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c.bouchareb@live.fr, medsnaitsaid@yahoo.fr
DOI: 10.15598/aeee.v14i5.1928
Abstract. One of the most frequent faults in PMSM In fact, correct diagnosis and early detection of incipi-
stator is the insulation failure due to the degradation ent faults require the development of an accurate model
of the main isolation in the motor winding. This paper for electrical machine, able to simulate electrical faults
is aimed at suggesting a dynamic model of PMSM with and to apply an effective diagnostic technique.
phase-to-phase fault based on an equivalent electric cir-
However, model accuracy and computation time rep-
cuit model including the real form of back EMF. The
resents two opposite criteria. Conventional model
faulty model is used for studying the machine behavior
(equivalent electric circuit or equivalent magnetic cir-
and extracting the fault signatures for diagnosis. Two
cuit) obtained with Park transformation for instance
diagnostic techniques the Spectral Analysis (ESA) and
is based on restrictive assumptions and does not re-
Extend Park’s Vectors Approach (EPVA) based on fre-
quire long computation time [7] and [8]. On the other
quency analysis are applied to detect this kind of fault.
hand, model obtained with the finite elements method
is based on minimal assumption and requires long com-
putation time [9] and [10]. There is a real need to estab-
Keywords lish an alternative model, which offers a good balance
between accuracy and computation time.
EPVA, ESA, Inter-turn fault, phase-to-phase One of the most common faults, called insulation
fault, PMSM model. failure, is the inter-turn short circuit in one of the sta-
tor coils. Since the coil insulation material is under the
high voltage and temperature stress, it degrades grad-
1. Introduction ually and finally loses the insulating characteristic [6].
The inter-turn fault is mostly caused by mechanical
stress, moisture and partial discharge, which is accel-
In recent years, Permanent Magnet Synchronous Mo-
erated for inverter supplied electrical machines [11].
tor (PMSM) has become one of most important elec-
tric machines because of the inherent advantages of In this paper, a dynamic model of a stator surface
high power density, high efficiency, small weight, high mounted PMSM with inter-turn fault is presented. We
reliability and easy control of external torque of sta- focus on phase-to-phase fault of the stator winding.
tor’s current control. Consequently, it is widely used This model based on equivalent electric circuit exhibits
in industry, e.g. in traction, automobiles, robotics and a trade-off between simplicity and precision, and it is
aerospace technology, as well as electric vehicles and used for studying a machine behavior under fault con-
ship propulsion systems [1], [2] and [3]. ditions for different levels of fault severity using MAT-
LAB Simulink software.
The fault diagnosis of electrical machines had been
the target of an intense amount of interesting re- Exploiting this faulty model to extract fault signa-
searches during the last 30 years. Reducing mainte- tures in order to diagnose and to predict the insula-
nance costs and preventing unscheduled down-times, tion failure breakdown when the fault is not very se-
which result in losses of production and financial in- vere in order to avoid the machine winding damages.
comes and benefitting from their utility in safety- To detect this fault, we chose two simple and useful
sensitive applications, are the priorities of electrical techniques based on frequency analysis. These tech-
drives for manufacturers and operators [4], [5] and [6]. niques are Electric Spectral Analysis (ESA) and Ex-
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The voltages equations from the circuit in Fig. 1 with- The study of the elementary circuits of the phases
out fault(healthy machine), given by rf infinite value, has given the following relations:
as in [2], [12] and [13] are:
vas = vas2 + vas1 , (9)
d
[Vs ] = [Rs ] · [Is ] + [Ls ] · · [Is ] + [Es ] , (1) vbs = vbs2 + vbs1 , (10)
dt
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where Ras1 is the stator phase resistance of healthy The machine equations with inter-turn fault in station-
parts of ’a’ phase while Ras2 is the faulty stator phase ary α and β axis reference frame are in Eq. (25), where:
resistance. Rbs1 it is the stator phase resistance of r
healthy parts of ’b’ phase while Rbs2 is its faulty stator 2 Rb2
Rr = −Ra2 − , (26)
phase resistance, σ is the ratioof number of the turns 3 2
(Nf ) over the phase winding number of the turns (Ns ).
The self-inductances of the faulty and healthy parts rf = Ra2 + Rb2 + Rf , (27)
of winding (aas1 , aas2 ), and winding (bbs1 , bbs2 ) are
1√
proportional to the square of the fraction of shorted rb2 = 2Rb2 , (28)
turns σ, and also the mutual inductance is proportional 2
to this number of both parts. Therefore, we assume: r
2 Mbf Mcf
2
Mf α = Maf − − , (29)
Las1 = (1 − σ) Las , (13) 3 2 2
1√
Las2 = σ 2 Las , (14) Mf β = 2 (Mbf − Mcf ) , (30)
2
Mas2b = σM, (15)
Ls = L − M, (31)
Mas1as2 = σ (1 − σ) L, (16) with,
20
The expression of the electromagnetic torque can be
10
written as follows: 0
0 50 100 150 200 250 300
Frequency (Hz)
eas · Ias + ebs · Ibs + ecs · Ics − ef · If
Te = , (24) (b) Spectrum analysis.
Ω
where Ω is the mechanical angular speed. Fig. 2: Electromotive force and its spectrum analysis.
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dIbs
0 = −Ra2 · Ias + Rb2 · Ibs − (La2 + Ma1a2 − Mb2a1− Mb2a2 ) · dIdtas − (Ma2b1 + Ma2b2 − Lb2 − Mb2b1 ) · dt
+
dI . (18)
− (Ma2c − Mb2c ) · dIcs − ef + Ra2 + Rb2 + rf · If − (−La2 + Ma2b2 − Lb2 + Mb2a2 ) · dtf
dt
vas Rs 0 0 Ra2 Ias L M M Maf Ias eas
vbs 0 Rs 0 Rb2
Ibs
M L M Mbf d
Ibs ebs
= +
Ics +
. (19)
vcs 0 0 Rs 0 Ics M M L Mcf dt ecs
0 −Ra2 Rb2 0 R0 If Maf Mbf Mcf Lf If −ef
If (A)
40 −50
rf = 0.5 Ω
0.5 0.7
Ia −Ib −Ic (A)
20 −100
0 0.2 0.4 0.6 0.8 1 1.2
0 Time (s)
−20
rf = 100 Ω rf = 7 Ω (b) Faulty current.
−40
0 0.2 0.4 0.6 0.8 1 1.2
Time (s)
10
(a) Phase currents. 0
Te (N m)
−10
40
rf = 100 Ω rf = 7 Ω −20 0.1 0.5
20 0.7
0 −30
0 0.2 0.4 0.6 0.8 1 1.2
If (A)
0 −3
0 0.2 0.4 0.6 0.8 1 1.2
−5 rf = 100 Ω Time (s)
rf = 7 Ω
−10
(d) Absorbed power.
−15
0 0.2 0.4 0.6 0.8 1 1.2
Time (s)
(c) Electromagnetic torque. Fig. 4: Phase currents, faulty current, electromagnetic torque
and absorbed power versus time at three values of the
2000 fraction of shorted turns: (σ = 0.1, σ = 0.5 and σ = 0.7)
rf = 100 Ω rf = 0.5 Ω and rf = 0.5 Ω.
1000
Pa (Watt)
0
−1000 rf = 7 Ω
−2000
For this model, Fig. 3 shows the characteristics phase
0 0.2 0.4 0.6 0.8 1 1.2
currents (a, b, c), faulty current (If ), electromagnetic
Time (s)
(d) Absorbed power. torque and absorbed power for different values of fault
insulation resistance such as rf = 100 Ω, 0.5 Ω and
Fig. 3: Phase currents, faulty current, electromagnetic torque 7 Ω. The fraction of shorted turns is fixed at 50 %.
and absorbed power versus time for three values of fault
resistances: rf = 100 Ω, rf = 7 Ω and rf = 0.5 Ω.
Figure 4 shows the characteristics (phase currents (a,
b, c), faulty current (If ), electromagnetic torque and
absorbed power for different values of the fraction of
The machine is supposed to be supplied by 3-phases
shorted turns (σ = 10 %, σ = 50 % and σ = 70 %),
sinusoidal balanced voltage source with star connection
where the fault insulation resistance is fixed to rf =
and without neutral connection and operates at syn-
0.5 Ω.
chronous speed (speed and supply frequency are 1000
rpm and 66.67 Hz respectively). Simulation of the pro- As it can be seen from Fig. 3, for three different val-
posed model is realized using MATLAB environment. ues of fault resistances (healthy case: rf = 100 Ω and
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Ias
vα Rs 0 Rr Iα Ls 0 Mf α Ibs eα
d
vβ = 0 Rs rb2 · Iβ + 0 Ls Mf β · dt
·
+ eβ . (25)
Ics
0 Rr rb2 rf If Mf α Mf β Lf −ef
If
faulty case: rf = 7 Ω and rf = 0.5 Ω) when the fault 1) Currents Spectral Analysis
resistance decreases, the three phases currents increase
to compensate the negative effects of the short-circuit The ESA signatures reveal the existence of a spectral
fault. It can cause a current unbalance in the power component in phase ’a’ and ’b’, with a small amplitude
supply, and the increase of the absorbed power. We can at the frequency with value three times higher than the
observe a torque ripple when the faulty case is applied. supply due the existence of an inter-turn short circuit
Changing the fraction of short-turns means changing in the stator winding and its amplitude increase with
the severity of applying fault. From Fig. 4, it is clear the increase of severity of faultas seen in Fig. 5(b),
that the magnitude of the torque ripple is mainly de- Fig. 5(c) and Fig. 5(d), where rf = 0.5 Ω and in
termined by the severity of the fault. The magnitude Fig. 5(e), where rf = 7 Ω, the existence of this har-
of the phase currents and absorbed powerchange pro- monic is due to the presence of the third harmonic of
portionally with the severity of the fault and become the electromotive force presented in Fig. 2(b). We can
unbalanced. observe no existence of this harmonic in phase ’c’ be-
cause the short circuit occurs between phase ’a’ and
It would be very helpful to predict the insulationfail-
’b’. Note that at healthy conditions the current does
ure, breakdown when the fault is not high developed
not have this component (third harmonic), as seen in
inorder to avoid the machine winding damages [14].
Fig. 5(a).
4.1. Electric Spectral Analysis Figure 6 shows the absorbed power spectrum with and
(ESA) without fault. We can observe only a zero frequency
component at healthy conditions. In faulty conditions
We applied this technique on the phase stator currents, the same analysis as that of the electromagnetic torque
the instantaneously absorbed power and the electro- is noted. From the comparative analysis of results un-
magnetic torque. The instantaneous absorbed power der healthy and faulty conditions, it is clear that the
is illustrated by the following equation [18]: fault appears in the ESA signaturedue to the presence
of harmonic of even rows on the spectrum analysis of
electromagnetic torque and absorbed power and by the
p(t) = vas (t)ias (t) + vbs (t)ibs (t) + vcs (t)ics (t). (33)
appearance of the harmonic of odd rows on the spec-
trum analysis of phase currents. The appearances of
The phase stator currents, the instantaneous ab- these harmonics are directly related to the existence
sorbed power and electromagnetic torque spectrum of asymmetries caused by the short-circuit in the sta-
analysis results of both healthy and faulty conditions tor winding. With the consumption that we have a
with different values of faulty resistance (rf = 100 Ω, balanced voltage source, the appearance of harmonics
rf = 7 Ω and rf = 0.5 Ω) of simulation machine are in phase ’a’ and ’b’ indicates the short-circuit between
presented in Fig. 5, Fig. 6, and Fig. 7 respectively. these two phases.
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15 1000
800
|Pa (Watt)|
|Ia (A)|
10 600
400
5
200
0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Frequency (Hz) Frequency (Hz)
(a) Healthy case for rf = 100 Ω. (a) Healthy case for rf = 100 Ω.
30 2 1000
2nd harmonic
800
|Pa (Watt)|
20 3rd harmonic 1
|Ia (A)|
600
400
10 0
150 200 250 200
0 0
0 50 100 150 200 250 300 0 20 40 60 80 100 120 140 160 180 200
Frequency (Hz) Frequency (Hz)
(b) Faulty case for rf = 0.5 Ω (Phase a). (b) Faulty case for rf = 0.5 Ω.
25 2 1500
20
|Pa (Watt)|
3rd harmonic 1 1000
|Ib (A)|
15 2nd harmonic
10 500
0
5 150 200 250
0 0
0 50 100 150 200 250 300 0 20 40 60 80 100 120 140 160 180 200
Frequency (Hz) Frequency (Hz)
(c) Faulty case for rf = 0.5 Ω (Phase b). (c) Faulty case for rf = 7 Ω.
15
Fig. 6: Spectrum of absorbed power.
10
|Ic (A)|
5
5
4
|Te (N m)|
0
0 50 100 150 200 250 300
3
Frequency (Hz) 2
(d) Faulty case for rf = 0.5 Ω (Phase c). 1
0
0 50 100 150 200 250 300
Frequency (Hz)
15
(a) Healthy case for rf = 100 Ω.
10
|Ia (A)|
3rd harmonic
5 6
2nd harmonic
|T (N m)|
0 4
0 50 100 150 200 250 300
Frequency (Hz)
2
e
5
4.2. Extend Park’s Vector Approach 4
|Te (N m)|
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10
Ip (A)
q
ip = i2d + i2q , (36) 5
0
√ 0 0.2 0.4 0.6 0.8 1 1.2
6 Time (s)
id = · imax · sin(ωt), (37)
2 (a) Healthy case.
√
6 π 25
iq = · imax · sin ωt − , (38) 20
2 2 15
Ip (A)
where imax is a maximum value of the current positive 10
5
sequence, ω is the angular supply frequency, and ip 0
is the Park’s equivalent current module. When the 0 0.2 0.4 0.6 0.8 1 1.2
Time (s)
system is balanced, the current Park’s vector modulus
(b) Faulty case.
is constant as illustrated in Fig. 9(a). Under faulty
condition the currents will contain other components Fig. 9: Park’s vector modulus.
besides the positive sequence component and in this
case the Park’s Vector modulus will contain a dominant
DC and AC level of the motor current supply [15] and 66.67 Hz-twice the fundamental supply frequency and
their existence is directly related to the asymmetries, it is so clear from results when the fault resistance de-
as we can see in Fig. 9(b). creases (the severity of fault increases) the amplitude
of the spectral component makes it a good indicator of
the occurred fault.
30
20
|Ip (A)|
10
0
0 50 100 150 200 250 300
Frequency (Hz)
60
40
|Ip (A)|
0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hz)
40
30
|Ip (A)|
20 2nd harmonic
10
0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hz)
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chine under various fault conditions and severity. From Conrerence. Hammamat: IEEE, 2008, pp. 1–
the analysis of the simulation results, phase-to-phase 5. ISBN 978-1-4244-1736-0. DOI: 10.1109/ICEL-
short-circuit fault causes high torque ripples and cur- MACH.2008.4800130.
rentunbalance in the system. Higher circulating cur-
[6] GWAN GU, B., J. HYUK CHOI and I. SOUNG
rents could be generated by the motor winding short-
JUNG. Inter turn short fault model of PMSMs
circuit. More importantly, the detection of these kinds
with series and parallel winding connection.
of faultsis crucial in the design and development pro-
In: Energy Conversion Congress Conference. Ath-
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lanta: IEEE, 2013, pp. 4388–4395. ISBN 978-1-
ple and effective diagnosis method as ESA and EPVA
4799-0336-8. DOI: 10.1109/ECCE.2013.6647287.
based on frequency analysis are used to analyze and to
indicate the presence of the short-circuit fault between [7] TALLAM, R. M., T. G. HABTLER and
two phases in the stator. The appearance of the 2nd R. G. HARLEY. Transient model for induc-
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NSWORTH. Modeling and simulation of induc-
tion motors with inter turn fault for diagnostics.
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Mohamed-Said NAIT-SAID was bornin 1958, in
[15] CRUZ, S. M. A. and A. J. M. CAR- Batna, Algeria, He received an Engineer Diploma in
DOSO. Stator winding fault diagnosis in three Electrical Engineering from the National Polytechnic
phasessyncrhronous and asynchronous motor, by High School of Algiers, Algeria (February 1983),
the extended Park’s vector approach. IEEE and the M.Sc. degree in Electronics and Control
Transaction On Industry Applications. 2001, Engineering from Electronics Department at Con-
vol. 37, iss. 5, pp. 1227–1233. ISSN 1939-9367. stantine University in 1992. He received the Ph.D.
DOI: 10.1109/28.952496. degree in Electrical Engineering from University of
[16] CRUZ, S. M. A. and A. J. M. CARDOSO. Mul- Batna after he accomplished his free scientific research
tiple reference frames theory: a new methode for accomplished in Automatic Laboratory of Amiens
the diagnosis of stator fault inthree phases induc- University in French from 1996 to 1999. Currently
tion motors, by the extended Park’s vector ap- he is a full professor at the Electrical Engineering
proach. IEEE Transaction On Energy Conversion. Department of Batna University II and is responsible
2005, vol. 20, iss. 3, pp. 611–619. ISSN 1558-0059. for the Master course of Control and Diagnosis of the
DOI: 10.1109/TEC.2005.847975. Electrical Systems. From 2000–2005, Dr. Nait-Said
was the head of the first created research laboratory in
[17] DYONOSIOS, V. S. and D. M. EPAMINONDAS. Batna University, named Electromagnetic Induction
Induction Motor Stator Fault Diagnosis Tech- and Propulsion Systems (LSPIE) of Batna and also in
nique Using Park Vector Approach and Com- 2006 he has been appointed the head of the scientific
plex Wavelets. In: IEEE International Conference committee of the same department. LSPIE has been
on Electric Machinery (ICEM). Marseille: IEEE, evaluated by the Algerian ministry of the universities
2012, pp. 1730–1734. ISBN 978-1-4673-0142-8. as the best laboratory in Batna University (100 percent
DOI: 10.1109/ICEIMach.2012.6350114. satisfied. Dr. Nait-Said has supervised twenty five
Masters and ten Ph.D. theses. His research interests
[18] PARRA, A. P., M. C. A. ENCICO, J. include the electric machines and their control drives
O. OCHOA and J. A. P. PENAR. Stator and diagnosis.
fault diagnosis on squirrel cage induction mo-
tor by ESA and EPVA. In: Power Elec-
tronics and Power Quality Applications. Bo-
gota: IEEE, 2014, pp. 1–6. ISBN 978-1-4799-1007-
6. DOI: 10.1109/PEPQA.2013.6614937. Appendix A - AC Driver
Parameters
About Authors • PN = 5 kW,
• P = 4,
Chourouk BOUCHAREB was born in 1975,
in Algiers, Algeria. She received an Engineer • EM F at 1000 rpm = 34 V,
Diploma in Electrical Engineering in 1999 and an
M.Sc. degree in Control engineeringin 2005, both • IN = 19 A.
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