONNECTION
Used to connect two column Steeel Walers at right angle 90o and
rivet pin to prevent movement.
Column Steeel Waler and Column Steeel Waler Connection

Assembly
H2o Beam Clamps
Use reliably to connect the H20 beam to the Steeel Waler at any required level, of
Steeel Waler, to ensure that the angle between H20 Beams and Steeel Waler is 90º.
FLANGE CLAMP
H20 CONNICATION
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Accessories
Tie Rod Assembly
Case 1 Using water stopper
Case 2 Normal case
1- M - Tie Rod 2- Plastic Sleeve 3- Water Stopper Plastic 4- Water Stopper 6- Washed Nut
Wall Thickness Vs. Tie Rod Lengths

Wall Thickness (mm) Case 1 Using Water Stopper Case 2 Using Water Stopper
200 up to 300 600 600

350 750 750
400 up to 600 750 750
650 750 750
650 1000 1000
700 up to 1000 1000 1000
1- M - Tie Rod 2- Plastic Sleeve 3- Water Stopper Plastic 4- Water Stopper 6- Washed Nut
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Accessories
ø 16mm
M-Tie Rods
Used to fix complementary formwork during

the pouring operation.
Produced in standard length of 6 meters and
cut to necessary length on the construction site.
Safe working load 65 KN .
Diameter 16 mm. L: length of Tie Rod
We can supply any other length ,not maintained
in the table , but less than 6m .
Plastic Sleeve (Pvc Tube)
The expandable PVC tube allows the tie bars to I.D ø 20mm
be removed after concrete has been replaced.
Plastic Cone (Tie Cone)
The expandable PVC tube allows the tie bars to

be removed after concrete has been placed.
O.D ø 20mm
The Cone gives a cover of 10 mm to the PVC
tubular sleeve / spacer.
Water Stopper
This metal piece is placed in the center of the

wall and connected on both sides of the Tie ø 27mm
Rods. Its function is to provide a barrier to ø 16mm

prevent the penetration of liquids to the inside
of the wall. 112
Water Stopper
Used for connecting plastic sleeve with water

stopper.
ø 28mm ø 18mm
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Accessories
Counter Plate (Anchor Plate/Tie Plate)

Ø 21mm
Used with wing nut and tie rod to clamp wall or

column shutters together.
Used with wing nut and universal angle tie for

120mm 120mm
fixation of four sides of panels of column.
Wing Nut M16mm Ø 16mm
Used with counter plate and tie rod to clamp

wall or column shutters together.
Used with counter plate and universal angle tie

for fixation of four sides of the panels of column
with right angle 90º.
Waler Plate With Wing Nut
Used with Tie Rod to clamp wall or column

shutters together.
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Application
H20 Wall Formwork
Height : 5000 mm
Width : 4880 mm
Thickness : 300mm
Plan View
Height : 3000 mm
Width : 4880 mm
Thickness : 300mm
Plan View
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Application
H20 Corner Wall Formwork
4880 x 4880 x500 ( 600 )
Height : 5000 mm
Thickness : 300 mm
Universal Angle Tie
Panel Splices (Coupling)
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Application
H20 Column Formwork
Square Column Rectangular Column

700 x 700 mm 800 x 300 mm
Height : 5000 mm Height : 4000 mm
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Application
H20 Corner Wall Formwork

800 x 800 mm 1500 x 400 mm
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Application
Column Formwork

800 x 800 mm 1500 x 400 mm
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H20 & Waler Site Application
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H20 & Waler Site Application
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Aluminum & Steel waler Site Application
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Aluminum & Steel waler Site Application
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Technical Data
Pressure of fresh concrete on vertical formwork according to DIN 18218
Prerequisites :
a - Compaction with internal vibrator

b - Weight of fresh concrete 25 kN/m3
c - Setting of concrete 5 h
Consistency Ranges of fresh Concrere (K)
Consistency Ranges Slump a Compaction v
Meaning Symbol (cm)
Stiff K1 - 1.45 to 1.26
Plastic K2 1 to 5 1.25 to 1.11
Soft K3 6 to 15 1.10 to 1.04
The concrete pressure is ascetained as per DIN 18218by differentiating

between the various consistency ranges
The pour rate Vb is Integrated diifferently in the calculation of concrete
pressure, depending on consistency.
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Technical Data
Pressure of fresh concrete on vertical formwork according to DIN 18218
Prerequisites :
a - Compaction with internal vibrator

b - Weight of fresh concrete 25 kN/m3
c - Setting of concrete 5 h
Fresh concrete temperature 150 C without retarding admix .
Fresh concrete temperature 150 C with setting retarded by 5 h .
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Technical Data
Pressure of fresh concrete on vertical formwork according to ACI347R (USA)
According to ACI347R ( USA ) the concrete pressure is calculated according to the

cross section form , differentiating between ranges of concreting speed .
The calculation include :
The cross section form

The pour rate ( m ) (m/h)
The concrete temperature (oC)
The Pour Height ( m )
The raw weight of the concrete is taken to be 2400 )kg/m3
Vb Pour rate of concrete (m/h)

T Concrete temperature (oC)
pb lateral concrete pressure ( kN/m3 )
For walls
For columns
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Technical Data
Load tables According to DIN 18218
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Technical Data
Load tables According to DIN 18218
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Technical Data
Elements Properties
1 Column and Wall
2 H20 Beams
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Technical Data
3 Push Pull props
4 Tilt up Shores
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Technical Data
Loads related to angle of incline of tilt up shore or push pull prop
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Technical Data
5 Deflection diagram finish birch plywood 12-15-18-21 mm properties
Plywood 12 mm
Plywood 15 mm
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Technical Data
5 Deflection diagram finish birch plywood 12-15-18-21 mm properties
Plywood 18 mm
Plywood 21 mm
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Technical Data
1- Normal case panel to panel / filler = 0
2- Length Adjustment using inter - fillers = 10,20,30,40
Solution (1) using Timber
Solution (2) using H20 Beams
3- Length Adjustment using H20 Beams / filler = any length
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Technical Data
Reseting panels by crane
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Technical Data
Erection Procedure
Stage 1 Stage 2
Stage 3 Stage 4
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Technical Data
Erection Procedure
Stage 5 Stage 6
Drilling tie holes in their required positions by driller with 20mm Bolting lifting eye into H20 Beams and Pressure bracing
Stage 7
Resetting panel by crane
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Technical Data
Flexibility
1 - In term of possible surface :
Any type of form - face can be used ,as required
Plywood formwork sheet .

Timber formwork sheets .
Textured formwork sheets .
The tie - whole pattern and the element size-grid are

easily adapted to suit architectural demands. H20
7 steel waler panels deliver connection and exact
perfect joint patterns .
2 - In term of pressure :
Depending on the concrete pressure required ,the

timber H20 beams and the walings are spaced closer
together or further apart .this ensures optimum
formwork design and the greatest economy of
materials .
3 - In term of size
Panels can be assembled in width of up to 6m and

heights of up to 12 m .
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Technical Data
General Conditions
Instruction for :
Erection
Pouring
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Components
Components
Steel waler 10 for wall
Description Weight Kg Code No
L 570 mm 12.54 B103010010010

L 1180 mm 25.96 B103010010040
L 2400 mm 52.80 B103010010070
L 3000 mm 66.00 B103010010030
L 3500 mm 79.64 B103010010050
L 3570 mm 106.48 B103010010060
Steel waler 10 for column
L 500 mm 11.00 B103020010010

L 750 mm 16.50 B103020010010
L 1000 mm 22.00 B103020010030
L 1250 mm 27.50 B103020010040
L 1300 mm 28.60 B103020010050
L 1400 mm 30.80 B103020010060
L 2000 mm 44.00 B103020010070
H20 Beams
L 1900 mm 8.74 B201020001900

L 2450 mm 11.27 B201020002450
L 2900 mm 13.34 B201020002900
L 3900 mm 17.94 B201020003900
L 4900 mm 22.54 B201020004900
L 5900 mm 27.14 B201020005900
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Components
Aluminum Beam Single Web
A.B.S 1000 mm 3.2 B402000010000

A.B.S 2000 mm 6.25 B402000020000
A.B.S 3000 mm 9.78 B402000030000
A.B.S 4000 mm 13.04 B402000040000
A.B.S 5000 mm 16.30 B402000050000
Aluminum Beam Heavy
A.B.H 1000 mm 4.25 B402000010000

A.B.H 2000 mm 8.50 B402000020000
A.B.H 3000 mm 12.75 B402000030000
A.B.H 4000 mm 17.00 B402000040000
A.B.H 5000 mm 21.25 B402000050000
Aluminum Beam Double Web
A.B.D 1000 mm 4.49 B40300001000

A.B.D 2000 mm 8.98 B40300002000
A.B.D 3000 mm 13.47 B40300003000
A.B.D 4000 mm 17.96 B40300004000
A.B.D 5000 mm 22.45 B40300005000
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Components
Tilt up shores
Tilt up shore X0 12.70 B004020010010

Tilt up shore X1 21.10 B004020010020
Tilt up shore X2 22.00 B004020010030
Tilt up shore X3 24.60 B004020010040
Tilt up shore X4 29.30 B004020010050
Push Pull Prop
Push Pull Prop 1 9.00 B004030010010

Push Pull Prop 2 9.83 B004030010020
Push Pull Prop 3 13.14 B004030010030
Push Pull Prop 4 15.29 B004030010040
Push Pull Prop 5 17.17 B004030010050
Push Pull Prop 6 18.99 B004030010060
Push Pull Prop 7 23.07 B004030010070
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Components
H20 Lifting Eye
H20 Lifting Eye 4.18 B103030010030
Steel waler splice
Splice 750 mm 7.80 B103030010020

Splice 550 mm 5.70 B305010000010
Aluminum Lifting Eye

Aluminum Lifting Eye 4.18 B103030010100
Access Bracket
Aluminum Access Bracket 11.00 B103030020110

H20 Access Bracket 11.00 B103030020040
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Components
H20 Extension Splice
H20 extension splice 5.90 B103030010060

M Bolt 16 mm - L 80 mm C\Wb 0.19 B305010000070
Universal Angel Tie
Universal angle tie 4.40 B103030010070
Head Plate
Head plate with widge 1.29 B103030010050

Rivet pin with spring clip 0.20 B205010000030
Double Base Plate
Double base plate 4.00 B103030010090
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Components
Aluminum Extension Splice
Extention splice 5.9 B103030010120
Column Steel waler Connection
Steel waler connection 2.10 B103030010080
H20 Beam Clamps
H20 Connection 0.98 B301010000220

Flang clamp H20 0.70 B301010000210
Universal Clamp
Universal clamp 0.98 B301020000200
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Components
Plastic Sleeve

I.D ø 20mm
Plastic sleeve L = 3m 0.22/m B304010000060
Plastic Cone

O.D ø 20mm
Plastic cone 0.01 B304010000080
Water Stopper
ø 27mm
ø 16mm
Water Stopper .61 B304010000090
112
Water Stopper plastic
ø 28mm ø 18mm Water Stopper Plastic .005 B304010000100
Counter Sunk Bolt
Counter Sunk Bolt .02 B037010000070
Rivet Pin With Spring Clips
Rivet Pin With Spring Clips .20 B037010000030
Bolt Ø 16Mm-L60mm
Bolt Ø 16mm-L60mm .06 B037010000060
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Components
Counter Plate
120 x 120 x 8 mm 0.86 B305010000020

120 x 120 x 6 mm 0.65 B305010000030
Wing Nut 16 mm
Wing Nut 0.28 B304010000010
Washerd Nut
Washered Nut Ø 16Mm-100 mm 0.76 B304010000050
Tie Rod
ø 16mm
Tie rod 16 mm L= 1m 1.48 B303010001000

L Tie rod 16 mm L= 2m 2.96 B303010002000
Tie rod 16 mm L= 3m 4.45 B303010003000
Tie rod 16 mm L= 4m 5.94 B303010004000
Tie rod 16 mm L= 5m 7.41 B303010005000
Tie rod 16 mm L= 6m 8.90 B303010006000
www.manar.com.sa 53
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Manar Steel Panel System

Manar Steel Waler System

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Manar Steel Waler System

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Manar Steel Waler

ISO 9001 : 2008 System

Steel Waler Formwork System Is A Flexible System To

Max Concrete Pressure

Wall And Column Dimensions

1 - Access Bracket for H20

1 - Access Bracket for H20

1 - Access Bracket for Alminum

1 - Access Bracket for Alminum

Steel Waler 10 for Wall

Provide, support, tying locations in the panels, and alignment for

Avaliable in different lenths to meet design reauirments.

Steel Waler 10 for Column

The height of beam is 200 mm & available in different standard

The chords are made of superior quality smoothly surfaced and

1 - Permissible modulus (M) = 0.5 t

Used for aligning and supporting against

They are tension and compression

Tilt up shore can reach up to 4.8m

Tilt Up Shores are available in different

Lift the inner tube to open or close the

Push Pull Props

Used for aligning and supporting

Push Pull Props are available in different

Lifting Eye for H20 Beam

For setting upright, transporting and

Bolted on to the webs of H20 Beams.

Steeel Waler Splices for H20 Beam

For Connecting to panel at position of

Panel splices joining to Steeel Waler using

C/W refers to 4 rivet pins with spring

Lifting Eye for Aluminum Beam

For setting upright, transporting and

Bolted on to the webs of Aluminum

Steeel Waler Splices for Aluminum Beam

For Connecting to panel at position of

Panel splices joining to Steeel Waler using

H20 & Aluminum Beam Access Bracket

It is recommended to maintain the

Max permitted live load 1.5 KN/m2

Used for fixing push pull props or tilt

Double Base Plate

Used for fixing Push Pull Prop or Tilt

H20 Extension Splice

H20 extension splice is used for

The existing holes at the end of the

Universal Angle Tie

For clamping the corner panels

Using with tie rod for fixing outside

The angle range between tie rod and

Use reliably to connect the

Lifting Eye for Aluminum Beam

Aluminum extension splice is used for

The existing holes at the end of the

Universal Angle Tie

For Clambing the corner Panels together .

COLUMN Steeel Waler CONNECTION

Column Steeel Waler and Column Steeel Waler Connection

H2o Beam Clamps

Tie Rod Assembly

Case 1 Using water stopper

Case 2 Normal case

Wall Thickness Vs. Tie Rod Lengths

200 up to 300 600 600