P

ARTS MANUAL

This Manual contains standard Production Product

Identification Numbers.

Special Engineered Options not Included

80H-MQ Quad Mast

For PIDs 80H-MQ-001 Through Present

FOR PARTS AND SERVICE CALL:

TELEPHONE: (888) 946-3330

Manual Number:
234764 R20

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406
 About This Manual
Introduction
This manual shows the parts breakdown for the mast product ID numbers.
Locate the product ID number (PID) stamped on the ID Plate located on the
upper left hand side of the outer upright channel. This number must be used
when ordering replacement parts for this product.
PRODUCT
I.D. NUMBER

Z
-XY
-MQ
H
80

EXAMPLE
Ordering Parts
Customers - Parts and service literature is available through authorized lift truck
deaers. To place an order, contact the lift truck dealer of your choice.

Lift Truck Dealers - To order parts and service literature contact:

LIFT-TEK / ELECAR
CUSTOMER SERVICE
7040 S. HWY. 11
WESTMINSTER, S.C. 29693
TELEPHONE: (888) 946-3330
FAX: (864) 647-5406
 Contents
Cover
............................................................................................................................................................. 1
Introduction .......................................................................................................................................... 2
Safety Decals ....................................................................................................................................... 4
Free Lift Cylinder .................................................................................................................................. 5
Main Lift Cylinder Right Hand............................................................................................................... 8
Main Lift Cylinder Left Hand ............................................................................................................... 12
Outer Upright For PIDs 80H-MQ-001 Through 80H-MQ-1228 ........................................................... 16
Outer Intermediate Upright For PIDs 80H-MQ-001 Through 80H-MQ-1228 ...................................... 18
Inner Intermediate Upright For PIDs 80H-MQ-001 Through 80H-MQ-1228 ....................................... 20
Inner Upright For PIDs 80H-MQ-001 Through 427 ............................................................................ 22
Inner Upright 80H-MQ-428 Through 80H-MQ-1228 ........................................................................... 24
Weldment Components 80H-MQ-1229 Through Present ................................................................... 26
Hoist Chain & Freelift Hose For PIDs 80H-MQ-001 Through 80H-MQ-1228 ..................................... 28
Hoist Chain & Freelift Hose 80H-MQ-1229 Through Present ............................................................. 29
Slack Chain Valve ............................................................................................................................... 30
Lowering Control Valve ....................................................................................................................... 31
6 Roller Rug Pole Carriage ................................................................................................................ 33
6 Roller Cushion Carriages ................................................................................................................ 34
6 Roller Pneumatic Carriages ............................................................................................................ 35
Single IHR For PIDs 80H-MQ-001 Through 80H-MQ-1228 ............................................................... 36
Single IHR For PIDs 80H-MQ-1129 Through Present ........................................................................ 40
Double IHR For PIDs 80H-MQ-001 Through 80H-MQ-1228 .............................................................. 44
Double IHR For PIDs 80H-MQ-1229 Through Present ...................................................................... 48
Recommended Spare Parts List ........................................................................................................ 52

234764 R20 08/18/10 Page 3

Safety Decals
 Free Lift Cylinder
For PIDs 80H-MQ-001 Through 80H-MQ-341

HIGH PRESSURE
CYL-1
80H MQ
REF QTY PART NO. DESCRIPTION
1 1000806 80.5'' OCL/230'' MFH
1 1000807 83.0'' OCL/240'' MFH
1 1000808 86.0'' OCL/252'' MFH
1 1000809 88.0'' OCL/258'' MFH
2
1 1000810 93.0'' OCL/273'' MFH
1 1000811 100'' OCL/294'' MFH
1 1000812 107'' OCL/315'' MFH
Rod
Assembly 1 1000813 114'' OCL/336'' MFH
SEAL KIT P/N 1357291
80H MQ Wide and Narrow use same high pressure cylinders.
*Wiper
OCL - Outer Channel Length.
*Rod Seal
Retainer P/N 1354365
LOW PRESSURE ONLY
HIGH PRESSURE DOES
*O-Ring NOT HAVE CHECK VALVE
*Back-Up Ring
Kepner Check Valve
*O-Ring P/N 1351486
Orientation Critical FREE FLOW

O-Ring
Check Valve
Washer
Retaining Ring

LOW PRESSURE
Case CYL-2
Assembly 80H MQ
REF QTY PART NO. DESCRIPTION
1 1000837 80.5'' OCL/230'' MFH
1 1000838 83.0'' OCL/240'' MFH
Piston 1 1000839 86.0'' OCL/252'' MFH
1 1000840 88.0'' OCL/258'' MFH
2
1 1000841 93.0'' OCL/273'' MFH
1 1000842 100'' OCL/294'' MFH
*Piston Seal
1 1000843 107'' OCL/315'' MFH
*O-Ring
1 1000844 114'' OCL/336'' MFH
*Wear Ring MA2081.eps SEAL KIT P/N 1357118
80H MQ Wide and Narrow use same low pressure cylinders.
Roll Pin OCL - Outer Channel Length.

* Indicates items included in seal kit

Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.

234764 R20 08/18/10 Page 5

 Free Lift Cylinder
For PIDs 80H-MQ-342 Through 80H-MQ-1039

HIGH PRESSURE
Retainer P/N CYL-7
HP 3103964
LP 1003148 80H MQ
*Wiper REF QTY PART NO. DESCRIPTION
*Rod Seal 1 1002970 80.5'' OCL/230'' MFH
*Bushing
1 1002971 83.0'' OCL/240'' MFH
1 1002972 86.0'' OCL/252'' MFH
*O-Ring 1 1002973 88.0'' OCL/258'' MFH
W/Back-up 2
1 1002974 93.0'' OCL/273'' MFH
1 1002975 100'' OCL/294'' MFH
1 1002976 107'' OCL/315'' MFH
Shell
1 1002977 114'' OCL/336'' MFH
SEAL KIT P/N 1003126
80H MQ Wide and Narrow use same high pressure cylinders.
Rod

Kepner Check Valve

Orientation Critical
FREE FLOW

**O-Ring
**Check Valve
**Washer
**Retaining Ring

*1Pull Wire

1Piston LOW PRESSURE

*Piston Seal CYL-8
W/Back-Up
80H MQ
*Wear Ring
REF QTY PART NO. DESCRIPTION
1 1002978 80.5'' OCL/230'' MFH
1 1002979 83.0'' OCL/240'' MFH
1 1002980 86.0'' OCL/252'' MFH
1 1002981 88.0'' OCL/258'' MFH
2
1 1002982 93.0'' OCL/273'' MFH
MA2295.eps 1 1002983 100'' OCL/294'' MFH
Roll Pin
P/N 672725
1 1002984 107'' OCL/315'' MFH
* - Included in Cylinder Seal kit p/n 1 1002985 114'' OCL/336'' MFH
1003126 for high pressure cylinders SEAL KIT P/N 1003129
1003129 for low pressure cylinders
** - Included in Check Valve kit p/n 563904 80H MQ Wide and Narrow use same low pressure cylinders.
1 - Included Piston Service Kit p/n
HP 3104019
LP 1003149
When ordering cylinders on this page for replacement on PIDs 80H-MQ-001
through 80H-MQ-341, New Style Crosshead P/N 292015, E-Clip P/N 292138 and
Shim Kit P/N 1003367 Must Be Ordered For Installation.
Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.
Page 6 08/18/10 234764 R20
 Free Lift Cylinder
For PIDs 80H-MQ-1040 Through Present
Retainer P/N
HP 3109182
LP 3107119

*Wiper
HIGH PRESSURE
*Rod Seal
CYL-14
80H MQ
REF QTY PART NO. DESCRIPTION
*O-Ring
W/Back-up 1 1006082 80.5'' OCL/230'' MFH
1 1006083 83.0'' OCL/240'' MFH
1 1006084 86.0'' OCL/252'' MFH
1 1006085 88.0'' OCL/258'' MFH
Shell 2
1 1006086 93.0'' OCL/273'' MFH
1 1006087 100'' OCL/294'' MFH
1Rod 1 1006088 107'' OCL/315'' MFH
1 1006089 114'' OCL/336'' MFH
SEAL KIT P/N 3109546
80H MQ Wide and Narrow use same high pressure cylinders.

Kepner Check Valve

Orientation Critical
FREE FLOW

**O-Ring
**Check Valve
**Washer
**Retaining Ring

*Piston Seal
W/Back-Up
1Wire Ring
High Pressure

1Piston

*Piston Seal
W/Back-Up
*Wear Ring Low Pressure

LOW PRESSURE
CYL-16
80H MQ
REF QTY PART NO. DESCRIPTION
MA3045.eps
Roll Pin 1 1005955 80.5'' OCL/230'' MFH
P/N 672725
1 1005956 83.0'' OCL/240'' MFH
* - Included in Cylinder Seal kit p/n
3109546 for high pressure cylinders 1 1005957 86.0'' OCL/252'' MFH
3109547 for low pressure cylinders 1 1005958 88.0'' OCL/258'' MFH
** - Included in Check Valve kit p/n 563904
1 - Non-serviceable part
2 1 1005964 90.0" OCL/263"MFH
1 1005959 93.0'' OCL/273'' MFH
1 1005960 100'' OCL/294'' MFH
1 1005961 107'' OCL/315'' MFH
1 1005962 114'' OCL/336'' MFH
SEAL KIT P/N 3109547
80H MQ Wide and Narrow use same low pressure cylinders.
Note: These cylinders are also used on Hi Pressure Hi
Flow applications.
Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.
234764 R20 08/18/10 Page 7
 Main Lift Cylinder
Right Hand
For PIDs 80H-MQ-001 Through 80H-MQ-341

HIGH PRESSURE
CYL-3
80H MQ
REF QTY PART NO. DESCRIPTION
Retainer P/N 1 1000822 80.5'' OCL/230'' MFH
HP *1003154 1 1000823 83.0'' OCL/240'' MFH
1 1000824 86.0'' OCL/252'' MFH
LP 1003147
1 1000825 88.0'' OCL/258'' MFH
2
*Wiper 1 1000826 93.0'' OCL/273'' MFH
1 1000827 100'' OCL/294'' MFH
*Rod Seal 1 1000828 107'' OCL/315'' MFH
1 1000829 114'' OCL/336'' MFH
*O-Ring
SEAL KIT P/N 1003239
80H MQ Wide and Narrow use same high pressure cylinders.
*Back-Up Ring
OCL - Outer Channel Length.
*O-Ring

LOW PRESSURE
Rod CYL-4
80H MQ
REF QTY PART NO. DESCRIPTION
1 1000853 80.5'' OCL/230'' MFH
Shell 1 1000854 83.0'' OCL/240'' MFH
1 1000855 86.0'' OCL/252'' MFH
1 1000856 88.0'' OCL/258'' MFH
2
1 1000857 93.0'' OCL/273'' MFH
1 1000858 100'' OCL/294'' MFH
1 1000859 107'' OCL/315'' MFH
1 1000860 114'' OCL/336'' MFH
SEAL KIT P/N 1003361
80H MQ Wide and Narrow use same low pressure cylinders.
Piston
External Hydraulic Fuse OCL - Outer Channel Length.
( RIGHT HAND SIDE ONLY )
Part Number 224480 *Wear Ring

Steel Ball
*O-Ring
Check Plug

MA2079.eps

* Indicates items included in seal kit

Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.
Page 8 08/18/10 234764 R20
 Main Lift Cylinder
Right Hand
For PIDs 80H-MQ-342 Through 80H-MQ-1039

HIGH PRESSURE
Retainer
P/N
CYL-9
HP 3101063
LP 3104035 80H MQ
REF QTY PART NO. DESCRIPTION
*Wiper 1 1002954 80.5'' OCL/230'' MFH
*Rod Seal 1 1002955 83.0'' OCL/240'' MFH
1 1002956 86.0'' OCL/252'' MFH
*Bushing 1 1002957 88.0'' OCL/258'' MFH
2
1 1002958 93.0'' OCL/273'' MFH
*O-Ring
W/Back-up 1 1002959 100'' OCL/294'' MFH
1 1002960 107'' OCL/315'' MFH
1 1002961 114'' OCL/336'' MFH
SEAL KIT P/N 1003127
80H MQ Wide and Narrow use same high pressure cylinders.
OCL - Outer Channel Length.
Shell

Rod Oil Drain

Back Port
LOW PRESSURE
CYL-10
80H MQ
REF QTY PART NO. DESCRIPTION
O-Ring
1 1002987 80.5'' OCL/230'' MFH
1 1002988 83.0'' OCL/240'' MFH
*1Pull Wire
1 1002989 86.0'' OCL/252'' MFH
1 1002990 88.0'' OCL/258'' MFH
1Piston 2
1 1002991 93.0'' OCL/273'' MFH
*Piston Seal
W/Back-Up 1 1002992 100'' OCL/294'' MFH
*Wear Ring
1 1002993 107'' OCL/315'' MFH
1 1002994 114'' OCL/336'' MFH
SEAL KIT P/N 1003130
External Fuse Valve
P/N 224480
80H MQ Wide and Narrow use same low pressure cylinders.
OCL - Outer Channel Length.

MA2296.eps

* - Included in Cylinder Seal kit p/n

1003127 for high pressure cylinders
1003130 for low pressure cylinders
1 - Included in Piston Service Kit p/n
HP 3103601
LP 3104016
Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.
234764 R20 08/18/10 Page 9
 Main Lift Cylinder
Right Hand
For PIDs 80H-MQ-1040 Through Present
( Not including Special High Flow Truck Applications )

HIGH PRESSURE
CYL-18
80H MQ
Retainer REF QTY PART NO. DESCRIPTION
P/N
HP 3106497 1 1006066 80.5'' OCL/230'' MFH
LP 3106469
1 1006067 83.0'' OCL/240'' MFH
*Wiper 1 1006068 86.0'' OCL/252'' MFH
1 1006069 88.0'' OCL/258'' MFH
*Rod Seal 2
1 1006070 93.0'' OCL/273'' MFH
1 1006071 100'' OCL/294'' MFH
1 1006072 107'' OCL/315'' MFH
*O-Ring 1 1006073 114'' OCL/336'' MFH
W/Back-up
SEAL KIT P/N 3109545
80H MQ Wide and Narrow use same high pressure cylinders.
OCL - Outer Channel Length.

Shell

Rod Oil Drain

Back Port

LOW PRESSURE
CYL-20
*1O-Ring
80H MQ
*1Pull Wire REF QTY PART NO. DESCRIPTION
1 1005971 80.5'' OCL/230'' MFH
1Piston
1 1005972 83.0'' OCL/240'' MFH
*1Piston Seal
W/Back-Up 1 1005973 86.0'' OCL/252'' MFH
1Cushion Sleeve 1 1005974 88.0'' OCL/258'' MFH
*1Wear Ring
1Retaining Ring
2 1 1005980 90.0'' OCL/263'' MFH
1 1005975 93.0'' OCL/273'' MFH
1 1005976 100'' OCL/294'' MFH
External Fuse Valve 1 1005977 107'' OCL/315'' MFH
P/N 224480
1 1005978 114'' OCL/336'' MFH
SEAL KIT P/N 3109493
80H MQ Wide and Narrow use same low pressure cylinders.
MA3046.eps
OCL - Outer Channel Length.
* - Included in Cylinder Seal kit p/n
3109545 for high pressure cylinders
3109493 for low pressure cylinders
1 - Included in Piston Service Kit p/n
HP 3109183-SUB
LP 3106897-SUB

Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.
Page 10 08/18/10 234764 R20
 Main Lift Cylinder
Right Hand for Special High Flow Applications
For PIDs 80H-MQ-1204 Through Present

Retainer
P/N3106703

*Wiper SPECIAL 80H-MQ MAIN LIFT HIGH PRESSURE HI FLOW CYLINDERS

Cyl-26
*Rod Seal
OCL MFH CURRENT
inches inches LIFT-TEK P/N RH
80.5 230 1006275
83 240 1006381
*O-Ring 86 252 1006382
W/Back-up 88 258 1006383
93 273 1006384
Shell 100 294 1006385
107 315 1006386
114 336 1006387
Rod

OCL = Outer channel Length

Service Parts for Current Cylinders

Seal Kit 3111946
Retainer 3106703
Piston Service Kit 3111944-SUB

*1O-Ring

*1Pull Wire

1Piston

*1Piston Seal
W/Back-Up

1Cushion Sleeve
*1Wear Ring
1Retaining Ring

External Fuse Valve

P/N 224480

MA3202.eps

* - Included in Cylinder Seal Kit p/n 3111946

1 - Included in Piston Service Kit P/N 3111944-SUB

Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.
234764 R20 08/18/10 Page 11
 Main Lift Cylinder
Left Hand
For PIDs 80H-MQ-001 Through 80H-MQ-341

Rod End

*O-Ring With
Fitting P/N 290004
HIGH PRESSURE
Back-Up CYL-5
80H MQ
*Wiper REF QTY PART NO. DESCRIPTION
1 1000814 80.5'' OCL/230''MFH
*Rod Seal 1 1000815 83.0'' OCL/240''MFH
Retainer P/N 1 1000816 86.0'' OCL/252''MFH
HP *1003154 1 1000817 88.0'' OCL/258''MFH
2
1 1000818 93.0'' OCL/273''MFH
LP 1003147
1 1000819 100'' OCL/294''MFH
1 1000820 107'' OCL/315''MFH
*O-Ring 1 1000821 114'' OCL/336''MFH
SEAL KIT P/N 1003239
*O-Ring With 80H MQ Wide and Narrow use same high pressure cylinders.
Back-Up OCL - Outer Channel Length.

LOW PRESSURE
CYL-6
80H MQ
REF QTY PART NO. DESCRIPTION
Rod 1 1000845 80.5'' OCL/230'' MFH
1 1000846 83.0'' OCL/240'' MFH
Shell 1 1000847 86.0'' OCL/252'' MFH
1 1000848 88.0'' OCL/258'' MFH
2
1 1000849 93.0'' OCL/273'' MFH
1 1000850 100'' OCL/294'' MFH
1 1000851 107'' OCL/315'' MFH
Piston 1 1000852 114'' OCL/336'' MFH
SEAL KIT P/N 1003361
80H MQ Wide and Narrow use same low pressure cylinders.
*Wear Ring OCL - Outer Channel Length.
Check Ball
*O-Ring
Check Plug

MA2080.eps

* Indicates items included in seal kit

Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.
Page 12 08/18/10 234764 R20
 Main Lift Cylinder
Left Hand
For PIDs 80H-MQ-342 Through 80H-MQ-1039

Rod End HIGH PRESSURE

CYL-11

*O-Ring
80H MQ
Fitting
P/N 290004
W/Back-up REF QTY PART NO. DESCRIPTION
Retainer P/N 1 1002962 80.5'' OCL/230''MFH
HP 3101063
LP 1304035 1 1002963 83.0'' OCL/240''MFH
*Wiper 1 1002964 86.0'' OCL/252''MFH
*Rod Seal 1 1002965 88.0'' OCL/258''MFH
2
1 1002966 93.0'' OCL/273''MFH
*Bushing 1 1002967 100'' OCL/294''MFH
1 1002968 107'' OCL/315''MFH
*O-Ring
W/Back-up 1 1002969 114'' OCL/336''MFH
SEAL KIT P/N 1003127
80H MQ Wide and Narrow use same high pressure cylinders.
OCL - Outer Channel Length.

Shell

Oil Drain Rod

Back Line

LOW PRESSURE
CYL-12
*O-Ring 80H MQ
REF QTY PART NO. DESCRIPTION
*1Pull Wire
1 1002995 80.5'' OCL/230'' MFH
1 1002996 83.0'' OCL/240'' MFH
1Piston
1 1002997 86.0'' OCL/252'' MFH
*Piston Seal
W/Back-Up
1 1002998 88.0'' OCL/258'' MFH
2
*Wear Ring
1 1002999 93.0'' OCL/273'' MFH
1 1003000 100'' OCL/294'' MFH
1 1003001 107'' OCL/315'' MFH
1 1003002 114'' OCL/336'' MFH
SEAL KIT P/N 1003130
80H MQ Wide and Narrow use same low pressure cylinders.
OCL - Outer Channel Length.

MA2297.eps

* - Included in Cylinder Seal kit p/n

1003127 for high pressure cylinders
1003130 for low pressure cylinders
1 - Includes in Piston Service Kit P/N
HP 3103601
LP 3104016

Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.
234764 R20 08/18/10 Page 13
 Main Lift Cylinder
Left Hand
For PIDs 80H-MQ-1040 Through Present
( Not including Special High Flow Truck Applications )

HIGH PRESSURE
CYL-22
80H MQ
REF QTY PART NO. DESCRIPTION
Rod End 1 1006074 80.5'' OCL/230''MFH
Fitting
*O-Ring 1 1006075 83.0'' OCL/240''MFH
W/Back-up
P/N 290004 1 1006076 86.0'' OCL/252''MFH
Retainer P/N
1 1006077 88.0'' OCL/258''MFH
2
HP 3106497 1 1006078 93.0'' OCL/273''MFH
LP 3106469
1 1006079 100'' OCL/294''MFH
*Wiper 1 1006080 107'' OCL/315''MFH
*Rod Seal
1 1006081 114'' OCL/336''MFH
SEAL KIT P/N 3109545
80H MQ Wide and Narrow use same high pressure cylinders.
OCL - Outer Channel Length.
*O-Ring
W/Back-up

Shell

Rod

LOW PRESSURE
CYL-24
*1O-Ring
80H MQ
*1Pull Wire REF QTY PART NO. DESCRIPTION
1 1005984 80.5'' OCL/230'' MFH
1 1005985 83.0'' OCL/240'' MFH
1Piston
*1Piston Seal
1 1005986 86.0'' OCL/252'' MFH
W/Back-Up 1 1005987 88.0'' OCL/258'' MFH
2 1 1005993 90.0'' OCL/263'' MFH
*1Wear Ring
1 1005988 93.0'' OCL/273'' MFH
1 1005989 100'' OCL/294'' MFH
1 1005990 107'' OCL/315'' MFH
1Cushion sleeve
1 1005991 114'' OCL/336'' MFH
1Retaining Ring
SEAL KIT P/N 3109493
80H MQ Wide and Narrow use same low pressure cylinders.
OCL - Outer Channel Length.
MA3044.eps

* - Included in Cylinder Seal kit p/n

3109545 for high pressure cylinders
3109493 for low pressure cylinders
1 - Includes in Piston Service Kit P/N
HP 3109183-SUB
LP 3106897-SUB
Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.
Page 14 08/18/10 234764 R20
 Main Lift Cylinder
Left Hand for Special High Flow Applications
For PIDs 80H-MQ-1204 Through Present

Rod End

Fitting
P/N 290004

*O-Ring
W/Backup

Retainer P/N
3106703

*Wiper
80H-MQ MAIN LIFT LH HIGH PRESSURE HI FLOW CYLINDERS
*Rod Seal Cyl-25
OCL MFH CURRENT
inches inches LIFT-TEK P/N LH
80.5 230 1006276
83 240 1006388
*O-Ring
86 252 1006389
W/Backup 88 258 1006390
93 273 1006391
100 294 1006392
Rod 107 315 1006393
114 336 1006394

OCL = Outer channel length

Shell
Service Parts for Current Cylinders
Seal Kit 3111946
Spacer Retainer 3106703
Piston Service Kit 3111944-SUB
*O-Ring

*1Pull Wire

1Piston

*1Piston Seal
W/Backup

*1Wear Ring

1Cushion Sleeve

1Retaining Ring

MA3201.eps

* Included in Cylinder Seal Kit P/N 3111946

1 Included in Piston Service Kit P/N 3111944-SUB

Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.
234764 R20 08/18/10 Page 15
 Outer Upright
For PIDs 80H-MQ-001 Through 80H-MQ-1228

7
3 9 8

10
5

6
1
2
A

MA2298.eps

Page 16 08/18/10 234764 R20

 Outer Upright
For PIDs 80H-MQ-001 Through 80H-MQ-1228

Outer Upright
80H
REF QTY PART NO. DESCRIPTION
1 2
1 9904004N Outer Upright- 80.5 in. Narrow
1 2
1 9904185N Outer Upright- 83.0 in. Narrow
1 2
1 9904210N Outer Upright- 86.0 in. Narrow
1
1 9904235N Outer Upright- 88.0 in. Narrow 2
A 1 2
1 9904260N Outer Upright- 93.0 in. Narrow
1 2
1 9904285N Outer Upright-100.0 in. Narrow
1 2
1 9904310N Outer Upright-107.0 in. Narrow
1 2
1 9904335N Outer Upright-114.0 in. Narrow
1 2
1 9904160 Outer Upright- 80.5 in. Wide
1 2
1 9904185 Outer Upright- 83.0 in. Wide
1 2
1 9904210 Outer Upright- 86.0 in. Wide
1 2
1 9904235 Outer Upright- 88.0 in. Wide
A 1
1
9904260 Outer Upright- 93.0 in. Wide
2
1 2
1 9904285 Outer Upright-100.0 in. Wide
1 2
1 9904310 Outer Upright-107.0 in. Wide
1
1 9904335 Outer Upright-114.0 in. Wide 2
1 * 637536 Load Roller Shim .030
2 2 688169 Load Roller
3 2 248914 Chain Anchor
4 2 292793 Nylon Self Locking Nut
5 2 292948 Spherical Bushing
6 2 6518 Cotter Pin
7 2 BL866 Link Chain Connecting Link
8 2 223078 Wear Block
9 * 215722 Wear Block Shim .030
10 4 6508 Cotter Pin
* Quantity will vary.
1
These part numbers are for reference only. Mounting brackets are not
included. To order an Outer Upright with mounting brackets contact the Lift-
Tek Parts Depot (888)946-3330. The P.I.D. number must be supplied.
2
Retracted channel length (does not include underclearance).

234764 R20 08/18/10 Page 17

 Outer Intermediate Upright
For PIDs 80H-MQ-001 Through 80H-MQ-1228

28 6 5
5 4 3

11 24

12
27 13
22
25
21 26
20 16
9 14
19
8
18 17
7
10
15
1

1
B 16

2
23
2
1
MA2299.eps

1 See Cylinder Pages for Specific Part Numbers.

2 Contact Lift Technologies, Inc. for Specific Part Numbers.

Page 18 08/18/10 234764 R20

 Outer Intermediate Upright
For PIDs 80H-MQ-001 Through 80H-MQ-1228

80H
REF QTY PART NO. DESCRIPTION
1 9904163N Outer Intermediate Upright- 80.5 in. Narrow 1
1 9904188N Outer Intermediate Upright- 83.0 in. Narrow 1
1 9904213N Outer Intermediate Upright- 86.0 in. Narrow 1
1 9904238N Outer Intermediate Upright- 88.0 in. Narrow 1
B
1 9904263N Outer Intermediate Upright- 93.0 in. Narrow 1
1 9904288N Outer Intermediate Upright-100.0 in. Narrow 1
1 9904313N Outer Intermediate Upright-107.0 in. Narrow 1
1 9904338N Outer Intermediate Upright-114.0 in. Narrow 1
1 9904163 Outer Intermediate Upright- 80.5 in. Wide 1
1 9904188 Outer Intermediate Upright- 83.0 in. Wide 1
1 9904213 Outer Intermediate Upright- 86.0 in. Wide 1
1 9904238 Outer Intermediate Upright- 88.0 in. Wide 1
B
1 9904263 Outer Intermediate Upright- 93.0 in. Wide 1
1 9904288 Outer Intermediate Upright-100.0 in. Wide 1
1 9904313 Outer Intermediate Upright-107.0 in. Wide 1
1 9904338 Outer Intermediate Upright-114.0 in. Wide 1
1 * 637536 Load Roller Shim .030
2 2 688169 Load Roller
3 2 9904001 Load Roller
4 2 9904053 Sheave Assembly
5 2 9904044 Sheave Pin
6 2 27CM1014ER Socket Head Capscrew
7 2 6EM100ER Lock Washer
8 1 292793 Nylon Self Locking Nut
9 1 292948 Spherical Bushing
10 1 6518 Cotter Pin
11 1 BL866 Link Connecting Link
12 1 248914 Chain Anchor
13 1 9904132 ASTM A36
14 1 9904108 Hydraulic Block
15 2 1CM1090ER Bolt GR 8.8
16 2 611291 Fitting
17 1 17K7E 900 Fitting
18 * 205196 Cylinder Shim .005
19 * 205197 Cylinder Shim .010
20 * 205198 Cylinder Shim .020
21 * 205199 Cylinder Shim .025
22 * 203404 Cylinder Shim .078
23 1 224480 External Fuse Valve
24 * 763440 Cylinder Shim
25 1 290004 900 Fitting
26 1 291216 Hose Assembly
27 2 3135 Retaining Ring
28 4 6805 Cotter Pin
1
Retracted channel length (does not include underclearance).
* Quantity will vary.

234764 R20 08/18/10 Page 19

 Inner Intermediate Upright
For PIDs 80H-MQ-001 Through 80H-MQ-1228

4 7
6
5

1
C 3

20
19

20 12
11
8
18
16
9 10 17

1
2

7
MA2594.eps
13 6
14
6
15

Page 20 08/18/10 234764 R20

 Inner Intermediate Upright
For PIDs 80H-MQ-001 Through 80H-MQ-1228

Inter-1
80H
REF QTY PART NO. DESCRIPTION
1 9904166N Inner Intermediate Upright- 80.5 in. Narrow 1
1 9904191N Inner Intermediate Upright- 83.0 in. Narrow 1
1 9904216N Inner Intermediate Upright- 86.0 in. Narrow 1
1 9904241N Inner Intermediate Upright- 88.0 in. Narrow 1
C
1 9904266N Inner Intermediate Upright- 93.0 in. Narrow 1
1 9904291N Inner Intermediate Upright-100.0 in. Narrow 1
1 9904316N Inner Intermediate Upright-107.0 in. Narrow 1
1 9904341N Inner Intermediate Upright-114.0 in. Narrow 1
1 9904166 Inner Intermediate Upright- 80.5 in. Wide 1
1 9904191 Inner Intermediate Upright- 83.0 in. Wide 1
1 9904216 Inner Intermediate Upright- 86.0 in. Wide 1
1 9904241 Inner Intermediate Upright- 88.0 in. Wide 1
C
1 9904266 Inner Intermediate Upright- 93.0 in. Wide 1
1 9904291 Inner Intermediate Upright-100.0 in. Wide 1
1 9904316 Inner Intermediate Upright-107.0 in. Wide 1
1 9904341 Inner Intermediate Upright-114.0 in. Wide 1
1 * 637536 Load Roller Shim .030
2 2 688169 Load Roller
3 2 9904001 Load Roller
4 1 9904053 Sheave Assembly
5 1 9904059 Chain Sheave Pin
6 3 6EM100ER Lock Washer
7 2 1CM1016ER Bolt GR 8.8
8 2 292793 Nylon Self Locking Nut
9 2 292948 Spherical Bushing
10 2 6518 Cotter Pin
11 2 BL866 LINK Connecting Link
12 2 292976 Chain Anchor
13 1 9904051 Hose Sheave Bracket
14 2 1EM100E Flat Washer
15 2 1CM1025ER Bolt GR 8.8
16 1 9904029 Hose Sheave
17 1 9904120 Hose Sheave Pin
18 12 293703 Slip Fit, Single Links
19 2 292949 Chain Anchor Pin
20 8 6508 Cotter Pin
1
Retracted channel length (does not include underclearance).
* Quantity will vary.

234764 R20 08/18/10 Page 21

 Inner Upright
For PIDs 80H-MQ-001 Through 80H-MQ-427

D
Large female spherical
washer side to anchor
support.

16 Small male spherical

washer side to nut
5
15 6

16 12
10
23 13
22 3 4
16 14 1 18
24 9
11
9
8
7
1
2
MA2595.eps
21
17 19
20

1 See Cylinder Pages for Specific Part Numbers.

Page 22 08/18/10 234764 R20

 Inner Upright
For PIDs 80H-MQ-001 Through 80H-MQ-427

InnerCGP2-1

80H
REF QTY PART NO. DESCRIPTION
1 9904169N Inner Upright- 80.5 in. Narrow 1
1 9904194N Inner Upright- 83.0 in. Narrow 1
1 9904219N Inner Upright- 86.0 in. Narrow 1
1 9904244N Inner Upright- 88.0 in. Narrow 1
D
1 9904269N Inner Upright- 93.0 in. Narrow 1
1 9904294N Inner Upright-100.0 in. Narrow 1
1 9904319N Inner Upright-107.0 in. Narrow 1
1 9904344N Inner Upright-114.0 in. Narrow 1
1 9904169 Inner Upright- 80.5 in. Wide 1
1 9904194 Inner Upright- 83.0 in. Wide 1
1 9904219 Inner Upright- 86.0 in. Wide 1
1 9904244 Inner Upright- 88.0 in. Wide 1
D
1 9904269 Inner Upright- 93.0 in. Wide 1
1 9904294 Inner Upright-100.0 in. Wide 1
1 9904319 Inner Upright-107.0 in. Wide 1
1 9904344 Inner Upright-114.0 in. Wide 1
1 * 637536 Load Roller Shim
2 2 9904001 Load Roller
3 2 6EM100ER Lock Washer
4 2 1CM1016ER Bolt
5 2 9904154 Chain Sheave
6 2 9904089 Chain Sheave Pin
7 1 292793 Nylon Self Locking Nut
8 1 292948 Spherical Bushing
9 3 6518 Cotter Pin
10 1 BL866 Link Connecting Link
11 1 292976 Chain Anchor
12 2 250020 Chain Anchor
13 2 200006 Nut
14 2 200007 Jam Nut
15 2 684305 Chain Pin
16 8 6508 Cotter Pin
17 1 9904068 Freelift Cylinder Band
18 2 6EM80ER Lock Washer
19 2 1CM820ER Bolt
20 1 224477 External Fuse Valve
21 1 611323 Fitting
22 2 210623 Spherical Washer Set
23 6 293703 Slip Fit, Single Link
24 1 292949 Chain Anchor Pin
1
Retracted channel length (does not include underclearance).
* Quantity as required.

234764 R20 08/18/10 Page 23

 Inner Upright
For 80H-MQ-428 Through 80H-MQ-1228

Large female spherical

washer side to anchor
support.

Small male spherical

washer side to nut
24
D
5
6

16

15 3 4

16 23
12
10
26 1
13
22
16
14 18
27 19
11
9
8 25
7

1
2
MA2452.eps
21
17 19
20
1 See Cylinder Pages for Specific Part Numbers.

Page 24 08/18/10 234764 R20

 Inner Upright
For 80H-MQ-428 Through 80H-MQ-1228

InnerCPG-1
80H
REF QTY PART NO. DESCRIPTION
1
1 293078 Inner Upright- 80.5 in. Narrow
1
1 293079 Inner Upright- 83.0 in. Narrow
1
1 293080 Inner Upright- 86.0 in. Narrow
1
1 293081 Inner Upright- 88.0 in. Narrow
1
1 293082 Inner Upright- 90.0 in. Narrow
D 1
1 293083 Inner Upright- 93.0 in. Narrow
1
1 294225 Inner Upright- 97.0 in. Narrow
1
1 293084 Inner Upright-100.0 in. Narrow
1
1 293085 Inner Upright-107.0 in. Narrow
1
1 293086 Inner Upright-114.0 in. Narrow
1
1 293070 Inner Upright- 80.5 in. Wide
1
1 293071 Inner Upright- 83.0 in. Wide
1
1 293072 Inner Upright- 86.0 in. Wide
1
1 293073 Inner Upright- 88.0 in. Wide
D 1 252277 Inner Upright- 90.0 in. Wide
1

1
1 293074 Inner Upright- 93.0 in. Wide
1
1 293075 Inner Upright-100.0 in. Wide
1
1 293076 Inner Upright-107.0 in. Wide
1
1 293077 Inner Upright-114.0 in. Wide
1 * 637536 Load Roller Shim
2 2 9904001 Load Roller
3 2 6EM100ER Lock Washer
4 2 1CM1016ER Bolt GR. 8.8
5 2 9904154 Chain Sheave
6 2 9904089 Chain Sheave Pin
7 1 292793 Nylon Self Locking Nut
8 1 292948 Spherical Bushing
9 2 6518 Cotter Pin
10 1 BL866 Link Connecting Link
11 1 292976 Chain Anchor
12 1 680242 Chain Anchor
13 2 200006 Nut
14 2 200007 Jam Nut
15 2 684305 Chain Pin
16 10 6508 Cotter Pin
17 1 9904068 Free lift Cylinder Band
18 2 6EM80ER Lock Washer
19 2 1CM820ER Bolt GR. 8.8
224477 External Fuse Valve - LOW PRESSURE ONLY
20 1
224476 External Fuse Valve - HIGH PRESSURE ONLY
21 1 611323 Fitting
22 2 210623 Spherical Washer Set
23 1 292138 E-Clip
24 1 292015 Crosshead Weldment
25 1 1003367 F.L. Cyl. Shim Kit - High Pressure Only
26 6 293703 Slip Fit, Single Link
27 1 292949 Chain Anchor Pin
1
Retracted channel length (does not include underclearance).
* Quantity as required.
2 - Contact Lift-Tek Parts Department for Specific Part Numbers.

234764 R20 08/18/10 Page 25

 7

1
48

56
Weldment Components
2 51 For 80H-MQ-1229 Through Present
52

1
50
20 38
48 16
3
12
54
40
47 39 I
8
14
25
41
15
A

55

21

SEE LCV GROUP & 9

HYDRAULIC GROUP
10

25

11

46

SEE MOUNTING GROUP 45

44

43

42

3
MA3288.eps
1
B

1
I

24
25
17 34
49
50
27 50
6
33

48 5
38
48
29 50 4
23
25
28 22
J
25
19 SEE SHEET 2

24 24

48
25 30

26 31
35
54 32
37
2 8
36

1 3
I

1 55

21

Page 26 08/18/10 234764 R20

 For 80H-MQ-1229 Through Present

Common Parts Group 262976

WLD-1
ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION
A 1 SEE WLD-2 OUTER UPRIGHT 24 4 1CM1016ER CAPSCREW
B 1 SEE WLD-2 OUTER INTERMEDIATE UPRIGHT 25 10 681238 LOCKWASHER M10
C 1 SEE WLD-2 INNER INTERMEDIATE UPRIGHT 26 1 9904120 LOWER PULLEY AXLE ASSY
D 1 SEE WLD-2 INNER UPRIGHT 27 1 9904029 HOSE SHEAVE
E 2 SEE Chain-3 OUTER ML CHAINS 28 2 1EM100E WASHER M10 FLAT
F 2 SEE Chain-3 INNER ML CHAINS 29 2 768698 CAPSCREW
G 2 SEE Chain-3 FL CHAINS 30 1 9904068 STRAP
H 1 SEE Chain-3 FL HOSE 31 2 206315 LOCKWASHER M8
I 2 See Cyl. Pages CYLINDERS 32 2 1CM820ER CAPSCREW
J 2 SEE WLD-2 CHAIN ANCHORS 33 2 292949 PIN CHAIN ANCHOR
1 36 637536 SHIM 34 4 680242 CHAIN ANCHOR
2 6 688169 ROLLER ASSY 35 2 210623 NUT SPHERICAL
3 6 9904001 ROLLER ASSY 36 4 200007 JAM NUT .625-18
4 1 292138 EXTERNAL E-RING 37 4 200006 NUT .625-18UNF
5 1 292015 X-HEAD ASSEMBLY 38 4 679149 PIN
6 1 262918 BRACKET, HOSE SHEAVE 39 1 290004 90 DEG ELBOW
7 2 248914 ANCHOR, CHAIN 40 1 291216 ML JUMPER HOSE ASSY
8 4 292793 NUT-SELF LOCK 7/8 41 1 763440 SHIM
9 1 9904132 SPACER 42 1 205196 WASHER SHIM
10 1 262892 MANIFOLD, FREELIFT 43 1 205197 WASHER SHIM
11 2 1CM1090ER CAPSCREW 44 1 205198 WASHER SHIM
12 1 611291 FITTING 45 1 205199 WASHER SHIM
13 1 17K7E FITTING 90 46 1 203404 WASHER HARDENED
14 2 9904044 CHAIN SHEAVE ASSY 47 1 3135 SNAP RING 1.25" DIA
15 2 27CM1014ER BUTTON HEAD CAP SCREW 48 12 6518 COTTER PIN
16 2 9904053 SHEAVE 49 4 684305 PIN
17 1 262894 CHAIN SHEAVE AXLE ASSY 50 20 6508 COTTER PIN
18 2 223071 SHEAVE 51 2 215722 SHIM
19 2 292976 CHAIN ANCHOR 52 2 223078 PLUG WEAR
20 2 262915 CHAIN ANCHOR 53 1 294164 DECAL KIT
21 4 262916 NUT-SELF LOCK 3/4 54 4 292948 SPACER-SPHERICAL
22 2 9904089 CHAIN SHEAVE AXLE 55 4 2395097 WASHER, SPHERICAL
23 2 9904154 644 CHAIN SHEAVE ASSY 56 2 BL866 LINK BL866 MASTERLINK

Weldments and Chain Anchors

WLD-2
OCL* MFH A B C D J
(in) (in) QTY 2
Outer Outer-Inter Inner-Inter Inner Chain
Weldment Weldment Weldment Weldment Anchor
80.5 230 262841 262851 262861 262871 679144
83 240 262842 262852 262862 262872 263461
86 252 262843 262853 262863 262873 263461
88 258 262844 262854 262864 262874 263461
90 263 262845 262855 262865 262875 263461
93 273 262846 262856 262866 262876 263461
97 285 262847 262857 262867 262877 263461
100 294 262848 262858 262868 262878 263461
107 315 262849 262859 262869 262879 263461
114 336 262850 262860 262870 262880 263461
OCL = Outer Channel Length. Based on 3" underclearance.

234764 R20 08/18/10 Page 27

 Hoist Chain & Freelift Hose
For PIDs 80H-MQ-001 Through 80H-MQ-1228

SEE CHN-1

2 1

3
4

MA2593.eps

CHN-1
80H MQ
REF.NO. 1 REF.NO. 2 REF.NO. 3 REF.NO. 4
FREE
OCL
MAIN LIFT MAIN LIFT FREE LIFT LIFT
(IN)
CHAIN CHAIN CHAIN HOSE
QTY 2 QTY 1 QTY 2 QTY 1
80.5 9904172 293950 9904173 291944
83 9904197 293115 9904198 291945
86 9904222 9904222 9904223 291946
88 9904247 9904247 9904248 291947
93 9904272 290920 9904273 291948
100 9904297 9904297 9904298 291949
107 9904322 293116 9904323 291950
114 9904347 9904347 9904348 291951
OCL - Outer Channel Length.

Page 28 08/18/10 234764 R20

 Hoist Chain & Freelift Hose
For 80H-MQ-1229 Through Present
E

MA3163.eps

Chains and Hoses

Chain-3
OCL* MFH E F G H
(in) (in) QTY 2 QTY 2 QTY 2
Outer ML Inner ML FL Chain, FL Hose
Chain Chain BL644 (F-6.0.8)
80.5 230 9904172 209404 9904173 291944
83 240 9904222 205996 9904198 291945
86 252 292218 209405 9904223 291946
88 258 290920 205999 9904248 291947
90 263 9904272 678808 292219 292217
93 273 293927 209406 9904273 291948
97 285 293928 213370 294228 294226
100 294 267482 206005 9904298 291949
107 315 293929 227339 9904323 291950
114 336 267483 227343 9904348 291951
OCL = Outer Channel Length. Based on 3" underclearance.

234764 R20 08/18/10 Page 29

 Slack Chain Valve
A

10 9

14

2 15 3

12 4
14

3
17
13

18

16
MA3289.eps

16
16 A SECTION A -A
7
11

Common Parts Group

SlackChain
ITEM # QTY PART # DESCRIPTION
1 1 2683831 BAR
2 1 611120 PLUG
3 4 681238 LOCKWASHER M10
4 2 684649 CAPSCREW M10X25 LG
5 2 683823 CAPSCREW M10 X 50LG
6 1 224480 EXT FUSE VALVE-20.5GPM
7 1 611291 FITTING
8 2 250115 HOSE CLAMP
9 6 2383855 CLAMP-RETAINER
10 8 2373066 TY-WRAP
11 1 224477 EXT FUSE VALVE-38GPM
12 1 611299 FTG. 90 EL 10T X 10 SAE
13 1 261350 12-10 SAE UNION
14 1 253631 VALVE ASSY
15 1 684357 12-10 SAE/JIC ELBOW
16 3 611323 FITTING 10T X 10T 90
17 1 290364 #10 HOSE (27" LONG)
18 1 261352 #10 HOSE (15.35" LONG)
Page 30 08/18/10 234764 R20
 Lowering Control Valve

1
Lowering Control Valve
REF QTY PART# PART# DESCRIPTION
*291642 Lowering Control Valve Assembly, 24 GPM
1 246669 Valve Body
1
See Chart 2 290519 Valve Cartridge, 24 GPM
* - Item inlcudes items 1 and 2.
2

3 Ports

Lowering Control Valve

REF QTY PART# PART# DESCRIPTION
*291611 Lowering Control Valve Assembly, 24 GPM
1 291612 Valve Body
1 1
2 290519 Valve Cartridge, 24 GPM
* - Item includes items 1 and 2.
See Chart

MA2169.eps

Lowering Control Valve

1 REF QTY PART# PART# DESCRIPTION
*689661 Lowering Control Valve Assembly, 28 GPM
1 689648 Valve Body
1
2 689642 Valve Cartridge, 28 GPM
*290520 Lowering Control Valve Assembly, 24 GPM
See Chart 1 689648 Valve Body
1
2 290519 Valve Cartridge, 24 GPM
*291655 Lowering Control Valve Assembly, 20 GPM
2
1 689648 Valve Body
1
2 291654 Valve Cartridge, 20 GPM
* - Item includes items 1 and 2.

234764 R20 08/18/10 Page 31

 Backrest

Backrest-2.eps 3
2

See Chart
Below

LBR-1
Class II Load Backrests
REF QTY PART #
1 684769
1 684770
1 684771
1 684772
1 684773
1 684774
1
1 684775
1 684776
1 684777
1 684778
1 684779
1 684780
2 4 200173
3 4 684586
DESCRIPTION
*Backrest, 31" x 36"
*Backrest, 31" x 48"
*Backrest, 31" x 60"
*Backrest, 37" x36"
*Backrest, 37" x 48"
*Backrest, 37" x 60"
*Backrest, 41" x 36"
*Backrest, 41" x 48"
*Backrest, 41" x 60"
*Backrest, 49" x 36"
*Backrest, 49" x 48"
*Backrest, 49" x60"
Capscrew, M16
Lockwasher, M16

Other Backrest sizes are available, contact Lift Technologies for details.

Page 32 08/18/10 234764 R20

 6 Roller Rug Pole Carriage
For PIDs 80H-MQ-001 Through Present
except were noted

1
2
3
5
4
9

13 10

14 12
6
15
7
11
16 MA2765.eps

17
2
18 Common Parts
8
RPCARR-2
Item QTY Part # Description
Assemblies 1 * 637536 Shim
2 4 9904001 Load Roller
RPCARR-1
3 2 9904145 Retainer
80H MQ - 6 Roller Rug Pole Carriages 4 2 680217 Lockwasher
Part # Pole Dia. Mast Width Weldment Part # 5 2 206174 Bolt
*291959 3" 1 Wide 280042 6 2 684660 Washer
7 2 2803436 Side Thrust Roller
*291960 3.25" 1 Wide 280040
8 3 17C1296ER Bolt
*291961 3.5" 1 Wide 280130
9 3 63D12ER Nut
*291962 3" Narrow 280043 10 2 9904002 Load Roller
*291963 3.25" Narrow 280041 11 2 293938 Spacer
*291964 3.5" Narrow 280131 12 2 1CM1260ER Capscrew
*251918 4" Narrow 251914 13 4 6508 Cotter Pin
* - Includes Rug Pole Weldment and Common Parts. 14 2 684305 Chain Pin
1 - For PIDs 80H-MQ-001 through 80H-MQ-1228 only. 15 2 250020 Chain Anchor
16 2 200007 Jam Nut
17 2 200006 Full Nut
18 2 6518 Cotter Pin
* - Quantity will vary.
234764 R20 08/18/10 Page 33
 6 Roller Cushion Carriages
For PIDs 80H-MQ-001 Through Present
except were noted

6 16
1 22
21
12 3
11
26
7 2

5
9

MA2087.eps

10
8
20
See Chart Below
19
24 25
13 23

CARR-1
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
Masts mounted with 3in. Cushion underclearance. Masts mounted with 3in. Cushion underclearance.
Narrow Mast. Wide Mast.
1 9904425N Carriage, Class III 42" 1 1 9904425 Carriage, Class III 42"
1 9904426N Carriage, Class
43" III 1 1 9904426 Carriage, Class III 43"
3 1 9904427N Carriage, Class
48" III3 1 1 9904427 Carriage, Class III 48"
1 9904428N Carriage, Class
55" III 1 1 9904428 Carriage, Class III 55"
1 9904429N Carriage, Class
61" III 1 1 9904429 Carriage, Class III 61"
Common Parts
1 4 9904001 Roller Assembly 13 2 7403 Grease Zerk
2 2 9904002 Roller Assembly 16 * 637536 Shim
5 2 9904077 Thrust Bracket 19 2 290453 Nut
6 2 9904145 Roller Retainer 20 2 6296 Lock Washer
7 2 290454 Thrust Roller 21 2 6518 Cotter Pin
8 4 220437 Flat Washer 22 2 250020 Chain Anchor
9 4 688705 Lock Washer 23 2 200006 Nut
10 4 290452 Bolt GR 8.8 24 2 200007 Jam Nut
11 2 680217 Lock Washer 25 4 6508 Cotter Pin
12 2 202264 Button Head Capscrew 26 2 684305 Chain Pin
1 - For PIDs 80H-MQ-001 through 80H-MQ-1228 only.
Page 34 08/18/10 234764 R20
 6 Roller Pneumatic Carriages
For PIDs 80H-MQ-001 Through Present
except were noted

5 13
1
18
11 17 3
10
22
6
2

4
8

MA2086.eps

9
7
15 12
See Chart Below 14 19

20 21

CARR-2
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
Masts mounted with 5.5in. Pneumatic underclearance. Masts mounted with 5.5in. Pneumatic underclearance.
Narrow Mast. Wide Mast.
1 290878 Carriage, Class III 42" 1 1 291202 Carriage, Class III 42"
1 290879 Carriage, Class
43" III 1 1 291203 Carriage, Class III 43"
3 1 290880 Carriage, Class
48" III 3 1 1 291204 Carriage, Class III 48"
1 290881 Carriage, Class
55" III 1 1 291205 Carriage, Class III 55"
1 290886 Carriage, Class
61" III 1 1 291206 Carriage, Class III 61"
Common Parts
1 4 9904001 Roller Assembly 12 2 7403 Grease Zerk
2 2 9904002 Roller Assembly 13 6 637536 Shim
4 2 248499 Thrust Bracket 14 2 290453 Nut
5 2 9904145 Roller Retainer 15 2 6296 Lock Washer
6 2 290454 Thrust Roller 17 2 6518 Cotter Pin
7 4 220437 Flat Washer 18 2 250020 Chain Anchor
8 4 688705 Lock Washer 19 2 200006 Nut
9 4 290452 Bolt GR 8.8 20 2 200007 Jam Nut
10 2 680217 Lock Washer 21 4 6508 Cotter Pin
11 2 202264 Button Head Capscrew 22 2 684305 Pin
1 - For PIDs 80H-MQ-001 through 80H-MQ-1228 only.
234764 R20 08/18/10 Page 35
 Single IHR
For PIDs 80H-MQ-001 Through 80H-MQ-1228

2
43

22
23
1

19 26
19
17
18

32 16
18 14
21 33
43 17
33
20 19
20 13
3
17
9 4
15
9
11 17
SEE IHR-1 18

6
11 36
39 7 8 21
9
40 34
10 10 35
20
21

38
37

41

31

30
29
MA2287.eps

Page 36 08/18/10 234764 R20

 Single IHR
For PIDs 80H-MQ-001 Through 80H-MQ-1228

IHR-1
ITEM QTY PART NUMBER DESCRIPTION
1 1 9904146 RH Upper Guide
2 1 9904147 LH Upper Guide
3 1 9904141 RH Lower Guide
4 1 9904142 LH Lower Guide
5 2 9904087 1/2 Hose Sheave
6 2 9904113 Shaft
7 2 9904088 Hose Guard
8 1 1CM1290ER Capscrew
9 2 9904054 Sheave Bracket
10 2 9904042 Hose Sheave
11 2 3130 Retaining Ring
13 1 9904143 RH Manifold
14 4 611288 Fitting
15 1 9904144 LH Manifold
16 1 9904139 LH Outer Bracket
17 8 6EM80ER Lock Washer
18 8 1CM820ER Capscrew
19 4 1EM80E Washer
20 8 1CM1025ER Capscrew
21 13 681238 M10 Lock Washer
22 4 6EM60ER Lock Washer
23 4 1CM614ER Capscrew
24 1 200504 Capscrew Socket Head
26 2 766496 Flat Head Capscrew
29 4 237558 Clamp
30 2 290470 Cover Plate
31 4 290471 Bolt
32 1 9904138 RH Outer Bracket
33 2 2376 Bulkhead Fitting
34 1 9904081 Carriage Bracket
35 2 2454 900 Bulkhead Union
36 2 1CM1016ER Capscrew
37 1 290467 Cover Plate
38 1 290468 Bolt
39 1 1EM120ER Lock Washer
40 1 1DM12E Nut
41 2 291449 Clamp
43 2 234880 Spiral Guard
See Next Page For Hoses
234764 R20 08/18/10 Page 37
 Single IHR
Hoses
See IHR-2 and IHR-2P
For PIDs 80H-MQ-001 Through 80H-MQ-1228

Cushion IHR
IHR-2
OCL IHR ITEM 1 ITEM 2
(in) Group Hose Hose
80.5 9904432 291250 291242
83 9904433 291251 291243
86 9904434 291252 291244
88 9904435 291253 291245
93 9904436 291254 291246
100 9904437 291255 291247
107 9904438 291256 291248
114 9904439 291257 291249
OCL = Outer channel length.

Pneumatic IHR
IHR-2P
OCL IHR Item 1 Item 2
(in) Group Hose Hose
80.5 290904 290896 9904184
83 290905 290897 9904209
86 590906 290898 9904234
88 290907 290899 9904259
93 290908 290900 9904284
100 290909 290901 9904309
107 290910 290902 9904334
114 290911 290903 9904359
OCL = Outer channel length.

Page 38 08/18/10 234764 R20

 Single IHR
Hose Routing
For PIDs 80H-MQ-001 Through 80H-MQ-1228

Inner
Upright

Inner
Intermediate
Upright

#8 Hose
Outer
1
Intermediate
Upright

#8 Hose
2
Outer #8 Hose
Upright

#8 Hose

#8 Hose

MA2302.eps

234764 R20 08/18/10 Page 39

 Single IHR
For PIDs 80H-MQ-1229 Through Present
3 2 PLACES

4 2 PLACES

2
1 5
5 1
2 PLACES 3
6
2 PLACES 4
7

9 2 PLACES
10 2 PLACES
5
1
6

6 2 PLACES

11 12 1 2 PLACES

8
18 2 PLACES
15 2 PLACES
19 2 PLACES

2 PLACES
6
9 PER BRACKET
2 BRACKETS 1 13
2 PLACES
10 PER BRACKET
2 BRACKETS
5
2 PLACES 15

2 PLACES 6
2 PLACES 17 2 PLACES 1 14

16 2 PLACES

31
9 2 PLACES

2 PLACES 21 34
2 PLACES 20 26
2 PLACES 22
25
35 2 PLACES
24

28 2 PLACES

27 2 PLACES

32
33 29 2 PLACES

Page 40 08/18/10 234764 R20

 Single IHR Common Parts Group 261376
For PIDs 80H-MQ-1229 Through Present

IHR-5
ITEM # QTY PART # DESCRIPTION
1 9 6EM80ER WASHER-LOCK
2 1 767961 CAPSCREW M8X16 LG
3 4 206323 LOCKWASHER M6
4 4 1CM614ER CAPSCREW M6 X 14LG
5 5 787398 FLAT WASHER M8
6 8 1CM820ER CAPSCREW
7 1 9904139 ATTACHMENT PLATE-LH
8 1 9904138 ATTACHMENT PLATE-RH
9 10 681238 LOCKWASHER M10
10 8 1CM1025ER CAPSCREW
11 2 2376 FITTING BLKHEAD
12 2 766496 FLAT HEAD CAPSCREW
13 1 9904144 MANIFOLD ASSY- LH
14 1 9904143 MANIFOLD ASSY- RH
15 4 601377 FTG. 8T x 8 SAE STR.
16 2 1CM1016ER CAPSCREW
17 2 9904054 PULLEY BRACKET ASSY
18 2 3130 RETAINING RING
19 2 9904042 HOSE ROLLER
20 2 290470 COVERPLATE
21 4 290471 BOLT
22 2 237558 CLAMP
23 1 9904460 TUBE BRACKET
24 1 291449 CLAMP #8
25 1 290467 COVER PLATE
26 1 290468 BOLT
27 2 9904113 BUSHING-HOSE ROLLER
28 2 9904087 SHEAVE HALF #8 HOSE
29 2 9904088 COVER PLATE-HOSE ROLLER
30 1 9904454 X-HEAD SHEAVE MOUNT
31 1 1CM1290ER HEX HEAD CAPSCREW
32 1 1EM120ER WASHER
33 1 1DM12ER NUT, HEX
34 1 9904081 CARRIAGE TERM. BRACKET
35 2 2454 BULKHEAD UNION 90 DEG
See Next Page For Hoses
234764 R20 08/18/10 Page 41
 Single IHR
Hoses and Guides
For PIDs 80H-MQ-1229 Through Present

Kits and Components

CUSHION ASSEMBLY

"A" "B" "C" "D" "E" "F"

OCL MFH SIHR LOWER LOWER UPPER UPPER
(in) (in) ASSY RH GUIDE LH GUIDE RH GUIDE LH GUIDE
QTY (2) QTY (2) QTY (1) QTY (1) QTY (1) QTY (1)
80.5 230 261377 291250 291242 9904180 9904181 9904182 9904183
83 240 261378 291251 291243 9904205 9904206 9904207 9904208
86 252 261379 291252 291244 9904230 9904231 9904232 9904233
88 258 261380 291253 291245 9904255 9904256 9904257 9904258
93 273 261381 291254 291246 9904280 9904281 9904282 9904283
100 294 261382 291255 200176 9904305 9904306 9904307 9904308
107 315 261383 291256 683544 9904330 9904331 9904332 9904333
114 336 261384 291257 291249 9904355 9904356 9904357 9904358

PNUEMATIC ASSEMBLY

"A" "B" "C" "D" "E" "F"

OCL MFH SIHR LOWER LOWER UPPER UPPER
(in) (in) ASSY RH GUIDE LH GUIDE RH GUIDE LH GUIDE
QTY (2) QTY (2) QTY (1) QTY (1) QTY (1) QTY (1)
80.5 230 261385 231936 291242 9904180 9904181 9904182 9904183
83 240 261386 291354 291243 9904205 9904206 9904207 9904208
86 252 261387 291355 291244 9904230 9904231 9904232 9904233
88 258 261388 291356 291245 9904255 9904256 9904257 9904258
93 273 261389 291357 291246 9904280 9904281 9904282 9904283
100 294 261390 291358 200176 9904305 9904306 9904307 9904308
107 315 261391 291359 683544 9904330 9904331 9904332 9904333
114 336 261392 231972 291249 9904355 9904356 9904357 9904358
OCL = Outer Channel Length.

Page 42 08/18/10 234764 R20

 Single IHR
Hose Routing
For PIDs 80H-MQ-1229 Through Present

A
A

A
A

A
B
B
D

F
E
C A

B
B
A B
A

MA3199.eps

234764 R20 08/18/10 Page 43

 Double IHR
60 17 43 10 54 69
35 For PIDs 80H-MQ-001 Through 80H-MQ-1228
36
57
22 7

37 25
43
17 22
7 25

72
22
35 67
45 25
24 53
69 34
43 7
17
62
43
3 44 17
69
30 43
16
66
34
69
67
15 16
30 32 16
44 16
4 69
32
69
69 49
67 67
See IHR-3 46

56 16 50
38

56 13 33
38 58 70 5
58 27 39
59 6
42 12
55
19
52
44 44
15 51 29
15
69
35

41 39
29 9
40 26
64
69

35 23
31
67
10
8 2
28
21 10
71 18
1
68 10 14 44 20
11
MA2274.eps
14
47 48 15
Page 44 08/18/10 234764 R20
 Double IHR
For PIDs 80H-MQ-001 Through 80H-MQ-1228

IHR-3
ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION
1 1 9904453 Angle Mount 36 1 9904498 Hose Guide
2 1 9904475 Angle Mount 37 1 9904502 Hose Guide
3 1 9904139 LH Attachment Plate 38 2 9904042 Hose Roller
4 1 9904138 RH Attachment Plate 39 2 9904441 Hose Roller
5 2 9904455 Axle Mount Plate 40 1 9904465 Tube
6 2 9904456 Hose roller Axle 41 1 291957 RH Jumper Hose
7 3 290465 Bolt 42 1 1EM120ER Lock Washer
8 4 290471 Bolt 43 10 6EM60ER Lock Washer
9 1 290468 Bolt 44 12 681238 Lock Washer
10 5 2453 900 Bulkhead Union 45 1 9904142 LH Lower Guide
0
11 2 2454 90 Bulkhead Union 46 1 9904141 RH Lower Guide
12 2 9904113 Hose Roller Bushing 47 1 9904470 Lower Pulley Axle
13 1 1CM1290ER Capscrew 48 1 9904467 Lower Pulley Brkt
14 3 1CM1016ER Capscrew 49 1 9904144 LH Manifold
15 10 1CM1025ER Capscrew 50 1 9904143 RH Manifold
16 8 1CM820ER Capscrew 51 1 9904459 Mount Angle
17 9 1CM614ER Capscrew 52 1 9904458 Mount Angle
18 4 1CM825ER Capscrew 53 1 9904557 Mount Plate
19 2 768699 Capscrew 54 1 9904474 Mount Plate
20 1 9904081 Carriage Bracket 55 1 1DM12E Nut
21 4 237558 Clamp 56 2 9904054 Pulley Bracket
22 6 291445 Clamp 57 1 9904516 Rear Guide
23 2 291449 Clamp 58 2 3130 Retaining Ring
24 1 31H37 Clamp 59 2 9904087 1/2 Sheave
25 3 290464 Cover Plate 60 1 619230 Shoulder Screw
26 1 290467 Cover Plate 62 1 200504 Socket Hd Capscrew
27 2 9904088 Cover Plate 64 1 9904460 Tube Bracket
28 2 290470 Cover Plate 65 1 9904147 LH Upper Guide
29 2 2492 Bulkhead Fitting 66 1 9904146 RH Upper Guide
30 2 2376 Bulkhead Fitting 67 9 1EM80E Washer
31 1 2375 Bulkhead Fitting 68 2 1EM100E Flat Washer
32 4 611288 Fitting 69 17 6EM80ER Lock Washer
33 4 767439 Flat Head Capscrew 70 2 9904454 X-Hd Sheave Mnt
34 2 766496 Flat Head Capscrew 71 1 9904466 Lower Sheave
35 9 767961 Hex Capscrew 72 2 234880 Spiral Guard

See Next Page For Hoses

234764 R20 08/18/10 Page 45

 Double IHR
Hoses
See IHR-4 and IHR-4P
For PIDs 80H-MQ-001 Through 80H-MQ-1228

Cushion IHR
IHR-4
OCL (in) IHR Group Item 1 Item 2 Item 3 Item 4 Item 5
80.5 9904445 291250 291242 668230 291226 291234
83 9904446 291251 291243 668009 291227 291235
86 9904447 291252 291244 668228 291228 291236
88 9904448 291253 291245 668226 291229 291237
93 9904449 291254 291246 668225 291230 291238
100 9904450 291255 291247 666745 291231 291239
107 9904451 291256 291248 291258 291232 291240
114 9904452 291257 291249 666734 291233 291241
OCL = Outer channel length.

Pneumatic IHR
IHR-4P
OCL (in) IHR Group Item 1 Item 2 Item 3 Item 4 Item 5
80.5 290912 231936 291242 668230 291226 291234
83 290913 291354 291243 668009 291227 291235
86 290914 291355 291244 668228 291228 291236
88 290915 291356 291245 668226 291229 291237
93 290916 291357 291246 668225 291230 291238
100 290917 291358 200176 666745 291231 291239
107 290918 291359 683544 291258 291232 291240
114 290919 231972 291249 666734 291233 291241
OCL = Outer Channel length

Page 46 08/18/10 234764 R20

 Double IHR
Hose Routing
For PIDs 80H-MQ-001 Through 80H-MQ-1228

A
B
A
B
B
3 2
B
A

A
A

1 A B

Spiral Wrap A
A
B 2
B

B
A
4
A = #8 Hose 4
A B ITEMS 1 2 5
B
B = #6 Hose
ITEMS 3 4 5

MA2303.eps

234764 R20 08/18/10 Page 47

 61
2 PLACES
6
60 9 2 PLACES
5
62 8
2 PLACES 9
2 PLACES 8

65 4
67
66 7 8 2 PLACES

9 2 PLACES 3
63 2
1
6
5 10 1
2
10 5
64 2 PLACES 8 3
11
2 PLACES 9
12

14 2 PLACES
15 2 PLACES
10
5

Double IHR 11

For PIDs 80H-MQ-1229 Through Present 11 2 PLACES

16 5 2 PLACES

28 2 PLACES

13 17
29 2 PLACES
3
2 21 2 PLACES
18
1 6
2 PLACES
14 PER BRACKET 5
2 BRACKETS

2 PLACES 11
15 PER BRACKET
2 BRACKETS
5 19
MA3290.eps
10
2 PLACES 21
36
2 PLACES 27
37 2 PLACES 11
35
2 PLACES 5 20
37

24 38

22 2 PLACES 5
25 2 PLACES 6
14
26 6 2 PLACES

5 2 PLACES

2 PLACES 15 47
2 PLACES 14 2 PLACES 31 39
2 PLACES 23 2 PLACES 30 33 26 2 PLACES

2 PLACES 32 7
42 14 2 PLACES
34
41
2 PLACES 6 58
46 2 PLACES
40
2 PLACES 5
2 PLACES 51
59 2 PLACES

2 PLACES 53

55
2 PLACES 54
44 2 PLACES

2 PLACES 52 43 2 PLACES

2 PLACES 50 48
49 45 2 PLACES

56
2 PLACES 57
7
2 PLACES 5
2 PLACES 10
Page 48 08/18/10 234764 R20
 Double IHR Common Parts Group 261460
For PIDs 80H-MQ-1229 Through Present

IHR-6
ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION
1 4 291445 CLAMP #6 35 1 9904458 MOUNT ANGLE
2 4 290464 COVER PLATE 36 1 9904459 MOUNT ANGLE
3 4 290465 BOLT 37 2 2492 FITTING - BLKHD
4 1 9904474 MOUNT PLATE 38 1 9904465 HYDRAULIC TUBE, DIHR
5 23 6EM80ER WASHER-LOCK 39 1 291957 JUMPER HOSE RH
6 11 767961 CAPSCREW M8X16 LG 40 1 291449 CLAMP #8
7 5 2453 BULKHEAD UNION 90 DEG 41 1 290467 COVER PLATE
8 7 206323 LOCKWASHER M6 42 1 290468 BOLT
9 7 1CM614ER CAPSCREW M6 X 14LG 43 2 9904113 BUSHING-HOSE ROLLER
10 9 787398 FLAT WASHER M8 44 2 9904087 SHEAVE HALF #8 HOSE
11 8 1CM820ER CAPSCREW 45 2 9904088 COVER PLATE-HOSE ROLLER
12 1 9904139 ATTACHMENT PLATE-LH 46 2 9904454 X-HEAD SHEAVE MOUNT
13 1 9904138 ATTACHMENT PLATE-RH 47 1 1CM1290ER HEX HEAD CAPSCREW
14 13 681238 LOCKWASHER M10 48 1 1EM120ER WASHER
15 10 768698 CAPSCREW 49 1 1DM12ER NUT, HEX
16 2 2376 FITTING BLKHEAD 50 2 9904455 AXLE MOUNT PLATE
17 2 766496 FLAT HEAD CAPSCREW 51 4 767439 SOCKET HEAD CAPSCREW
18 1 262662 DIHR MOUNT PLATE ASSY 52 2 9904456 AXLE-HOSE ROLLER
19 1 9904144 MANIFOLD ASSY- LH 53 2 9904441 HOSE ROLLER
20 1 9904143 MANIFOLD ASSY- RH 54 2 768699 CAPSCREW
21 4 601377 FTG. 8T x 8 SAE STR. 55 1 260597 RH ANGLE MOUNT
22 1 262919 BRACKET, DIHR SHEAVE 56 1 259910 LH ANGLE MOUNT
23 2 1EM100E WASHER M10 FLAT 57 4 1CM825ER CAPSCREW
24 1 9904466 lOWER IHR SHEAVE 58 1 9904081 CARRIAGE TERM. BRACKET
25 1 9904470 LOWER PULLEY AXLE ASSY 59 2 2454 BULKHEAD UNION 90 DEG
26 3 1CM1016ER CAPSCREW 60 1 265724 HOSE GUIDE WELDMENT
27 2 9904054 PULLEY BRACKET ASSY 61 1 265725 HOSE GUIDE
28 2 3130 RETAINING RING 62 1 265726 SHOULDER BOLT
29 2 9904042 HOSE ROLLER 63 1 266743 MOUNTING BRACKET
30 2 290470 COVERPLATE 64 1 266747 IGUS E-CHAIN
31 4 290471 BOLT 65 1 266748 FLAT HEAD CAPSCREW
32 2 237558 CLAMP 66 1 685866 LOCKWASHER M5
33 1 9904460 TUBE BRACKET 67 1 266749 HEX NUT M5 X 0.8
34 1 2375 FITTING BULKHEAD U

See Next Page For Hoses

234764 R20 08/18/10 Page 49
 Double IHR
Hoses and Guides
For PIDs 80H-MQ-1229 Through Present

Kits and Components

CUSHION ASSEMBLY

"A" "B" "C" "D" "E" "F" "G" "H" "I" "J" "K"
OCL MFH DIHR LOWER LOWER UPPER UPPER REAR
RH LH RH LH
(in) (in) ASSY GUIDE GUIDE GUIDE GUIDE GUIDE
QTY (2) QTY (2) QTY (1) QTY (1) QTY (1) QTY (1) QTY (2) QTY (2) QTY (2) QTY (1) QTY (1)
80.5 230 261461 291250 291242 9904180 9904181 9904182 9904183 260843 263931 291234 9904525 263752
83 240 261462 291251 291243 9904205 9904206 9904207 9904208 668230 263932 291235 9904526 263753
86 252 261463 291252 291244 9904230 9904231 9904232 9904233 668009 263933 291236 9904527 263754
88 258 261464 291253 291245 9904255 9904256 9904257 9904258 668228 263934 291237 9904528 263755
90 263 261465 292179 292180 292206 292204 292201 292203 668226 263935 292183 292199 263756
93 273 261466 291254 291246 9904280 9904281 9904282 9904283 260844 263936 291238 9904529 263757
97 285 261467 294240 200174 294253 294255 294247 294248 647989 263937 294242 294249 263758
100 294 261468 291255 200176 9904305 9904306 9904307 9904308 260845 263938 291239 9904530 263759
107 315 261469 291256 683544 9904330 9904331 9904332 9904333 260846 263939 291240 9904531 263760
114 336 261470 291257 291249 9904355 9904356 9904357 9904358 260847 263940 291241 9904532 263761

PNUEMATIC ASSEMBLY

"A" "B" "C" "D" "E" "F" "G" "H" "I" "J" "K"
OCL MFH DIHR LOWER LOWER UPPER UPPER REAR
RH LH RH LH
(in) (in) ASSY GUIDE GUIDE GUIDE GUIDE GUIDE
QTY (2) QTY (2) QTY (1) QTY (1) QTY (1) QTY (1) QTY (2) QTY (2) QTY (2) QTY (1) QTY (1)
80.5 230 261471 231936 291242 9904180 9904181 9904182 9904183 260843 263931 291234 9904525 263752
83 240 261472 291354 291243 9904205 9904206 9904207 9904208 668230 263932 291235 9904526 263753
86 252 261473 291355 291244 9904230 9904231 9904232 9904233 668009 263933 291236 9904527 263754
88 258 261474 291356 291245 9904255 9904256 9904257 9904258 668228 263934 291237 9904528 263755
93 273 261475 291357 291246 9904280 9904281 9904282 9904283 260844 263936 291238 9904529 263757
100 294 261476 291358 200176 9904305 9904306 9904307 9904308 260845 263938 291239 9904530 263759
107 315 261477 291359 683544 9904330 9904331 9904332 9904333 260846 263939 291240 9904531 263760
114 336 261478 231972 291249 9904355 9904356 9904357 9904358 260847 263940 291241 9904532 263761
OCL = Outer Channel Length.

Page 50 08/18/10 234764 R20

 Double IHR
Hose Routing
For PIDs 80H-MQ-1229 Through Present

A
A

G A
G G A

H
A
F H
B G
B H
H
D

K
I C
K
A
I

E
H
H
J
K
K B
B
A B
A

MA3200.eps

234764 R20 08/18/10 Page 51

 Recommended Spare Parts List
80H MQ Quad Lift Mast
MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50 100
UPRIGHTS
BL866 Link Chain Link 4 8 16 24
3135 Snap Ring 2 4 8 16
6508 Cotter Pin 8 16 32 64
6518 Cotter Pin 8 16 32 48
203404 Cylinder Shim 2 4 8 16
205196 Cylinder Shim 2 4 8 16
205197 Cylinder Shim 2 4 8 16
205198 Cylinder Shim 2 4 8 16
205199 Cylinder Shim 2 4 8 16
210623 Spherical Washer 2 4 8 16
215722 Wear Block Shim 2 4 8 16
223078 Wear Block 2 4 8 16
224477 FL Cylinder External Fuse 1 2 4 8
224480 External Cylinder Fuse 1 2 4 8
292948 Spherical Bushing 4 8 16 24
637536 Shim, .03 in. 16 32 64 96
292949 Chain Pin 4 8 16 24
684305 Chain Pin 2 4 8 16
688169 Load Roller 4 8 16 24
9904001 Load Roller 2 4 8 24
9904029 Hose Sheave 1 2 4 8
9904044 Load Roller 2 4 8 16
9904053 Chain Sheave 1 2 4 8
248915 Chain Anchor 2 4 8 16
248914 Chain Anchor 2 4 8 16
292976 Chain Anchor 2 4 8 16
250020 Chain Anchor 1 2 4 8
292793 Self Locking Nut 4 8 16 24
210623 Spherical Washer Set 4 8 16 24
CROSSHEAD
9904154 Chain Sheave 1 2 4 8
292138 Retainer Clip 1 2 4 8
INTERNAL REEVING
1 Hoses 2 4 8 12
2454 Fitting, 8-8 1 2 4 8
9904042 Hose Sheave (Single & Double) 2 4 8 16
9904466 Hose Sheave (Double Only) 1 2 8 16
9904441 Hose Sheave (Double Only) 2 4 8 16
9904087 Hose Sheave (Single & Double) 2 4 8 16
9904113 Hose Sheave Shaft (Single & Double) 2 4 8 16
9904054 Hose Sheave Bracket (Single & Double) 2 4 8 16
265725 Hose Guide Sheave (Double Only) 1 2 4 8
1 - See Specific Pages for Part Numbers.

Page 52 08/18/10 234764 R20

 Recommended Spare Parts List
80H MQ Quad Lift Mast
MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50 100
MAIN LIFT CYLINDERS
1 Main Lift Cylinder Assemblies LP and HP 0 0 1 2
1 Seal Kit Left Hand LP 2 4 8 12
1 Seal Kit Right Hand LP 2 4 8 12
1 Seal Kit Left Hand HP 2 4 8 12
1 Seal Kit Right Hand HP 2 4 8 12
FREE LIFT CYLINDER
1 Free Lift Cylinder Assemblies LP and HP 0 1 2 2
1 Seal Kit LP 2 4 8 12
1 Seal Kit HP 2 4 8 12
CARRIAGE AND CHAINS
1 Free Lift Chains 2 4 8 12
1 Main Lift Chains 2 4 8 12
2803436 Carriage Side Thrust Roller (Rug Pole) 2 4 6 8
994004 Load Roller 4 8 16 24
9904002 Load Roller 2 4 8 16
637536 Load Roller Shim 6 24 48 64
250020 Chain Anchor 2 4 8 16
6518 Cotter Pin 4 8 16 24
684305 Chain Pin 2 4 8 16
6508 Cotter Pin 8 16 32 48
200007 Jam Nut 2 2 2 6
200006 Nut 2 2 2 6
1 - See Specific Pages for Part Numbers.

234764 R20 08/18/10 Page 53

Page 54
PARTS ORDERING LOG

PURCHASE CUSTOMER
DATE SERIAL NUMBER Page # REF # PART # DESCRIPTION PRICE
ORDER PART #

08/18/10
234764 R20
 Manual Change Summary
R0 - Release

R1 - Remove IHR, update Replacement Parts List.

R2 - Add IHR, update decal illustration, update weldment illustrations, add pneumatic Carriages and
add cylinder Illustrations. Add chain anchors and components to carriage illustrations. Add new
LCV information.

R3 - Add cylinder illustrations.

R4 - Add new cylinder illustration and charts. Update per T.E.D. 1146.

R5 - Update per TED 1151 R1.

R6 - Replace HP ML Seal Kit 1357287 with 1003239 per AH EM. Update per TB 293021.

R7 - Update per TB 293022 R0.

R8 - Update PID ranges. 10/27/03

R9 - Revise replacement parts list for new chain anchors.

R10 - 04/27/04 Revise chain anchors per T.B. 293702 R0.

R11 - 06/22/04
Revise item 7 description on CARR-1 page 24.

R12 - 08/10/04
Revise PID call out on page 5 and page 7.

R13- 01/03/05
Label Charts on page 23.
Add 251918 4” pole narrow option to chart RPCARR-1 on page 23.
Add Item 11 to chart RPCARR-2 on page 23 and renumber to match illustration.

R14 - 04/10/07
Revise item part number for item 12 on page 19 - was 250020.
Add high pressure cylinder fuse to chart on page 19 - item 20.
Add column for intermediate outer ML chain on chart and revised call out on illustration page 20.

R15 - 02/18/08
Add pages for new cylinders.

R16 02/05/09
Add new dual chain design pages.
Add new HI Pressure Hi Flow Cylinders.

R17 - 07/28/09
Revise cylinder p/ns on page 11.
Revise p/n of items 60, 61 and 62 on page 49.
Revise p/n for Double IHR hose sheave on page 52.

234764 R20 08/18/10 Page 55

 Manual Change Summary
R18 - 08/10/10
Revise p/n’s for column “E” on chart Chain-3 page 29.
Add Slack Chain Valve page 30.
Add PID note to wide mast offerings on pages 33 thorugh 35.
Convert “OAL” to “OCL” on chart on page 42.
Add balloons for items C, D, E, and F on page 43.
Add items 63 to 67 on pages 48 and 49.
Revise p/n of item “J” on page 50 for 114” OCL, Convert “OAL” to “OCL”. Reformat chart on page 50. “J” column
was cut off.
Add balloons for items C, D, E, F and J on page 51.

R19 - 08/18/10
Revise PID callout on pages 22 through 25.
Revise Ref “D” part numbers on chart InnerCPG-1 page 25.

R20 - 03/23/2020
Updated page 49 & 27 to show # 769698.
Updated Logo's.

Page 56 08/18/10 234764 R19

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