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Journal of Energy Storage 56 (2022) 105905

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Journal of Energy Storage


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Research papers

In situ Raman investigation on gas components and explosion risk of


thermal runaway emission from lithium-ion battery
Qingsong Zhang a, Tiantian Liu a, *, Chaolong Hao a, Yirun Qu a, Jianghao Niu a, Qiong Wang b,
Da Chen a, *
a
Aircraft Fire and Emergency Research Institute, Civil Aviation University of China, Tianjin 300300, China
b
College of Science, Civil Aviation University of China, Tianjin 300300, China

A R T I C L E I N F O A B S T R A C T

Keywords: The gas emission of lithium-ion battery thermal runaway (LIB-TR) is of great significance for the early warning
Lithium-ion battery and safety assessment of TR. A Raman spectroscopy methodology for in-situ real-time measurement of LIB-TR gas
Thermal runaway composition and explosion risk was proposed in this paper. The TR gas released by commercial 18,650 LIBs
Raman spectroscopy
during external heating abuse was used to study its compositions at different states of charge (SOC) and at­
Vent gas
Explosion limit
mosphere. The lower explosive limit (LEL), upper explosive limit (UEL) and explosive limit range (ELR) were
calculated based on the gas composition detection results of Raman spectrum. The results show that Raman
spectroscopy can detect organic solvent vapor (OSV) immediately when the safety valve is opened. When the TR
occurs, the proportion of CO, CO2, H2, CH4, C2H4, and C3H6 increases rapidly. SOC and atmosphere directly
affect the explosion characteristics of TR gas. In air atmosphere, LEL, UEL and ELR increase with the increase of
SOC, and the explosion risk of TR gas in nitrogen atmosphere is lower than that in air atmosphere. The results
reveal that Raman spectroscopy presents a promising tool for the early detection of LIB-TR and the explosion risk
assessment of TR gas.

improve the safety of LIB application [10]. In this regard, the research on
the exhaust behavior of LIBs and the explosion characteristics of exhaust
1. Introduction gases is of great significance to the selection of characteristic gases for
early detection and evaluating the explosion risk of gases.
At present, one of the main bottlenecks limiting the applications of In the conventional gas detection technology, gas chromatogra­
lithium-ion batteries (LIBs) is the potential danger of thermal runaway phy–mass spectrometry (GC–MS) is widely used in TR gas detection
(TR) [1]. In recent years, the accidents caused by LIB-TR rose sharply because of its high detection sensitivity and good repeatability. Fourier-
with the increasing applications of LIBs, posing a serious threat to the transform infrared spectroscopy (FTIR) analyzes the gas composition
safety of users’ lives and property [2]. Therefore, it is necessary to make and concentration information through the position and intensity of the
a fundamental study of the TR risk, and then develop appropriate absorption peak in the spectrogram, which has the advantages of fast
methods to realize the early warning of TR. detection speed and low detection cost. Furthermore, acidic gases such
LIBs under abusive conditions can lead to an unexpected rise in as HF can be absorbed with saturated aqueous sodium hydroxide solu­
temperature. If the temperature is not effectively controlled, the reac­ tion and measured by Ion Chromatography (IC). Table 1 lists a few ex­
tion between the materials inside the battery will intensify, producing a amples of experimental research on gas detection of LIBs or LIB internal
large amount of gas and releasing heat, resulting in TR [3–6]. It is materials. According to Table 1, thermal abuse triggered TR is widely
noteworthy that most of the gases generated by the reactions are used in LIB safety research. The main gases of TR include CO2, CO, H2,
combustible. When the gases exhausted from the battery accumulate to hydrocarbons and organic solvents, and most TR gas components are
a certain degree, there will be a potential explosion risk [7–9]. In flammable.
addition, the research shows that before the actual TR occurs, the gas In addition, some researchers have studied the explosion limit of
sensor can detect the fault signal earlier than the voltage sensor and mixed gases according to the analysis results of battery TR process
temperature sensor, and detecting the fault signal in advance can

* Corresponding authors.
E-mail addresses: 2019071042@cauc.edu.cn (T. Liu), chenda@cauc.edu.cn (D. Chen).

https://doi.org/10.1016/j.est.2022.105905
Received 25 March 2022; Received in revised form 6 August 2022; Accepted 17 October 2022
Available online 21 October 2022
2352-152X/© 2022 Elsevier Ltd. All rights reserved.
Q. Zhang et al. Journal of Energy Storage 56 (2022) 105905

Nomenclature FTIR Fourier-transform infrared spectroscopy


GC Gas Chromatography
CH4 Methane H2 Hydrogen
CO Carbon monoxide IC Ion Chromatography
CO2 Carbon dioxide LEL Lower Explosion Limit
C2H2 Ethyne LMO LiMn2O4
C2H4 Ethylene LPF LixFePO4
C2H4O Ethylene oxide LTO Li4Ti5O12
C2H6 Ethane MS Mass Spectrometry
C3H6 Propylene n Molar amount
C3H8 Propane n0 Initial amount of gas in the chamber
C4H6 1,3-butadiene N2 Nitrogen
C4H8 2-methyl propene NCA LixNiyCozAl1-y-zO2
C4H10 n-butane NMC LixNiyMnzCo1-y-zO2
C5H8 1-Pentyne O2 Oxygen
C5H10 1-pentene OSV Organic solvent vapor
C5H12 n-pentane P Internal pressure of the chamber
C3H6O3 Dimethyl carbonate PVDF Polyvinylidene fluoride
C4H8O2 Ethyl acetate R Gas constant
C6H6 Benzene SEI Solid electrolyte interphase
C6H12 2-methyl-1-pentene SOC State of Charge
C7H14 n-heptene SVO Safety valve opened
C8H8 Styrene TR Thermal runaway
DMC Dimethyl carbonate T1 Battery surface temperature
EA Ethyl acetate T2 Gas temperature
EC Ethylene carbonate UEL Upper Explosion Limit
ELR Explosion limit range V The chamber volume

[24–27]. Li et al. [28] studied the combustion limit and flammability calculated with Le Chatelier formula accurately. These results provide
range of exhaust gases from LixNiyCozAl1-y-zO2 (NCA) and LixFePO4 sufficient information to evaluate the effects of environment and SOC on
(LPF) batteries, and found that the exhaust combustion risk of LPF the explosive characteristics of each TR in individual battery, making
battery under the same SOC is lower than that of NCA battery. Chen the Raman spectroscopy capable of the early detection of LIB-TR as well
et al. [29] calculated the gas explosion limit of the battery TR under as evaluation of the explosion risk of exhaust gases.
different SOCs, ambient temperature and external heating temperature
using the theoretical formula, and then compared the calculated results 2. Experimental
with the FRTA explosion limit instrument.
The current researches mainly focus on the gas components and 2.1. Samples
explosion limit after LIB-TR. Nonetheless, the exhaust of LIB-TR is a
continuous process, and the gas components varied with time quickly. 18,650 commercial LIBs were used as the experimental sample in this
Presently, researchers customarily used GC–MS, FTIR and gas sensors to study. The specific parameters of the battery are shown in Table 2. The
analyze the gas components, promoting the fundamental understanding batteries were charged and discharged through the CT3001d battery
of the LIB-TR mechanism. However, some disadvantages limits the charge and discharge test device (Lanhe CT3001d, Wuhan Land Elec­
further applications of these tools in evaluating the LIB-TR. GC–MS is tronic Co. Ltd., China). The batteries were discharged to the cut-off
not capable of continuously monitoring the gas components emitted by voltage of 2.75 V at the discharge rate of 0.2C (520 mA), the batteries
LIB-TR [30], while FTIR is not capable of detecting diatomic synuclear with 25 %, 50 % and 75 % SOC are charged at the charge rate of 0.2C
gases such as H2, N2 and O2 [31]. As for the gas sensors, the sensitivity (520 mA), the batteries with 100 % SOC were charged to 4.2 V at the
and selectivity combined to limit their applications in LIB-TR, which charge rate of 0.2C (520 mA), and then were charged at constant voltage
may result in a significant measurement error. Moreover, the explosive until the current were reduced to 0.02C (52 mA). In order to maintain
limits of LIB-TR varies with the exhaust gases from sample to sample, the stability of the batteries, place it in a 25 ◦ C incubator for 24 h after
thus requiring an in-situ real time tool to detect the gases generated from charging and discharging. Subsequently, the LIB was placed at an
each LIB-TR process accurately and simultaneously. incubator with a temperature of 25 ◦ C for 24 h to maintain their stability
In the present work, Raman spectroscopy strategy was developed for after charging.
in-situ analysis of mixed gases generated from each LIB-TR process, in
which the Raman system was custom designed to fit TR experiments on 2.2. Experimental apparatus
batteries with different SOC states by external heating in both of air
environment and nitrogen environment. With the combination of Fig. 1 shows the principle of the LIB gas analysis apparatus. The
multivariate calibration methods, Raman spectroscopy is capable of volume of the TR chamber is 5 L, which is sealed by bolts and gaskets.
detecting six main gas components produced by TR in real time, The battery was heated by an unclosed circular heating ring with an
providing a unique advantage to evaluate the explosion limit accurately. inner diameter of 18 mm and a height of 65 mm, which could provide
Meanwhile, the gas components generated by the LIB-TR were also 40 W heating power. After the battery was sleeved into the heating ring,
analyzed by GC–MS for reference. Based on the gas analysis results of a width of 5 mm would be reserved. The K-type armored thermocouple
each LIB-TR process, the parameters of lower explosion limit (LEL), was placed on the part of the battery surface not covered by the heating
upper explosion limit (UEL) and explosion limit range (ELR) were ring to measure the battery surface temperature (marked as T1), and

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Q. Zhang et al. Journal of Energy Storage 56 (2022) 105905

Table 1 suction port and close the exhaust port, and use the vacuum pump
Summary of research on gas production of LIBs or LIB internal materials. The (Model 2XZ Sliding Vane Rotary Vacuum Pump, Nanjing Hansu Motor
abbreviation of cathode material represents the Lib using the cathode material as Co. Ltd., China) to pump the pressure in the experimental chamber and
the experimental object. the gas circulation pipeline to 0.02 MPa (absolute) through the suction
Reference Test object Abuse test Atmosphere Gas detected port. Then close the suction port and connect it to the nitrogen cylinder
Yuan [11] LPF Thermal Air H2,CO,CO2,CH4, (99.99 % N2). Open the suction port and the valve of nitrogen cylinder,
NMC abuse C2H2,C2H4,C2H6 and then open the exhaust port for 5 min of purging. Repeat the above
LTO operation three times to ensure that there is nitrogen atmosphere in the
Larsson LCO Thermal Air CO,HF, organic experimental chamber and gas circulation pipeline.
[12] abuse carbonates
Zhang [13] NMC Thermal Nitrogen H2,CO,CO2,CH4,
When the battery was heated, the gas sampling pump was turned on
abuse C2H2,C2H4,C2H6, to circulate the gas in the TR chamber occurred. The constant pressure
C3H4 valve was used to control the pressure stability of the gas pool during the
C3H6,C3H8,C4H6, TR experiment. The autosampler was connected with the gas circulation
C4H8,C4H10,C5H10,
pipeline and GC–MS to record the TR process occurred. The flowmeter
C6H6
C6H12,C9H18,C3H6O3, was used to keep the flow rate of the gas circulation pipeline stable
C4H8O2,C5H10O3 during the experiment, and the check valve was used to place the gas
Sun [14] LCO Thermal Air CO, CO2, HF, toxic backflow when TR occurred began. Meanwhile, the whole gas circu­
LMO abuse organic products lating pipeline was heated to 100 ◦ C with a heating belt to prevent the
NMC
OSV from condensing.
LFP
Fernandes LPF Overcharge Air H2,CO,CO2,CH4,
[15] C2H4,C2H6,C3H6
C2H6O,C2H5F, 2.3. Gas analysis
C2H4O2,C2H6O,
CH4O,HF The schematic diagram of Raman gas analysis system is shown in
Hoelle [16] NMC Puncture Argon H2,CO,CO2,CH4, Fig. 2. In this study, A 532 nm laser was used as the excitation light
C2H4
source. The maximum output power of the laser was 300 mW and it was
Essl [17] NMC/ Thermal Nitrogen H2,CO,CO2,CH4,
LMO abuse C2H2,C2H4,C2H6, powered by 24 V DC power supply. The laser was transmitted to the
Organic carbonates, Raman probe through the excitation fiber with core diameter of 105 μm
C3H8,C4H10,C6H14, and numerical aperture of 0.22, and irradiated the gas sample in the gas
HF
pool. The Raman backscattering signals were collected through the
Sturk [18] LPF Thermal Nitrogen CO2,CO, Organic
NMC/ abuse carbonates, receiving fiber with core diameter of 600 μm and numerical aperture of
LMO Fluorinated 0.39. In order to enhance the Raman signals of the gases, the constant
hydrocarbons,HF, pressure valve was controlled to stabilize the internal pressure of the gas
POF3 pool at 120 kPa. As a result, the gases in the pressurized pool reflected
lammer NCA Thermal Air H2,CO,CO2,CH4,
the gas variations in the battery during the LIB-TR experiment.
[19] abuse C2H2,C2H4,C2H6
Abraham NCA Thermal Air H2,CO,CO2,CH4, As a reference for Raman spectral analysis, Agilent gas chromatog­
[20] abuse C2H4,C2H6 raphy–mass spectrometry (GC6890P-MS5975C) was used to analyze the
Koch [21] NMC Thermal Air H2,CO,CO2,CH4, gas composition after LIB-TR. HP-PLOT/Q chromatographic column of
abuse C2H4,C2H6,C3H6
Agilent J & W technologies was selected for chromatographic separa­
Kriston Electrolyte Thermal Air CO2,HF,PF5,
[22] abuse
tion, where helium was selected as GC carrier gas, and a constant flow
Bertilsson Electrolyte Thermal Air HF,POF3 rate of 1.3 mL/min was maintained. When TR occurred, the automatic
[23] abuse injector was opened with 100 μL injection volume. After sample injec­
tion, GC–MS began analysis.
The oven of GC was maintained from the initial temperature of 50 ◦ C
Table 2 for 10 min, then increased to 250 ◦ C at 5 ◦ C/min, and then maintained
Specification of the 18650 LIB. for 10 min. The single analysis time of GC–MS was 60 min, so as to
Parameter Value Parameter Component
achieve the best separation effect. The molecular formula and corre­
sponding structural formula of each gas component are identified by
Nominal capacity 2600 mAh Cathode material Lithium cobalt oxide
using National Institute of standards and Technology (NIST) spectro­
Charging voltage 4.2 ± 0.05 V Anode material Graphite
Nominal voltage 3.63 V Separators PP,PE gram standard database in combination with the fragment ion peak of
Cell weight 45.0 ± 0.6 g Electrolyte solvents DMC,EA,EC the substance.
Max charge current 2600 mA Salt LiPF6
Cut-off voltage 2.75 V Binder PVDF
2.4. Gas explosion hazard analysis

another K-type thermocouple was placed 30 mm above the battery The Le Chatelier formula is suitable for calculating the explosion
safety valve to measure the temperature of the battery exhaust gas limit of multi-component gas mixtures. It is widely used in engineering
(marked as T2). The pressure sensor was used to record the pressure applications due to the small error between calculation results and ex­
change inside the TR chamber. The pressure sensor was then directly periments. TR can produce a variety of flammable gases, so the explo­
connected with the data recorder, and the thermocouple signal line and sion limit can be calculated using Le Chatelier formula [32]. When the
heating ring power line inside the chamber were connected with the type and concentration of battery gas are known, the LEL and UEL are
data recorder through the aviation plug to ensure the air tightness of the calculated by Eqs. (1) and (2):
chamber.
In view of the fact that most of the internal materials of the battery LELmix = ∑
1
(1)
n
were combustible, in order to exclude the effect of oxygen in the air on Xi
LELi
the production of gases during the process of LIB-TR, this study carried 1

out a controlled experiment in nitrogen atmosphere. First, open the

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Q. Zhang et al. Journal of Energy Storage 56 (2022) 105905

Fig. 1. Schematic of gas analysis system for lithium ion battery.

where LELmix′ and UELmix′ are the revised lower and upper explosive
limits for gas mixtures (%), and B is the volume fraction of carbon di­
oxide in the gas mixture.
In order to analyze the explosion risk of thermally runaway gas of LIB
comprehensively, the amount of thermally runaway gas discharged from
LIB was calculated through Eq. (6):
PV
n= − n0 (6)
RT

where n is the amount of gas released by the battery (mol), P is the


pressure value after the internal pressure of the chamber stabilizes after
TR (Pa), V is the volume of the experimental chamber that is 0.005 m3, R
is the gas constant that equals to 8.31 J/(mol⋅K), T is the gas temperature
inside the chamber (K), n0 is the initial amount of gas in the reactor at
the beginning of the experiment (mol).
Fig. 2. Schematic of Raman gas analysis system.

3. Results and discussion


1
UELmix = ∑
n (2)
Xi 3.1. Temperature and mass loss
UELi
1

In this study, the TR process of the battery under different experi­


where LELmix and UELmix are the lower explosion limit and upper ex­
mental conditions could be divided into three stages: (I) The battery
plosion limit of mixed gas respectively (%), and Xi is the volume fraction
surface temperature rose steadily under the constant power heating of
of a component in the gas mixture (%), LELi and UELi are the lower and
the heating ring; (II) Battery safety valve opened (SVO), the material
upper explosion limits of a specific component in the gas mixture (%).
inside the battery was ejected at a high speed cooling the battery to a
The TR of the battery would often generate the inert gas CO2 [33]. In
certain extent, and then the temperature rose rate increased; (III) TR
the process of heat transmission, the inert gas not only does not
occurred, the surface temperature increased sharply, reach a maximum
participate in the reaction, but also acts as a medium to absorb the re­
temperature within a few seconds, and then began to decrease.
action energy, so that the combustion explosion reaction cannot produce
The characteristic temperatures of the TR process of LIBs under
enough energy to maintain the reaction [34]. Consequently, the influ­
various experimental conditions are shown in Table 3. In air or nitrogen
ence of inert gas on the explosion limit of mixed gas should be consid­
environment, the SVO temperature and TR onset temperature of LIB
ered. The explosion limit of gas can be estimated by the following
decreased with the increased of SOC. With the increase of SOC, the
improved empirical Eqs. (3) and (4) [29], ELR is obtained by subtracting
number of lithium ions embedded in the negative electrode increases,
LEL from UEL:
resulting in the instability of intercalated carbon and the decrease of
1 + 1−BB reaction activation energy [35]. In addition, during the charging process
(3)

LELmix = LELmix ×
100 + LELmix × 1−BB
% of the battery, Ni2+ and Co3+ of the positive electrode are oxidized to
Ni3+ or Ni4+ and Co4+ respectively. The higher the SOC is, the more high
1 + 1−BB valence metal cations in the positive electrode, resulting in a worse
(4)

UELmix = UELmix ×
100 + UELmix × 1−BB
% thermal stability of the positive electrode and the more prone the battery
to TR [36].

ELR = UELmix − LELmix

(5) Under the same SOC, the SVO temperature was less affected by the
atmosphere, because the decisive factor of SVO was the pressure dif­
ference between the inside of the safety valve and the environment.

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Q. Zhang et al. Journal of Energy Storage 56 (2022) 105905

Table 3
Experimental data of lithium ion battery under various experimental conditions.
Environment SOC(%) T1-SVO(◦ C) T2-SVO(◦ C) T1-TR(◦ C) T2-TR(◦ C) T1max(◦ C)

Air 25 187.3 36.2 306.9 48.3 357.1


Air 50 184.4 37.3 291.9 79.2 523.6
Air 75 184.1 35.5 264.1 135.6 701.8
Air 100 162.6 38.3 228.3 353.1 585.6
Nitrogen 25 187.7 38.1 312.7 50.2 339.5
Nitrogen 50 185.4 40.0 293.5 81.3 510.9
Nitrogen 75 184.1 35.3 269.1 124.2 632.7
Nitrogen 100 166.4 39.2 237.6 188.2 559.2

After SVO, the internal materials of the battery in the air environment
contacted with oxygen in the air to generate oxidation reaction, which O2+N2
speeded up the process of TR, thus resulting in a higher TR onset tem­
perature. When TR occurred, the internal material ejected at a high C3H6+N2
speed, and there was no oxygen in the nitrogen environment. The in­
ternal material could not react with the oxygen in the environment, C2H4+N2
resulting in the decreased maximum temperature of TR.
As shown in Table 3, SOC and gas environment have little impact on CH4+N2
T2-svo. The reason is that before SVO, the internal reaction of the battery
CO2+N2
was carried out in a closed system, and the reaction was only related to
the internal material characteristics of the battery. T2-TR of 25 % and 50 CO+N2
%SOC batteries in nitrogen environment is slightly higher than that in
air environment. The reason may be that the onset temperature of TR in H2+N2
nitrogen environment is higher and the internal reaction is more suffi­
cient. In the air environment, the gases discharged by 75 % and 100 %
Fig. 3. Raman characteristic peak spectrum of standard gas.
SOC TR were mixed with oxygen to cause combustion and explosion,
resulting in T2-TR significantly higher than that of the battery in nitrogen
environment. The data in Table 3 shows that the nitrogen environment relationship between Raman characteristic peak height and gas con­
has a certain inhibitory effect on the thermal runaway hazard of LIB. centration clearly, the Raman characteristic peaks corresponding to the
The mass loss of LIBs after TR under different experimental condi­ 15 concentrations are shown in Fig. 4, with a concentration difference of
tions is shown in Table 4. The main components of battery mass loss approximately 3 %.For the hydrocarbon gas with overlapping peaks, the
were due to the emission of gases in the battery, together with the in­ Raman spectrum database of target gas with different concentrations
ternal substances of the battery sprayed from the safety valve during TR was established, the optimal variables related to the target gas concen­
process. The battery mass loss increases with the increase of SOC, and tration were selected by using the classical partial least square (PLS),
the mass loss of 25 %, 50 % and 75 % SOC increases linearly. The mass and a quantitative model was established for prediction. The minimum
loss of 100 % SOC battery was significantly higher than that of 75 % SOC R2 of the training set is not less than 0.91.
battery, a large number of internal substances were sprayed violently In the air environment, the Raman spectra of the battery with 100 %
from the 100 % SOC battery without complete reaction, resulting in the SOC in three stages are shown in Fig. 5. Before SVO, the internal gases
maximum temperature of the battery was lower than that of 75 % SOC. were not discharged from the battery, and there were only N2 and O2 in
At the same SOC, the mass loss of the battery in the nitrogen envi­ the gas pool. After SVO, the OSV in the battery was discharged, resulting
ronment was higher than that in the air environment. The reason is that in the reduction of N2 and O2 content. When LIB-TR occurred, other
the onset temperature of TR in the nitrogen environment is higher, and gases except the OSV were detected.
the consumption of material reaction in the battery increases, thus As mentioned above, the variations of gases in the process of TR
resulting in the increase of the mass loss of the battery. under different SOCs in air environment are shown in Fig. 6. It should be
noted that the original Raman spectrum collected by the spectrometer
includes various noise signals in addition to the ideal signals. These
3.2. Gas composition analysis noise signals will interfere with the characteristic signals of the gas.
Therefore, the change of gas concentration is not a smooth curve. In
According to previous studies, the main gases generated in the TR of practice, these fluctuations are slight and have little impact on the
LIB are CO2, CO, H2, CH4, C2H4 and C3H6 [19–21,37]. The Raman measurement accuracy. Before SVO, the gases generated by the reaction
characteristic peaks of different gases were determined by using stan­ of internal materials accumulated in the battery. When the pressure
dard gases, as shown in Fig. 3. In order to determine the relationship difference between the internal pressure of the battery and the external
between the height of characteristic peak and gas concentration, 31 atmospheric pressure reached the design threshold of the safety valve,
concentrations were configured for each gas using N2 as equilibrium gas. the safety valve opened, the internal gases were released through the
Taking CO as an example, the relationship between characteristic peak safety valve. In the very beginning, the gases mainly consisted of the
and gas concentration is shown in Fig. 4. In order to show the gasified electrolytic liquid. Since there was no gas exchange with the
outside during the TR experiment, the OSV content increased gradually,
Table 4 making the proportion of N2 and O2 decreased gradually.
Battery mass loss after TR. With the increase of SOC, the thermal stability of the battery de­
creases, and the time interval between the battery SVO and LIB-TR de­
SOC (%) Mass loss-air (g) Mass loss-nitrogen (g)
creases. Therefore, the proportion of OSV before LIB-TR decreases with
25 3.788 4.7
the increase of SOC. After LIB-TR, CO2, CO and some hydrocarbon gases
50 5.666 5.826
75 7.887 8.514 were detected, and the proportion of OSV decreased. With the increase
100 17.055 17.55 of SOC, the types of gases detected increase. CH4, C3H6, H2 and CO2 were

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Q. Zhang et al. Journal of Energy Storage 56 (2022) 105905

16000

(a) 14000
(b) 0.55%
40 3.09%
5.70%
8.35%
12000

Raman intensity (a.u)


11.06%
30 13.53%
10000 16.12%
CO2 (vol.%)

18.65%
21.13%
8000 23.80%
20 26.44%
31.61%
6000 34.15%
36.86%
10 4000 40.00%
y = 0.0029 x - 0.1374
R2 = 0.998 2000
0
0
0 2000 4000 6000 8000 10000 12000 14000 1320 1340 1360 1380 1400 1420 1440 1460
Peak high (a.u) Wavenumber (cm-1)

Fig. 4. (a) Quantitative regression curve of CO2 characteristic peak height and concentrations, (b) Raman characteristic peaks of different CO2 concentrations.

reflect the gas generation of the battery. Similar to the experimental


4x104
Before SVO (256s) results in air environment, once the safety valve was opened, the heated
3x104 After SVO (527s)
After TR (711s) 1556 (O2) 2328 (N2)
and vaporized organic solvent inside the battery was discharged from
2x104 the safety valve. The amount of OSV was inversely proportional to SOCs,
1x104 which was reflected in the Raman spectra straightforwardly.
0 Compared with air environment, the battery with 25 % SOC in ni­
Raman intensity (a.u)

4x104 trogen environment did not generate C3H6 after LIB-TR, indicating that
3x104 921 O2 played an important role in the process of TR. Table 5 shows the final
2x104 (organic solvent) 2967 (organic solvent) proportion of various gases under different test conditions. With the
1x104 increase of SOCs, the proportion of various gases showed an upward
0
trend. The generation of hydrocarbon gas was least affected by the gas
4x104 environment. In the air environment, the combustible gases generated in
3x104 the battery during TR react completely and incompletely with oxygen in
1344 (C2H4)
1390 (CO2)
1282 (CO2)

the air to generate CO2. Due to the internal materials of the battery were
2140 (CO)

2x104
593(H2)

CH4+C3H6 C2H4+C3H6
1x104 more fully oxidized in LIB-TR under air conditions, the nCO/nCO2 under
0
nitrogen conditions at 75 % and 100 % SOC was higher than those of air
500 1000 1500 2000 2500 3000 3500 conditions. As shown in Figs. 6 and 7, the sharp rise of battery tem­
Wavenumber (cm-1) perature, the decrease of OSV concentration and the rapid rise of various
gases almost occur at the same time, indicating that the gas reaction rate
Fig. 5. Raman spectrum of gas samples at different stages. of internal substances is rapid when LIB-TR occurs. The results reveal
that the combustible gases were generated instantaneously rather than
detected after TR for batteries with 25 % and 50 % SOC. For batteries slow accumulation.
with 75 % and 100 % SOC, CO and C2H4 were also detected after TR. Under all experimental conditions, the Raman spectrometer can
During the LIB-TR, the internal reaction of the battery is intense and detect OSV immediately after SVO. OSV is not an inherent substance in
the gas release rate is fast. A large amount of gases is generated in a short the atmospheric environment and can only be generated when the
time, resulting in a rapid increase in the content of various gases. The battery is in a dangerous state, so it can be used as a characteristic gas for
proportion of various gases generated later shows a slow upward trend, early detection. In the actual battery application scenario, the Raman
indicating that the residual substances in the battery are still reacting spectrum system can be connected with the battery management system
slowly after TR. With the increase of SOC, the concentrations of CO2, CO, (BMS). The Raman spectrum system collects the gas components in the
CH4, C3H6, C2H4 and H2 increase. It reveals that the intensity of battery environment where the battery is located in real-time and feeds them
TR is correlated with SOCs. The higher the SOC, the more intense the back to the BMS. Once a characteristic gas such as OSV is detected, the
reaction, the more kinds of gases and the greater the amount of gases BMS can send an alarm to realize the early detection of TR. Therefore,
generated. The variation of O2 proportion of batteries with 25 % and 50 Raman spectroscopy presents a promising tool for early warning of LIB-
% SOC after TR was similar to that of N2. Since N2 did not participate in TR.
the reaction in the whole process of the experiment, it indicated that After the Raman spectrum of TR gases tended to be stable, in order to
batteries with 25 % and 50 % SOC consumed less O2 during LIB-TR. The conduct a more comprehensive analysis of the gas generated after TR,
decline rate of O2 proportion of batteries with 75 % SOC after LIB-TR the TR gases were analyzed by GC–MS. The analysis results are shown in
was significantly higher than that of N2, which indicated that more O2 Table 6. H2 mainly comes from the reaction between the binder poly­
participated in the reaction during TR. The battery with 100 % SOC vinylidene fluoride (PVDF) and the anode lithium embedded metal [38].
consumed almost all the oxygen in the container during TR, indicating CO and CO2 come from the oxidation reaction of organic solvents and
that severe combustion occurred during LIB-TR. the reaction of organic solvents with lithium [39,40]. Hydrocarbon
Similarly, the gas variations in the process of LIB-TR under different gases come from the decomposition of SEI and the reaction of organic
SOCs in nitrogen environment are shown in Fig. 7. In the nitrogen solvents with lithium [39,41]. C3H6O3(DMC) and C4H8O2(EA) are
environment, there is no reaction between oxygen and internal sub­ organic solvents in the electrolyte. Due to the boiling points of these two
stances in the battery during the experiment. The analysis results truly organic solvents are low and the gas circulation pipeline is heated in the

6
Q. Zhang et al. Journal of Energy Storage 56 (2022) 105905

(a) 80 400 80 600


78 (b) 78
76 76 550
74 74
72 TMAX=357.1 350 72 TMAX=523.6
70 70 500
21 300 21 450
20 battery temperature 20 battery temperature
Percentage/%

Percentage/%
CH4 19 CH4 400
19 18 thermal runaway

Temperature/

Temperature/
18 H2 250 17 H2 T=291.9 350
CO2 CO2
6 C3H6 200 6 C3H6 300
N2 N2
5 O2 5 O2 250
4 OSV 150 OSV
4 200
3 thermal runaway 100 3 150
2 safety valve open T=306.9
2 100
T=187.3 safety valve open
1 50 1 T=184.4
50
0 0
0 0
0 200 400 600 800 1000 1200 0 200 400 600 800 1000
Time/s Time/s
25%SOC 50%SOC
80
(c) TMAX=701.8
(d) 80
76 70
safety valve open 700 safety valve open 700
72 T=184.1 60 T=162.6
68 600 50 TMAX=585.6 600
64
Percentage/%

Percentage/%
20 battery temperature
500 500

Temperature/
Temperature/
20 battery temperature H2
18 H2 TR onset
CH4
TR onset
CH4 T=264.1 400 T=228.3 400
15 C2H4
16 C2H4 C3H6
14 C3H6 CO
CO 300 300
6 10 CO2
CO2 N2
5 N2 200 O2 200
4 O2 OSV
3 OSV 5
2 100 100
1
0 0 0 0
0 200 400 600 800 0 200 400 600 800
Time/s Time/s
75%SOC 100%SOC

Fig. 6. Variation curves of temperature and main gas percentages with time under air environment.

experiment, the vaporized organic solvent will not liquefy rapidly, the measurement results of GC–MS, the main components of the organic
resulting in the detection of DMC and EA by GC–MS. The formation of solvents in the electrolyte measured in the experiment are the mixture of
C2H4O(ethylene oxide) comes from the secondary one-electron reduc­ DMC and EA, and the ratio between the two organic solvents is 65:35.
tion of radical anion molecules [42]. The amount of gases produced by Combined with the data in Table 7, Eqs. (1) and (2), the LEL and UEL of
LIB-TR is positively correlated with SOCs. In addition, the types of hy­ mixture are 3.19 % and 11.19 %, respectively. Since there was no
drocarbon gases with high carbon number after TR of 100 % SOC battery combustible gases discharged from the battery before SVO, and only
under air conditions were less than those of nitrogen conditions, and the OSV was generated from the SVO procedure to the LIB-TR. As a result,
reason is that these gases may be consumed in the combustion process the explosion limit of battery exhaust gases from SVO to LIB-TR was
[13]. In addition, the decomposition product of lithium salt in the determined by the mixture of two OSVs. Therefore, this study focuses on
electrolyte at high temperature will react with water to generate highly the variation of the explosion limit of the mixed gases emitted by the
toxic gas HF [43]. When TR occurs, the lithium salt released from the LIB-TR. With the combination of the gas detection results and Eqs. (1) ~
battery will also react with water in the environment to generate HF (4), the curve of the explosion limit of the gases emitted by the LIB-TR is
[12]. obtained, as shown in Fig. 8. Due to the explosion limit of combustible
According to the gas analysis results, most of the gases generated by gases is much higher than that of OSV, resulting in the rapid rise of
the LIB-TR during the experiment are combustible (CO, H2, hydrocar­ explosion limit when TR occurs.
bons), and some gases are toxic to human body (CO, C2H4O, C6H6). The The internal organic solvents of 100 % SOC battery was almost
generation source of these gases is mainly the reaction between the consumed due to violent reaction. Therefore, except for 100 % SOC
lithium embedded in the negative electrode and the organic solvents in battery, the organic solvents inside the battery continued to evaporate
the electrolyte. According to the working principle of the LIB, The higher after TR, resulting in the gradual increase of OSV concentration. The
the SOC, the more lithium ions embedded in the negative electrode, and concentration of OSV has a significant impact on the explosion limit of
the greater the amount of gases generated by the reaction. mixed gas. The explosion limit of battery with 100 % SOC shows a slow
and stable increase trend after a sharp rise, and the explosion limit in
3.3. Gas explosion characteristics other cases shows a downward trend with the slow rise of OSV
concentration.
In order to analyze the explosion risk in the whole process of gas In the air environment, the rising rates of LEL and UEL released by
emission from LIB-TR, Raman spectroscopy is used to determine the LIB-TR increase with the increase of SOCs. The reason is that the CO2
explosion limit with gas analysis results. The explosion limit of released by the LIB-TR increases with the increase of SOCs, and the
combustible gas involved in this study is shown in Table 7. According to battery with 100 % SOC produces a large amount of CO2 due to violent

7
Q. Zhang et al. Journal of Energy Storage 56 (2022) 105905

(a) 400 (b) 100


100.0 TMAX=510.9℃
500
TMAX=339.5℃
97.5 battery temperature
battery temperature 95
H2 H2
95.0 CH4
300 CH4 400

Temperature/℃
Temperature/℃

Percentage/%
Percentage/%

CO2 90 C3H6 TR onset


92.5 N2 CO2 T=293.5℃
OSV TR onset N2
T=312.7℃ OSV 300
90.0 200 85
safety valve open
6 6 T=185.4℃
200
4 4
100
safety valve open
2 T=187.7℃
100
2

0 0
0 0
0 200 400 600 800 1000 1200 0 200 400 600 800 1000
Time/s Time/s
25%SOC 50%SOC
100 700 (d) 100 600
(c) TMAX=632.7℃
battery temperature
battery temperature
95
H2 H2
600 90
CH4 CH4 500
90
C2H4 C2H4
TMAX=559.2℃
85 C3H6 500 80 C3H6
TR onset
Temperature/℃

Temperature/℃
CO
Percentage/%

Percentage/%
CO T=269.1℃ 400
80 CO2 70 CO2
N2
400 N2
OSV OSV
5 60 TR onset 300
safety valve open 300 14 T=237.2℃
4 T=184.1℃ safety valve open
12
T=166.4℃
3
200 10 200
8
2 100 6
100
1 4
0 2
0
0 0
0 100 200 300 400 500 600 700 0 100 200 300 400 500 600
Time/s Time/s
75%SOC 100%SOC

Fig. 7. Variation curve of temperature and main gas percentage with time under nitrogen environment.

Table 5 Table 6
Final proportion of gas emissions in Raman experiment. Gas analysis results under different experimental conditions.
SOC CO CO2 H2 Hydrocarbons OSV nCO/ Gases Air Nitrogen
(%) (%) (%) (%) (%) nCO2
25 % 50 % 75 % 100 % 25 % 50 % 75 % 100 %
25 %A / 2.14 1.56 0.42 5.65 /
H2 ● ● ● ● ● ● ● ●
50 %A / 3.61 3.39 0.68 5.66 /
CH4 ● ● ● ● ● ● ● ●
75 %A 2.77 5.38 5.20 2.24 6.21 0.52
CO ● ● ● ● ● ● ● ●
100 18.34 14.15 9.94 4.20 0.91 1.28
CO2 ● ● ● ● ● ● ● ●
%A
C2H2 ⋄ ⋄ ● ● ⋄ ⋄ ⋄ ⋄
25 %N / 2.70 1.69 0.20 4.69 /
C2H4 ● ● ● ● ● ● ● ●
50 %N 2.13 3.47 0.69 6.91 /
C2H4O ● ● ● ● ● ● ● ●
75 %N 4.86 4.51 5.49 2.87 5.15 1.08
C2H6 ⋄ ⋄ ● ● ⋄ ⋄ ● ●
100 14.13 4.97 8.11 4.41 0.80 2.84
C3H6 ● ● ● ● ● ● ● ●
%N
C3H8 ⋄ ● ● ● ⋄ ● ● ●
A C4H6
Experiments in air environment. ⋄ ● ● ● ⋄ ● ● ●
N
Experiment in nitrogen environment. C4H8 ⋄ ● ● ● ⋄ ● ● ●
C4H10 ⋄ ● ● ● ⋄ ⋄ ⋄ ●
C5H8 ⋄ ● ● ● ⋄ ● ● ●
combustion, thus resulting in the maximum rise rate of explosion limit. C5H10 ⋄ ● ● ● ⋄ ⋄ ⋄ ●
In the nitrogen environment, the explosion limit of the gases released by C5H12 ⋄ ⋄ ● ● ⋄ ⋄ ⋄ ●
the LIB-TR with 25 % SOC is higher than that of the LIB-TR with 50 % C3H6O3 ⋄ ● ● ● ● ● ● ●
C4H8O2
SOC. As shown in Fig. 7, the proportion of CO2 released by the LIB-TR
⋄ ● ● ● ● ● ● ●
C6H6 ⋄ ● ● ● ● ● ● ●
with 25 % SOC in the nitrogen environment is higher, resulting in the C6H12 ⋄ ⋄ ● ● ⋄ ● ● ●
battery with the explosion limit higher than 50 % SOC. C7H14 ⋄ ⋄ ⋄ ⋄ ⋄ ● ● ●
The explosion characteristics after the gas composition is stable are C8H8 ⋄ ⋄ ⋄ ⋄ ⋄ ⋄ ⋄ ●
shown in the Table 8.The explosion limit of the LIB-TR gases under air ●Indicates the gas is detected.
conditions is higher than that of nitrogen conditions except for batteries ⋄Indicates the gas is not detected.
with 25 % SOC. The reason is that some combustible gases react with O2
under air conditions, resulting in increased CO2 generation. It is worth
noting that the LEL of the gases released from the LIB-TR with low SOC is

8
Q. Zhang et al. Journal of Energy Storage 56 (2022) 105905

Table 7
Explosion limits of different gases [12,44].
DMC EA H2 CO CH4 C2H4 C3H6

LEL (%) 4.22 2.2 4 12.5 5 2.7 2.4


UEL(%) 12.87 9 75 74 15 36 11

Table 8
low and easy to reach the critical concentration of explosion. However, Gas explosion characteristics: explosion limits and ERL (vol% in air).
the ELR of the gases released from the LIB-TR with the high SOC is SOC(%) Aira Nitrogena
larger, and the risk of explosion is greater. For example, the gases
LEL(%) UEL(%) ELR(%) LEL(%) UEL(%) ELR(%)
generated by the LIB-TR with 100 % SOC are significantly more than
that of other batteries, which has a high risk of explosion. 25 3.88 15.64 11.76 4.49 19.16 14.67
50 4.22 20.36 16.14 3.78 17.11 13.33
The results of calculating the gas emission of LIB-TR under different 75 5.00 25.92 20.83 4.9 24.13 19.23
experimental conditions according to Eq. (6) are shown in Table 9. As 100 8.25 59.17 50.92 6.42 42.39 35.97
shown in Table 9, the higher the SOC, the more unstable the chemical a
“Air” or “Nitrogen” here specify the nature of the gas atmosphere outside the
properties of the internal materials of the battery. It is easier to generate
tested cell in our experimental conditions, not the oxidant species used to
gases at high temperature, resulting in the increase of the amount of determine explosion limits of the combustible gas mix measured, which in both
gases released by the LIB-TR with the increase of SOCs. With the same case was air.
SOC, the amount of gases generated by the LIB-TR in the nitrogen
environment is less than that of the air environment. In the nitrogen
environment, the combustible gases generated by the reaction of ma­ Table 9
terials in the battery can not undergo oxidation reaction with O2, and the Volume of gas emitted under different experimental conditions.
chain reaction of free radicals is inhibited, thus resulting in the reduction SOC (%) Gas volume-air (mmol) Gas volume-nitrogen (mmol)
of gas generation [45,46].
25 21.56 14.41
Combined with Table 8, the amount of gases generated by the LIB-TR 50 55.79 48.93
with low SOC is slight. While the amount of gases generated from the 75 84.61 72.47
LIB-TR with 100 % SOC is the largest, and its ELR is the largest. 100 126.65 115.48

(a) 10 (b) 8
LEL-25%-Air LEL-25%-N2
LEL-50%-Air LEL-50%-N2
9 LEL-75%-Air LEL-75%-N2
LEL-100%-Air 7 LEL-100%-N2
8

6
LEL (%)
LEL (%)

6 5

5
4
4

3
3

0 25 50 75 100 125 150 0 25 50 75 100 125 150


Time (s) Time (s)

(c) 70 (d) 60
UEL-25%-Air
UEL-50%-Air UEL-25%-N2
UEL-75%-Air UEL-50%-N2
60 UEL-100%-Air UEL-75%-N2
50 UEL-100%-N2

50
UEL (%)

UEL (%)

40

40

30
30

20
20

10 10
0 25 50 75 100 125 150 0 25 50 75 100 125 150
Time (s) Time (s)

Fig. 8. LEL and UEL curves after TR under various experimental conditions.

9
Q. Zhang et al. Journal of Energy Storage 56 (2022) 105905

Therefore, in the confined space, even if the battery has already un­ Qiong Wang: Supervision, Funding acquisition.
dergone TR, it is still necessary to pay much attention to the secondary Da Chen: Conceptualization, Supervision, Funding acquisition.
hazards that may be caused by the remaining combustible gas during the
rescue process. Declaration of competing interest

4. Conclusion The authors declare that they have no known competing financial
interests or personal relationships that could have appeared to influence
In this paper, Raman spectroscopy was used to detect the main the work reported in this paper.
exhaust components of batteries with different SOC in the whole process
of TR, and combined with GC–MS to analyze the trace gas produced by Data availability
TR. At the same time, the gas explosion risk was studied based on the
results of in-situ gas analysis. This study draws the following No data was used for the research described in the article.
conclusions:
Acknowledgement
(1): The severity of battery TR increased with the increase of SOC, and
the mass loss after battery TR was positively correlated with SOC. This work is supported by the Key Program of the Joint Fund for Civil
Under the same environment, the onset temperature of battery Aviation Research with National Natural Science Foundation of China
TR and the opening temperature of safety valve decreased with (no. U2033204). The scientific research project of Tianjin municipal
the increase of SOC. Compared with batteries in air environment, education commission (2021KJ061) and Tianjin graduate scientific
in nitrogen environment, the onset temperature of battery TR research innovation project (2021YJSO2B10).
with the same SOC increased and the maximum temperature of
battery TR decreased. Inert gas environment has a certain References
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