Professional Documents
Culture Documents
C
1
Department of electrical engineering, El-Oued Univ
2
BULLETIN OF THE POLISH ACADEMY OF SCIENCES Department of electrical engineering, Mohamed Khider
TECHNICAL SCIENCES, Vol. 67, No. 3, 2019
DOI: 10.24425/bpasts.2019.129655 Abstract. This paper presents the mechanical fault detection in squirrel cage induction
analyzed the rolling element bearing (REB) faults in SCIM. Rolling element bearing fau
catastrophic damage to rotating machinery. So, early detection of the REB faults in SC
mechanical vibrations for rotating electrical machines is the vibration analysis. Today, the
field who have the aim of replacing the vibration analysis technique. Among them, sta
Mechanical fault detection in rotating electrical machines subjects in the fault detection field. Motor current signature analysis (MCSA) has becom
generally based on fast Fourier transform (FFT) of the stator current signal. We detailed t
using MCSA-FFT and MCSA-DWT techniques spectrum. Another goal in this work is the use of the discrete wavelet transform (DWT) te
indicator based on MCSA-DWT technique has been developed in this study. This new ind
the quality form. The acquisition data is performed and a comparative study is carried
decision. The proposed subject is examined experimentally using 3 kW squirrel cage induc
N. BESSOUS 1*, S. SBAA2, and A.C. MEGHERBI 2
Key words: motor current signature analysis (MCSA); discrete wavelet transform (DW
1
Department of Electrical Engineering, El-Oued
currentUniversity,
spectrum. 39000, El-Oued
2
Department of Electrical Engineering, Mohamed Khider University, 07000 Biskra
1. Introduction T
Abstract. This paper presents mechanical fault detection in squirrel cage induction motors (SCIMs) by means of two recent techniques. More machine t
precisely, we have analyzed the rolling element bearing (REB) faults in SCIM. RollingLike mostbearing
element AC motors, the induction
faults constitute a majormotors
problem element
have
among
different faults which cause catastrophic damage to rotating machinery. Thusmany advantages
early detection of being
of REB faultsused by more
in SCIMs is ofthan importanc
90%importance.
crucial when
comparing
Vibration analysis is among the key concepts for mechanical vibrations of rotating it withmachines.
electrical other motor types.
Today, Their
there advantage
is massive lies
competition W
in: simple
between researchers in the diagnosis field. They all have as their aim to replace construction,
the vibration robust andAmong
analysis technique. mechanically avoid dam
strong,
them, stator current
analysis has become one of the most important subjects in the fault detection highfield.
starting
Motor torque,
currentgood speedanalysis
signature regulation,
(MCSA)operation the quali
in
has become
high
popular for detection and localization of numerous faults. It is generally based speed
on fast without
Fourier brushes,
transform (FFT)absence
of the of sparks
stator (operated
current monitorin
signal. We
have detailed the analysis by means of MCSA-FFT, which is based on the stator in hazardous conditions),
current spectrum. Another directly
goal in connected
this work is with
the use but also h
grid
of the
discrete wavelet transform (DWT) technique in order to detect REB faults. In power,
addition,squirrel
a new cage rotorbased
indicator of induction motor contains
on the MCSA-DWT technique M
windings
has been developed in this study. This new indicator has the advantage of expressing which
itself in the are permanently
quantity and quality short
form.circuited, different f
highlydata
The acquisition
efficient inwith
are presented and a comparative study is carried out between these recent techniques orderfull
to load,
ensureetc. Butdecision.
a final like anyThe other machine,
proposed broken ro
subject
is examined experimentally using a 3 kW squirrel cage induction motor test bed.SCIMs can affect multiple faults under different causes: faults [5-9
power imbalance, overvoltage, over-current, overload, A
Key words: motor current signature analysis (MCSA), discrete wavelet transform (DWT),faults,
construction rolling element bearing faults,aging
bad environment, rotor eccentricity,
of the acceleratin
stator current spectrum. machine, etc. According to the constituent elements of the technique
SCIM, we quote the percentage defects as shown in the [10-12]. I
following figure [1]: developm
1. Introduction numerical
150 Other faults 10% O
Like most AC motors, induction motors have many advantages of currently
being used in more than 90% when comparing it with other motor 100 Rotor faults 12% analysis w
types. Their advantage lies in: simple construction, robust and analyze t
50 Stator faults 37%
mechanically strong, high starting torque, good speed regulation, called: m
operation at high speed without brushes, absence of sparks (useful [15,16]. I
0 REB faults 41% processing
under hazardous conditions), direct connection to the grid power,
squirrel cage rotor of induction motor containing windings which in an early
Fig. 1. Percentage distribution of faults in SCIMs I
are permanently short circuited, high efficiency with full load, Fig. 1. Percentage distribution of faults in SCIMs
stator coil
etc. But like any other machine, SCIMs can cause multiple faults *e-mail: nbessous@yahoo.fr
under different causes: power imbalance, overvoltage, over-cur-
rent, overload, construction faults, bad environment, aging of the Many techniques are now used in order to detect different
machine, etc. As per the constituent elements of the SCIM, we faults such as: the eccentricity of the rotor, broken rotor bars,
quote the percentage defects, as shown in Fig. 1. short circuit in the stator and REB faults [5–9].
This classification depends on the power of the machine to Massive competition between researchers is accelerating 1to
be studied. The distribution of faults on the element bearings, lead to a simple, efficient and precise technique in the field of
the stator and the rotor show the overall importance of REB diagnosis of rotating machines [10–12]. In addition, several
faults [24]. works have focused their efforts on the development of a phys-
We say that monitoring is an essential step to avoid dam- ically and numerically suitable analytical model [13, 14].
age, to increase the life of the system, to ensure quality of the One of the simple techniques that are currently popular in
product, etc. A rotating machine monitoring is concerned not the industry is the vibration analysis, which is based on the
only with fault detection, but also with how these failures can vibration image observed in order to analyze its content. This
be detected. analysis technique is often called motor vibration signature
analysis (MVSA) [15, 16]. In fact, the goal of several vibra-
tion signal processing methods is to detect faults in rotating
*e-mail: nbessous@yahoo.fr machines at the earliest possible stage.
Manuscript submitted 2018-07-29, revised 2018-09-07, initially accepted On the other hand, another popular technique is based on the
for publication 2018-09-10, published in June 2019. stator coils. They produce a magnetic field that rotates around
Amplitude (dB)
in0 the outer s OR
raceway (ORF).
Y: -41.44 Y: -43.61
Figures (4) and (5) respectively represent
harmonics that are present in the power supply driving the the spectral
Figures
-50 9f -5f (4) and (5) respectively represent
f +5f
s OR the
ORFspectral (a)
0
content of the stator current
Mechanical fordetection
fault the twoin operations: at no-
rotating electrical machines using MCSA-FFT and MCSA-DWT techniques 7f -5f
motor (ν=1,3,5, etc.), fr is the mechanical rotor frequency content -20 ofs the ORstator f -fcurrent for the two s OR operations:
Healthy
U-PSH at no-
load (s = 0.004≈0) and at load (s = 0.04). s OR -20
9. harmonics due to the load-70 (s = 0.004≈0) and at load (s = 0.04).
Amplitude (dB)
andWe Nb is the number
clearly notice oftheballs equalof
presence
X: 599.6
Amplitude (dB)
Y: -85.45
-40 X: 679.8
f +f due to the
It has been statistically shown in [8] that the characteristic We
So,
-90 inclearly
this notice
case we the presence
write: Y: -95.89 of harmonics s OR -40
ORF.
So, in this case we 0.6 Nb k f r
f IRwrite: (3)
X: 17.7
X: 82.3
(dB) (dB)
b£ Healthy OR
+f We-100will (a)
s≈0), analyze
: 0-150Hz, the stator
(b) current
Y: -41.44
: 140-300 spectrum
Hz, (c) : 450-600 content
Hz, Y:(d)
Healthy of the
: Around
-43.61
steady-state
-30
harmonicsY:that X: 25.1 in both healthy
s OR
-45.12 are present in
X: 75
and faulty
the power supply states
? fdriving
when s OR
thethe f -f
Amplitude (dB)
Amplitude
Y: -43.64 -30 Frequency (Hz)
fault in the outer fIR = 0.6N
raceway (ORF). b £ k£ fr(3)
s OR -50 Y: -43.64 ? f -2f
motor -50(ν=1,3,5, etc.), fr is the mechanical rotor frequency
Y: -45.12
found00in the outer raceway (ORF). s U-PSH
OR
Figures (4)X:Y: 40and (5) respectively represent theX:Y: 140 spectral 0
Amplitude
-50
-70 ORF (b)
and Nb iskthe
where is anynumber -70.6 of balls
integer, ν is the equal order9. of the stator time
-70.98 har- Figures 4 and X: 40 5, respectively, represent the spectral
X: 599.6
ORF
X: 140
Healthy con-(a)
content
-70
monics
of the stator current
that are present in the power supply driving
for the two operations:
X: 130
at no-
the motor
Y: -80.91
tent of thes stator
OR
Y: -70.6 13fs-5fOR X: 679.8
-20 9f -5fY: -85.45
current for Y:the 7f -5f
-95.89two soperations:
Y: -70.98
at no-load
X: 130Healthy -20
-70-20
-90 f -f OR
(dB)
load
So,(νin (s
= this = 0.004≈0)
1, 3,case we write: and at load (s = 0.04). s OR Y: -80.91
Amplitude (dB)
5, etc.), fr is the mechanical rotor frequency and Nb (s =-40 0.004 ¼ 0) and at load (s = 0.04).
(dB)
-90
Wenumber
clearlyofnotice the presence of harmonics due to the 580 600 620 640 660 680 700 720 3f -5f740 760 -40
Amplitude
-40
to9.f k
balls equal X: 217.6
Amplitude
ORF. 0
0 IR
charact OR ,k b
Frequency (Hz)
s r 100
OR
0-60
X: 17.7
0 Y: -62.73
X: 82.3
100
-60
Fig. 4. Stator current L-PSH spectrum of differentY:frequency bands (ORF, X: 136 -60
where,
X: 36 -67.68
We -10will
0 analyze the stator
L-PSH current spectrum ORF content of the
(d) -10 Y: -73.16 Frequency (Hz) ORF (d)Y: -72.29
X: 282.2
a)-100 3f f -fin both healthy s≈0),
-80
b) 0-80 (a) : 0-150Hz, (b) : 140-300 Hz, (c) : 450-600Healthy Hz, (d) : Around
steady-state ORF f -fand faulty states
5f Healthy when the
(b) Y: -90.74
-80
time k is-10 3fr +5f
any s sinteger, is (ORF).
OR ν Healthy the r order ofs ORF
X: s648.2
the statorX: 748.1time
(a) -10
-30 3f 3fs+5fOR ORF X:PSHs 648.2
5f X: 748.1 (b)
(dB) (dB)
fault-30
(dB)(dB)
s
in the outer raceway Y: -41.44 11f -7f
Healthy s OR Y:=280Hz
-43.61 -100 s Healthy
Y: -41.44 s
11f -7f
Y: -43.61
=280Hz
harmonics that-8f are f -fpresent in the power f +5fsupplythe driving 140 160 180 200 220 f +5f240 s 260OR 280 300
s the
g the -30 7f 5f -6f
f s+f -100
Figures (4) and (5) respectively represent spectral -100
0
Amplitude
s OR s OR 7f -6f
Amplitude
-30
-50 X: 75 s OR 9f -8f OROR -30
-50 0 7fs-8fOR Frequency (Hz) s OR 5f -6f 150 1
(dB)
X: 25.1
sY: -43.64
OR 50
7f -6f 100
?s f -2f
OR Frequency (Hz) ORF s OR
ency motor -50 (ν=1,3,5,
content of the 9f
Y: -45.12
setc.),
OR fr is the
=180Hz formechanical
-7f current
stator thefstwo OR rotor s frequency
+2f operations: ORat no- 09f -5f s OR 9f -8f U-PSH (a)
Amplitude
Amplitude
ORF
Amplitude
-50
-70 -50
-70 s OR ss OR OR (c)
loadN(sb is
and = 0.004≈0)
the number X: 40 and
X: 599.6
Y: -85.45 ofatballs
loadequal (s = 0.04).
9. X: 140
X: 599.6
7f
s
-10f
Y: -85.45
s
OR
OR 19f s
-5f OR ORF
Healthy (b)
(dB)
-70 Y: -70.6 X: 679.8 -20 X: 679.8
3f -8f
We-70 clearly
-90 X: 170.2notice the presence
X: 189.8
Y: -95.89 of X:
harmonics
229.9 due
X: 130
X: 270.1
Y:
to
-70.98
theX: 289.7
-40
-70
-90 -20 13f -5f
s OR
Y: -95.89 s OR 9f +6f
f +f
Healthy -20
(dB)
Y: -86.36 X: 189.8
So,
ORF. in this caseY: -90.83we write: Y: -89.23 Y: -80.91 Y: -87.69
Amplitude
X: 517.4 X: 229.9
X:s270.1
s r OR X: 289.7
Amplitude(dB)
Y: -91.82 X: 17.7X: 170.2
Amplitude (dB)
Y: -86.36
-90580 -40 Y: -90.83
Y: -62.73
Y: -47.07 X:Y:82.3
-89.23 Y: -87.69
600 620 640 660 680 700 720 740 760 580
-40
-60
Y: -91.82
600 620 X: 36640
X: 593.5
X: 136 660 680Y: -67.68
700 720 740 760 -40
(4) 160 f charact 180OR
-90
220
f s (Hz)kf 280 (4)300
-90
3f +5f3fs-5fOR Y: -72.29
Y: -57.87
Amplitude
Frequency 7f +6f Y: -73.16 Frequency
X: 493.6 X: 217.6 X:(Hz)
541.2
(3) 0 0
140 ,200
k 240OR 260 -60 s r Y: -66.83 Y: -62.16 Y: -66.93 s OR
f the We(3) 0 4. f -f
Fig.
will Stator
analyze
f
current
theIR
0.6
spectrum
IRstator current
f N
Frequency
-f of k
different
(Hz)
spectrum
f 100
frequency bands (ORF, (3) 140
-80
Fig.-604.
160
Stator
180
current
200
X:
spectrum
512.8
of
220
different
240
frequency
260
bands
280
(ORF,
300 -60
ORFcontent of(a)the
-10 s r Frequency
s r b
b (Hz)rr ORF Y: -76.82
Frequency (Hz)
c) -10
s≈0), 0 (a) 0: 0-150Hz, (b) L-PSH
: 140-300 Hz, (c) : 450-600 Hz, (d) : Around (d) d) 0
s≈0),-80(a) : 0-150Hz, (b) : 140-300 Hz, (c) : 450-600 Hz, (d)
X: 582
: Around
where,
n the steady-state 0
-10 in fboths OR healthy
-f and ORFfaulty Healthy
states
Healthy ORF when f +f the (c) -100-80
(d) -100 L-PSH PSHs ORF Y: -89.04
(d)
X: 282.2
(dB)
s OR s OR 00 140 s s OR
OR 180 -100
-300
Figures 7f(4)-8f and (5) respectively represent the spectral
Y: -41.44f +5f Y: -41.44
Y:Frequency
-41.44 220 (Hz)
-30 160 200 240 260 Y: 280
Y: -43.61 300
(dB)
5f -6f 4
Amplitude
(dB) (dB)
Y: -43.61 -43.61
-50 s X:OR 7f -6f s OR ORF f -7f ORF (b)
riving
no- the
tency harmonics
content that are
-70.6 present
40
in
s the OR power supply f 9f
+5f -8fdriving
X: 140 s
the OR
(a) 09f -5f Frequency (Hz)
f +5f ORF
f -7f (a)
-20 of s the stator
-7f -fcurrent
=180Hz for the7f f two
9f -5f -5f operations: s atOR no-
Amplitude
Amplitude
Amplitude
Y:
-50 s 130 OR
Y: -70.98
U-PSH -50 11f7f+6f
ss
-5f OR
s rOR23fs-5fOR
-50 OR9f +2f OR s X:OR Healthy -20 0 s 21fOR -5f 13f -5f OR Healthy 0
s fOR
Amplitude
ss OR s OR
Amplitude
Y: -85.45
o the and-90 WeN-70
-70
-70
clearly
-40 is the notice
number the
of
X: 599.6
presence
balls equal
X: 679.8
of
9. harmonics f +f due to the -70
-40
-40-20 9f -10f X: s
X: 599.6
599.6 OR X: 617.3 s OR
15f -f
3f -8f
s OR Healthy -20
(dB)
Y: -37.48
-90bb X: 17.7X: 170.2X: 489.9Y: -85.45 X: 189.8 Y: -95.89 X: 579.9 -70 s Y: Y:OR-85.45 s OR OR f 3f
+f -5f 7f -8f
Amplitude
679.8 s
X: 229.9 X:
X: 679.8 9f +6f
s sOR ORX: 579.9 s OR
Amplitude (dB)
Amplitude
X: 679.8
ORF.-90
X: 270.1 Y: -90.61
(dB)
Y: -91.57 Y: -86.36
X:Y:82.3
-89.23 Y: -87.69 -40X: 17.7 X: 489.9
L-PSH Y: -62.16
X: 517.4Y:
Y: -95.89
Y: -47.1
s r
0 Y: -62.73
-90 Y: -90.83 Y: -95.89 100 Y: -91.82 -90
-60 Y: -62.73 Y: -91.57 X: 641.2-95.89 X: 82.3 Y: -90.61
-40
Amplitude
X: 136
-60 -40
So, in this case we write:
X: 36
-90580 600 620 640 660
Y: -73.16 Frequency (Hz)
680 Y: 700
-67.68 720 740 760
Y: -72.29 -60
-90 X: 612.7
X: 36 Y: -47.07
Y: -59.18 Y: -67.68 U-PSH X:
X: 136
593.5
Amplitude
s OR 50 100 5f s -6f
OR 150 s≈0), (a) : 0-150Hz, (b) : 140-300 Hz, (c) : 450-600 Hz, (d) : Around
(a) : 0-150Hz,7f(b) : 140-300 Hz, (c) : 450-600 Hz, (d) : Around
Amplitude(dB)
OR s OR
-50-30
a) b) 600
(dB) (dB)
-20
-70-50 OR s OR X: 130Healthy -20 13f -5f 3f -8f 23f+6f -5f ORF Healthy Fig
s OR ORF X: 289.7
(a) s=0.04), 21f
(a)s:-5f 0-150Hz, s (b)OR 5f:517.4
140-300 11f
sHz,+6fOR(c)r : 450-600 Hz, (d) ORF : Around
(a)(d)
content ofX:Y: 170.2 the9fstator current
Y: -86.36 for the two operations: at no-
X: 229.9
ns: at no- X: 270.1 Y: -80.91
9f -5f OR -8f 9f s OR
(dB)
Y: -89.23
7f Y:-5f X: s r s=0.0
(dB)
s OR 7fs-8fOR
Amplitude (dB)
(dB)
Amplitude
f +f (3) 0 X:
s OR f -f f IR
7f 0.6
s
-6f N
Frequency
OR b k
(Hz) f r
Healthy
9f -8f f -7f
f s OR
+f (3) -100
-1000
Frequency (Hz)
s OR c) -100 0 09f -7fss OR s OR s ss OROR d)
Amplitude
-50 0 X: OR
-30 =180Hz X: X: 75 f +2f OR 150 000580 21f -5f600 620 50640 660 680 23f 100700
-5f 720 740 150 760
25.1 75
(dB)
Amplitude
-50
25.1 50 ? f100 ORF
-2f 11f +6f
OR where, Y:
Y:-10-45.12
7f
-45.12 s OR
-10f 19f s
Y:
Y: -43.64
-5f-43.64 Frequency
L-PSH
OR
s OR (Hz)
sORF ORF (c)(b) (d)
OR
s Healthy
OR 3 -10 s OR 5f -8fFrequency
L-PSH s OR
Frequency s (Hz) r(Hz) ORF s OR
ORF ORF (c)
(d)
(d)
-20 s OR -200 7f -10f X: 617.319fs-5fOR 3f -10f Healthy Healthy 3
Amplitude
-50 Fig.
9f 5. s
-10fStator OR Healthy
+5f current
Y: -37.48spectrum of different frequency bands (ORF,
X: 289.7 s OR -20 s OR
-70 40 3f +5fX: 189.8 X:s 648.2OR 9f +6f 3f 15f -f
3f -8f ORF (b)
(dB)
X:
X: 140 X: 579.9 s OR
-30 X:489.9
-30
Amplitude (dB)
X: Y:
140-87.69 140 289.7
X: 748.1 s OR X: 748.1
(dB) (dB)
(dB)
s OR X: 517.4 s r s OR s OR X: 717.3
X: 170.2
Y:Y: -70.6
X: 229.9
Y: -41.44 X: 270.1 s=0.04), (a) : 0-150Hz, (b)X::517.4 140-300
Y: -41.44 Hz, (c) : 450-600 9f +6f Hz, (d)s: Around
OR
(dB)(dB)
Y: -86.36 Y:
Y: -70.98
Y: -90.61
Y: -70.98 -40 -20 Y:-91.57
-70.6 Y: -47.07
13f -5f Y: -89.23 X:
X: 130
-70.98 -87.69
Y: -43.61
Healthy -40
-20 13f -5f X: 641.2
L-PSH Y: -47.1
s r Healthy
Y: -43.61
-90-40 Y:
-70
-90.83 Y: -91.82 130 X: 593.5
Y: -47.07 PSHs
riving the harmonics that are present sin the
OR power supply driving
-5f Y: -57.87the -40 ss OR OR
Amplitude
-90 f +5fY: 3f
Y: -80.91 f +5f U-PSH
Amplitude
91 -80.91
Amplitude
Amplitude
X: 741.1
300 450
-60(ν=1,3,5,s r Y: -66.83 500
Y: -62.16
Y: -66.93 550 s OR 600 -60 7f +6f X: 693.4 Y: -57.87
frequency motor etc.), is
512.8the mechanical rotor frequency 3f +5f U-PSH Y: -69.93
Y: -67.74 X: 493.6
180 frX: -40 X: 541.2
-60
140 -40 160 200 Frequency 220 (Hz) 240 260 280 U-PSH300 Y: -71.91 X: 712.7
-90 3f -5f
X: 593.5 s
-60 r Y: -66.83 Y: -66.93 s OR
3f -5f
Amplitude
X:X:665
Amplitude
Amplitude
Y: -76.82
Frequency (Hz)
X: 217.6 Y: -57.87 X: 512.8X: 217.6
217.6 Y: -77.53
ss OR
-70 s OR -70 X: 622 OR
(c)
and 0N 0b is -60
-80
-80 the number of balls equal
X: 599.6
Y: -85.45
Y: -62.169. 100
X: 582
Y: -89.04
X: 282.2 -80
-60
X: 599.6
Y: -85.45 Y: -66.49
Y:
Y: -83.07
Y: -62.16
Y: -76.82 -62.16
X: 582
X: 721.9
(b) Frequency (Hz) X: 679.8 Y: -90.74
-80
X: 679.8
-10 -90 ORF Y: -95.89 (c) -90 Y: -95.89 Y: -76.03
Y: -89.04
Hz So, -100in
0 this case we write:
-100 -80 160 f -6f 180ORF Healthy 11f
s
X: 282.2 -100
-80580 600 620 640 660 680 700 720 740Y:
X:
X: 282.2
282.2
760
6f (b) -10 140 4503f 580 s OR 600 500200 640 220660 5f240
620 550
680 260
700 280
720 (b) 740600
300 Y: -90.74
760-100580 600 620 640 660 680 700 720 740 Y: -90.74
-90.74
760
Frequency (Hz)
OR -30 ss
f
Frequency (Hz)ss f kf 450 500 Frequency (Hz) 550 600
(dB) (dB)
when
X: 289.7 thesteady-state -10f in both healthy and faulty states when the
Amplitude
s OR Y: -37.48 OR
9.9
-70 s OR s OR s PSHs OR 9f +6f
X: 717.3 7fORF -8f X: 617.3
PSHs s OR ORF (c)
Amplitude(dB)
X: 189.8 Y: -59.18
e spectral X: 289.7
Figures
-90 0(4)
X: 612.7
and (5) respectively
X: 189.8
X: represent
X: 229.9
s OR the spectral
Y: -57.87 X: 289.7
X:741.1
289.7 0 X: 641.2 ss OR OR 9f +6f
Amplitude
170.2 229.9 X:
-60 Y: 7f X: +6f
170.2 X: 493.6 Y: -86.36 X: X:
541.2
693.4 X:3f
X: 270.1
270.1+5f
9f +6f U-PSH
(dB)
(dB)
600
300 Y: -87.69 -60 Y: -67.74
s -90.83r Y: -66.83
Y: -86.36
X: 517.4
Y:Y:
Y:
Y:
-66.93
-89.23
-89.23X: 712.7
Y: s
Y: -91.82 OR
s r ORF
Y:
Y: -87.69
Y:-69.93
-87.69 X: 612.7 X: 517.4
Y: -59.18
X: 517.4 ss rr ORF
ns: at no- content X: 593.5Y: -90.83
of-40the9fstator current X: 665for
-71.91
the two550 (a) -60 (a)
7foperations: atHealthy
no-
-91.82 X: 741.1
-90450 -5f X: 512.8 -40 9f -5f Y: -47.07
-47.07 X: 693.4
s OR X:500 600
Y: -47.07 Y:
Y: -57.87 622Y:f -76.82
Y: -5f
-77.53
X: 593.5 X: 593.5 s
Y: -67.74
OR Y:7f -5f X: 712.7 X:
Healthy 593.5Y: -69.93
X: 593.5
-20 -f
Frequency (Hz) -20 f -f -71.91
emplitude
Y: -83.07 s OR X: 582 s OR
mplitude
mplitude
280
load
300 140
(s = 0.004≈0)
-80
-80 160 7fs+6f 180
and 493.6
Y: X:
at
-66.49s
200
load220
OR (s = 0.04). 240
X: 541.2 3f-89.04
X:+5f
721.9
Y: -57.87
7f +6f
Y: -57.87
ss rr
X: s
493.6 OR
X: 493.6X: 622
X: 665
Y: -83.07
X: 541.2
X: 541.2
Y: -77.53
3f +5f
ss OR
Y: -57.87
Y: -57.87
(dB)
theory
method and the
for abetween experimental
faultexperimental
in calculation in no-load
the the element bearings.in The tablein
charact OR 1,2 s b r -400
(dB) (dB)
(a)
no-load
operation (s≈0). (s ¼ 0). -20
-60
Amplitude
-60
theory At the andhigher the orders experimental of the harmonics,calculationweinhave no-load
seen The ORF causes components to appear in the higher
-40
-80
operation
the existence (s≈0). many series Table of 1
characteristic frequencies of -80
Amplitude
Table
Table 1 1 frequency
-60
-100 of the stator current spectrum. We have shown
REBTheoreticalfaults
Theoretical
and practical
along andthe practical
values of bands.
frequency values
the harmonics (ORF, s = 0)
of
Theoretical and practical values of the harmonics (ORF, s = 0) harmonics (ORF, s = 0) -100
in -80
figure
1000 1050 (5) the1100spectrum
1150 1200of 1250 the stator
1300 1350 current 1400in 1450 the band 1500
ThisFormula successful comparison Theoretical Tableof1 any Practical experimental
Amplitude results 1000 1050 1100 1150 1200
[580-760Hz].
Frequency
Frequency
1250 (Hz)
1300 1350 1400 1450 1500
Figure (6) shows a spectral analysis of the
(Hz)
Formula
Theoretical Formula
and Theoretical
practical valuesTheoretical
of Practical
the harmonics Practical Amplitude
Amplitude
(ORF, -1000
with the
± characteristic frequency
Values formulas
Values values [dB]OR0)fault
of the s = 0
current inFrequenies
the caused by ORF
1100 band by[1000-1500Hz]; 1300 1350 the 1400 difference
fcharact f s k fOR Values values Values [dB] 1000 1050 1150
caused1200
(b)
fallows f
OR
f k
us s to ensure f
jν f ± k£ f [Hz]
the j [Hz]
-20 Frequenies (b)1250 (Hz)
ORF 1450 (b) 1500
[Hz]effectiveness [Hz] of the diagnostic
= s -20 Frequency
between healthy and faulty state is clearly appeared.
(dB)
charact ORcharact–OR OR
[ Hz] [ Hz]
Formula OR
Theoretical Practical Amplitude[dB] 0
(dB) (dB)
-40
method for a fault in the element bearings. The table X: 1385 X: 1485
X: 1285
-400
fcharact OR f s j fks¡fORfOR j Values Values [dB] Frequenies caused by ORF
X: 1117 -62.35Y: -59.17
Amplitude
X: 1485
X: 1185 Y: -63.68
X: 1285 Y:
X: 1385 (b)
040 040.9 – 70.6 -20
-60 Absence X:of
Y: the
-67.73
1117 characteristic frequenies
X: 1361 of the ORF Y: -59.17
below represents some[Hz] comparison values between the (a)
Amplitude
X: 1461
40 [Hz]
40 -70.6 -20
-60
X: 1017 Y: -67.73
Y:
X: -72.2
X:
11851261 Y: -63.68 Y: -62.35
f s fOR
X: 1085 Y:
X: -78.29
1361 Y:
X: -77.96
1461
Y: -82.9
X: 1017 X: 1161 Y: -81.22
Y: -72.2
X: 1261
40 40 -70.6
(dB)
f s andfORj fs +
Y: -87.07
theory thefOR jexperimental140calculation in no-load -40 X: 1085 Y: -78.29 Y: -77.96
-80 Y: -82.9 Y: -91.97
X: 1161 Y: -81.22 X: 1385 X: 1485
140.9 – 70.98 -40
-80 Y: -87.07
X: 1117
X: 1285
Y: -62.35Y: -59.17
Amplitude
Y: -91.97 X: 1309
Y: -63.68
X: 1185
operation (s≈0). -60 Y: -67.73
Amplitude
-100 Y: -72.2
X: 1261 X:Y:
X: -79.3
1309
1361 X: 1461
X: 1017
40 40 -70.6 -60
ffss ffOR
Y: -77.96
290 289.7 -87.7 frequencies of the ORF which located in the frequency
5 fs s 6 fOR -40
range of 1000-1500 Hz, which haveX: the
1285 following values:
X: 1385 X: 1485
j 9ORfs ¡ 7 fOR j 190 180 180.9 – 91.28
rangeWe of notice
1000-1500 the Hz, appearance
which have ofthe the characteristic
following X: 1461values:
X: 1117 Y: -62.35Y: -59.17
Y: -63.68
189.8 -86.36 X: 1185
75 ff s 6 f
Y: -67.73
290 289.7 -87.7 -60
frequencies
fcharact of the ORF which
-87.0711 f sX:11610.4(10) located in the
Nb f r 712.7 Hz Y: frequency
X: 1361
6 6f ffOR
Y: -72.2
X: 1261
190
40 189.8
40 -86.36
-70.6 X: 1017
7 f sss
fcharact
X: 1085
11Hz, 0.4(10)
f sY:-91.97 Nbthe
Y: -78.29
712.7
ffollowing
-77.96
Hz
the appearance X: 1309
Y: -81.22
OR
j 9OR
fs ¡ 8 fOR j 270 270.1 – 91.82 Y:OR 11,10 Y:
-82.9
OR
180 180 -91.28
range
-80 of
We notice
OR 1000-1500
11,10 which have
of characteristic r ORF values:
frequencies,
9
7 fff ss 67 ffOR 190
180 189.8
490 180
-86.36
-91.28 which are located in23
thef frequency range of f1000–1500 Hz
Hzand
Y: -79.3
9 7 fjOR fs ¡ 6 f j 140 140 489.9-70.98 – 91.57 f-100
11
23,51100 23 0.4(10)
0.4(5) N N
b ff r1350
712.7Hz
r 717.3
f ss fOROR OR 270 270.1 have
fcharact
charact
theOR
1000 OR
23,5
11,10
following
1050 s
values:
1150 0.4(5)
f s 1200 1250N1300
b
b
r 717.3 Hz
1400 1450 1500
180 579.9-91.82 Frequency (Hz)
99 f 87 ffjOR
9fffsss 28ffOR fs ¡ 7 fOR j 180
270
130 580 270.1
130
-91.28
-91.82
-80.91 – 90.61
OR
fFig.
6. 23,5 23
7= 0.4(5)
f fs 0.4(8)
s ¡ = 717.3
NbNb bf£r ffr rj 741.1
– Stator current spectrum of the frequency bands 1000-1500Hz
Hz
HzHz
s OR
490 600 489.9 599.6-91.57
fcharact–OR–11,10
fcharact 7 f ssj 11f
charact OR 7,8 (s=0.04),
OR 7,8 0.4(8)0.4(10)N
Nb (b)f r: ORF
(a) : Healthy, 741.1 712.7
Hz
9fffs s 6
68ffjfOR
3 fs + 5 fOR j 270
490
230
270.1
489.9
229.9
-91.82
-91.57
-89.23
– 85.45
f ss 2 fOR OR f
fcharact
–
21fjs23f
7=the 0.4(5)N
0.4(8) NN
0.4(3)
fs appearance f rfrfjr = 717.3
741.1 Hz Hz
Hz
1309.2
21,3 bb the
OR s¡ b£
charact–OR–23,5
j fs ¡ 7 fOR j 580 680 579.9 679.8-90.61 – 85.89 WeOR
fcharact notice
7,8 21 f 0.4(3) N of
f characteristic
1309.2 Hz
ffs
f 7
6 fffOR
7
490
580
290
489.9
579.9
289.7
-91.57
-90.61
-87.7 frequencies – OR 21,3
of the ORF
= j 7f
s
which b £
located
b r
in the
Hz frequency
5 fs s 6 fOR f s ¡ 0.4(8)N fr j = 741.1
s OR
charact–OR–7,8
3ff s Secondly,
OR
75ffOR and in the 600 599.6 -85.45 fcharact
range of 21
1000-1500 fs
Hz, 0.4(3)Nhave
f s0.4(14)
which N fthe 1309.2
f rfollowing
1159.6 HzHz
values:
3 fss 5 fOR
580
600
190
579.9
presence 599.6
189.8
-90.61
-85.45
of a slip value (at the load
-86.36 f
+
OR 21,3
1,14 f 0.4(14) N f 1159.6 Hz
f OR 1,14
charact
b b r
= s 21 f + 0.4(3)N
b £ fr = 1309.2 Hz
j f s 0.4(10) Nb r j f 712.7 Hz
7 f s 6 fOR
11,10 11
OR
operation), it is clear in680 Fig. 5 that the ORF has made its mark on fcharact
charact–OR–21,3
OtherORsideband frequencies
3the 7
ffs stator5fffOR 600
680
679.8
599.6
679.8
-85.89
-85.45
-85.89 f charact
Other
+ORsideband s0.4(14) N(SBF)
1,14 f s frequencies
b caused
b f r caused
(SBF)
by Hz
r 1159.6 this fault
by this fault
f 7
9 fs s 7 fOR
s current
OR spectrum.
180 Around the
180 fundamental
-91.28frequency, can befcharact–OR–1,14
presented = 0.4(14)Nbtable:
fs +following
in jthe £ fr j = 1159.6 Hz.
can be presented in
23 the following
0.4(5) table:
fcharact f N r 717.3
b fcaused Hz fault
OR
f 7f 680 679.8 -85.89 Other ORsideband
23,5 frequencies
s (SBF) by this
270 270.1 -91.82
9 fs s 8 fOR can be presented in the following table:
574 OR
fcharact OR 7,8 7 f s 0.4(8) NBull.
b f r 741.1Hz
Pol. Ac.: Tech. 67(3) 2019
490 489.9 -91.57
f s 6 fOR
580 579.9 -90.61
fcharact OR 21,3 21 f s 0.4(3) Nb f r 1309.2Hz
f s 7 fOR
36.4 36 -73.16 always present in agreement with the formula (5), among
f s fOR Table 2 In fthis first step, we will analyze the stator current in
them, s-fr = 25.1 Hz and fs+fr = 75 Hz.
Theoretical and practical values of the harmonics (ORF, s = 0.04) the 0case when the slip is close to zero (at no-load
136.4 136 -72.29
fFormula
s f OR Theoretical Practical Amplitude
3f -f
operation).s IR
f -f
s IR
IRF f +f (a)
-20 Healthy s IR
electrical machines Figure (7) shows the presence of harmonics at the
fOR Mechanical
13ORfs f5s fkOR
fcharact Values fault detection
218[Hz] 217.6 in rotating-62.16
Values [dB] using MCSA-FFT
X: 25.1 and
X: 75 MCSA-DWT techniques
Amplitude (dB)
[Hz] Y: -45.98 Y: -44.28 21f -9f
frequency
-40 15.4 Hz, 84.6 Hz, 115.45fHz, -f 159.6
s IR Hz and X: 84.6 s IR
X: 184.6
(dB)
5 ff
9 Formula
=
sss
j
Formula
ν f8 f f
5 OROR
s ± k£ f 18[Hz]
Theoretical
OR OR j Theoretical
17.7
Practical
[Hz]
Practical
-62.73
Amplitude
[dB]
Amplitude operation).
-40 3f -f s IR s IR f +f (a)
Values [Hz] Values [dB] 184.6Figure
illustrated s IR (7)
band shows
of [0-1000] the presence
Hz. of harmonics at the
TheHz around thedue fundamental. Moreover, theareseries of
s IR
OR f s k fOR
ffcharact -20
Figure (7) shows mixedHealthy
k f fORj Values X: 75 the presence of harmonics at the
[Hz] Values [dB]
Amplitude
frequencies to the eccentricity always
charact ORj9 fs f5s 5 218
718 [Hz]
217.6
717.3 -62.16
-47.1 (SBF) frequency
-60 15.4 Hz, 84.6 Hz, 115.4
X: 394.5 Hz, 159.6 Hz and
13
23 f f 018.4 17.7 –62.73 harmonics is verified by the equation below on the
X: 25.1
¡ [Hz] Y: -44.28
15.4 fHz, Y:with 115.4
f s(5), 5fkf (6)
(dB)
18 17.7 -62.73 frequency
present inX:agreement 84.6 Hz,
formula fsHz,
¡IRfr 159.6
21f
= 25.1-9f HzHz and and
9 f s 5 f OR
7 f ss 5 fOR
OR
82 82.3 -82.3 -40
184.6 Hz
Y:
219.1
around
-45.98
the
X: 319.1
fundamental. X: 328.8 Y: -78.5 -f
s IR s IR
X: 494.5
Amplitude
7 fs ¡ 5 fOR j 1082.4
282 82.3
282.2 –82.3
-90.74 =
339fffssj 714 712.7 -77.53=717.3- Y: -63.26
10 5 ff 18 17.7 -62.73 The
harmonics
-60Y: -68.3 frequencies
is verified due by to thethe mixed eccentricity
equation below on the
X: 115.4
are
Y: -66.42
5 f
f kf
X: 159.6
f OROR 18
82 17.7
82.3 -62.73
2sfs
-82.3 harmonics is verified by theY: -74 equation below on the
(6)
79 f ss jf 5¡fOR
Y: -76.79
-100
always present incharact
agreement withs the formula (5), among
ORfOR j 36.4
1036.4 36
1136.4 -73.16
–73.16 illustrated
illustrated band
band of of [0-1000]
[0-1000] Hz.
IR ,k
Hz.
IR
f
7f sf ss14 s f OR
10OR 514
1159.6 512.8
1161 -
-91.97 -80
ffOROR
76.82→517.8
them,The
200 fs-ffrequencies
r = 25.1 Hz
250
ff charactand
due
300
f s+f
to(a)
r =the
350
75 Hz.
mixed
ff s(Hz)
kf400 eccentricity
450 are
500
(6)
7
7 ff s j fs5 5+ffOR fOR j
82
82
1136.4
82.3
82.3
1136.4
-82.3
-82.3
–72.29 -100
always0
0 3f present
incharact IR
agreement
Frequency
withs the kf IR (6)
IRF formula (5), among
136.4 136 -72.29
-2sfs ,k
IR
21fffssss ff3OR
36.4
1309.2 36
1309 -73.16
-79.3 -f IR f,k-f
OR fOROR 518 517.4 -47.07 (SBF) them,The 0 fss-ffrequencies
IR= 25.1 50 Hz due
and fs to
+fIR IRF
=the
100 75 mixed
Hz. 150
f +f
eccentricity (a)
are
200
(c)
19 fj 13 s fs5 ¡f5ORfOR j 1218.4 1217.6 –62.16 The frequencies
-20 r dueFrequency
s tor the mixed Healthy eccentricity
(Hz)
s IR
are
13 5 218 217.6 -62.16 always
-20
0 present in
L-PSH agreement
X: 75
with
Healthy the formula (5), among
ffffsss study fOR has noticed
X: 25.1
36.4
136.4 36
136 -73.16
-72.29 always present in agreement
f f -f with the IRF5fformula 21f(5),
-9f among
(dB)
Our f 8f¡OR f 36.4 the series
36 of additional
-73.16 -400 3f -f -5f Y: -45.98 Y: -44.28
-f
(dB) (dB)
3 f ssj 3 s f OR
OR
OR
5which
fOR j have 541.2
1282.4 541.2
1282.2 -66.93
–90.74(SBF) them, s-f IR
f21f
-40 fs-fsr = IR
them, = 25.1
25.1 Hz Hz and and ffs23f
s +fIR = 84.675 Hz. sIRF
+fX:rU-PSH
-5f
= Hz. IR
75 Healthy
sf +fIR
17f
s s-5f
IRIR (b)
(a)
frequencies severe amplitudes along -90.74
harmonic -20 rs -63.26
IR X: 184.6
Amplitude
0X: s r
15.4 s Y:
282 282.2 -20 Healthy X: 159.6 Y: -66.42
13 3 fffsthese 5 ffOR 136.4
218 136
217.6 -72.29
-62.16 -60 Amplitude X: 75 X: 115.4
fs 8¡5ffOR
0Y: -68.3
ffjsss7s
X: 25.1
order; 10 frequencies
ORf j are due to mixed
136.4
641.2
1514.4
136 eccentricity.
641.2
1512.8
-72.29
-37.48
–76.82 (SBF)
→ 517.8 -40 3f -f Y: -45.98 Y:
f +2f fs-fIR
-44.28 f -f Y: -74 IRF
IRF5fs-fIR 21fsY: f-9f
+f (a)
(dB)
-76.79
sf-f-2f
5
In this study, it has f
OR OR
OR
been shown that the spectral
-60
-20
-80
-20
3f
-40 s s IR IR
IR
X: 548.5
s IR s IRX: 84.6 Healthy fs+fIRIR (a)
s IR X: 184.6
514 512.8 – -
2sf X: 648.5 Healthy
Amplitude
7
13 f
3 ffsss 10 55ffOR f 218
282 217.6
282.2 -62.16
-90.74 s
X: 15.4
X: 25.1Y: -55.72
X: 75 Y: -63.26
Amplitude
X:-60.17
115.4 Y: -66.42
-60Y: -68.3 X: 513.2Y: Y:
(dB)
analysis
13 method OR
of the218 stator current 217.6has given -62.16
adequate X: 75
21f X:-9f
23 fjf19 f 55¡ff5OR
159.6
76.82→517.8
s
-80 -45.98 Y: -44.28
X: 25.1 X: 713.9
718 717.3 -47.1 (SBF) -40 X: 394.55fs-fIR
(dB)
s
282
514 282.2
512.8 -90.74
-(SBF) -80X: 15.4 Y: -81.9 X:84.6
X:
Y: -63.26 Y: -82.94
7 3 f 10 5 ff X: 184.6
Amplitude
Our ¡
study noticed
3 8 bearingthe series of additional
5 f -2f
3 ffcases, ffOR
X: 394.5
ss
s
ORORelement 541.2 541.2 -66.93 (SBF) X: 494.5(b)
most the faults are manifested by:
X: 319.1
(dB)
-40 21fs X:
8 – 2sf monitoring
-20
-5fIR
219.1
of Y: -81.9 23fsX:
IR the fault indicators
sY: -85.7 s
-5f
U-PSH IR -78.5 IRF
328.8
IR in the IRF.
Healthy 17f -5f Y: -82.94(b)
frequencies s OR
which havecontour
severe of amplitudes along harmonic s -40
-80
-20 Y: -88.04 s IR
Amplitude
noises,
3 f ripples
10 f on the 714 the surface
712.7 of the(SBF)
-77.53=717.3- balls, Moreover, f -2f based on f +2f the statorX: 394.5
Healthy
current spectrum and
Amplitude
641.2
718 641.2
717.3 -37.48
-47.1 (SBF) -60
23
order; 5 +8
ffsfsjthese
sfs
fffOR
85inner frequencies are due to mixed
641.2 641.2 eccentricity.
-37.48 2sf(SBF) fsX:+2f IR
(dB)
-40 fs-2f
etc. 5 The s
14 OR
ORf j 1159.6 1161.4
OR OR raceway fault (IRF) that cause many
–91.97 s -100
-40
-60
according
IR
s X: 219.1
Y:to
-85.7equation
IR s 319.1IR
(6);
X: 548.5 Y: -81.9 we X: 328.8 Y: -78.5
give some examples
X: 494.5
of
Y: -82.94 the
In this study, it has been shown that the spectral
Amplitude
Y: -55.72
718
714 717.3
712.7 -47.1 (SBF)
-77.53=717.3- -60200
characteristic frequencies of IRF. Table (3) summarizes
323
23fssjff21
analysis s 10 s5
fmethod
5 f 3 fOR j of the718 1309.2
stator 1309.4
current717.3has isgiven –79.3
-47.1adequate
(SBF) -60
-80
250 300
X: 319.1
350
Y: -60.17X: 394.5 400 450 X:X:713.9
500
rotor, stator
s
OR
ORcurrent, etc. The objective the detection
2sf s -100 compares
and
X:
Y:
X:513.2
219.1
X:-94.19
219.1
the
X: 319.1
Y: -81.9
Frequency
X: 328.8 Y:
theoretical
(Hz)
X: 394.5
-78.5
Y: -78.5
and experimental
494.5
X:-93.07
Y:Y: 494.5
-82.94
results for ORF. Wetransform
noticed the efficiency, even, around
Y: -85.7
1309.2 1309 -79.3 -800 Y: -81.9 X: 328.8
Y: -88.04 Y: -82.94
IRF 21
3 f by
f f fast
1410 3 fff Fourier 714
1159.6
714
(FFT) of the stator
712.7
1161
712.7
current
-77.53=717.3-
-91.97
-77.53=717.3-
-80
frequencies
-100200
Y: -85.7
in
250case of300 IRF.
Y: -88.04
IRF
350 400 450 500
(c)
fundamental
3 f Our
signal. s
s 10
s s
study
ORORfrequency, whose frequencies
fOR has noticed the series of additional frequencies
OR
are very2sfs clear -100
-20
500 550 600Frequency Healthy
650
(Hz) 700 750
2sfs -1000 L-PSH Frequency (Hz)
forwhich
the
Ourinduction
The havestudy
different severe motor.
hasmode noticed
1159.6
1309.2
amplitudes the 1161
operations
along series
used
1309
the toofvalidate
harmonic additional
-91.97
-79.3
order; the
these
14
(dB)
21 ff s f s 14 3 f
f f 1159.6 1161 -91.97 20021fs-5fIR
Fig.
2007. Stator
250 300
250current spectrum of 350
U-PSH
IRF
different 400 450 -5f
17f 500
Finally,
frequencies
diagnostic the OR ORexperimental
which
procedure have severeresults obtained
amplitudes along confirm
harmonic the -40 300 Frequency (c) 350 (Hz) frequency
400 bands
450s (IRF, IR (c) 500
frequencies
s OR are due to are: mixedateccentricity.
no-load operation with a -200 s=0.004), (a)L-PSH : 0-200Hz, Frequency Healthy
(b) : 200-500 (Hz)Hz, (c) : 500-760 Hz
(dB)Amplitude
accuracy
order;
healthy
21 Our f
In theseand
this with
study
3 f thehas
frequencies
faulty
study, literature
element
it has are
noticed
1309.2
been results.
due to mixed
the
bearing,
shown series
1309
at full
that eccentricity.
the of
load additional
spectral-79.3analysis
operation 0
(dB)
-20 Healthy
3.2 Inner raceway fault detection by MCSA-DWT. In
Y:
order;
We Our
analysis
Our these
noticed study
method
study has
of the
frequencies
the efficiency,
has noticed
stator
are
even
noticed the
duecurrent
around
the series
to mixed has
fundamental
series of
of additional
given
eccentricity. adequate
frequency,
additional -80 21f X:-5f
current
513.2
made
L-PSH
it possible U-PSH to carry out 17f
X: 713.9
acceptable
Y:-5f
(dB)
-93.07
-60
-40 21fss-5fIR
Y: -94.19
most
frequencies
resultsIn this
whose
frequencies cases,for ORF.
frequencies the
which
study, element
which haveWehave
itarehas bearing
severe
noticed
very been
severe the
clear faults
amplitudes
shown
amplitudes are
efficiency,
thatmanifested
along
for the induction even,
along harmonic
around
theharmonic
spectral
motor. by: monitoring
-40 IR
of the
X: 548.5
fault indicators
U-PSH
X: 648.5
in the IRF.
17f s-5fIR
s IR
Amplitude
Y: -55.72
-100
noises,
order;
fundamental ripples
these on
frequencies
frequency,the contour
are
whosedue of
to the surface
mixed
frequencies of
eccentricity.
are the
very balls,
clear Y: -60.17
Amplitude
(d(
Values Values [dB] -40 s IR
IR f s k f IR
fcharact X: 493.7
Amplitude
160.14 159.6 -76.79 X: 121.5
21 f s 9 f IR
X: 21.5 X: 78.6 Y: -65.56
X: 178.6
[Hz] [Hz]
Amplitude
-60Y: -64.53 Y: -66.2 X: 394.4 Y: -64.31 Y: -65.54
-60 X: 307.2 Y: -81.18
X: 207.3 X: 262.8 Y: -86.05
218.92 219.1 -85.7 -80
f 2f 15.54 15.4 N. Bessous,
-68.3 S. Sbaa, and -80
A.C. Megherbi Y: -94.03 Y: -91.45
(dB)
cal and
Theoretical and practical frequencies
values of the in the
harmonics case of
(IRF, IRF.
s = 0.004) -20
-20 3f -f Healthy f s+fIR (a)
Formula Theoretical
Values Practical
Values Amplitude
[dB] -40 s IR Y: -39 s IR s IR
3f -f f +2f 5fs-fIRHealthy
(dB)
X: 517.6 X: 717.6
fcharact
Formula
f k f IR Theoretical 184.46 184.6 -66.42 -20X: 21.5f -2f sX: 78.6IR 5f -f X: 121.5 U-PSH fs+fIR
fsIRIR ffssIR k to [Hz] we canPractical [Hz]that theAmplitude -40
-40 sIRIR
(dB)
Values Values [dB] s Y: -48.53 Y: -48.67
(dB)
X: 178.6
fcharact
According
f IR this table, say frequency
Amplitude
Formula Theoretical Practical Amplitude -40
-40 Y: 21.5
-64.53 f +4f 5f s -f IR Y: -64.31 fs+fIR X:
(dB)
fcharact f k f Values
[Hz] Values
[Hz] [dB] -60 X: s IR Y:
X: -66.2
78.6 X: 121.5 Y: 178.6
-65.54
Amplitude
Amplitude
s IR
are Table
Values likely3 toValues [dB] on -40 s IR 3fs+4fIR X: 493.7
Y: -64.31
bands
fcharact that
IR
f sswe k analyzed
f IRIR bring information -60X:
Y: 21.5
-64.53 X: 121.5 Y: 178.6
-65.54
Amplitude
Y: 78.6
-66.2
[Hz] [Hz] -60 X: X:
Amplitude
160.14 159.6 -76.79
21 f
IR
Theoretical 9 f and practical [Hz]values of harmonics [Hz] (IRF, s = 0.004) -60 X: 21.5
Y: -64.53 X:X: 641.4
Y: 78.6
-66.2 X: 665.2 X:
Y: 121.5
-64.31 Y: -65.56
X: 178.6
Y: -65.54
Amplitude
-60
the existence of the IR15.54
s IR fault. 15.4 -68.3 -80
-60
Y: -64.53 X: 565.3 Y: -56.04
Y: -66.2 Y:
X: -80.89
394.4 Y: -64.31 Y: -65.54
3 f s f IR 15.54 15.4 -68.3 -80
-80 Y: -86.91
X: 262.8
X: 307.2 Y: -81.18
Slip 3plays f s 2 ffFormula an important role in219.1
15.54 Theoretical
218.92 the calculation
15.4Practical -85.7
of
Amplitude -80
-80 Y: -94.03
X: 207.3 Y: -86.05
3f s±f
Y: -91.45
IR -68.3 -100
s f IR
harmonics; it
IR
depends, systematically,
15.54 values 15.4byvalues the variation
-68.3 of -80
-100
-100
3fcharact–IR
f s f IR= jν fs ± k£115.54 fIRj 115.4 -74 -100
the 5 load.
f f s ffIR
2Figure (8) 115.54
shows the
318.92 [Hz]spectrum
319.1 [Hz]
115.4 of the-81.9 [dB]
current
-74
-100 0
-100 500 550 50
50
600
Frequency
100
100 650 (Hz)
150
700
200
750
5 sf s f IRIR 115.54 115.4 -74 200
0
250 300 Frequency 350 (Hz) 400
150
450
200
500
under 5 ffull jload
f3 f operation,
f j 115.54 whose015.54 slip is
115.4 equal
015.4 to 0.048.
–
-74 68.30It 00 50 Frequency
Frequency
100 (Hz)
(Hz)
150 200
5ffsssthat ffIRIR s ¡ IR 84.46
515.54 84.6
513.2 -63.26
-94.13 b) 0 0 50 Frequency 100 (Hz) 150
IRF (b)200
shows 13f sf sf IRf IR around
IR the fundamental
84.46 frequency,
84.6 there
-63.26 are Fig. 00 8. Stator current
23f -11f
s-11fspectrum
IR Frequency (Hz)
of different frequency IRF bands (IRF, (b)
84.46 in 84.6 -63.26 -20 3f -n f 23f Healthy
other f sparticular fjIR5 fs ¡ fIRharmonics j 184.46
84.46 the 184.6
115.54 spectrum
84.6
115.4 which
-63.26
-66.42 can
– 74.30 -200 s=0.048), fs -2frb (a) r 23f sL-PSH
-11fIR (b)
: 0-200Hz, f +2f : 200-500 Hz, (c) IRF: IRF
500-750 Hz (c)
Healthy (b)
ff
ff (b)
(dB)
715.54 713.2 -93.07 -20 s-2fIR 23fs-11fIR f s+2fIR IRF
Healthy
confirm17f sf s
s thef ffIRexistence
IR of IRF. The calculated values of
184.46 184.6 -66.42 -20
-40 f s X: 617.6
IR s Healthy
(dB)
IR s IR IR
j f j 184.46 084.46 184.6 084.6 –
-66.4263.26 -20 f -2f f
Y: -39 +2f Healthy
¡ -40According IR to theoretical fs+2fcalculations obtained in the
(dB)
these fharmonics f IRfs IRare: 184.46
s X: 517.6 X: 717.6
(dB)
fs-2f IR X: 493.7
U-PSH Y:Y:-65.56
Amplitude
160.14 184.6
159.6 -66.42
-76.79 -40
21f fss s 9f IR s Y: -48.53 -48.67
-40
(dB)
According IRf IR+to this 160.14
table, we can say that the frequency -60 IR f +4f say s that IR X: 493.7
Amplitude
21 f s IR93,1 fsIR f3IR jf s 160.14 159.6 -76.79 table
-40 below, we can the
X: 394.4frequencies X: obtained
f charact 0.6are (1) Nto f r 184.6 21.48 Hz
Y: -65.56
bring information s IR
Amplitude
jwe 184.46 – 66.42 -60 493.7
Amplitude
X: 307.2
bands b 159.6 -76.79 3fs+4fIR X:
21 fthat analyzed likely on Y: 394.4
-81.18
s 9 f IR experimentally demonstrate -86.05the existence of the IRF.
X: Y: 493.7
-60 -65.56
Amplitude
X: 262.8
160.14
218.92 159.6
219.1 -76.79
-85.7 -60
-80 X: 207.3 Y: 307.2
X:
21 9
X: 641.4 X:
Y: 665.2
f
the existence f 2 f f of the IR fault. -60 Y: 207.3
X: -94.03 X: 565.3
Y:
X: -91.45
262.8 Y: 307.2
-86.05
X: -81.18
394.4 Y: -65.56
s s j 21IR fIR
f s 2 f IRs 5 IRf j 218.92
¡ 9 f 218.92 160.14 219.1 159.6 -85.7
– 76.79 These
-80
-80 harmonics
Y: 207.3
-94.03 Y: -86.91 Y:
X: are
-91.45
262.8 more
X: Y:
or
-56.04
less
Y:
X: -80.89
Y: 394.4
-81.18
readable given the
f charact 0.6 (1) N f 121.48 Hz
X: 307.2
X: Y: -86.05
219.1 -85.7 -80 Y: -81.18
Slip f splays IR25,1
f IRan important s 218.92
318.92 role in
b the
219.1
319.1 r calculation-85.7
-81.9 of -100
magnitude
-80 X:
Y: 207.3
of realized
-94.03 X:
Y: 262.8
-91.45
Y: -91.45fault (a small hole).
Y: -86.05
harmonics; fs 2j ffsitIR¡depends,
2 fIR j 318.92 218.92 319.1
systematically, by219.1 the variation – 85.70
-81.9 of
-100
-100
Y: -94.03
s
X: 517.6
rb r L-PSH
Values Values [dB]X:
(c)
17 fs j 17f IRfexistence
IR
715.54 713.2 713.2 -93.07 – 93.07 f
-20
-40 f k f Y: -39 Healthy
tofIRthis
Y: -48.53 X: 617.6 Y: 717.6
-48.67
(dB)
X: s IR
Amplitude
bands
these According s
that we analyzed
harmonics
IR to this table, we can say that the frequency
are: are we likely tosaybring information on -40According f +4f Y: -39 calculations
-48.53to theoretical U-PSH X:
3fsobtained
+4f in the
(dB)
X:
Y: 517.6 Y: 717.6
-48.67
-60 fs+4fIR U-PSH
Amplitude
bands According
that we to
analyzed this table,
are likelycan to bringthat the frequency
information on -40
-60 below,X: 565.3
Y: -48.53
s IR X: 641.4 X: 665.2 3f +4fIR Y: -48.67
According to this table, we can say that the frequency table we can say that the-80.89frequencies IR obtained
Amplitude
-60
-803 f f Y:
the
bands
Slip existence
that
plays
IR 3,1 wean the
analyzed s IR
important fault.
are likely
role to
in the information
calculation on
of experimentally
-60
-80 s IRY:
-86.91
X: 565.3
-86.91 demonstrate the
Y: 641.4
X: -56.04X:
existence
Y: 665.2
-80.89 3fss+4fof
IR the IRF.
thethat
Slip existence
we havean
plays ofanalyzed
the IR fault.
important are likelyrole to generate
in the information
calculation onofthe X: 565.3 X:
Y: 641.4
-56.04X:
Y: 665.2
-80.89
the existence
harmonics; itan of
depends,the IR fault.
systematically, by the variation of of These
-80
-100 harmonics X:
Y: 565.3
-86.91
are more or less
Y: -56.04Y: -80.89
readable given
(is notthe
Slip
f plays of
existence
harmonics; it the 5
depends, important
IR f fault.
0.6 role
(1)
systematically, N in thef
by calculation
the121.48
variation Hz of -80
-100 5 f f
Y: -86.91 121.48 121.5 -64.31
Slip
the load.
charact plays
Slip
IR Figure
5,1
plays ananimportant (8) shows
s
important role
role in calculation
thein the
spectrum
b the calculation
r of variation
the of
current
of harmonics; magnitude s of
IR realized fault (a small hole). alone, with750
harmonics;
the load. it depends,
Figure (8) shows systematically,
the spectrum by the of variation
the0.048. of
current
-100500 550 600 650 700
harmonics;
under
it load. full
depends, loadit depends,
operation,
systematically, systematically,
whose
onthe slip
the spectrumisby
variation of the
equal to
the of
It -100500 550 Frequency (Hz)
600 650 healthy state750
700
the
fcharact Figure 7 (8) f s theshows
0.6 (1) of theload.
78.52
Fig. 8
current Frequency (Hz)
under
the
shows
showsload. fullthat
IRthe load
Figure
7,1 operation,
around
spectrum (8) of
shows whosethe N
fundamental
thewhose
current
slip isf requal
frequency,
spectrum
bunder fullofload
to Hz
0.048.
thetherecurrentIt
are
operation,
500
5008. Stator 550
550 600
600 Table 4 (Hz)
Frequency
650
650 frequency
700= -70.08) 750
700 750
under full load operation,
shows that around the fundamental frequency, there are slip is equal to 0.048. It Fig. current spectrum 78.52
Frequency of different
of the(Hz) 78.6 bands (IRF,
(IRF, s-66.2
under
other full load operation,
particular harmonics whose
in theslipspectrum
is equal to 0.048.can It Fig.fs=0.048), f IR (a)current
s8.Stator
Theoretical and practical values
spectrum
(b) :of200-500
different harmonics
frequency bandsHz(IRF, = 0.048)
shows
other that around
particular the fundamental
harmonics in the frequency,which
spectrum there can
which are Fig.s=0.048),
8. Stator(a)
: 0-200Hz,
current spectrum
(b) :of200-500
different
Hz, (c) : 500-750
frequency bandsHz(IRF,
f
shows
confirm
other
that
IRthe
charactparticular
aroundf
1,1 existence 0.6
the
sharmonics (1) N
fundamental
of IRF.
TableThe f
4b spectrum
in the r 178.52
frequency,
calculated Hz
there
which
are
valuescanof Fig.
Fig. 8.Stator
8.Formula
s=0.048), Stator
: 0-200Hz,
current
current
(a) spectrum
Theoretical
spectrum
: 0-200Hz,
178.52 :of200-500
(b) of different
Hz,
different
(c) : 500-750
frequency
Practical
Hz,
178.6frequency bands (IRF,
Amplitude
bands
(c) : 500-750 Hz
65.54 (IRF,
confirm the existence
otherTheoretical
particular of values
harmonics IRF. The
in of
the calculated
spectrum values
which of
can fs=0.048),
According
ss= ff IR k (a)fto
0.048): theoretical
a): 0-200Hz,
Values
0‒200 Hz, calculations
(b)b): 200-500
200‒500 Hz, c) :obtained
Hz,(c)
Values 500-750
500‒750 Hzin the
[dB]
these
confirm harmonics are:
and
the existence practical harmonics (IRF, s = 0.048) fcharact
these
harmonics
confirm are: of
the existence
IRF. The calculated values of
of IRF. The calculated values of tableAccording
IR
below, we
s to
IR theoretical calculations obtained in the
[Hz]
can207.04
say that [Hz]
the207.3
frequencies obtained
f charact 3are:
f s 0.6Theoretical
(1) N f r 21.48 Hz According to theoretical calculations obtained in the
3,1
these
harmonics
IR Formula table below, we
f s 2 f IR todemonstrate can say that the frequencies -94.03
obtained
f charact
these harmonics
IR 3,1 f s 0.6 (1) Nbb Practical
3are: f r 21.48 Amplitude
Hz According
experimentally
table
theoretical calculations
can say thatthe
below, wedemonstrate
experimentally thethe
obtained
existence of the
frequencies
existence
inIRF.
the
obtained
of given
the IRF.
f ±
3 f s fIR0.6 (1) Nb values
j values fr 21.48Hz table
These below, we can
harmonics are say
more that
or the
lessfrequencies
readable obtained
the
ffcharact IR3,1 jν fs35± fk£
f charact–IR
charact
=
IR 3,1
0.6
fs 0.6 (1)
(1) N
[Hz] Nb ffr
[Hz] 21.48Hz
121.48 Hz
[dB] experimentally
These f IR demonstrate
3 f sharmonics
experimentally
21.48
are fault the less
more(a or
demonstrate
existence
21.5 of-64.53
readable
the existence
the IRF.
of given
the IRF.the
f
charact IR 5,1
5 f 0.6 (1) N f 121.48Hz
s b r magnitude
These of realized
harmonics are more small
or hole).
less readable given the
magnitude of realized fault (a small hole).
j 5 j f 0.6 (1) N f 121.48
f charact IR 5,1
IR 35,1
fs ¡ fIR
s
21.48 b
Hz
–64.53
r
21.5 These
whose
magnitude
harmonics
slip is
of equal are
to
realized
moreIt or
0.048.
121.48
fault (a
less
shows
small
readable
that
121.5
hole).around
5 f fofIR realized fault (a small hole). alone, with
given
the
-64.31 notthe
(isfunda-
57 ff 0.6 (1) ff 121.48
ff 0.6 N
(1) N Hz
charact s b r
charact IR 5,1 s 78.52Hzb r magnitude
mental sfrequency, there areTable
other4 particular harmonics in the
f
charact IR 7,1
7 f 0.6
s
j 7j f 0.6 121.48
IR 57,1
fs ¡ fIR (1) N f 78.52 Hz
b r
121.5
–64.31 (if not Table 4 harmonics (IRF, healthy state
f
charact s
(1) N f 78.52 Hzwith
b r Theoretical
spectrum which and practical values
can confirm of the
the
Table 4existence of IRF. = 0.048)
sThe calcu-
ff
charact
charact
IR 7,1
IR 7,1 7f f 0.60.6
s
s (1) N f 78.52
(1) Nb f 178.52 Hz
alone,
b
Hz
b
r
r
Theoretical and practical values
lated values
Theoretical of
and these harmonics
practical
of the
Table
values of 4
are:
the
harmonics (IRF,=s-70.08)
harmonics (IRF, s
= 0.048)
= 0.048)
Formula Theoretical
78.52 Practical
78.6 Amplitude
-66.2
f
charact IR 1,1
f 0.6 (1) Nb f 178.52
s
Hz state
healthy r
f s f IRand practical
Theoretical
Formula
values of thePractical
Theoretical harmonics (IRF, s = 0.048)
Amplitude
f
charact IR 1,1
f 0.6 (1) Nb f 178.52
s
= Hz
r
–70.08) 6 fcharact – f k f
Formula
Values
Theoretical
IR = j 3Values
¡ 0.6£(1)£N
Values
Practical
[dB]
Amplitude
b £ fr j = 21.48 Hz
f
charact IR 1,1
charact IR 1,1 f 0.6 (1) Nb f 178.52Hz
s
s
r
r
f IR
fcharact
Formula f s
k
charact–IR–3,1 f fs[Hz]
Theoretical
178.52
Values
Values
[Hz]
Practical
178.6
Values
[dB]
Amplitude
65.54
[dB]
fsIR– fsIR
IR s IR
j fs ¡ fIR j 078.52 078.6 –66.20 fcharact k f IR [Hz]
Values
[Hz]
Values [dB]
IR f s k f IR = j 5 fs[Hz]
fcharactfcharact–IR–5,1 ¡ 0.6£(1)£N[Hz] b £ fr j = 121.48 Hz
[Hz] [Hz]
207.04
21.48 207.3
21.5 -94.03
-64.53
j fs + fIR j 178.52 178.6 –65.54 3f sf–s2 fIRIR 21.48 21.5 -64.53 = j 7 fs ¡ 0.6£(1)£Nb £ fr j = 78.52 Hz
3ffcharact–IR–5,1
f 21.48 21.5 -64.53
j fs ¡ 2 fIR j 207.04 207.3 –94.03 3 f+ss f IR 21.48
121.48 21.5
121.5 -64.53
-64.31 (is not
53ffcharact–IR–1,1
s f IR
IR = j f 0.6£(1)£N
121.48
+ 121.5
£ f j = 178.52
alone,Hz.
-64.31 (is not
j fs + 2 fIR j 307.04 307.2 –86.05 5 f s f IR s IR
121.48
s
121.5
b
-64.31
r
alone,(is not
with
5 f s f IR 121.48 121.5 healthy
-64.31
with
state
(is not
5 f
According
s f IR to theoretical calculations obtained
alone,
healthy with
state
= -70.08)
alone, in
with the
j 23 fs ¡ 11 fIR j 263.73 262.8 –91.45 healthy state
= -70.08)
78.52 78.6 -66.2state
healthy
Tablef4, f
we can say that the
78.52 frequencies
78.6 obtained =experimen-
-70.08)
= -66.2
tally ffdemonstrate
s f IR
s IR -70.08)
j fs + 4 fIR j 564.08 565.3 –86.91 the existence
78.52 of the IRF. These
78.6 harmonics
-66.2
f 78.52
178.52 78.6
178.6 -66.2
65.54
664.08 665.2 –80.40
f
are more s f IR
s orIR less readable given the magnitude
178.52 178.6 of realized
65.54 fault
j 3 fs + 4 fIR j f s hole).
6 (a small f 178.52 178.6 65.54
f f IR 178.52
207.04 178.6
207.3 65.54
-94.03
ffsss 2ffIR 207.04 207.3 -94.03
f s 2 fIRIR 207.04 207.3 -94.03
f s 2 f IR 207.04 207.3 -94.03
576 f s 2 f IRIR Bull. Pol. Ac.: Tech. 67(3) 2019
664.08 665.2 -80.4 sa
3 f s 4 f IR
We used in this specialized study the spectral analysis
method f s of2 fthe stator307.04 307.2
current (MCSA-FFT) -86.05
in order to The theorem of Shannon is applied in order to determine
IR Level : j=1of a1 : 0- fsa/4
Mechanical fault detection
detect the ORF and the IRF in REB of the SCIM. The in rotating electrical the
machines frequency
using bands
MCSA-FFT and approximations
MCSA-DWT techniques and details.
d1 : fThe
sa/4-fs/2
is(t)
0
the proposed subject.
In practice, the choice ofAdditional
the waveletcriteria suchIndeed
is not crucial. as
regularity,
one seekssymmetry, a rapid
a wavelet which decrease
offers a good at infinity may
compromise be
between -10
necessary.
a temporal and frequency resolution, and such a choice often 1 2 3 4 5 6 7 8 9 10
We choice the Daubechies mother (Db44) for all 10
depends on the objective of the proposed subject. Additional
analyzes
criteria concerning this application
such as regularity, symmetry andpartrapid
[19].
decrease at infin-
is(t)
ity may be necessary. 0
4.1. REB faults
We have detection
chosen by Energy-DWT.
the Daubechies The(Db44)
mother wavelet energyfor
variation of the
all analyzes details this
concerning has application
very goodpart
indicator
[19]. for the -10
1 2 3 4 5 6 7 8 9 10
SCIM faults. Our study have based on the energy analysis 0.5
of 4.1.
eachREB faults
detail. Wedetection by Energy-DWT.
have verified the detail The energy
which hasvari-
a
ationinfluence
strong of the details hasstator
on the a verycurrent
good indicator
signal. for SCIM faults.
0 0.18
a9
TheOur study of
energy hasthe
based on dj
detail theisenergy analysis
calculated by: of each detail. We 0.16
0.14
have verified the detail which N has a strong
2 influence on the 3 4 5 6 7
stator current signal. E j d j ( n) (9) -0.5
0 2 4 6 8 10
The energy of detail d j isn calculated
1 by: 0.5
0.02
N is the total number of samples in the signal and j is 0
N -0.02
the level of detail. 2
E j = ∑ j dj (n)j .(9) 0
6.5 7 7.5 8 8.5
d9
We can calculate the differentn =1
energies from d1 to d9. We
have made a comparison between the two cases: healthy
and faulty. Any
N is the change
total numberindicates the existence
of samples of and
in the signal the REB
j is the -0.5
0 2 4 6 8 10
level This
fault. of detail.
analysis led us to select the interesting 5
We can
frequency calculate the different energies from d1 to d9. We
band.
have made a comparison between the two cases: healthy and 0
d8
faulty.
4.2. REBAny change
faults indicatesby
detection theMSE-DWT.
existence of the REB fault.
Among the
This analysis
methods led us to select
of distinguishing the frequency
between band
signals that analysis
is the is of inter- -5
byest
thetomean
us. square error estimator 'MSE'. This estimator
10
0 2 4 6 8 10
quency band on the one hand, and for the determination of the
Energy (J)
2
dominant detail in the new signal. Our fault analysis is based 2
on the MSE for detail signals or approximations. The resem-
blance of the signals is checked for an MSE value that tends 5 1
towards zero. 1
0
1 2 3 4 5 6
4.3. Outer raceway fault detection by DWT. Figures 11‒14
represent the detail and approximation signals (d7, d8, d9 and 0 0
1 2 3 4 5 6 7 8 9
a9) obtained by means of multi-decomposition under ORF for Levels
Levels of
of details
details
different conditions. The calculation of the relative energy asso- Fig. 12. Energy evolution at no-load operation (ORF)
ciated with each level of decomposition allows us to differenti- Fig. 12. Energy evolution at no-load operation (ORF)
10
obta
578 0 Bull. Pol. Ac.: Tech. 67(3) 2019 amp
is(t)
sens
-10 amp
0 2 4 6 8 10
10
that
10 Compare the detail and approximation signals
obtained for machines with defects, we see that the
0 amplitude of the coefficients d7, d8 and d5 is more
is(t) Mechanical fault detection in rotating electrical machines using MCSA-FFT and MCSA-DWT techniques
sensitive compared to the others. This variation of the
-10 amplitude in the signals d5, d7 and d8 is due to the effect
0 2 4 6 8 10
10
that the corresponding frequency bands are affected by the
of coefficients d7, d8 and d5 is more sensitive as compared to
defect.
the others. This variation of the amplitude in signals d5, d7 and
Now, we make the fault detection by the
0 d8 is due to the fact that the corresponding frequency bands are
is(t)
0.14
0.12 or overlapping of human opinions on the visual evolutioninofthe
Tables below show the calculation of MSE values
-0.5
4 4.5 5 5.5 6 presence
signals. Theoftables
the ORF.
below show the calculation of MSE values
0 2 4 6 8 10
0.5
in the presence of ORF.
0.04
0.02 Table 6
-0.020
-0.04
4 4.5 5 5.5 6 Table 6
0 MSE values at different decomposition levels (ORF,
d9
0 MSE-d6
MSE-d7 00.005624.9483 Less Great
absence
absence
d7
MSE-d8
MSE-d7 24.948319.2467 GreatGreat absence
absence
-10
0 2 4 6 8 10 MSE-d9
MSE-d8 19.24670.0035 GreatLess absence
absence
Time (s)
Time (s) MSE-a9 0.0068 Less absence
Fig. 13. Multi-level decomposition of the stator current at load operation: MSE-d9 00.0035 Less absence
Fig. 13. Multi-levelHealthy (in blue),ofORF
decomposition (incurrent
stator blue) at load operation:
Healthy (in blue), ORF (in red) MSE-a9 00.0068 Less absence
Table 7
MSE values at different decomposition levels (ORF,
6
TN×3/4)
Table 7
x 10 MSE values
MSE (di, at
a9)different decomposition
MSE value levels (ORF, TN£3/4)
Ressemblance
4
Healthy MSE-d1
MSE (di, a9) 3.2868×10
MSE
-05
value Almost present
Resemblance
ORF
3 x 10
4 MSE-d1 03.2868£10 ‒05 Almost present
2.5
‒05
MSE-d2 05.8192£10 Almost present
Energy (J)
2
2 MSE-d3 00.0057 Less absence
1.5
1
MSE-d4 00.0203 Absence
is(t)
is(t)
is(t)
-d9MSE-d9
he representation 0
The representation
The
MSE-d7 0
of representation
theofmean 0
the24.0351
mean
square Present
of square
the
errormean
error
Great Present
0
square 0
10error 0
N. absence
10
Bessous, S. Sbaa, and A.C. Megherbi
for
-a9 theMSE-d7
ution for
MSE-a9two
evolution
thetypes
two0 of
types 24.0351
foroperations
MSE-a9
MSE-d8 the
0 oftwo
operations
types
isPresent
illustrated Great
0 ofisPresent
51.1002 operations absence
illustrated
in Great illustrated in only
isinPresent
absence to (19).
specifyThis
thevariation
frequency leads us to
band. detect
The d7 andthe IR
d8 fault
bandsand
021and to specify the frequency band. The d7 and d89 bands
error 32 correspond 54 2to the 65 3frequencies 875around986 of10950Hz.
).
re From
(15). table
From
figure (7),
table
(15).we -10 -10 -10
of(7),
From
see we that
table
seethethat
(7),
detail
the
we d9detail
see and
that
d9error
the
anddetail
0 1 d9
is(t)
is(t)
is(t)
he MSE-d8
representation
The representation
The 51.1002
representation
the of mean
the mean
square Great absence 4031
MSE-d9 0 of square
the
error mean square
Present correspond to the
764
frequencies around of
7 108
50Hz.
10
oximation
for approximation
utiontheMSE-d9
for
twothe a9 approximation
indicates
evolution
thetypes have
two of a9
that
types have
an
there
foroperations
theoftwoexcellent
an
will a9be
operationsexcellent
havesimilarity
difficultyan insimilarity
excellent
distinguishing10 similarity
between
10 1010
MSE-a9 0 types
is illustrated
ofisoperations
0 that
illustrated
inPresentisinillustrated in
Presentthat 10 -10
SE=0).
).reThis
From
(15).value
This(MSE=0).
the of
table
From
figurevaluethewe
following
(7),
table
(15). of
MSE=0
This
the
(7),two
From
see wevalue
MSE=0
indicates
signals:
that
table
see of
thethatthe
indicates
(7),
detail
the
weMSE=0
d9 there
detail
see that
and
that indicates
d9 there
and-10
the detail -10there
d9
1 21and 32 43 1 54 2 65 3 76 4 87 5 98 6 109 7 108 9 10
aximationMSE-a9
bedifficulty
a the – d9-healthy
will
difficulty
in
be VS
distinguishing 0
d9-with
a inrepresentation
difficulty
distinguishing ORF;
inbetween
distinguishing
between the Present
the between 0 the
is(t)
0
approximation The
a9 approximation
have
a9 have
an excellent
ana9 excellentof
have the
similarity mean
an similarity
excellent square error
100 similarity
is(t)
is(t)
is(t)
10 100
owing
two –signals:
a9-healthy VS a9-with ORF.
Thissignals:
two following two signals:
is(t)
evolution thefor the two types ofthat
operations is illustrated in 0
E=0). valueThe
This(MSE=0).
of representation
value ofMSE=0
Thisthe value
MSE=0 of the
indicates the mean
indicates
MSE=0there square
thatindicates
there error
that there
hy-healthy
VS d9-with
VS
-
a figured9-healthy
d9-with
ORF;
(15). ORF;
aFromVS d9-with
tableof(7), ORF;we see that thethe detail the 32 -10
avolution
bedifficultywill
difficulty
for thein
be distinguishing
two indifficulty
distinguishing
types inbetween
distinguishing
operations betweenthe
is illustrated 0 1 d9
between
-10 in02and
-10 -10
is(t)
is(t)
is(t)
-healthy
y VS a9-with
VS
- a9-healthy
a9-with
ORF. ORF.
VS a9-with ORF. 1 40131 5242 6353 7464 8575 9686 797
10 88
10 99 1010
owing
two signals:
two
gure (15). following
signals:
the From two
approximation
table signals:
(7), a9
we have
see an the
that excellent
detail d9
0.5similarity
and 0.5 -10 10 0.5
a) At 0% of the load 1 2 3 4 5 6 7 8 9 10
-healthy
he y VS d9-with VS
- d9-healthy
(MSE=0). d9-with
ORF; ThisORF;
VS d9-with
a9value of theORF;
anMSE=0 indicates -10 that-10 there 10 -10
25 approximation 25 have excellent similarity
1 21
-healthy
y VS a9-with
MSE=0). VS
- a9-healthy
will a9-with
ThisORF.
be a ORF.
value VS a9-withinORF.
difficulty
of0%the MSE=0 distinguishing
indicates that between the0.1632 0.16 43 1 54 2 65 3 76 4 87 5 98 6 1097 108 9 10
0.50there
is(t)
0.50 0.14 0 0 0.16
a9
a9
a9
a): At(a): 0% At
of the
0% load
of(a):
the At
load of the load 0.140.5 0.14
will
20 befollowing
a 2520 two signals:
difficulty in distinguishing between the 0.12 00.12 0.12
is(t)
25
- d9-healthy
ollowing two signals: VS d9-with ORF; -0.5
4
-10 4.5
4 4.55 45.5
5 4.5
5.5
6 56 5.5 6
0 0 -0.5 0 00.162 0.16-0.5 00 4 2 0.16
a9
a9
a9
1 3 4 5 6 7 8
10 8 9 1010
0.2- At
a9-healthy 0.2VS a9-with ORF.
): 2 4 2 6 6 4 8 8 6 10
15 .2 At(a):
0%
d9-healthy 20
20 VS
of the
0% load
15
d9-with ORF;
of(a):
the At
load 0% of the load 0.14 0.14 0.14
0.5 0.12 -100.12 0.12
MSE MSE
0.5 0.5
0.5
4 1 4.5 4 2 4.5 5 3 45.5 5 4 4.5 5.565 56 6 5.57 68 9 10
a9-healthy
10
.1 0.1
VS
2510
a9-with
0.1
ORF. -0.5 -0.5 -0.5
15 15 0 0 2 0.5 2 0 4 4 2 6 6 4 8 8 6 10 10 8 10
.2 0.2 0.2
0.50 0.50 00 0.16
d9
d9
d9
0.5
a9
(a): At 0% of the load 0.01 0.01
0 -0.01 0 0.01
0.14-0.010
0 25 0
5 20 5 0 -0.01
-0.02 -0.02 0.12-0.02
10
.1 0 10.1 02 1310 24 0.1
35 0 46 1 5 2 6 3 4 5 6 5 0.16
5.5
5
0 -0.5 4 5.5
6 4.56.5
56 55.5
6.5 6
5.5 6.5
6
a9
-0.5 -0.5
(a): At 0% of the load 00 00 -0.52 0 0 4 0.14 4 0.01
d9
d9
d9
0 20 0 2
0.01 0.01 2 6 6 4 8 8 6 10 10 8 10
0 00 0.12 2 0 4 6 8 10
05 1
2 03 2 15 5 1 4 0.2 0 2
3 4
5 3
5
6 4
6
7 5
7
8 6
89 79 5 8 5 -0.01 -0.02
9-0.02 -0.01 -0.01
-0.02
0.55 5
MSE
0 1 02 13 24 Details 35 0 46 1Details
5 2 6 3 4 Details 5 6 5.5
5 4 5.5 6 4.56.5
5
6 55.5
6.5 5.5
6 6.56
Details -0.5 -0.5 -0.5 -0.5
60 02 0 4 24 2 6 64 4 8 8 66 10 10 88 1010
0 15 0.21060
0 0.1 0 0 2
MSE
b):21 At(b):
75%32 Atof75%
the
431 load
of
(b):the
542 Atload
75%653 of the 764 load875 869 79 50 8 50 9 0.5 050
d8
d8
d8
50 b)Details
At 75% of the loadDetails
d9
50 Details 0.010
-0.01
60 10 0.2 0.1 560
0.2
0
0.2
0 1 2 3 4 5 6
-0.02
-5 -5 -5 5 5.5 6 6.5
b): At(b):
40 75%Atof75% the load
40 of
(b):
theAtload 75% of the load 0-0.5
d9
00 00 2000 4
d8
d8
d8
2 4 22 6
0.01 6 44 8 86 6 10 108 8 1010
50 5 0
0 050 10 10 10 -0.01
-0.02
MSE MSE
30 1 1 2
030 2 3 34 54 6 5 6 7 8 9 5
.2
0.1 0.2
0.1 0.2
0.1 Details 5 5.5 6 6.5
40 40 -5 -5 -0.5 -5
6020 00 00 2 02 00 4 10 8 101042 2 6 64 4 8 8 66 10
20 0
d7
d7
d7
.10
10 0.10 5010 0.10 Details
-10 -10 -10
20 060 1 02 120 3 24 350 461 5 2 6 3 4 5 6 00 00 2 200 4 4 2 6 6 4 8 8 6 10 10 8 10
d7
d7
d7
1
2 2
3 13
4 245 356 467 578 689
79 Fig. 16.8 Fig. 9 Multi-level 2 4 6 8 10
100 50 0 10 0 -10Multi-level
16. decomposition
Fig. decomposition
16. Multi-level
of the stator
of
decomposition
the
current
stator at
current
no-load
of the
at stator
no-loadcurrent at no-load
13 24 Details
350 461Details
5 2 6 3 4 Details -10 -10
10
MSE
0 1 02 30 5 6 0 0 operation:
2 2 0 4 Healthy
operation:
Healthy 4operation:
(in blue),2(inIRF
6 blue),
(in 6 4 (in
Healthy
blue)
IRF 8(in
blue) 8 IRF
blue), 6 10(in blue)
10 8 10
0.2 MSE
0 40 Fig. 15. Fig. 0 15. 0.1MSE evolution
evolution Fig.
for ORF 15. for
MSE ORF
evolution for ORF
Time6 (s)Time (s) Time (s)
6 -5 6
21 32 4
1
3 5
2
4 6
35 7
46 8
5
7 7
9 Fig.2.59
6
8 8 xFig.
10 9 x 10 0
2.5
x 102 4stator at 6 stator current8at no-load 10
20 DetailsDetails Details 16. Multi-level
16. Multi-level 0Fig.2.5
decomposition
decomposition
16. Multi-level
of the stator
of
decomposition
thecurrent current
no-load
of the
at no-load
d7
Healthy
10 Healthy Healthy
MSE
r Inner
raceway
30 4.4.
raceway
fault
Innerfault
detection
raceway
detection
byfault Details
DWT.
bydetection
DWT.
The The by DWT. The operation: operation:
Healthy Healthy
(in blue),
operation:
(inIRF
blue),
(in
Healthy
blue)
IRF (in(inblue)
blue), IRF (in blue)
Fig. 15. Fig.
MSE15.
0.110 evolution
0MSE evolution
for
Fig.ORF
15. for
MSE ORFevolution for ORF 10 2 xIRF 10 -10 IRF 2 x 10 IRF
6 6 6
action
of information
of extraction
information
from of the
from
information
stator
the current
stator
fromcurrent
inthe
steady
stator
in steady
current in 2 xsteady
0 1 Fig. 2 15.3 MSE4 evolution
5 6 for ORF 2.5 2.5 4 4
0 2.5 24 4 6 8 10
20generally x 10 0x 10 Healthy x 10
d7
ernerally
is
Inner done
racewaystate
4.4.
raceway
0 in
is
done
fault load
generally
Inner in
faultoperation.
load
detection
raceway done
operation.
detection
by in
This
fault load
DWT.
bychoice
This
operation.
choice
detection
DWT.
Theis byThis
is
The DWT. choice 3 is Healthy
The 3 3 Healthy Time (s)
Time (s)
the1 of 2 difficulty
3 of the 4 difficulty
5 no-load6 no-load
7 8 9 IRF Fig. IRF16. IRF
(J)
(J)
(J)
essary
because
action
of 10 because
ofof
necessary
information
extractiondifficulty
information
0
the
from because
ofthe
fromencountered
information
stator encountered
the current
statorfrominin
current
the
Details encountered
inin
steady
stator currentinin2no-load
steady
1.5
steady
1.524 1.52 Multi-level decomposition of the stator current at no-load
-10
Energie Energie
Energie Energie
Energie Energie
eration
inisorderindone
operation
to
order
4.4.0extract
to
1 extract
in
2theorder
3information
the4to information
extract
5 6concerningthe concerning
information isTheconcerning
4
2 x 10 2 x 104
2 x 10
operation: Healthy
nerallygenerally
state in
is
done
Innerload
generally
inoperation.
racewayload done
operation.
fault in
This loadchoice
detectionThis
operation.
bychoice
isDWT.This choice3 is 3Fig.
extraction 0 16. Multi-level32 decomposition4 (in blue), IRF (in blue)
of(s)the 6stator current8 at no-load 10
Fig. 15. MSE evolution for ORF 6 Time
SCIM
faults. faults.
the
0 because SCIM faults. 1 1 1
1.5x 10operation: Healthy (in blue), IRF (in red)
(J)
(J)
(J)
essary
because 1 of ofthe
information
necessary
2 ofdifficulty
thebecause from
3 difficulty 4 ofthe
encounteredthe stator
encountered current
5difficulty
in no-load
6 in inno-load
7a steady
encountered 8 state is
9 gen-
in1.5no-load
11.5 1 2.5 1
he
in
ation wavelet
The
orderin4.4. wavelet
erally
operation
to
order transform
done
extract
to The transform
wavelet
during
extract
inthe order application
theload
information application
transform
Details in
operation.
toinformation
extract concerningstator
application
in stator
This choice
the concerning
information in stator
isconcerning
necessary2 2 Fig. 16. Multi-level
2 decomposition
Healthy of the stator current at no-load
Inner raceway fault detection by DWT. 0.5 The 0.5 0.5 operation: Healthy (in blue), IRF (in blue)
signal
ent
SCIM signal
is
faults. faults.current
based
because
the SCIMis signal
basedon
ofoffaults.
the the
is
on
difficulty based
multi-resolution
the multi-resolution
encountered on the
during multi-resolution
no-load operation
1 0 1 1 IRF
omposition
ition extraction
of the decomposition
signal. Fig.
of transform
the signal. information
15. MSE evolution
ofapplication from forthe
ORF stator current in steady 11
0
x 10 x 10
0
2 1 1 3 2 42 3 6 5 1 14 6 25 36 4 5 6
when attempting tothe signal.
extract the in
information concerning in SCIM
4
he wavelet
The state wavelet
is The
generallytransform
wavelet
done application
in transform
load stator
application
in stator
operation. This choice stator
is 2.5
igures Figures
(16), (17),
(16), (18)
Figures
(17), and (18)
(16),
(19) and (17),
show
(19) (18)
clearly
show and clearly
the
(19) show
the 0
clearly the0 0 3
ent
ignalInner
.4. signal faults.
iscurrent
based
is because
raceway signal
basedon fault theon
is thebased
multi-resolution
the
detection multi-resolution
on encountered
the DWT.
by 0.5 1 0.521
multi-resolution
The 0 32 43 1 0 54Healthy
0.5 2 65 3 76 4 87 5 98 6 97 8 9
Energie (J)
of
utionmany necessary
of evolution
many
coefficients
The coefficients
of many
wavelet for ofdifferent
transform
difficulty
coefficients
for different
conditions.
applicationfor
conditions.
different
in the stator
in no-load
conditions.
0
current1
1.5
2 1 3 2 4Levels 3 5 of 14Levels
details
6 25 of details
IRF 36 4Levels 5 of details
6
omposition
tion of
xtraction thedecomposition
signal.
of
operation the signal.
ofisinformation
in order of the
from
to signal.
the
extract stator
the current
information inconcerning
steady 2 2
of
effect
iguresthe of
IRF
Figures
(16),The
the
signal effect
IRF
(17),clear
(16), isof
is(18) for
based
Figures
(17), clear
the
andsome
(18) for
IRF
on(16),the
(19) coefficient
andsome
is
(17),
show clear
(19) coefficient
(18) forsignals
multi-resolution
clearly
show andsome signals
clearly
the(19)coefficient
decomposition
show
the 0signals
clearly of the
Fig. the
17.
0 Fig.
Energy
17. evolution
Energy0 Fig.
evolution
at 4no-load
17. Energy
at no-load
operation
evolution
operation
(IRF)
at no-load
(IRF) operation (IRF)
tate is the generally
SCIM done
faults. in load operation. This choice 1is 21 32 143 31x 1054 2 65 3 76 4 87 5 98 6 97 8 9
of
ution
many signal.
of evolution
many
coefficients
coefficients
of manyfor differentfor
coefficients
different
conditions.
forconditions.
different conditions. Levels of
1 Levels
details
of detailsLevels of details
Energie (J)
10
2 4 2 0 4 6 4 2 6 8 6 4 8MSE-d5 10 8 6 10
10 8 MSE-d5MSE-d5 10 0.1668 0.1668
MSE-d5 0.1668 Absence 0.1668
AbsenceAbsence Absence
10 MSE-d4MSE-d4MSE-d4 0.0229 0.0229
MSE-d4 0.0229 Absence 0.0229
AbsenceAbsence Absence
-10 MSE-d6MSE-d6MSE-d6 0.0050 0.0050
MSE-d6 0.0050Less absence
Less
0.0050
absence
Less absence Less absence
2 4 2 0 4 6 4 2 6 8 6 4 8 10 8 6 10 10 8 MSE-d5MSE-d5
MSE-d5 10 0.1668 0.1668
MSE-d5 0.1668 Absence 0.1668
AbsenceAbsence Absence
d7 0
10 MSE-d7MSE-d7MSE-d7 21.114921.1149
MSE-d721.1149 Great absence
Great
21.1149
absence
Great absence Great absence
MSE-d6MSE-d6MSE-d6 0.0050 0.0050
MSE-d6 0.0050Less absence
Less
0.0050
absence
Less absence Less absence
Mechanical fault detection in rotating electrical
MSE-d8MSE-d8 machines
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MSE
Table 9 [3] L. Saidi, J.B. Ali, E. Bechhoefer, and M. Benbouzid, “Wind tur-
MSE values at different decomposition levels (IRF, TN£3/4) bine high-speed shaft bearings health prognosis through a spectral
Kurtosis-derived indices and SVR”, Applied Acoustics 120, 1‒8,
MSE (di, a9) MSE Value Resemblance (2017).
MSE-d1 02.9296£10 ‒05
Almost present [4] F.B. Abid, S. Zgarni, and A. Braham, “Distinct Bearing Faults
Detection in Induction Motor by a Hybrid Optimized SWPT and
‒05
MSE-d2 08.3884£10 Almost present aiNet-DAG SVM”, IEEE Trans. En.Conv. (2018).
[5] A. Głowacz and Z. Głowacz, “Recognition of rotor damages in
MSE-d3 00.0075 Less absence
a DC motor using acoustic signals”, Bull. Pol. Ac.: Tech 65(2),
MSE-d4 00.0229 Absence 187‒194 (2017).
[6] B. Rachid, A. Hafaifa, and M. Boumehraz, “Vibrations Detection
MSE-d5 00.1668 Absence in Industrial Pumps based on Spectral Analysis to Increase Their
MSE-d6 00.0050 Less absence Efficiency”, Manag. Syst. .Prod. Eng. 21(1), 55‒61 (2016).
[7] R. Dash and B. Subudhi, “Stator inter-turn fault detection of an
MSE-d7 21.1149 Great absence induction motor using neuro-fuzzy techniques”, Archives of Con-
trol Sciences 20(3), 363‒376 (2010).
MSE-d8 55.4360 Great absence
[8] C.T. Kowalski, and M. Kaminski, “Rotor fault detector of the
MSE-d9 00.0103 Absence converter-fed induction motor based on RBF neural network”,
Bull. Pol. Ac.: Tech 62(1), 69‒76 (2014).
MSE-a9 00.0511 Absence [9] R. Valles-Novo, J. de Jesus Rangel-Magdaleno, J.M. Ramirez-
Cortes, H. Peregrina-Barreto, and R. Morales-Caporal, “Empir-
ical mode decomposition analysis for broken-bar detection on
5. Conclusion squirrel cage induction motors”, IEEE Trans. Instr. Meas. 64(5),
1118‒1128 (2015).
The observation of stator current signal is a widely used [10] A.M. Júnior, V.V. Silva, L.M. Baccarini, and L.F. Mendes, “The
technique. In this study, the motor current signature analysis design of multiple linear regression models using a genetic algo-
technique gave good indicators of REB faults. For this rea- rithm to diagnose initial short-circuit faults in 3-phase induction
motors”, Applied Soft Computing, 63, 50‒58 (2018).
son, MCSA has been preferred until now for fault detection in
[11] G. Singh, and V.N.A. Naikan, “Detection of half broken rotor bar
rotating electrical machines. However, MCSA-FFT does not fault in VFD driven induction motor drive using motor square
allow for time-frequency representation as it cannot study the current MUSIC analysis”, Mechanical Systems and Signal Pro-
phenomena of the transient regime or the non-stationary signals cessing 110, 333‒348 (2018).
caused by a variable load. [12] A. Mejia-Barron, M. Valtierra-Rodriguez, D. Granados-Lieber-
MCSA-DWT gave precise results on the state of the SCIM. man, J.C. Olivares-Galvan, and R. Escarela-Perez, “The appli-
A comparison between the decomposition levels (di or ai) has cation of EMD-based methods for diagnosis of winding faults in
a transformer using transient and steady state currents”, Measure-
given us more information about the existence of the fault.
ment 117, 371‒379 (2018).
A new indicator was introduced in this study; it is the mean [13] N. Bessous, S.E. Zouzou, and A. Chemsa, “A new analytical mod-
square error (MSE) which represents a sound contribution for el dedicated to diagnose the rolling bearing damage in induction
the final decision in our analysis. motors-simulation and experimental investigation,” in Control En-
Because of the disadvantages of FFT analysis, many import- gineering and Information Technology (CEIT) IEEE, 1‒9, (2016).
ant pieces of information in the non-stationary regime can be [14] M. Ojaghi and R. Akhondi, “Modeling Induction Motors Under
exploited more flexibly by means of the wavelet transform Mixed Radial-Axial Asymmetry of the Air Gap Produced by Oil-
Whirl Fault in a Sleeve Bearing”, IEEE Trans. Mag. (99) (2018).
(WT) or other techniques.
[15] C. Wang, X. Bao, S. Xu, Y. Zhou, W. Xu, and Y. Chen, “Anal-
ysis of Vibration and Noise for Different Skewed Slot-Type
Acknowledgements. This research was supported by the Elec- Squirrel-Cage Induction Motors”, IEEE Trans. Mag. 53(11), 1‒6
trical Engineering Laboratory of Biskra (LGEB), University of (2017).
Mohamed Khider in Biskra, BP 145 RP, 07000 Biskra, Algeria. [16] C. Kumar, G. Krishnan, and S. Sarangi, “Experimental investi-
We thank our colleagues from LGEB who have provided insight gation on misalignment fault detection in induction motors using
and expertise that greatly assisted the research, although they current and vibration signature analysis”, in Futuristic Trends
on Computational Analysis and Knowledge Management IEEE,
might not agree with all of the interpretations/conclusions of
61‒66 (2015).
this paper. [17] A. Ibrahim, “Contribution au diagnostic de machines élec-
tromécaniques: Exploitation des signaux électriques et de la vi-
tesse instantanée”, Doctoral dissertation, Université Jean Mon-
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