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This paper was prepared for presentation at the Offshore Technology Conference held in Houston, Texas, USA, 30 April–3 May 2012.
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Abstract
Shallow water mooring for an FPSO system is a challenge for offshore engineers. TUMSAS - Turret Mooring with Self
Adjusting Stiffness system is invented to provide a new and effective solution. The work presented here includes the
development of TUMSAS and supporting model tests results.
FPSOs at 20m to 30m water depth range require nonlinear mooring systems which can only provide a soft initial
restoring stiffness at small vessel offsets and large stiffness at relatively large offsets. A conventional catenary turret mooring
system is suitable for mid to deep water applications due to its catenary configuration only can be maintained at a small
vessel offset for shallow water. Submerged soft yoke turret mooring systems are economical designs for shallow water
marginal field applications, but they cannot provide long enough FPSO offset. Over stress and even total damage has been
reported from applications in the China production field. TUMSAS is developed with help from various offshore engineering
companies and research institutions to provide an effective and economical solution for FPSO shallow water mooring.
TUMSAS has advantages taken from both conventional catenary turret mooring and submerged yoke systems. It consists
of a turret, a hanging weight module and catenary moorings connecting to the lower edge of the weight module. As a key
component of the TUMSAS design, the weight module combined with catenary provides self adjusting restoring stiffness
required for shallow water mooring which has been designed by one of the authors and successfully used for the permanent
mooring of a retired aircraft carrier for more than ten years.
TUMSAS system has been developed and ready for FPSO shallow water mooring applications. Satisfactory results are
obtained from model tests of a TUMSAS system designed for the China Bohai BZ3-2 field. The tests are conducted recently
at the ocean engineering basin of the State Key Laboratory of Ocean Engineering in Shanghai Jiao Tong University.
Introduction
Development of a shallow water FPSO mooring concept called Turret Mooring with Self Adjusting Stiffness [TUMSAS]
system is introduced in this paper. The work presented here starts with discussion of shallow water mooring philosophy and
the motivation for the development of such a system. A TUMSAS system design for China Bohai BZ3-2 field application is
introduced with detailed sizing information, material properties, and a mooring/riser configuration. The working mechanism
of the TUMSA system is described and comparisons to conventional soft-yoke FPSO single point mooring systems
presented.
The numerical wave hydrodynamic and coupled analysis model, the analysis procedure and the load matrix are described
in the document. The analyses are confirmed by the model tests performed at the State Key Laboratory of Ocean
Engineering in Shanghai Jiao Tong University. The economics and economic feasibility of the TUMSAS system for shallow
water mooring of offshore production and offloading FPSOs are also studied in this paper.
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One of the authors (Chen 2000) has designed a permanent mooring for a large scale floating amusement park (using a
retired aircraft carrier Minsk, equivalent to a 200,000 ton FPSO in main dimension) using a combination of catenary chains, a
hanging weight and a floating buoy. This is a considerably soft mooring system, which has passed extreme tests under
several typhoons including Typhoon Dujuan in 2003 (Chen 2003). This system has securely provided station keeping for the
Aircraft Carrier Minsk for the past twelve years. Based on this successful mooring design and allowing for the lower stiffness
and larger allowable vessel offset mooring requirements for FPSOs, the fundamental concept of Turret Mooring with Self
Adjusting Stiffness (TUMSAS) system is developed (Chen 2006). It essentially combines the three group spread mooring
used for the Minsk into a single point turret mooring with three groups of legs. The buoy type turret is structurally connected
to the bow of a FPSO to form an external single point mooring system.
The concept and studies presented in this paper focuses on the application of the TUMSAS system for 30,000 ton class
FPSOs moored in Bohai Bay, off the coast of China, in 20m-30m water depth. Since most components of the TUMSAS
system including FPSO external turret, mooring chain and anchor/pile system are proven technology and thus frequently used
in offshore projects, this document will be concentrate on the discussion of the configurations, system behavior, and model
test results of the TUMSAS system in the following sections.
30,000-ton class FPSO, located at 24m water depth in Bohai Bay, with key parameters provided in Table 2. This system
consists of three groups of two-leg mooring chains. The three groups of mooring chains are each separated by an angle of 120
degrees. This mooring arrangement design allows multiple clusters of flexible flowlines or export risers to be installed
between the mooring legs. A proposed flowline riser configuration is shown in Figure 2. In this design, the lazy wave
shaped risers are rigidly connected to the hanging weight module with bend stiffeners. Risers between the turret and the
hanging weight module are connected with flexible pipes and support their self weight.
Figure 2. Lazy Wave Type Flowlines for Bohai Oil Field Application
The TUMSAS mooring stiffness is self adjusting based on the relative displacement of each component of the system,
the hanging weight module properties, and the design of the ground chains. The maximum vessel displacement of the system
then can be determined for the worst design environmental condition. Graphical representation of the mooring stiffness is
provided in the following section.
Wate
Wind Wind Wave Wave Wave Current Current
Case r
Load Condition Description Speed Direction Hs Tp Direction Speed Direction
No. Dept
(m/s) (deg) (m) (s) (deg) (m/s) (deg)
h
1 In-line with mooring 25.7 30.1 180 5.1 8.9 180 1.71 180
o
2 Current 90 from wind and wave 25.7 30.1 180 5.1 8.9 180 1.0 90
3 Between mooring lines 25.7 30.1 180 5.1 8.9 180 1.71 180
o
4 Between mooring lines, Current 90 25.7 30.1 180 5.1 8.9 180 1.0 90
5 In-line with mooring 24 30.1 180 5.1 8.9 180 1.71 180
o
6 Current 90 from wind and wave 24 30.1 180 5.1 8.9 180 1.0 90
7 Between mooring lines 24 30.1 180 5.1 8.9 180 1.71 180
o
8 Between mooring lines, Current 90 24 30.1 180 5.1 8.9 180 1.0 90
The single FPSO under 100-year environmental conditions and the FPSO with offloading tanker in tandem are tested
with irregular waves. Digital snapshots of the model test arrangement are presented in Figure 6.
6000
LF, Inline, Target
LF, Inline, Measured
5000
LF, Between, Target
LF, Between, Measured
Restored force (kN)
4000
3000
2000
1000
0
-20 -15 -10 -5 0 5 10 15 20
Offset (m)
Figure 7. TUMSAS Mooring System Stiffness Curve
FPSO Motion at
Sway m -32.83 -43.81 1.334 -39.29 -51.21 1.303
Heave m 1.85 1.93 1.044 -2.07 -4.89 2.359
CG
Roll deg 3.29 3.68 1.119 -3.17 -9.57 3.016
Pitch deg 4.89 6.36 1.303 -3.84 -6.06 1.579
Yaw deg 31.62 32.09 1.015 20.37 25.04 1.229
Upper
Chain
Table 4. Comparison of Model Test and Analysis Results for the Survival Condition
From the comparison of model test and analysis results for the survival condition summarized in Table 4, we can see that
the model test FPSO maximum and minimum FPSO surge are 15.72 m and -17.76 m respectively. The corresponding results
from the computational analysis are 13.34 m and -12.195 m respectively. In this case, the surge motion form model test is
larger than analysis results. In the other 5 degree of freedom of FPSO motions the analysis results are found to have larger
amplitudes especially for the minimum values. Therefore the analysis model is seen to underestimate the FPSO heave and
roll damping. Comparing the tensions of the three chains connecting between the FPSO and the weight module, the analysis
is seen to slightly overestimate the chain maximum tension while the minimum chain tensions are found to be closely
matched. Similarly, the analyses overestimate the mooring line maximum tensions while the minimum mooring line tension
is reasonably well estimated. Over all, the results from the model test and the analysis are comparable. The model test results
could be used for further calibration of the analysis model, especially the vessel heave and roll damping which are difficult to
be determined theoretically.
Conclusion
The model test and analysis results have confirmed that the TUMSAS shallow water turret mooring system designed for the
China Bohai BZ3-2 field could provide the 30,000 ton class FPSO a maximum offset about 18 m under the 100-year wave
condition. The maximum offset from the TUMSAS system is about twice that of a soft-yoke system and as a consequence
the wave load on the mooring system can be significantly reduced. The maximum mooring load of 290.7 ton obtained from
the dynamic analysis corresponds to a safety of factor of 3.5, which is significantly larger than the API RP 2SK specified
allowable safety of factor of 1.67 for mooring intact condition. In addition it is seen that an acceptable margin of safety is
obtained for the upper chains which vertically connect the FPSO and the hanging weight module, if the same size of 122 mm
diameter chain is used.
Neither the model test nor the analysis is shown to have any contact or interference between the moorings /risers and the
FPSO hull. It is also confirmed that the hanging weight module has significantly reduced motions compared with the turret.
Thus connecting the risers to the weight module is highly recommended. The lazy wave flowline riser configuration could
provide sufficient length to compensate for the large TUMSAS system motions.
Based on the overall behavior and the structural/mechanical requirement of the proposed TUMSAS turret mooring
system, we can conclude that it is an effective and economic single point mooring system design. It is found to be very
competitive solution for shallow water mooring of offshore production and offloading. Thus the application of TUMSAS
system for marginal shallow water oil file developments can be attractive and feasible.
The critical cases for design have been presented in the work outlined in this paper. Since the TUMSAS is a new
concept of development, further comprehensive detailed design, studies and optimizations of the system will be necessary in
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the future. There are also additional riser configurations that could be investigated when a specific offshore project is
involved in the TUMSAS system development.
Nomenclature
FPSO - Floating Production, Storage and Offloading
TUMSAS - Turret Mooring with Self Adjusting Stiffness mooring system
DOF - Degree Of Freedom
LF – Low Frequency
Soft Yoke –Tower Soft Yoke Single Point Mooring Systems
QTF - Quadratic Transfer Function of wave load or motions
Acknowledgement
The authors are thankful for the valuable support and help provided by Bureau Veritas (BV). The contributions of the BV
R&D, mooring and hydrodynamic team including Dr. Xiaobo Chen, Dr. Huatao Jiang, Brice Le Gallo, Haixia Wu, and Yu
Cong for their verification of FPSO hydrodynamics calculations and mooring system evaluations is gratefully acknowledged.
The authors want to also thank the personnel of Houston Offshore Engineering including Jenny Yang and Nishu V. Kurup for
their efforts on coupled analysis and riser system configuration and design.
References
[1] Chen, J. 1994. Fan Weathervane Counterweight Mooring Design Patent. Chinese Patent No. ZL94220404.2.
[2] Chen, J. 2000. A New Concept of Multipoint Mooring System: Fan Weathervane Multipoint Counterweight Mooring (FWMCM),
Proceedings of the Tenth International Offshore and Polar Engineering Conference Seattle, USA, Vol 2 , 89-93.
[3] Chen, J. 2003. From Minsk Aircraft Carrier Permanent Mooring System to the Application of Fan Weathervane Counterweight
Mooring Design in Offshore Oil File Development. China Ocean Engineering Conference, Ningbo, Zhejiang, China.
[4] Chen, J. 2006. Advanced Turret Mooring System Design with Improved Restoring and Stiffness Characteristics. Chinese Patent No.
200620059347.4.
[5] WAMIT Inc., Theory and User Manual, www.wamit.com.
[6] Bureau Veritas. HydroSTAR For Expert, v2.0 - Reference Guide and Tutorial for Naval and Offshore Hydrodynamic Application,
2003.
[7] Orcaflex Inc., Theory and User Manual, www.orcina.com.
[8] API RP 2SK, Design and Analysis of Stationkeeping Systems for Floating Structures, 3rd Edition, October 2005.
[9] Ma, S., Shi, S., Kim M.H. 2008, Second-Order Low-Frequency Wave Forces on a SPM Offloading Tanker in Shallow Water,
Proceedings of the ASME 27th International Conference on Offshore Mechanics and Arctic Engineering, Estoril, Portugal. OMAE2008-
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