Welding Quality Check sheet

Welding Quality Check sheet

Part No.: 18190-5MS-H000-C210

Part Name: SUB COMP FR

Approve Check Issue

J.D T.B

DATE: 02/02/2023
QA-FO-04/00
 Assembly process FLG FR / FR CONE A welding
Welding Quality Check sheet
1. Cross-Section 5. Quality Check Results
A G
Appesrence quality Internal quality
Item
Crack on Internal Penetration Throat
Pit Notch shape Blowhole
appearance crack Depth Thickness
B F No Not allowed 0.25mm
Actual
Standard Not allowed Not allowed Not allowed Not allowed thickness or
min.
*1 more
Applicable
C E area
Full length Stabilized Stabilized Full length Stabilized Stabilized Stabilized

D 1 Section A OK OK OK OK OK 0.99 2.92

2 Section B OK OK OK OK OK 0.90 3.04
2. Schematic 3 Section C OK OK OK OK OK 0.93 3.07
Throat Thickness 4 Section D OK OK OK OK OK 0.81 2.99 0
(shortest Area)

Flank Angle
Internal quality
Actual
Item
Weld bead thickness
Leg length Undercut Flank angle Clearance
on back
No Actual Thinner plate Judgment
Standard thickness or Not allowed 1 mm. max 90deg min. 1mm max. shall be
Penetration Leg Length Clearence more applied
Depth Applicable
Stabilized Stabilized Stabilized Stabilized Stabilized Stabilized
area
1 Section A 5.00 0 0 138.3 0.19 2.51 OK
3, Welding Conditions
2 Section B 5.31 0 0 142.9 0 2.48 OK
3 Section C 5.25 0 0 136.14 0.48 2.37 OK
Input Output
4 Section D 5.40 0 0 146.93 0.43 2.42 OK
Ampere 220 200
Volt 21.5 20
Shield GAS Ar 18 CO2 2
Welding wire 430 Nbl-2 (1.2 mm)

4, Parts List
Name Thickness
FR CONE A t2.5
*1 Although the standard is "None", use the specs. below for areas where the issue happens unavoidably beyond production technique.
FLR FR t15.0
1) The diameter of the blowhole must be less than 10% of the official thickness.
QA-FO-04/00 2) There must be no more than 2 blowholes per cross-section cut.
 Welding Quality Check sheet
6. Macro Photo
No.1 No.1

Section A Section D

Section B

Section C

QA-FO-04/00
 Assembly process FLG FR / FR CONE A welding
Welding Quality Check sheet
1. Cross-Section 5. Quality Check Results
A G
Appearence quality Internal quality
Item
Crack on Internal Penetration Throat
Pit Notch shape Blowhole
appearance crack Depth Thickness
B F No Not allowed 0.25mm
Actual
Standard Not allowed Not allowed Not allowed Not allowed thickness or
min.
*1 more
Applicable
C E area
Full length Stabilized Stabilized Full length Stabilized Stabilized Stabilized

D 1 Section E OK OK OK OK OK 0.49 3.27

2 Section F OK OK OK OK OK 0.33 3.61
2. Schematic 3 Section G OK OK OK OK OK 0.27 3.39
Throat Thickness
(shortest Area)
Internal quality
Flank Angle Actual
Item
Weld bead thickness
Leg length Undercut Flank angle Clearance
on back
No Actual Thinner plate Judgment
Standard thickness or Not allowed 1 mm. max 90deg min. 1mm max. shall be
more applied
Penetration Clearence Applicable
Leg Length Stabilized Stabilized Stabilized Stabilized Stabilized Stabilized
Depth area
1 Section E 4.4 0 0 122.57 0.17 2.23 OK
2 Section F 3.88 0 0 122.28 0.12 2.61 OK
3, Welding Conditions 3 Section G 3.68 0 0 136.33 0 2.43 OK

Input Output
Ampere 220 200
Volt 21.5 20
Shield GAS Ar 18 CO2 2
Welding wire 430 Nbl-2 (1.2 mm)

4, Parts List
Name Thickness
FR CONE A t2.5
*1 Although the standard is "None", use the specs. below for areas where the issue happens unavoidably beyond production technique.
FLR FR t15.0
1) The diameter of the blowhole must be less than 10% of the official thickness.
QA-FO-04/00 2) There must be no more than 2 blowholes per cross-section cut.
 Welding Quality Check sheet
6. Macro Photo
No.1

Section E

Section F

Section G

QA-FO-04/00
 Assembly process STAY A, COVER welding
Welding Quality Check sheet
1. Cross-Section 5. Quality Check Results

Appearence quality Internal quality

Item
Crack on Internal Penetration Throat
Pit Notch shape Blowhole
appearance crack Depth Thickness
No Actual
Not allowed 0.25mm
Standard Not allowed Not allowed Not allowed Not allowed thickness or
min.
*1 more
Applicable
A area
Full length Stabilized Stabilized Full length Stabilized Stabilized Stabilized

B 1 Section A OK OK OK OK OK 0.44 2.79

2 Section B OK OK OK OK OK 0.33 2.29
2. Schematic
Throat Thickness
(shortest Area) Internal quality
Actual
Item
Flank Angle Weld bead thickness
Leg length Undercut Flank angle Clearance
on back
No Actual Thinner plate Judgment
Standard thickness or Not allowed 1 mm. max 90deg min. 1mm max. shall be
more applied
Applicable
Stabilized Stabilized Stabilized Stabilized Stabilized Stabilized
area
Penetration Leg Length Clearence 1 Section A 7.17 0 0 152.39 1.16 2.13 NOK
Depth 2 Section B 3.09 0 0 140.8 0.53 2.28 OK

3, Welding Conditions
Section A Section B
Input Output
Ampere 220 200
Volt 21 20
Shield GAS Ar 18 CO2 2
Welding wire 430 Nbl (1.2 mm)

4, Parts List
Name Thickness
FR CONE B t2.5
*1 Although the standard is "None", use the specs. below for areas where the issue happens unavoidably beyond production technique.
STAY A COMP, COVER t2.0
1) The diameter of the blowhole must be less than 10% of the official thickness.
QA-FO-04/00 2) There must be no more than 2 blowholes per cross-section cut.
 Assembly process STAY A, COVER welding
Welding Quality Check sheet
1. Cross-Section 5. Quality Check Results

Appearence quality Internal quality

Item
Crack on Internal Penetration Throat
Pit Notch shape Blowhole
appearance crack Depth Thickness
No Actual
Not allowed 0.25mm
Standard Not allowed Not allowed Not allowed Not allowed thickness or
min.
*1 more
Applicable
Full length Stabilized Stabilized Full length Stabilized Stabilized Stabilized
C area
1 Section C OK OK OK OK OK 0.26 2.05
D 2 Section D OK OK OK OK OK 0.34 2.14
2. Schematic
Throat Thickness
(shortest Area) Internal quality
Actual
Item
Flank Angle Weld bead thickness
Leg length Undercut Flank angle Clearance
on back
No Actual Thinner plate Judgment
Standard thickness or Not allowed 1 mm. max 90deg min. 1mm max. shall be
more applied
Applicable
Stabilized Stabilized Stabilized Stabilized Stabilized Stabilized
area
Penetration Leg Length Clearence 1 Section C 5.74 0 0 124.33 1.17 2.05 NOK
Depth 2 Section D 276 0 0 122.25 0 2.01 OK

3, Welding Conditions
Section C Section D
Input Output
Ampere 220 200
Volt 21 20
Shield GAS Ar 18 CO2 2
Welding wire 430 Nbl (1.2 mm)

4, Parts List
Name Thickness
FR CONE B t2.5
*1 Although the standard is "None", use the specs. below for areas where the issue happens unavoidably beyond production technique.
STAY A COMP, COVER t2.0
1) The diameter of the blowhole must be less than 10% of the official thickness.
QA-FO-04/00 2) There must be no more than 2 blowholes per cross-section cut.
 Assembly process STAY B, COVER welding
Welding Quality Check sheet
1. Cross-Section 5. Quality Check Results

Appearence quality Internal quality

Item
Crack on Internal Penetration Throat
Pit Notch shape Blowhole
appearance crack Depth Thickness
No Actual
Not allowed 0.25mm
Standard Not allowed Not allowed Not allowed Not allowed thickness or
A B *1
min.
more
Applicable
Full length Stabilized Stabilized Full length Stabilized Stabilized Stabilized
area
1 Section A OK OK OK OK OK 0.42 3.35
2. Schematic 2 Section B OK OK OK OK OK 0.28 2.86

Throat Thickness
(shortest Area) Internal quality
Actual
Item
Flank Angle Weld bead thickness
Leg length Undercut Flank angle Clearance
on back
No Actual Thinner plate Judgment
Standard thickness or Not allowed 1 mm. max 90deg min. 1mm max. shall be
more applied
Applicable
Stabilized Stabilized Stabilized Stabilized Stabilized Stabilized
area
Penetration Leg Length Clearence 1 Section A 2.15 0 0 98.95 0.19 2.59 NOK
Depth
2 Section B 2.56 0 0 115.66 0.28 2.04 OK
3, Welding Conditions
Section A Section B
Input Output
Ampere 210 190
Volt 20 19
Shield GAS Ar 18 CO2 2
Welding wire 430 Nbl (1.2 mm)

4, Parts List
Name Thickness
FR CONE A t2.5
*1 Although the standard is "None", use the specs. below for areas where the issue happens unavoidably beyond production technique.
STAY B t2.0
1) The diameter of the blowhole must be less than 10% of the official thickness.
QA-FO-04/00 2) There must be no more than 2 blowholes per cross-section cut.
 Assembly process STAY C, COVER welding
Welding Quality Check sheet
1. Cross-Section 5. Quality Check Results

Appearence quality Internal quality

Item
Crack on Internal Penetration Throat
Pit Notch shape Blowhole
appearance crack Depth Thickness
Actual
A No
Standard Not allowed Not allowed Not allowed Not allowed
Not allowed 0.25mm
thickness or
min.
B *1 more
Applicable
Full length Stabilized Stabilized Full length Stabilized Stabilized Stabilized
area
1 Section A OK OK OK OK OK 0.25 3.64
2. Schematic 2 Section B OK OK OK OK OK 0.46 2.13

Throat Thickness
(shortest Area) Internal quality
Actual
Item
Flank Angle Weld bead thickness
Leg length Undercut Flank angle Clearance
on back
No Actual Thinner plate Judgment
Standard thickness or Not allowed 1 mm. max 90deg min. 1mm max. shall be
more applied
Applicable
Stabilized Stabilized Stabilized Stabilized Stabilized Stabilized
area
Penetration Leg Length Clearence 1 Section A 3.03 0 0 104.31 1.35 2.11 NOK
Depth
2 Section B 5.01 0 0 133.98 0.54 2.01 OK
3, Welding Conditions
Section A Section B
Input Output
Ampere 220 200
Volt 21 20
Shield GAS Ar 18 CO2 2
Welding wire 430 Nbl (1.2 mm)

4, Parts List
Name Thickness
FR CONE B t2.5
*1 Although the standard is "None", use the specs. below for areas where the issue happens unavoidably beyond production technique.
STAY C t2.0
1) The diameter of the blowhole must be less than 10% of the official thickness.
QA-FO-04/00 2) There must be no more than 2 blowholes per cross-section cut.
 Assembly process STAY C, COVER welding
Welding Quality Check sheet
1. Cross-Section 5. Quality Check Results

Appearence quality Internal quality

Item
Crack on Internal Penetration Throat
Pit Notch shape Blowhole
appearance crack Depth Thickness
No Actual
Not allowed 0.25mm
C Standard Not allowed Not allowed Not allowed Not allowed
min.
thickness or
D *1 more
Applicable
Full length Stabilized Stabilized Full length Stabilized Stabilized Stabilized
area
1 Section C OK OK OK OK OK 0.58 3.36
2. Schematic 2 Section D OK OK OK OK OK 0.55 2.24

Throat Thickness
(shortest Area) Internal quality
Actual
Item
Flank Angle Weld bead thickness
Leg length Undercut Flank angle Clearance
on back
No Actual Thinner plate Judgment
Standard thickness or Not allowed 1 mm. max 90deg min. 1mm max. shall be
more applied
Applicable
Stabilized Stabilized Stabilized Stabilized Stabilized Stabilized
area
Penetration Leg Length Clearence 1 Section C 6.67 0 0 148.3 0.30 2.76 OK
Depth
2 Section D 5.63 0 0 168.58 0.11 2.30 NOK
3, Welding Conditions
Section C Section D
Input Output
Ampere 220 200
Volt 21 20
Shield GAS Ar 18 CO2 2
Welding wire 430 Nbl (1.2 mm)

4, Parts List
Name Thickness
FR CONE B t2.5
*1 Although the standard is "None", use the specs. below for areas where the issue happens unavoidably beyond production technique.
STAY C t2.0
1) The diameter of the blowhole must be less than 10% of the official thickness.
QA-FO-04/00 2) There must be no more than 2 blowholes per cross-section cut.
 Assembly process FR CONE A/B welding
Welding Quality Check sheet
1. Cross-Section 5. Quality Check Results

Appearence quality Internal quality

D H Item
Crack on
Pit Notch shape
Internal
Blowhole
Penetration Throat
appearance crack Depth Thickness
C G No Not allowed 0.25mm
Actual
Standard Not allowed Not allowed Not allowed Not allowed thickness or
min.
B F Applicable
*1 more
Full length Stabilized Stabilized Full length Stabilized Stabilized Stabilized
area
A E 1 Section A OK OK OK OK OK 0.50 2.49
2 Section B OK OK OK OK OK 0.34 3.53
2. Schematic 3 Section C OK OK OK OK OK 0.43 2.46
Throat Thickness 4 Section D OK OK OK OK OK 0.58 3.70
(shortest Area)

Flank Angle
Internal quality
Actual
Item
Weld bead thickness
Leg length Undercut Flank angle Clearance
on back
No Actual Thinner plate Judgment
Standard thickness or Not allowed Not allowed 90deg min. 1mm max. shall be
Penetration Leg Length Clearence more applied
Depth Applicable
Stabilized Stabilized Stabilized Stabilized Stabilized Stabilized
area
1 Section A 5.70 0 0 160.07 0.26 2.45 OK
3, Welding Conditions
2 Section B 4.38 0 0 151.03 0 2.69 OK
3 Section C 3.85 0 0 174.30 0.23 2.45 OK
Input Output
4 Section D 5.40 0 0 124.77 0.27 3.09 OK
Ampere 200 197
Volt 20 147
Shield GAS Ar 18 CO2 2
Welding wire 430 Nbl (1.2 mm)

4, Parts List
Name Thickness
FR CONE A t2.5
*1 Although the standard is "None", use the specs. below for areas where the issue happens unavoidably beyond production technique.
FR CONE B t2.5
1) The diameter of the blowhole must be less than 10% of the official thickness.
QA-FO-04/00 2) There must be no more than 2 blowholes per cross-section cut.
 Welding Quality Check sheet
6. Macro Photo
No.1 No.1

Section A Section D

Section B

Section C

QA-FO-04/00
 Assembly process FR CONE A/B welding
Welding Quality Check sheet
1. Cross-Section 5. Quality Check Results

Appearence quality Internal quality

D H Item
Crack on
Pit Notch shape
Internal
Blowhole
Penetration Throat
appearance crack Depth Thickness
C G No Not allowed 0.25mm
Actual
Standard Not allowed Not allowed Not allowed Not allowed thickness or
min.
B F Applicable
*1 more
Full length Stabilized Stabilized Full length Stabilized Stabilized Stabilized
area
A E 1 Section E OK OK OK OK OK 0.53 2.56
2 Section F OK OK OK OK OK 0.32 2.52
2. Schematic 3 Section G OK OK OK OK OK 0.53 3.18
Throat Thickness 4 Section H OK OK OK OK OK 0.39 2.79
(shortest Area)

Flank Angle
Internal quality
Actual
Item
Weld bead thickness
Leg length Undercut Flank angle Clearance
on back
No Actual Thinner plate Judgment
Standard thickness or Not allowed Not allowed 90deg min. 1mm max. shall be
Penetration Leg Length Clearence more applied
Depth Applicable
Stabilized Stabilized Stabilized Stabilized Stabilized Stabilized
area
1 Section E 5.65 0 0 154.8 0.00 2.56 OK
3, Welding Conditions
2 Section F 4.05 0 0 167.57 0.00 2.39 OK
3 Section G 5.89 0 0 155.53 0.41 2.56 OK
Input Output
4 Section H 4.45 0 0 136.15 0.64 2.25 OK
Ampere 220 200
Volt 21 20
Shield GAS Ar 18 CO2 2
Welding wire 430 Nbl (1.2 mm)

4, Parts List
Name Thickness
FR CONE A t2.5
*1 Although the standard is "None", use the specs. below for areas where the issue happens unavoidably beyond production technique.
FR CONE B t2.5
1) The diameter of the blowhole must be less than 10% of the official thickness.
QA-FO-04/00 2) There must be no more than 2 blowholes per cross-section cut.
 Welding Quality Check sheet
6. Macro Photo
No.1 No.1

Section E Section H

Section F

Section G

QA-FO-04/00
 Assembly process BOSS SENSOR OXIGEN welding
Welding Quality Check sheet
1. Cross-Section 5. Quality Check Results
Appearance quality Internal quality
A Item
Crack on Notch Throat
Pit Internal crack Blowhole Penetration Depth
appearance shape Thickness
No Not allowed A B Actual
Standard Not allowed Not allowed Not allowed Not allowed thickness
*1 0.25mm min. or more
B Applicable
Full length Stabilized Stabilized Full length Stabilized Stabilized Stabilized
area
1 Section A OK OK OK OK OK 0.57 0.89 4.88
2 Section B OK OK OK OK OK 0.37 0.76 4.27
2. Schematic
Item Internal quality
Depth of fusion B Flank angle Actual
B Leg length Weld bead Flank angle
Undercut Clearance thickness
Throat Thickness on back
(Minimum part) Leg Flank angle A B A B
Depth of length A Clearance No Actual Thinner plate Judgment
fusion A B
Standard thickness or Not allowed 1 mm. max 90deg min. 1mm max. shall be
more applied
Leg length A Applicable
Stabilized Stabilized Stabilized Stabilized Stabilized Stabilized
area
1 Section A 5.37 5.22 0 0 114.45 178.11 0.52 2.40 OK
2 Section B 4.69 4.93 0 0 139.89 147.74 0 2.49 OK
3, Welding Conditions
Section A Section B
Input Output
Ampere 210 190
Volt 20 19
Shield GAS Ar 18 CO2 2
Welding wire 430 Nbl (1.2 mm)

4, Parts List
Name Thickness
FR CONE B t2.5
*1 Although the standard is "None", use the specs. below for areas where the issue happens unavoidably beyond production technique.
BOSS SENSOR OXIGEN t8.0
1) The diameter of the blowhole must be less than 10% of the official thickness.
QA-FO-04/00 2) There must be no more than 2 blowholes per cross-section cut.