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013E37F6A40F0169 - 3 - Confined Space Entry
013E37F6A40F0169 - 3 - Confined Space Entry
VTEC-10183
Issue: 3
Confined Space Entry
Issue Date: 05-08-2009 14:30
(Procedure, VF)
Revised: 5/10/13 7:12 AM
TABLE OF CONTENTS
1.0 PURPOSE...........................................................................................................................2
2.0 SCOPE................................................................................................................................2
3.0 DEFINITIONS...................................................................................................................2
3.1 Confined Space............................................................................................................................2
3.2 Hazardous Atmosphere..............................................................................................................2
14.0 TRAINING.......................................................................................................................12
1.0 PURPOSE
1.1 The purpose of this procedure is to establish standard work practices and
procedures for entering and working in Confined Spaces. To insure the
safety of Vopak personnel, contractors and all those that need to perform
tasks or enter a Confined Space. No one is to enter any vessel’s cargo
holes (ship’s, barges & Etc.) considered confined space.
2.0 SCOPE
3.0 DEFINITIONS
3.1.1 Confined Spaces are spaces which can be bodily entered, have
limited or restricted means of egress, are not designed for
continuous employee occupancy and have one or more of the
following characteristics:
3.1.2 Contain or have the potential to contain a Hazardous Atmosphere
(such as having held flammable, explosive, acidic, caustic, toxic
materials) or where oxygen enriched or deficient atmospheres or
noxious odors may exist.
3.1.3 Contain a material that has the potential for engulfing an entrant.
3.1.4 Have an internal configuration such that an entrant could be
trapped or asphyxiated by inwardly converging walls or by a floor
that slopes downward and tapers to a smaller cross-section.
3.1.5 Contain any other recognized serious safety or health hazard,
such as: ionizing radiation, electric shock, temperature extremes
or moving parts.
3.1.6 Excavations and trenching at 4’ or deeper will be treated as
confined space, refer to Excavation and trenching procedure.
5.1 If a confined space has been opened for any reason, a sign shall be
posted with wording consistent with the following, “Danger, Confined
Space Entry permit required.
5.2 The Confined Space shall be isolated from all adjoining piping including
drains and overflow lines in order to ensure that liquids, solids, vapors or
gases do not enter the Confined Space. A line shall be deemed isolated
if one (1) or more of the following steps are taken:
5.2.1 A line blind has been inserted in the line. Blinds must be of
construction and thickness to sustain the pressure that is rated for
the line.
5.2.2 The block valves in a line to jackets and similar items which in
themselves are not open to the area in which work is to be
performed are closed and tag out applied. The only exception
would be the use of external cooling water on vessel jackets
during hot weather, if the use of such water would not create
additional hazards.
5.2.3 Lines are disconnected and misaligned for the Confined Space.
5.2.4 Line Blinds will meet the criteria for lock out tag out specifications,
plate tabs will be painted orange.
5.3 All switch gear or other energy sources to moving equipment associated
with the Confined Space shall be secured, locked out, tagged, and tried in
accordance with the site’s Lock, Tag & Try procedure.
5.4 All spaces and tanks must be forced air ventilated 30 minutes prior to and
during entry.
5.5 The Confined Space and connecting equipment must be cleaned by
washing, neutralizing, and/or purging to eliminate potential exposures to
chemicals and/or flammable/combustible materials that were, or may
have been, stored in or transferred through the Confined Space and
equipment.
5.6 Storage Tanks with floating roofs should have the following items
checked closely for entrapment of vapor, solvents or chemicals.
5.6.1 Pontoons
5.6.2 Roof seals and double wiper area
5.6.3 Interior coils
5.6.4 Area above the floating roof should be monitored, especially
during cleaning, welding or other possible conditions that could
alter the tanks atmosphere.
6.3 Annual calibrations tests are required and will be conducted as directed
by the manufacturer or other third party service provider.
6.4 All instruments will be checked for proper operation in a clear atmosphere
prior to being used in a Confined Space.
6.4.1 Electronic instruments will indicate approximately 20.9% oxygen
and non-detectable flammables or toxins.
6.4.2 If toxins and residue are present or suspected other detection
devices such as Dragger tubes or P&ID’s should be used to detect
amounts if present. The SH&E department will carry out the task
of evaluating the concentrations if present.
6.5 The atmosphere of the Confined Space will be tested for the following:
6.5.1 Oxygen content
6.5.2 Carbon Monoxide
6.5.3 Flammable gas/vapors
6.5.4 Toxic gas/vapor/mists (where applicable, VOC - ppm)
6.5.5 Observation for particulates that could become combustible dusts
6.6 Initial testing of atmospheric conditions will be conducted as close to the
scheduled entry time as possible.
6.7 Atmospheric testing will be conducted at the high, mid and low points,
such that all sections, levels, and areas of the Confined Space have been
tested
6.8 Testing Frequency
6.8.1 The atmosphere of the Confined Space will be monitored as
required by the Safety Review conducted before entry.
6.8.2 Each entry activity will be evaluated to determine the need for and
appropriate frequency of atmospheric testing for toxics.
6.8.3 If a Confined Space is unattended for an hour or everyone leaves
the area for work breaks or delays, retesting of the atmosphere
must be conducted before allowing persons to re-enter the
Confined Space.
6.9 Documentation
6.9.1 The following items will be documented on the entry permit form:
6.9.1.1 Monitoring Instrument calibration results
6.9.1.2 Atmospheric monitoring results, including the time of the
tests and the tester’s initials or signature
6.9.1.3 Frequency of periodic monitoring that must be conducted
6.10 Requirements
6.10.1 Oxygen level must be between 19.5 % and 20.9% for an entry to
be authorized.
6.10.2 Flammable gases, vapors must be indicated as "non-detectable"
for an entry to be authorized. In situation were LEL is above 0.0%
the SH&E department will have to evaluate and approve the entry.
VOC’s can be monitored to determine ppm detected. Entry cannot
be conducted if LEL is greater then 0% until evaluated by SH&E
Dept. and MSDS should be reviewed for limits.
6.10.3 If Toxic substances might be present or are discovered they must
be below the allowable action level or less than 50% of the IDLH
(Immediately Dangerous to Life or Health) level for an entry to be
authorized. Always consult current MSDS of the material
Owner: McGriff, Shamekia (S.H. & E.
Manager - East Coast) Page 5 of 14 Printed: 10/28/2023 5:53 AM
Uncontrolled copy when printed
Printed copies may be superseded. Refer to Quality on Line for controlled version.
Doc. No. VTEC-10183
Issue: 3
Confined Space Entry
Issue Date: 05-08-2009 14:30
(Procedure, VF)
Revised: 5/10/13 7:12 AM
7.1 The Lead operator or assigned permit writers can authorize entrance into
a Confined Space only through the use of the site’s approved Confined
Space permitting process.
7.2 Prior to the authorization of the permit, the Permit writer issuing the permit
and the entrant that will be authorized to enter the Confined Space will
complete the following steps:
7.2.1 Confined Space must be forced air ventilated at least 30 minutes
prior to entry.
7.2.2 Physically inspect the confined space preparation to ensure that
all isolation and procedural steps have been completed.
8.1 There must be a standby person at or near the tank door or access to the
confined space. The function of this person is to observe if possible, or
maintain communications with, the persons working inside the confined
space to assure their safety at all times.
8.1.1 A trained Attendant must be assigned and in place immediately
outside the Confined Space prior to any individual entering the
Confined Space.
8.1.2 Persons inside the confined space must be in contact by radio or
some other agreed means.
8.1.3 Communication (visual, verbal, or signal line) must be maintained
between the Attendant and all individuals involved in the entry.
8.1.4 Attendants are not to leave a Confined Space unattended while
personnel are still in Confined Space under any circumstances,
unless relieved by personnel trained in Confined Space entry and
signed in as attendant/s on the permit.
8.1.5 Access to confined spaces must be controlled when the confined
space is not attended. This access control must physically prevent
bodily entry and be secured in place with a lock.
8.1.5.1 If all manways to a tank are in place and bolted securely
(as if in service), it is acceptable not to lock the manways.
8.2 Ladder Use (for vertical entry)
8.2.1 If a portable ladder is used to provide access to and egress from a
Confined Space, the ladder must
8.2.1.1 Have indication of a current inspection
8.2.1.2 Be suitable for the type of space
8.2.1.3 Be readily available to and accessible by all individuals in
the Confined Space.
8.2.1.4 Electrical Equipment Usage
8.2.2 All portable electrical equipment used inside a Confined Space
must:
8.2.2.1 Have indication of a current inspection
8.2.2.2 Have ground fault interruption protection
8.2.2.3 Be grounded or double-insulated.
8.2.3 Extension cords for lighting must be low-voltage (12 volts or less)
or equipped with a functional ground fault current interrupter.
8.2.4 Temporary lighting must be low-voltage (12 volts or less) and all
bulbs must be equipped with guards.
Owner: McGriff, Shamekia (S.H. & E.
Manager - East Coast) Page 8 of 14 Printed: 10/28/2023 5:53 AM
Uncontrolled copy when printed
Printed copies may be superseded. Refer to Quality on Line for controlled version.
Doc. No. VTEC-10183
Issue: 3
Confined Space Entry
Issue Date: 05-08-2009 14:30
(Procedure, VF)
Revised: 5/10/13 7:12 AM
9.1 Emergency stop of activities; Entrants will leave the Confined Space
when there is reason to believe measures taken may not protect
employees. Deficiencies will be corrected before subsequent entry
activities are authorized. Circumstances requiring such work stoppage
could include:
9.1.1 Unauthorized entry into the Confined Space or into the site
9.1.2 Detection of hazards not initially considered
9.1.3 Detection of changes in the environment or potentials that indicate
unsafe conditions might occur.
9.1.4 Accident/Incident associated with the entry activities
9.1.5 Employee complaints about effectiveness of safety precautions.
9.1.6 Change in operational conditions in the terminal including
emergency alarms.
9.2 Closing Out a Confined Space entry process is not complete until all
steps are taken to restore all lines and equipment to a normal operational
status and area housekeeping is completed.
11.3 All Hazardous Work Permits are invalidated in the event of an emergency
and must be reissued after the emergency situation is alleviated.
12.1 Contact the designated Confined Space Rescue Team prior to conducting
and after completing a Confined space entry activity. This will allow them
to be prepared for any emergencies that might arise during the confined
space entry. If an emergency should arise call 911, in areas that this is
available.
12.2 Vopak employees or contractor employees may only perform non-entry
rescue activities (i.e. removing a person from the space by the use of a
life line or retrieval system).
13.1 All rescue, resuscitation and first aid equipment will be maintained by the
confined space rescue team. Terminal rescue equipment and trained
personnel, if available, will be located at the confined space location
during entry. Equipment must be available for each confined space entry.
14.0 TRAINING
14.1 All Vopak employees that are directly involved with Confined spaces will
receive training on this procedure and training will be documented in
accordance company requirements.
14.2 Initial and refresher training for employees involved in Confined Space
Entry activities must include, at a minimum
14.2.1 Hazard identification
14.2.2 Evaluation techniques
14.2.3 Appropriate control methods
14.2.4 Proper use of all equipment needed to successfully enter and exit
a Confined Space, including non –entry rescue techniques.
14.2.5 Attendant duties and responsibilities
14.3 Individuals assigned to use instruments to test the atmosphere inside
confined spaces will receive additional training covering, at a minimum:
14.3.1 How to verify proper instrument operation and current calibration
14.3.2 How to conduct the daily cal-check of the instrument
14.3.3 How to conduct tests of the atmosphere inside confined spaces
14.3.4 What to do if the tests are not adequate to allow a confined space
activity to continue
14.3.5 When retesting is required
14.3.6 When continuous monitoring is required and how to set up the
instrument for continuous monitoring
14.4 Vopak employees not directly involved in permitting Confined Space
Entry activities will receive awareness training to prevent unauthorized
entry into a Confined Space.
14.5 The SH&E supervisor will annually coordinate with the Rescue services
so they can practice Confined Space Rescue on site or conduct site visits
so they are aware of the locations.
14.6 Project Contractors whose work involves Confined Space Entry:
14.6.1 Will be informed of the site procedure and how the requirements
will be applied
14.6.2 Should be debriefed at the end of each entry concerning any
hazards that were created or confronted during the entry.
15.1 The SH&E supervisor will conduct a review annually of the effectiveness
of the Confined Space Program or field application of the program.
15.2 The review will consist of, at a minimum, the following steps:
15.2.1 Review of the documentation supporting at least one completed
Confined Space Entry activity by Operations and/ or the on-site
contractor
15.2.2 Observation and evaluation of at least one in-progress Confined
Space Entry activity conducted by Operations and at least one
conducted by the on-site contractor
15.2.3 Monitory review of any Confined Space Entry event for which an
Accident / Injury report was submitted (includes Near miss
incidents)
15.2.4 Solicitation of comments regarding the effectiveness of, and
recommendations for, the Confined Space Entry program from the
site operations.
15.2.5 Determination of any changes or updates needed to the Confined
Space Entry procedure
15.3 Confined Space Entry Permits and other associated permits evaluated
during the annual review may be disposed of after the review, unless:
15.3.1 They must be retained for inclusion in an Accident / Injury report
file
15.3.2 They must be retained for ongoing legal, regulatory action or
audits.
15.3.3 They must be retained if an exposure occurred to a Vopak
employee.
Version 3 (4/23/2013): Added language for access control: 8.1.5 and 8.1.5.1;
Corrected the use of the word “confine” to “confined” in multiple locations