Manual GENIE Z 80-60 (Manual de Partes)

Parts Manual
Part No. 88618

Rev C
April 2007
(from serial number 100)

April 2007
Technical Publications
Genie Industries has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to change
without notice.
Readers are encouraged to notify Genie of errors and
send in suggestions for improvement. All
communications will be carefully considered for future
printings of this and all other manuals.
Contact Us: Copyright © 2003 by Genie Industries
88618 Rev C April 2007

http://www.genieindustries.com First Edition, Third Printing
e-mail: techsup@genieind.com
"Genie" and "Z" are registered trademarks of
Genie Industries in the USA and many other
countries.
Printed on recycled paper
Printed in U.S.A.
ii Z-80/60 Part No. 88618

April 2007
How To Read Your Serial Number
Model: Z-80/60
Serial number: Z8006-12345
Model year: 2006 Manufacture date: 01/05/06
Electrical schematic number: ES0188
Machine unladen weight:
Rated work load (including occupants): 500 lb / 227 kg

Maximum number of platfrm occupants: 2
Maximum allowable side force : 150 lb / 670 N
Maximum allowable inclination of the chassis:
0 deg Z80 06 - 12345
Maximum wind speed : 28 mph/ 12.5 m/s
Maximum platform height : 86 ft/ 26.38 m
Model Sequence
Maximum platform reach : 60 ft/ 18.28 m number
Gradeability: N/A
Country of manufacture: USA Model year
This machine complies with:
ANSI A92.5
CAN B.354.4
Genie Industries
18340 NE 76th Street
Redmond, WA 98052
USA
Serial label
(located under cover)
Serial number
(stamped on chassis)
PN - 77055
Part No. 88618 Z-80/60 iii

April 2007
This page intentionally left blank.
iv Z-80/60 Part No. 88618

April 2007
Table of Contents
300 • Turntable Components, continued

This manual is updated frequently. Each parts
304.1 A Ground Control Box - View 2
figure listed below has a figure number and a
revision letter. If a figure is updated with new 305.1 C Turntable Covers
information, the revision letter or ‘Rev’ is 306.1 D Turntable Components, Engine Side
updated (example: from Rev A to Rev B).
307.1 A Turntable Components -
Figure Rev Description Relay Panel
101.1 B Decals (before serial number 339)
If you have a printed manual, you can keep it 307.2 B Turntable Components -
Relay Panel
up to date by downloading new figures from the
(after serial number 338)
Genie website at www.genieindustries.com.
400 • Engine Components
How To Read Your Serial Number .......................... iii 401.1 C Perkins 704-30 Engine - View 1
(before serial number 329)
Parts Stocking List ................................................. ix
402.1 B Perkins 704-30 Engine - View 2
How To Order Parts ................................................ xii (before serial number 329)
Order Form ............................................................ xiii 403.1 C Perkins 704-30 Engine - View 3
Electronic Version 404.1 B Perkins 704-30 Engine - View 4
Click on the figure description below to view
the figure. 405.1 B Perkins 804C-33 Engine - View 1
100 • Decals 406.1 C Perkins 804C-33 Engine - View 2

101.1 C Decals with Words
407.1 C Perkins 804C-33 Engine - View 3
102.1 D Decals with Symbols (after serial number 328)
200 • Drive Chassis Components 408.1 B Deutz F4L-913 Engine - View 1
201.1 D 2WD Steer Axle Linkage (before serial number 339)
202.1 D 4WD Steer Axle Linkage 409.1 C Deutz F4L-913 Engine - View 2
203.1 D Front Steer Axle
410.1 B Deutz F4L-913 Engine - View 3
204.1 C Axle Installation (before serial number 339)
205.1 B Drive Chassis and Axle 411.1 C Deutz F4L-913 Engine - View 4
Counterweights (before serial number 339)
300 • Turntable Components 412.1 C Deutz BF4L-2011 Engine - View 1
301.1 C Hydraulic and Fuel Tanks
413.1 B Deutz BF4L-2011 Engine - View 2
301.2 A Hydraulic and Fuel Tanks -
Gasoline/LPG Models
(after serial number 995) 414.1 D GM 3.0L EFI Engine - View 1
302.1 D Turntable Rotator and Hydraulic 415.1 D GM 3.0L EFI Engine - View 2
Rotary Coupler Installation
Table of Contents continues on the next page.
303.1 C Ground Control Box - View 1
Part No. 88618 Z-80/60 v

April 2007
Table of Contents
400 • Engine Components, continued 700 • Hydraulic Components, continued

416.1 C Ford LRG-425 EFI Engine - View 1 708.1 B Platform Rotate Manifold
417.1 C Ford LRG-425 EFI Engine - View 2 709.1 C Pumps
418.1 C Ford LRG-425 EFI Engine - View 3 710.1 C Hydraulic Hoses and Fittings -
Steer System
419.1 C Ford LRG-425 EFI Engine - View 4
711.1 B Hydraulic Hoses and Fittings -
420.1 A Continental TME-27 Engine - View 1
Drive System, 2WD Models
712.1 B Hydraulic Hoses and Fittings -
422.1 A Continental TME-27 Engine - View 3 Drive System, 4WD Models
423.1 D Engine Tray and Battery
712.2 E Hydraulic Hoses and Fittings -
500 • Boom Components
Drive System, 4WD Models
501.1 D Primary and Secondary Lift (from serial number 539 to 957)
Cylinders and Linkage
712.3 A Hydraulic Hoses and Fittings -
502.1 C Primary Boom and Cable Track - Drive System, 4WD Models
View 1 (after serial number 957)
503.1 E Primary Boom and Cable Track - 713.1 C Hydraulic Hoses and Fittings -
View 2 Turntable Components
504.1 D Secondary Boom 714.1 B Hydraulic Hoses and Fittings -
Boom Components
505.1 E Jib Boom and Platform Rotator
715.1 A Hydraulic Hose and Fitting
506.1 A Riser Hose Bulkhead Mount Cross-reference
600 • Platform Components 800 • Accessories
601.1 C Platform Installation 801.1 B Alarm and Beacon Package,
602.1 C Platform Controls - View 1 Driving Lights
603.1 C Platform Controls - View 2 802.1 B Platform Options
700 • Hydraulic Components 803.1 B Ground and Platform Control Box
Covers
701.1 A 2WD Traction Manifold
804.1 B Hostile Environment Package -
702.1 C 2WD Steer/Oscillate Manifold Primary and Secondary Boom
(before serial number 1291) Wipers
702.2 A 2WD Steer/Oscillate Manifold 805.1 A Hostile Environment Package -
(after serial number 1290) Turntable
703.1 B 4WD Traction Manifold 806.1 A Hostile Environment Package -
704.1 E 4WD Steer/Oscillate Manifold Engine Air Cleaners
(before serial number 1291) 807.1 A Hostile Environment Package -
704.2 A 4WD Steer/Oscillate Manifold Cylinder Bellows
(after serial number 1291) 808.1 A Panel Cradle Option
705.1 B Function Manifold - View 1 809.1 B Platform Overload - European
706.1 C Function Manifold - View 2 Models
707.1 C Platform Manifold
vi Z-80/60 Part No. 88618

April 2007
Table of Contents
800 • Accessories, continued

810.1 B Belt Driven Generator Option -
View 1
811.1 C Belt Driven Generator Option -
View 2
812.1 B Air Line to Platform
813.1 B Welder Option -
Hydraulic Generator, Chassis
Components
814.1 A Welder Option, Hoses and Fittings
815.1 A Hydraulic Generator Option,
Continental TME-27 Engine
816.1 A Hydraulic Generator Option,
Continental TME-27 Engine,
Hoses and Fittings
817.1 B Welder Option,
Platform Components
818.1 B Cold Start Package
819.1 A Half-Mesh and Pipe Cradle Options
820.1 A Spare LPG Tank Carrier Option
Part No. 88618 Z-80/60 vii

April 2007
Notes
viii Z-80/60 Part No. 88618

April 2007
Parts Stocking List
Required Parts Ford LRG-425 Models:

Description Part No.
The following parts are required to perform Fuel Pre-Filter ...................................................... 52179
maintenance procedures as outlined in the Fuel Pressure Regulator/Filter ............................. 58967
Genie Z-80/60 Service Manual.
Engine Oil Filter ................................................... 28656
Perkins 704-30 Models (before serial number 329): Air Filter Element ................................................. 77295
Serpentine Belt .................................................... 52580
Air Filter Element ................................................. 62420
PCV Valve ............................................................ 33957
Fuel/water Separator Filter .................................. 62421
Spark Plug (pack of 4) ....................................... 106490
Continental TME-27 Models:
V-belt .................................................................... 62423 Description Part No.
Perkins 804C-33 Models (after serial number 328): Fuel Pre-Filter .................................................... 111797
Fuel Pressure Regulator/Filter ........................... 111914
Engine Oil Filter ................................................. 111917
Fuel/water Separator Element ........................... 101614
Engine Oil Filter ................................................. 101613
V-belt .................................................................. 111918
V-belt .................................................................. 102534
PCV Valve .......................................................... 111868
Deutz F3L-913 Models (before serial number 339):
Description Part No. Spark Plug ......................................................... 111890
Air Filter Element ................................................. 62420 Spark Plug (pack of 4) ....................................... 111846
Fuel/water Separator Filter .................................. 75484 Recommended Parts
Genie Gray Paint, 12 Ounce / 355 ml Aerosol ...... 1268
V-belt .................................................................... 62431
Genie Blue Paint, 12 Ounce / 355 ml Aerosol ....... 1484
Deutz BF4L-2011 Models (after serial number 338):
Description Part No. Genie Blue Paint, 1 gallon / 3.78 liters ................ 32150
Air Filter Element ................................................. 62420 Genie Gray Paint, 1 gallon / 3.78 liters ................ 32151
Fuel/water Separator Filter .................................. 29560 Parts Stocking List continues on the next page.
V-belt .................................................................. 102589
GM 3.0L EFI Models:
Fuel Pre-Filter ...................................................... 65626
Fuel Pressure Regulator/Filter ............................. 65627
V-belt .................................................................... 65621
PCV Valve ............................................................ 65620
Spark Plug ........................................................... 65622
Part No. 88618 Z-80/60 ix

April 2007
Parts Stocking List
Manuals
Genie Industries offers the following support
documents for these models:
Title Part No.
Genie Z-80/60
Operator’s Manual
(before serial number 207) .................................. 82258
Genie Z-80/60
Operator’s Manual
(from serial number 207 to 800) .......................... 82578
Genie Z-80/60
Operator’s Manual
(after serial number 800) ................................. 1000237
Genie Z-80/60
Service Manual .................................................... 88619
EMI Safety Manual ............................................... 27581
x Z-80/60 Part No. 88618

April 2007
This page intentionally left blank.
Part No. 88618 Z-80/60 xi

April 2007
How To Order Parts
Please be prepared with the following information Genie North America

when ordering replacement parts for your Genie Telephone (425) 556-6551
product:
Toll Free (877) 367-5606 in U.S.A. and Canada
Machine model number Fax (425) 556-8659
Machine serial number
Genie UK
Genie part number
Parts Telephone (44) (0) 1476 584352
Part description and quantity
Parts Fax (44) (0) 1476 584340
Purchase order number
"Ship to" address Genie Australia
Desired method of shipment Parts Telephone (617) 03375 1660
Name and telephone number of the authorized Parts Fax (617) 03375 1002
Genie Distributor in your area
Genie France
Use the Service Parts Fax Order Form on the next Parts Telephone (33) (0) 237 26 09 99
page and fax your order to our Parts Department.
Parts Fax (33) (0) 237 31 50 10
If you don't know the name of your authorized
distributor, or if your area is not currently serviced Genie Germany
by an authorized distributor, please call Genie Parts Telephone (49) (0) 4202 885223
Industries. Parts Fax (49) (0) 4202 885225
Genie Scandinavia
Parts Telephone (46) (31) 3409612
Machine Information Parts Fax (46) (31) 3409613
Genie Iberica
Model
Serial Number Genie Brazil

Date of Purchase Parts Fax (55) (114) 1665754
Authorized Genie Distributor Genie Japan

Phone Number Parts Fax (81) (33) 4536083
Genie China
Parts Fax (86) (215) 3852569
xii Z-80/60 Part No. 88618

Service Parts Fax Order Form
Fax to: (425) 556-8659 or Toll Free: 888-274-6192
International: +1-425-556-8659
Please fill out completely
Date _________________________________ Account Number _______________________________
Your Name _______________________________ Your Fax Number ______________________________
_________________________________ Your Phone Number ____________________________
Bill To _________________________________ Ship To ___________________________________
_________________________________ ___________________________________
remove this page and make copies
_________________________________ ___________________________________
_________________________________ ___________________________________
Purchase Order Number ____________________ Ship Via ___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________
Optional Equipment __________________________________________________________________________
Part Number Description Quantity Price

remove this page and make copies
All back-ordered parts will be shipped when available via the same ship method as the original order
unless Noted below:
Ship complete order only - No back orders
Ship all available parts and contact customer on disposition of back-ordered parts
Other (please specify)
FOR GENIE INDUSTRIES USE ONLY

Order Number ______________ Origin Code ________________ Comments _________________________
Date Scheduled ____________ Ship Condition ______________ __________________________________
Order Total ________________ Terms Code ________________ __________________________________
April 2007
Parts
Figures
Part No. 88618 Z-80/60

100 • Decals April 2007
Figure Rev Description

32700 65269 28160 77046 28171 31060 82268

or 97890 82366 25994 28158 or 38149 27564 28161
28159
82269
31060
28161
40434
43595
82296
82591 28177
114166 Tank
82591 33952
Side
82296 82281
43595 or 82308
82312 65269
or 1000238
27204 32700
or 97890
65278 97815
27206 28236
27207 Drive 28235
or 28174
65278 Chassis 44981
27207 30080
28165
Platform
28176
65278
Shading indicates 28163
27206 decal is hidden from or 44986
27205 view, i.e. under or 97887
covers 82403
52966 or 82384
52967
82314
31060
31060
28181
40434 28161
82202
or 82203
or 82204
or 97571
28177 or 97576
or 97758
or 111896
Engine 72169 82296 111878 97592 28164 82296 28175
28235
Side or 28174 72168 43595 82591 27564 114166 82591 43595 97602
Z-80/60 Part No. 88618

April 2007 100 • Decals
101.1
Decals with Words Rev C
Item Part No. Description Qty. Item Part No. Description Qty.
— 82309 Decal Kit - Safety Instructional 21 30080 Notice - Maximum Load,
(includes items 1-6, 9, 11-13, 500 lbs / 227 kg ............................ 1
15-18, 20-26, 30-33, and 45-48)
22 31060 Danger - Tip-over Hazard ............. 4
— 111324 Decal Kit - Safety Instructional 23 32700 Danger - General Safety Rules
(includes items 1-6, 9,11-13, (before serial number 801) ........... 2
15-18, 20-26, 30-33, and 45-48) — 97890 Danger - General Safety Rules
(after serial number 800) (after serial number 800)
1 25994 Caution - Shutoff Valves ............... 1 24 33952 Danger - Tip-over Hazard ............. 1
2 27204 Arrow - Blue .................................. 1 25 40434 Label - Lanyard Attachment ......... 3
3 27205 Arrow - Yellow .............................. 1 26 43595 Danger - Tip-over, Tires ............... 4
4 27206 Triangle - Blue .............................. 2 27 44986 Notice - Side Force, 90 lbs /
400 N, Wind Speed 28 m/sec,
5 27207 Triangle - Yellow ........................... 2
Australian Models ......................... 1
6 27564 Danger - Electrocution Hazard ..... 2
28 52966 Cosmetic, 4 x 2 ............................. 1
7 28158 Label - Unleaded .......................... 1
29 52967 Cosmetic, 4 x 4 ............................. 1
— 28159 Label - Diesel
30 65269 Notice - Operating Instructions
8 28160 Label - LPG
(before serial number 801) ........... 2
(Gasoline/LPG models) ................ 1
— 1000238 Notice - Operating Instructions
9 28161 Warning - Crushing Hazard .......... 3 (after serial number 800)
10 28163 Notice - Side Force, 31 65278 Caution - No Step ......................... 4
150 lbs / 667 N
32 72168 Label - Starter Battery .................. 1
(USA/Canada Models)
(before serial number 801) ........... 1 33 72169 Label - Controls Battery ................ 1
— 97887 Notice - Side Force,
34 77046 Label - Serial Plate ....................... 1
150 lbs / 667 N
— 77183 Clear Protector
(USA/Canada Models)
(after serial number 800) 35 82202 Notice - Engine Specifications,
Perkins Engine
11 28164 Notice - Hazardous Materials ....... 1
12 28165 Notice - Foot Switch ..................... 1 — 97758 Notice - Engine Specifications,
Perkins Engine
13 28171 Label - No Smoking ...................... 1
14 28174 Label - Power to Platform,
36 82203 Notice - Engine Specifications,
230V AC
GM Engine .................................... 1
15 28175 Caution - Compartment Access ... 1
16 28176 Notice - Missing Manuals ............. 1 Deutz Engine
17 28177 Warning - Platform Rotate ............ 2
— 97576 Notice - Engine Specifications,
18 28181 Warning - No Step or Ride ........... 1 Deutz Engine
115V AC ....................................... 2 This list continues on the next page.
20 28236 Warning - Failure to Read ............ 1
Part No. 88618 Z-80/60


32700 65269 28160 77046 28171 31060 82268

or 97890 82366 25994 28158 or 38149 27564 28161
28159
82269
31060
28161
40434
43595
82296
82591 28177
114166 Tank
82591 33952
Side
82296 82281
43595 or 82308
82312 65269
or 1000238
27204 32700
or 97890
65278 97815
27206 28236
27207 Drive 28235
or 28174
65278 Chassis 44981
27207 30080
28165
Platform
28176
65278
Shading indicates 28163
27206 or 44986
decal is hidden from
27205 view, i.e. under
or 97887
covers 82403
52966 or 82384
52967
82314
31060
31060
28181
40434 28161
82202
or 82203
or 82204
or 97571
28177 or 97576
or 97758
or 111896
Engine 72169 82296 111878 97592 28164 82296 28175
28235
Side or 28174 72168 43595 82591 27564 114166 82591 43595 97602
Z-80/60 Part No. 88618

101.1
Decals with Words Rev C
Item Part No. Description Qty.

Ford Engine .................................. 1
Continental Engine ....................... 1
40 82268 Cosmetic, Genie Z-80/60 ............. 1
41 82269 Ground Control Panel ................... 1
42 82281 Platform Control Panel ................. 1
43 82296 Danger/Notice -
Tire Specifications ........................ 4
44 82312 Cosmetic, Z-80 ............................. 1
45 82314 Danger - Tip-over ......................... 1
46 82366 Label - Chevron Rykon ................. 1
47 82384 Label - Primary Boom Angle
Sensor Voltage ............................. 1
48 82403 Label - Fuse and Relay Panel
— 97592 Label - Fuse and Relay Panel
(from serial number 329 to 995)
— 122066 Label - Fuse and Relay Panel
49 82591 Label - Wheel Load ...................... 4
Ford Engine .................................. 1
51 97602 Warning - Explosion Hazard ......... 1
52 114166 Label - Transport Diagram ........... 2
53 111878 Label - Fuse and Relay
Continental Engine Harness ......... 1
Part No. 88618 Z-80/60


102.1 D Decals with Symbols
82487 28171 82246 28160 82472

82924 serial 28158 or 82544 82268
label 28159
82269
82472 40434
82990
82591
114166 82548
82591
Tank
82603
82990 Side
82312 82577
82281
27204 or 82308
27206 82487
82607
27207 97815
82607 28235
Drive or 28174
82607 Chassis 82545
27207
82607 Platform 82604

or 82602
27206 Shading indicates
27205 decal is hidden from
view, i.e. under
52966 or covers
52967
40434 82472
82548
Engine
82591 114166 82591
Side 28235
or 28174 82990 82544 82473 82990
Z-80/60 Part No. 88618

102.1
Decals with Symbols Rev D
— 82676 Decal Kit with Symbols 26 82603 Label - Drive Enable Patch ........... 1
(includes items 1-4, 7, 10,
27 82604 Danger - Maximum Manual
17-22, 26, 28, and 29)
Force, 400 N / 90 lbs
1 27204 Arrow - Blue .................................. 1 (European Models) ....................... 1
2 27205 Arrow - Yellow .............................. 1 28 82607 Caution - No Step ......................... 4
3 27206 Triangle - Blue .............................. 2 29 82924 Caution - Shutoff Valves ............... 1
4 27207 Triangle - Yellow ........................... 2 30 82990 Label - Tire Pressure,
High Flotation ............................... 4
5 28158 Label - Unleaded .......................... 1
— 28159 Label - Diesel 31 97815 Label - Lower Mid-rail ................... 1
6 28160 Label - LPG 32 114166 Label - Transport Diagram ........... 2
(Gasoline/LPG Models) ................ 1
33 82246 Label - 113 dB .............................. 1
7 28171 Label - No Smoking ...................... 1
230V AC ....................................... 2
115V AC ....................................... 2
10 40434 Label - Lanyard Attachment ......... 3
11 52966 Cosmetic, 4 x 2 ............................. 1
12 52967 Cosmetic, 4 x 4 ............................. 1
13 82268 Cosmetic, Genie Z-80/60 ............. 1
14 82269 Ground Control Panel ................... 1
15 82281 Platform Control Panel ................. 1
16 82312 Cosmetic, Z-80 ............................. 1
17 82472 Warning - Crushing Hazard .......... 3
18 82473 Caution - Compartment Access ... 1
19 82487 Notice - Read the Manual ............. 2
20 82544 Danger - Electrocution Hazard ..... 2
21 82545 Danger - Maximum Load,
500 lbs .......................................... 1
22 82548 Warning - Platform Rotate ............ 2
23 82577 Label - Platform Overload
Patch ............................................ 1
24 82591 Label - Wheel Load ...................... 4
25 82602 Danger - Maximum Side
Force, 667 N / 150 lbs
(Asia/South America) .................... 1
Part No. 88618 Z-80/60

200 • Drive Chassis Components April 2007

201.1 D 2WD Steer Axle Linkage
1 4 5
2
3
26
25
24
13
23 6
22 7
21
20
8
11 10 9
19
18
13 12
17
16
15 14
Z-80/60 Part No. 88618

April 2007 200 • Drive Chassis Components
201.1
2WD Steer Axle Linkage Rev D
1 6090 Screw - HHC, 25 60618 Activator, Steer Sensor ................ 2
1/4 -20 x 0.75 inch, GR 5 — 60747 Steer Sensor Activator Shim
2 6356 Lock Washer, 1/4 inch 26 107864 Steer Sub-Assembly Kit ............... 1
— 107862 Steer Angle Sensor
3 6638 Flat Washer, 1/4 inch
— 60609 Steer Sensor Cover
4 59370 Steer Cylinder ............................... 2 — 49817 Screw - PHM,
— 88349 Seal Kit 10-32 x 1.25 inches
— 60440 Connector - Receptacle, 3 way
5 88226 Steer Yoke Assembly,
— 83130 Terminal - Pin (3 required)
Tank Side with Bearings ............... 1
— 60441 Lock - Receptacle, 3 way
— 25817 Bearing, 1 x 1.25 x 1 inch
— 75631-3700 Air Hose, 3/8 inch, 37 inches
6 27698 Bearing, 2.5 x 2.75 x 2 ................. 2 — 75632-300 Tubing - Heat Shrink, 3 inches
— 60746 Squeeze Connector Bushing,
7 82908 Front Axle Assembly .................... 1 1 inch
— 30221 Bearing, 1.75 x 2 x 1.5 inches
8 60555 Thrust Washer,
1.81 x 5 x 0.25 inch
9 8255 Screw - HHC,
3/8 -16 x 0.75 inch, GR 5
10 6021 Lock Washer, 3/8 inch

11 45226 Rod End, 0.375 x 3.69 inches ...... 2
12 88067 Pivot Pin, 4.25 x 1.75 inches ........ 2
13 30221 Bearing, 1.75 x 2 x 1.5 inches ...... 4
14 94794 Grease Seal .................................. 2
15 94793 Bearing, Inner Cone ..................... 2
16 34127 Lug Nut, 3/4 -16 ........................... 20
17 Ref. Wheel and Tire Assembly
(refer to 202.1)
18 34627 Castle Nut, 2-12 ............................ 1
— 34628 Cotter Pin, 3/8 x 3.5 inches
19 94795 Dust Cap ....................................... 2
20 34626 Flat Washer, 2 inch
21 94796 Bearing, Outer Cone ..................... 2
22 94789 Hub Assembly with Races ............ 2
— 94790 Inner Race
— 94791 Outer Race
— 94792 Wheel Stud, 3/4 -16
23 88225 Steer Yoke Assembly, Engine
Side (bearings included) ............... 1
— 25817 Bearing, 1 x 1.25 x 1 inch
Part No. 88618 Z-80/60


12 13
11
10
3 5 3
6 4 2
Z-80/60 Part No. 88618

202.1
1 88258 Tire and Wheel Assembly, 7 81381 Drive Hub with Brake, 60.2:1
Foam-filled, Engine Side .............. 2 (before serial number 539) ........... 2
— 88259 Tire and Wheel Assembly, — 77525 Brake Disc Kit
Foam-filled, Tank Side — 77526 Seal Kit
— 101945 Tire and Wheel Assembly — 58279 Wheel Drive Cap
Foam-filled, Engine Side — 58280 Cap Screw
Non-marking — 101284 Wheel Stud, 3/4 -16 x 60 mm
— 101944 Tire and Wheel Assembly — 102169 Shaft O-ring
Foam-filled, Tank Side — 102170 Cover O-ring
Non-marking — 102491 Disconnect Rod O-ring
— 101769 Tire and Wheel Assembly, — 102492 Gear Ring O-ring
Engine Side, High Flotation — 102493 Shaft Seal O-ring
— 101770 Tire and Wheel Assembly, — 102494 Dowel Sleeve Spring
Tank Side, High Flotation
7 102778 Drive Hub with Brake, 59.3:1
1 101011 Wheel, 28 x 15 inches, (from serial number 539 to 957) ... 2
High Flotation ............................... 2 — 102557 Seal Kit
— 101234 Tire, 445D, 50/710, 18 PR, — 102558 Bearing Kit
High Flotation — 58284 Cover
— 33441 Wheel Stud, 3/4 -16
2 75101 Screw - SHC,
1/2 -13 x 1.25 inches, GR 8 ........... 4
— 22811 O-ring, Brake
— 102535 Brake Disc Kit
3 13064 Hardened Flat Washer, 5/8 inch .... 4 — 102536 O-ring Kit, Brake
4 81382 Hydraulic Drive Motor 7 111090 Drive Hub with Brake, 57.49:1
(before serial number 539) ........... 2 (after serial number 957) .............. 2
— 77806 Seal Kit — 58423 Cover
— 111361 Seal Kit
4 102777 Hydraulic Drive Motor
— 106122 Wheel Drive Cap
(from serial number 539 to 957) ... 2
— 111362 Cap Screw
— 102155 Ball Bearing
— 33441 Wheel Stud, 3/4 -16
— 102156 Seal
— 111363 Disconnect Rod O-ring
— 102555 Viton O-ring, 0.103 x 3.737, 75D
— 102157 Viton O-ring, 0.07 x 0.239, 75D 7 81383 Drive Hub with Brake, 92.5:1
— 72883 Shaft (high flotation tire)
— 102160 Retaining Ring (before serial number 869) ........... 2
— 101533 Seal Kit
4 101070 Hydraulic Drive Motor
— 101534 Brake Disc Kit
(after serial number 957) .............. 2
— 106098 Seal Kit 7 102719 Drive Hub with Brake, 91.97:1
— 106117 Viton O-ring, 2-010 (high flotation tire)
— 106118 Viton O-ring, 2-157 (after serial number 868) .............. 2
— 111158 Closing Cap Kit
5 77527 O-ring, Drive Motor
— 111403 Closing Cover Kit
— 111404 Pin Kit
6 73455 Screw - HHC, — 111161 Stud Kit
5/8 -11 x 2.25 inches, GR 8 — 111405 Brake Disc Kit
(before serial number 539) ......... 16 — 111406 O-ring Kit
— 102790 Screw - HHC, — 111407 Brake Piston and Spring Kit
5/8 -11 x 3.25 inches, GR 8
This list continues on the next page.
Part No. 88618 Z-80/60


12 13
11
10
3 5 3
6 4 2
Z-80/60 Part No. 88618

202.1

9 60618 Steer Sensor Activator ................. 2
— 60747 Shim
10 61662-S Hose Bracket ................................ 2
11 Ref. Steer Sensor Assembly
(refer to 201.1)
12 8255 Screw - HHC,
3/8 -16 x 0.75 inch, GR 5
Part No. 88618 Z-80/60


203.1 D Front Steer Axle
1 2 5 6 5 8 9
3 3
4 7
10
3 2
19
11
14 12 3 2
13
1 14
18
17 16 15
Z-80/60 Part No. 88618

203.1
Front Steer Axle Rev D

1 59370 Steer Cylinder ............................... 2
— 88349 Seal Kit
2 8255 Screw - HHC,
3/8 -16 x 0.75 inch, GR 5

4 25284 Rod End, 0.375 x 2.25 inches ...... 4
5 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5
6 88241 Steer Yoke Shim ............ as needed

8 88069 Pivot Pin Retainer ......................... 2
9 25817 Bearing, 1 x 1.25 x 1 inch ............. 2
11 81985-S Yoke Assembly - Tank Side
(includes items 9 and 17) ............. 1
12 45226 Rod End, 0.375 x 3.69 inches ...... 2
14 27698 Bearing, 2.5 x 2.75 x 2 inches ...... 2
15 82908 Front Axle Assembly
(includes items 14 and 17) ........... 1
16 60555 Thrust Washer,
1.81 x 5 x 0.25 inch
17 30221 Bearing, 1.75 x 2 x 1.5 inches ...... 4
18 81983-S Yoke Assembly - Engine Side
(includes items 9 and 17) ............. 1
19 30734 Pivot Pin, 2.88 x 1 inch ................. 4
Part No. 88618 Z-80/60


204.1 C Axle Installation
1 2 3 6 7
4
45 17 5
42 43 44
6 5 4 3
40 41
37 38 39
36
35
34
8
16 17 18
10
19
11
3 4 5 6
12
32 33 15 14 13
31
30
18 17 16
28 29
19
20
24 15
23 14
27 26 25 22 21
Z-80/60 Part No. 88618

204.1
Axle Installation Rev C
— 88147 Wire Harness Assembly, 22 10107 Screw - HHC,
2 Wheel Steer 5/16 -18 x 0.75 inch, GR 5
— 88139 Wire Harness Assembly,
4 Wheel Steer
24 6782 Nylock Nut, 5/16 -18
1 Ref. Traction Manifold
(refer to 701.1 or 703.1) 25 102941 Rear Axle Assembly,
4 Wheel Steer ............................... 1
2 101529 Drive Chassis Cover Assembly
with Decals (circle end) ................ 1 26 88351 Hydraulic Drive Motor, 2WD
3 6090 Screw - HHC,
1/4 -20 x 0.75 inch, GR 5 — 77806 Seal Kit
26 102717 Hydraulic Drive Motor, 2WD
5 6638 Flat Washer, 1/4 inch — 106098 Seal Kit
6 25969 Spring Clip, 1/4 -20 ........................ 8 26 Ref. Hydraulic Drive Motor, 4WD
(refer to 202.1)
7 88092P Axle Rotation Stop Bar ................. 2
27 Ref. Drive Hub with Brake,
8 101530 Drive Chassis Cover Assembly
2WD or 4WD
with Decals (square end) .............. 1
(refer to 202.1)
9 Ref. 2WD or 4WD Oscillate Manifold
28 75101 Screw - SHC,
(refer to 702.1 or 704.1) 1/2 -13 x 1.25 inches, GR 8 ........... 2
10 50154 Drive Chassis Controller

29 13064 Hardened Flat Washer,
(DCON) ......................................... 1 5/8 inch .......................................... 2
11 81330 Oscillate Cylinder ......................... 2

30 101531 Rear Axle Assembly,
— 77519 Seal Kit
2 Wheel Steer ............................... 1
— 33428 Counterbalance Valve,
3000 psi / 206.8 bar 31 88210P Rear Axle Cover ........................... 2
— 43018 Seal Kit
32 73455 Screw - HHC,
12 81498 Pivot Pin, 4.25 x 1.75 inches ........ 4 5/8 -11 x 2.25 inches, GR 8 ......... 16
13 8178 Screw - HHC, 33 13064 Hardened Flat Washer,

3/8 -16 x 2.5 inches, GR 5 5/8 inch ........................................ 16
14 45226 Rod End, 0.375 x 3.69 inches ...... 4 34 53387 Hose Protector .............................. 1
15 4828 Nylock Nut, 3/8 -16 35 81610 Axle Rotation Stop Shim
16.13 x 1.5 x
1/2 -13 x 1.5 inches, GR 5
0.034 inch ...................... as needed
36 81609 Axle Rotation Stop Shim
16.13 x 1.5 x
18 30418 Rod End, 0.5 x 3.75 inches .......... 1 0.06 inch ........................ as needed
19 81378 Pivot Pin, 27.63 x 2.5 inches ........ 1 37 49819 Screw - PHPM,
10-32 x 0.5 inch
20 81598 Pivot Pin, 10.75 x 1.75 inches ...... 2
38 6607 Lock Washer, #10
3/8 -16 x 2 inches, GR 5 This list continues on the next page.
Part No. 88618 Z-80/60


204.1 C Axle Installation
1 2 3 6 7
4
45 17 5
42 43 44
6 5 4 3
40 41
37 38 39
36
35
34
8
16 17 18
10
19
11
3 4 5 6
12
32 33 15 14 13
31
30
18 17 16
28 29
19
20
24 15
23 14
27 26 25 22 21
Z-80/60 Part No. 88618

205.1
Axle Installation Rev C

39 6178 Nylock Nut, 10-32
3/8 -16 x 0.75 inch, GR 5

42 88082P Switch Mount Bracket ................... 2
43 88083P Switch Mount Plate ....................... 2
44 88383 Limit Switch Wire Harness
Assembly, Left (shown) ................ 2
— 88382 Limit Switch Wire Harness
Assembly, Right
— 46409 Limit Switch
1/2 -13 x 2.5 inches, GR 5
Part No. 88618 Z-80/60


205.1 B Drive Chassis and Axle Counterweights
1 3 4 5 6
2 2 7
2 2 2
2 2
3 1
10
12
11
10
2
2
9
Z-80/60 Part No. 88618

205.1
Drive Chassis and Axle Counterweights Rev B

1 29764 Nylock Nut, 1-8
2 38859 Flat Washer, 1 x 2.5 x 0.14 inch
3 35955 Screw - HHC, 1-8 x 19 inches
4 94723 Drive Chassis Counterweight,
2750.2 lbs., Engine Side
(Hi-flotation option) ....................... 1
— 111533 Drive Chassis Counterweight,
2748.07 lbs., Tank Side
(Hi-flotation option)
5 94726 Drive Chassis Counterweight
Plug (Hi-flotation tire option) ......... 4
1 -8 x 4.5 inches, GR 5
(Hi-flotation tire option)
7 29605 Lock Washer, 1 inch
(Hi-flotation tire option)
1400 lbs., End ............................... 2
1-8 x 11 inches, GR 5
10 101402 Low Profile Nylock Nut, 1-8
11 88483 Axle Weight, 500 lbs.
(4 wheel steer) .............................. 1
770 lbs., Center ............................ 2
Part No. 88618 Z-80/60

300 • Turntable Components April 2007

1 2 3 6 7 8
4
5
9
39 40 40 41
38
37
10
36
33 34 35
11
32
31 5
14 13 12
15
20
18 17 16
30
19
23 21
17 13
17 13
29 28 27 26 25 24 22 20
Z-80/60 Part No. 88618

April 2007 300 • Turntable Components
301.1
Hydraulic and Fuel Tanks Rev C
— 88154 Battery to Auxiliary Power 18 56912 Spring Clip, 1/4 -20 ........................ 2
Unit Solenoid Harness
19 81829P Fuel Tank Tray ............................. 1
— 88155 Auxiliary Power Unit to
Engine Block Harness 20 4828 Nylock Nut, 3/8 -16
1 61413 Hydraulic Tank, 45 gallons ........... 1 21 5224 Screw - HHC,
— 75257 Strainer Assembly, 24 SAE 3/8 -16 x 2 inches, GR 5
— 75253 Strainer Assembly, 16 SAE
— 102524 Hydraulic Tank Cap 1/4 -20 x 0.625 inch, GR 5
2 60559 Breather Filter, 3 Micron ............... 1
23 6091 Nylock Nut, 1/4 -20
5/16 -18 x 1 inch, GR 5 24 77536 Fuel Pump
(gasoline/LPG models)
4 6886 Lock Washer, 5/16 inch (before serial number 363) ........... 1
— 77219 Fuel pump
6 60936P Return Filter Bracket .................... 1 (from serial number 363 to 995)
7 60508 Return Filter, 10 Micron ................ 1 25 65626 Fuel Filter
— 61326 Filter Element (gasoline/LPG models)
8 101726 Fuel Cap, Green
— 52761 Fuel Filter
(diesel models) ............................. 1
— 101727 Fuel Cap, Red
26 88270 LPG Tank Mount .......................... 1
9 77675 Fuel Tank, 35 gallons ................... 1
— 49000 Tank Latch
— 61234 Fuel Return Tube
(Deutz models) 27 88045P Manifold Support Bracket,
— 88090 Fuel Return Tube Right ............................................. 1
(Gasoline/LPG models)
28 88046P Manifold Support Bracket, Left ..... 1
— 88091 Fuel Return Tube 29 45363 Draw Latch ................................... 2
(Perkins models) — 75041 Screw - PHM, 10-32 x 1 inch
— 61240 Fuel Tank Fitting — 6146 Flat Washer, #10
— 6178 Nylock Nut, 10-32
10 50161 Turntable Tilt Sensor .................... 1
30 30973 Rubber Bumper ............................ 2
11 88227P Hose Protector Bracket ................ 1
— 5397 Flat Washer, 5/16 inch
— 88107 Clamp, Left Side
— 6782 Nylock Nut, 5/16 -18
— 102309 Clamp, Right Side
12 6175 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5
3/8 -16 x 1 inch, GR 5
32 88105P Control Box Mount ........................ 1

14 29868 Spring Clip, 3/8 -16 ........................ 2 1/4 -20 x 0.625 inch, GR 5
15 88121P Turntable Cover, Upper Center .... 1
1/4 -20 x 1 inch, GR 5 35 6638 Flat Washer, 1/4 inch
Part No. 88618 Z-80/60


1 2 3 6 7 8
4
5
9
39 40 40 41
38
37
10
36
33 34 35
11
32
31 5
14 13 12
15
20
18 17 16
30
19
23 21
17 13
17 13
29 28 27 26 25 24 22 20
Z-80/60 Part No. 88618

301.1
Hydraulic and Fuel Tanks Rev C

36 75592 Auxiliary Pump, 12V DC
— 102710 Auxiliary Pump, 12V DC
— 62412 Solenoid
37 88044P Hydraulic Tank Support ................ 1
38 71259 Oil Cooler with Fan, 12V DC ........ 1
— 75854 Fan
— 75855 Thermostat
— 13918 Screw - HHC,
3/8 -16 x 1.75 inches, GR 8 ........... 4
— 4828 Nylock Nut, 3/8 -16
1/2 -13 x 3.5 inches, GR 5

41 6198 Nylock Nut, 1/2 -13
Part No. 88618 Z-80/60


301.2 A Hydraulic and Fuel Tanks - Gasoline/LPG Models (after serial number 995)
1 2 3 6 7 8 9 10 11 12 13 14 15
4
5
16
17
18
19
20
48 49 49 50
47
46
21
45
42 43 44
22
41
40 5
25 24 23
26
31
29 28 27
39
30
34 32
28 24
28 24
38 37 36 35 33 31
Z-80/60 Part No. 88618

301.1
Hydraulic and Fuel Tanks Gasoline/LPG Models (after serial number 995) Rev A
— 88154 Battery to Auxiliary Power 18 111820-12300 Hose Assembly - Components:
Unit Solenoid Harness Genie part numbers 111819,
— 88155 Auxiliary Power Unit to 119492 and 71909 @
Engine Block Harness 122 inches .................................... 1
1 61413 Hydraulic Tank, 45 gallons ........... 1 19 101727 Fuel Cap, Red
20 77675 Fuel Tank, 40 gallons ................... 1
— 61240 Fuel Tank Fitting
— 102524 Hydraulic Tank Cap
21 50161 Turntable Tilt Sensor .................... 1
2 60559 Breather Filter, 3 Micron ............... 1
22 88227P Hose Protector Bracket ................ 1
5/16 -18 x 1 inch, GR 5 — 88107 Clamp, Left Side
— 102309 Clamp, Right Side
5 5397 Flat Washer, 5/16 inch 3/8 -16 x 1 inch, GR 5
6 60936P Return Filter Bracket .................... 1 24 6097 Flat Washer, 3/8 inch
7 60508 Return Filter, 10 Micron ................ 1 25 29868 Spring Clip, 3/8 -16 ........................ 2
— 61326 Filter Element
26 88121P Turntable Cover, Upper Center .... 1
8 19363 Fitting ............................................ 1
9 111818 Fitting ............................................ 1 1/4 -20 x 1 inch, GR 5
10 106033 Adapter ......................................... 2 28 6638 Flat Washer, 1/4 inch

11 111817-1700 Hose Assembly - Components: 29 56912 Spring Clip, 1/4 -20 ........................ 2
Genie part numbers 111819,
30 81829P Fuel Tank Tray ............................. 1
119492 and 71909 @
15 inches ...................................... 1 31 4828 Nylock Nut, 3/8 -16
12 111797 Fuel Filter ...................................... 1 32 5224 Screw - HHC,
3/8 -16 x 2 inches, GR 5
13 111817-0400 Hose Assembly - Components:
Genie part numbers 111819, 33 8914 Screw - HHC,
119492 and 71909 @ 2 inches .... 1 1/4 -20 x 0.625 inch, GR 5
14 111915 Fuel Pump .................................... 1 34 6091 Nylock Nut, 1/4 -20

15 111817-9200 Hose Assembly - Components: 35 88270 LPG Tank Mount .......................... 1
Genie part numbers 111819, — 49000 Tank Latch
119492 and 71909 @
36 88045P Manifold Support Bracket,
90 inches ...................................... 1
Right ............................................. 1
37 88046P Manifold Support Bracket, Left ..... 1
119492 and 71909 @ This list continues on the next page.
15 inches ...................................... 1
17 Ref Fuel Pressure Regulator
(refer to 422.1)
The length listed in the component description
is the length of the hose only.
Refer to 715.1 to cross-reference Genie part
numbers to Parker part numbers.
Part No. 88618 Z-80/60


301.2 A Hydraulic and Fuel Tanks - Gasoline/LPG Models (after serial number 995)
1 2 3 6 7 8 9 10 11 12 13 14 15
4
5
16
17
18
19
20
48 49 49 50
47
46
21
45
42 43 44
22
41
40 5
25 24 23
26
31
29 28 27
39
30
34 32
28 24
28 24
38 37 36 35 33 31
Z-80/60 Part No. 88618

301.1
Hydraulic and Fuel Tanks Gasoline/LPG Models (after serial number 995) Rev A

38 45363 Draw Latch ................................... 2
— 75041 Screw - PHM, 10-32 x 1 inch
— 6146 Flat Washer, #10
— 6178 Nylock Nut, 10-32
39 30973 Rubber Bumper ............................ 2
— 6782 Nylock Nut, 5/16 -18
3/8 -16 x 1.25 inches, GR 5
41 88105P Control Box Mount ........................ 1

1/4 -20 x 0.625 inch, GR 5

45 102710 Auxiliary Pump, 12V DC ............... 1
— 62412 Solenoid
46 88044P Hydraulic Tank Support ................ 1
47 71259 Oil Cooler with Fan, 12V DC ........ 1
— 75854 Fan
3/8 -16 x 1.75 inches, GR 8 ........... 4
— 4828 Nylock Nut, 3/8 -16
1/2 -13 x 3.5 inches, GR 5

50 6198 Nylock Nut, 1/2 -13

Part No. 88618 Z-80/60


302.1 D Turntable Rotator and Hydraulic Rotary Coupler Installation
1 3 4 5 6
2
25 26 26 27
23 24
20 21 22
7
8
19
10 9
18
16 17
15
13 2 14
11
12 10
Z-80/60 Part No. 88618

302.1
Turntable Rotator and Hydraulic Rotary Coupler Installation Rev D
1 6175 Screw - HHC, 16 61128 Screw - HHC,
3/8 -16 x 1 inch, GR 5 3/4 -10 x 4 inches, GR 5
2 6021 Lock Washer, 3/8 inch 17 6126 Jam Nut, 3/4 -10 ............................ 1
3 88368 Limit Switch Wire Harness 18 81516 Backlash Plate .............................. 1
Assembly (drive enable) ............... 1
19 73965 Drive Hub - Turntable
— 88356-43103 Limit Switch
Rotation, 36:1
— 150127 Contacts
— 97128 Roller Arm
— 65617 Seal Kit
4 60575P Hydraulic Swivel Rotator — 81331 Turntable Rotation Brake
Mount Bracket .............................. 2 — 65618 Seal Kit
— 81366 Turntable Rotation Manifold
5 70238 Hydraulic/Electric Rotator
Coupler Assembly ........................ 1
100 psi / 6.8 bar
— 88291 Hydraulic Rotator
— 45483 Shuttle Valve
— 88293 Seal Kit
— 53999 Turntable Rotation Motor
6 88365 Limit Switch Wire Harness — 65616 Seal Kit
Assembly
19 88921 Turntable Rotator Assembly,
(secondary boom angle) ............... 1
Complete
— 150127 Contacts
— 58304 Output Shaft
— 58387 O-ring, Brake-Motor
7 88156 Limit Switch Wire Harness — 94620 Seal Kit - Swing Torque Hub
Assembly — 94621 Turntable Motor
(secondary boom 35° angle) ........ 1 — 94622 Brake Port Hardline
— 88356-41163 Limit Switch — 94623 Friction Disc Kit
— 150127 Contacts — 94624 Brake Spring Kit
— 89757 Roller Arm — 94625 Seal Kit - Brake Kit
— 94626 Turntable Rotation Brake
8 88364 Limit Switch Wire Harness
Assembly
100 psi / 6.8 bar
(secondary boom angle, safety) ... 1
— 45483 Shuttle Valve
— 81366 Turntable Rotation Manifold
— 97231 Contacts
— 97128 Roller Arm 20 88212 Screw - SHC,
3/4 -10 x 3 inches, GR 8 ................ 6
9 45495 Screw - SHC,
5/8 -11 x 3 inches, GR 8 .............. 30 21 34550 Lock Washer, 3/4 inch
10 13064 Hardened Flat Washer, 22 33278 Hardened Flat Washer, 3/4 inch ... 6
5/8 inch ........................................ 48
23 94747 Screw - HHC,
11 30895 Turntable Rotate Bearing ............. 1 1/2 -13 x 1.75 inches, GR 8 ........... 6
12 20654 Screw - SHC, 24 13066 Hardened Flat Washer, 1/2 inch ... 6
5/8 -11 x 3.5 inches, GR 8 ........... 18
3/8 -16 x 0.75 inch, GR 5
27 6198 Nylock Nut, 1/2 -13
15 88314P Pinion Gear Guard ........................ 1
Part No. 88618 Z-80/60


303.1 C Ground Control Box - View 1
1 2 3 4 5 6
25
22 23 24
7
21
9
10
11
12
15
20 19 18 17 16 10 14 13 4
Z-80/60 Part No. 88618

303.1
Ground Control Box - View 1 Rev C
— 77510 Ground Control Box Assembly, 14 62379 Alarm - Steady Tone, 12V DC ...... 1
Complete — 72326 Retainer Nut
15 45081 Contact - N.O. ............................... 2
— 94628 Ground Control Box Assembly,
Complete 16 62380 Base with 1 N.O. and 1 N.C.
(from serial number 258 to 453) Contact ......................................... 1
— 102487 Ground Control Box Assembly, — 29732 Contact - N.C.
Complete — 45081 Contact - N.O.
17 88097P Ground Control Box Lid ................ 1
— 111630 Ground Control Box Assembly,
Complete 18 88150 Service Bypass Key Switch,
(after serial number 927) 3 position
— 88141 Wire Harness Assembly, (before serial number 214) ........... 1
Ground Control Box — 62381 Service Bypass Key Switch,
3 position
1 62374 Liquid Crystal Display Lens
(LCD) ............................................ 1
— 88317 Base
2 62375 Liquid Crystal Display Lens Clip — 21982 Key
(LCD) ............................................ 1 — 37947 Key (package of 10 keys)
3 88056 Printed Circuit Board Assembly, 19 66811 Key Switch, 3 position
Liquid Crystal Display (LCD) ........ 1 (before serial number 214) ........... 1
— 32612 Key Switch, 3 position
4 12344 Nylock Nut, 6-32
5 81551 Screw - PHPM, 6-32 x 0.25 inch — 21982 Key
— 37947 Key (package of 10 keys)
6 77509 Ground Control Box Enclosure
with Decal 20 88057 Membrane Switch,
(includes items 8 and 17) ............. 1 Ground Controls ........................... 1
— 82269 Decal - Ground Control Panel
21 66812 Red Push Button -
7 88055 Printed Circuit Board - Emergency Stop ........................... 1
Ground Control
(before serial number 258) ........... 1 1/4 -20 x 0.5 inch, GR 5
— 94946 Printed Circuit Board -
Ground Control 23 6356 Lock Washer, 1/4 inch
— 102410 Printed Circuit Board -
Ground Control 25 8914 Screw - HHC,
(after serial number 453) 1/4 -20 x 0.625 inch, GR 5
8 88177 Ground Control Box Gasket ......... 1

9 66817 Base with 1 N.C. Contact ............. 1
— 66818 Contact - N.C.
10 29732 Contact - N.C. ............................... 5
11 32615 Base with 2 N.C. Contacts ........... 1
— 29732 Contact - N.C.
12 47899 Circuit Breaker, 20A
(includes mounting nut) ................ 1
13 94524P Contact Bracket ............................ 1
Part No. 88618 Z-80/60


304.1 A Ground Control Box - View 2
5 6
3 2 1
Z-80/60 Part No. 88618

304.1
Ground Control Box - View 2 Rev A

1 73717 Receptacle, 4 way ........................ 1
— 88141 Wire Harness Assembly,
Ground Control
2 88132 Wire Harness Assembly,
Secondary Boom .......................... 1
— 60512 Plug, 23 way, Black
Lower Switch ................................ 1
4 88137 Wire Harness Assembly, Power ... 1
— 60527 Plug, 4 way
5 49820 Screw - PHPM, 6-32 x 0.5 inch
6 12344 Nylock Nut, 6-32
7 88134 Engine Wire Harness Assembly
(Deutz models)
— 101848 Engine Wire Harness Assembly
(Deutz models)
(Perkins models)
(Perkins models)
(GM models)
(Ford models)
(Continental models)
— 60513 Plug, 23 way, White
Manifold ........................................ 1
9 102320 Screw - PHM, #4 x 0.375 inch
Part No. 88618 Z-80/60


305.1 C Turntable Covers
4 3 3 2
18 19 19 20
7 6 5
28
8
4 10 10 9
27
26
23 24 25 11
4 10 3 12
22
13
21
20
19 17
19 16
18 15 14
Z-80/60 Part No. 88618

305.1
Turntable Covers Rev C
1 101535 Turntable Cover Assembly with 20 13918 Screw - HHC,
Word Decals, Tank Side 3/8 -16 x 1.75 inches, GR 8 ........... 8
21 81868P Hinge Mount ................................. 2
— 111353 Turntable Cover Assembly with
Word Decals, Tank Side 22 61415 Counterweight, 7250 lbs ............... 1
23 51428 Screw - HHC,
— 101405 Turntable Cover Assembly with 3/4 -10 x 2.75 inches, GR 5
Symbol Decals, Tank Side
— 81197 Cover Plug 24 13635-4 Spindle Washer, 500 lbs Boom .... 2
— 81329 Alarm Beacon Plug
— 54723 Ground Control Cover Plug 25 34550 Lock Washer, 3/4 inch
2 8915 Screw - HHC, 26 75073 Turntable Cover Hinge ................. 4

1/4 -20 x 1.25 inches, GR 5
27 28301 Gas Strut with Retaining Spring ... 4
3 12906 Fender Washer, — 27377 Retaining Spring
0.25 x 1.25 x 0.062 inch — 33555 Ball Stud, 5/16 -18
— 6002 Low Profile Nylock Nut, 5/16 -18
4 6091 Nylock Nut, 1/4 -20
28 81874 Cover Support, Tank Side ............ 1
5 30973 Rubber Bumper, — 81876 Cover Support, Engine Side
1 x 1.25 inches ............................. 2
7 6782 Nylock Nut, 5/16 -18
8 88106P Cover Stop Bracket ...................... 2
9 6090 Screw - HHC,
1/4 -20 x 0.75 inch, GR 5

11 101964 Exhaust Tube ............................... 1
1/4 -20 x 1 inch, GR 5
13 102969 Turntable Cover Assembly with

Word Decals, Engine Side ........... 1
— 102970 Turntable Cover Assembly with
Symbol Decals, Engine Side
— 81197 Cover Plug
— 81329 Alarm Beacon Plug
14 81869P Hinge / Strut Mount ....................... 2
15 42229 Screw - HHC,
1-8 x 3.5 inches, GR 5
16 29605 Lock Washer, 1 inch
17 13775 Flat Washer,
1.063 x 2 x 0.134 inch
18 4828 Nylock Nut, 3/8 -16
Part No. 88618 Z-80/60


306.1 D Turntable Components, Engine Side
1 2 3 5 8
4 6 9
7
10
11
11
12
13 9 8
14
16 15 3
25
17
24 19
23 20 9
22 6 9
21 5 14 18
Z-80/60 Part No. 88618

306.1
Turntable Components, Engine Side Rev D
1 102951 Relay Cover with Word Decal 18 Ref. Battery Tray Mount
(before serial number 329) ........... 1 (refer to 423.1)
— 88266P Relay Cover
— 88265P Relay Mount 3/8 -16 x 1.5 inches, GR 5
1 102952 Relay Cover with Word Decal
20 25969 Spring Clip, 1/4 -20 ........................ 4
— 88266P Relay Cover 21 6595 North American Electrical Plug,
— 45384 Nylon Plug, 0.5 inch 110V AC ....................................... 1
— 19020 3 Pin Electrical Plug (female)
2 88085P Filter Bracket ................................ 1
— 12153 British 3 Pin Electrical Plug,
3 6175 Screw - HHC, 110V AC
3/8 -16 x 1 inch, GR 5 — 6666 European 2 Pin Electrical Plug,
220V AC
— 25388 British 3 Pin Electrical Plug,
5 6888 Screw - HHC, 220V AC
1/4 -20 x 1 inch, GR 5 — 65737 Fuse, 13A
6 6356 Lock Washer, 1/4 inch 22 7056 Squeeze Connector,
1/2 inch NPT .................................. 1
7 6638 Flat Washer, 1 /4 inch
23 6935 Electric Locknut, 1/2 inch .............. 1
8 6019 Screw - HHC,
3/8 -16 x 1.25 inches, GR 5 24 30794 Electrical Cord, 12 Ga.,
3 /8
3 Conductor, SJEOW
9 6097 Flat Washer, inch
Primary Boom ................ 799 inches
10 77139 Medium Pressure Jib Boom ........................ 155 inches
Hydraulic Filter ............................. 1 Secondary Boom ........... 739 inches
— 58222 O-ring — 88398 Upper Wire Harness -
— 60857 Filter Element Power to Platform
— 58223 Seal — 88399 Lower Wire Harness -
Power to Platform
11 60334 High Pressure
Hydraulic Filter ............................. 2 25 88120P Lower Turntable Cover ................. 1
— 58222 O-ring
— 58223 Seal
12 61189 Rubber Grommet,
0.75 x 0.38 x 1.13 inches ............. 2
13 4828 Nylock Nut, 3/8 -16
14 81578 Horn, 12V DC ............................... 1
16 29868 Spring Clip, 3/8 -16
17 102953 Relay Cover with Word Decal
(from serial number 777 to 995) ... 1
— 102954 Relay Cover with Word Decal
— 102354P Relay Cover
— 45384 Nylon Plug, 0.5 inch
Part No. 88618 Z-80/60


307.1 A Turntable Components - Relay Panel (before serial number 339)
10
8 9
6 5 4 3 2
Z-80/60 Part No. 88618

307.1
Turntable Components - Relay Panel (before serial number 339) Rev A

— 88159 Relay Wedge
1 61343 Battery Separator ......................... 1
2 60536 20 Amp Maxi Fuse
(Deutz models) ............................. 2
(Perkins models) ........................... 3
(GM models) ................................. 2
— 88164 Fuse Socket
(diesel models) ............................. 1
(Deutz models) ............................. 1
5 61225 Sealed Relay, 12V DC, 70A
(diesel models) ............................. 2
(diesel models)
— 34052 Plug-in Relay, SPDT, 12V DC
(GM models) ................................. 2
— 88167 Dual Relay Socket
(GM models)
6 34052 Plug-in Relay, SPDT, 12V DC
(diesel models) ............................. 3
(GM models) ................................. 2
7 88160 Relay Bracket ............................... 3
8 49816 Screw - PHPM,
10-32 x 0.75 inch
9 6178 Nylock Nut, 10-32
10 88265P Relay Mount ................................. 1
Fuse configuration may vary. Please refer to relay
decal located on box cover for placement.
Part No. 88618 Z-80/60


307.2 B Turntable Components - Relay Panel (after serial number 338)
12 13 14
11
9 10
1
8
7 2 6 5 5 4
Z-80/60 Part No. 88618

307.2
Turntable Components - Relay Panel (after serial number 338) Rev B

— 88159 Relay Wedge
1 61343 Battery Separator ......................... 1
2 106051 Connector ..................................... 2
(diesel models) ............................. 1
4 61225 Sealed Relay, 12V DC, 70A
(diesel models) ............................. 2
(gasoline/LPG models) ................. 1
(diesel and Ford models) .............. 2
— 94327 30 Amp Maxi Fuse
(Continental models) .................... 2
(Deutz models) ............................. 1
— 88151 70 Amp Maxi Fuse
(Perkins and Continental
models) ......................................... 2
7 34052 Plug-in Relay, SPDT, 12V DC
(Deutz models) ............................. 3
(Perkins models) ........................... 4
(Ford models) ............................... 3
(Continental models) .................... 3
8 88160 Relay Bracket ............................... 3
10-32 x 0.75 inch
10 6178 Nylock Nut, 10-32
11 88265P Relay Mount
— 102353P Fuse Panel
(shown)
1/4 -20 x 0.75 inch, GR 5

14 6091 Nylock Nut, 1/4 -20
Fuse configuration may vary. Please refer to relay
decal located on box cover for placement.
Part No. 88618 Z-80/60

400 • Engine Components April 2007

401.1 C Perkins 704-30 Engine - View 1 (before serial number 329)
1 2 3 4 5
26
9 8 7
11 8 10
13 12
25
13 12
14
13 12
15
21 18
24 23 22 20 19 17 16
Z-80/60 Part No. 88618

April 2007 400 • Engine Components
401.1
Perkins 704-30 Engine - View 1 (before serial number 329) Rev C

— 88135 Engine Wire Harness
— 88268 Engine Wire Harness, RPM
Solenoid Relay
1 65499 Oil Filler Cap ................................. 1
2 65503 Muffler Gasket .............................. 1
3 65504 Flange Nut, M10 ........................... 3
4 63313 Muffler ........................................... 1
5 16584 U-bolt, 5/16 -18 x 2.5 inches .......... 2
6 63326P Exhaust Bracket ........................... 1
7 6782 Nylock Nut, 5/16 -18
M10 x 1.5 x 30 mm, GR 8.8
9 22700 Lock Washer, M10
12 23057 Screw - HHC,
M8 x 1.25 x 20 mm, GR 8.8
14 45454 Rubber Cushioned Clamp,
0.75 inch ....................................... 1
15 Ref. Drive Pump
(refer to 709.1)
16 Ref. Function Pump
(refer to 709.1)
3/8 -16 x 1 inch, GR 5

19 29436 O-ring ............................................ 1
1/2 -13 x 1.5 inches, GR 5
21 13066 Flat Washer, 1/2 inch .................... 2

22 63464P Pump Mount Plate ........................ 1
23 37002 Pump Coupler ............................... 1
24 33024 Flex Plate ...................................... 1
25 65495 Starter ........................................... 1
26 65487 Alternator, 65A .............................. 1
Part No. 88618 Z-80/60


402.1 B Perkins 704-30 Engine - View 2 (before serial number 329)
1 2 3
6
7
10
8
9 10
11
29
12
15 14 14 13
9
27
26 20 20 20
28 25 24 23 22 22 21 19 18 17 16
Z-80/60 Part No. 88618

402.1
Perkins 704-30 Engine - View 2 (before serial number 329) Rev B
1 49517 Engine Oil Drain Plug ................... 1 27 6782 Nylock Nut, 5/16 -18
2 62421 Fuel Filter ...................................... 1 28 62420 Air Filter Element .......................... 1
3 65500 Fuel Lift Pump .............................. 1 29 34162-2300 Air Intake Hose,
— 65501 Fuel Lift Pump Fitting Kit 2.5 I.D., 23 inches ........................ 1
— 53948 Fitting
4 65497 Dipstick ......................................... 1
5 62422 Oil Filter ........................................ 1
6 65498 Oil Filler Cap ................................. 1
7 53951 Female Adapter, 3/4 -16 ................ 1
8 30810 Oil Pressure Sending Unit ............ 1
9 53945 Hose Clamp, 3.25 inches ............. 5
10 34164 Hose Elbow, 90° ........................... 2
11 63463 Air Cleaner Assembly
(includes items 12 and 28) ........... 1
12 53952 Air Filter Mount Bracket
(includes mounting fasteners) ...... 1
13 81128 Screw - SHSH,
M5 x 0.8 x 16 mm
14 56660 Riveting Washer, 1/4 inch
15 27082 Nylock Nut, M5
16 88512 Throttle Linkage ............................ 1
17 21130 Clevis Yoke Assembly, 1/4 -28 ...... 1
18 21496 Hex Nut, 1/4 -28
1/4 -20 x 1 inch, GR 5

21 77402 Throttle Solenoid .......................... 1
— 88486 Solenoid Spring
1/4 -20 x 0.75 inch, GR 5
23 81199 Fuel Filter/Water Separator .......... 1

24 63399P Air Filter Bracket ........................... 1
25 13002 Screw - HHC,
5/16 -18 x 1 inch, GR 5
Part No. 88618 Z-80/60


403.1 C Perkins 704-30 Engine - View 3 (before serial number 329)
1 2 3 2
8 7
17
16
11
15 14 13 12 10
Z-80/60 Part No. 88618

403.1
Perkins 704-30 Engine - View 3 (before serial number 329) Rev C

1 65505 Thermostat Housing Gasket ......... 1
2 65506 Hose Clamp .................................. 2
3 65507 Water Pump Hose ........................ 1
4 65493 Thermostat ................................... 1
5 34058 Coolant Temperature
Sending Unit ................................. 1
6 65488 Alternator Bracket ......................... 1
M12 x 1.75 x 30 mm, GR 8.8
9 65494 Thermostat Housing ..................... 1
10 67349 Screw - HHC
M8 -1.25 x 50 mm, GR 8.8
12 65490 Fan ............................................... 1
13 62423 V-belt ............................................ 1
14 102683 Fan Pulley ..................................... 1
15 65496 Crankshaft Pulley ......................... 1
16 65491 Water Pump .................................. 1
17 65492 Water Pump Gasket ..................... 1
Part No. 88618 Z-80/60


404.1 B Perkins 704-30 Engine - View 4 (before serial number 329)
1 4 5 4 6 7 9 10
2 8 11
3 12
13
15 14
16
17 12 10
28 18
29
28
19
27
25 12 12 26
24
12
12
23 22 21 20
Z-80/60 Part No. 88618

404.1
Perkins 704-30 Engine - View 4 (before serial number 329) Rev B
1 53909 Screw - HHC, 28 28076 Shock Mount,
5/8 -11 x 4 inches, GR 8 ................ 4 Red & White (pair) ........................ 4
2 33418 Flat Washer, 5/8 inch 29 63419 Outboard Engine Mount ............... 2
3 6024 Nylock Nut, 5/8 -11
4 13014 Hose Clamp, 2.25 inches ............. 4
5 63413 Upper Radiator Hose .................... 1
6 63418 Inboard Engine Mount .................. 2
M14 -2 x 30 mm, GR 8.8
9 63364P Fan Shroud ................................... 1
3/8 -16 x 1 inch, GR 5

13 8819P Intake Baffle .................................. 1
14 13002 Screw - HHC,
5/16 -18 x 1 inch, GR 5

16 63362P Left Side Radiator Mount .............. 1
17 7713 Low Profile Nylock Nut, 3/8 -16
18 65473 Radiator Cap ................................ 1
19 63462 Radiator (includes item 18) .......... 1
20 Ref. Engine Tray (refer to 424.1)
21 101971 Right Side Radiator Mount
Assembly ...................................... 1
22 54071 Coolant Return Tank with Hose ... 1
— 72327 Return Tank Cap
1/4 -20 x 0.75 inch, GR 5
24 6889 Low Profile Nylock Nut,

1/4 -20

1/4 -20 x 1 inch, GR 5
26 6091 Nylock Nut, 1/4 -20

27 63414 Lower Radiator Hose .................... 1
Part No. 88618 Z-80/60


405.1 B Perkins 804C-33 Engine - View 1 (after serial number 328)
1 2 3 4 5
6
7
8
11 10 10 9
12
49
13
45 46 47 46 48
14
44 15
43 16
42 18 17
41 19
20
21
40 40 30 31 22
18 23
26 24
25
38 27 27 39
28 27 26
31 30 30 29
32
33
34
35
36
37
Z-80/60 Part No. 88618

405.1
Perkins 804C-33 Engine - View 1 (after serial number 328) Rev B
— 101891 Engine Wire Harness 24 101608P Front Inboard Engine Mount ......... 1
— 101637-S Exhaust Scrubber Option
— 101638-S Spark Arrest Option
1.88 x 0.25 inch ............................ 2
— 35434 Hose Clamp, 2 inches 1/4 -20 x 0.75 inch, GR 5
2 101619 Tailpipe ......................................... 1

3 71911 Muffler Clamp, 2.5 inches
28 56912 Spring Clip, 1/4 -20
4 70444 Muffler ........................................... 1
— 101634 Muffler (exhaust scrubber option) 3/8 -16 x 1.5 inches, GR 5
— 101633 Muffler (spark arrest option)
5 70449 U-bolt, 1/2 -13 x 8.5 inches ........... 2
31 4828 Nylock Nut, 3/8 -16
6 13066 Hardened Flat Washer, 1/2 inch ... 4
32 101606P Radiator Support Bracket ............. 1
7 66777 Toplock Nut, 1/2 -13
8 101611P Air Cleaner Bracket ...................... 1
34 101603P Fan Shroud ................................... 1
5/16 -18 x 1 inch, GR 5 35 21019 Screw - PHM,
10-24 x 0.5 inch
36 110304 Radiator ........................................ 1
11 6782 Nylock Nut, 5/16 -18
— 65473 Radiator Cap
12 34162-300 Intake Tube ................................... 1
37 101622P Intake Baffle .................................. 1
13 30971 Hose Clamp, 3 inches
14 101625 Dipstick Tube Assembly ............... 1 1/4 -20 x 1 inch, GR 5
15 101620P Solenoid Bracket .......................... 1 39 6091 Nylock Nut, 1/4 -20

16 77402 Solenoid Throttle Actuator ............ 1 40 24038 Shock Mount ................................. 4
— 21130 Clevis Yoke Assembly, 1/4 -28
41 35434 Hose Clamp, 2 inches .................. 1
17 27584 Screw - HHC,
M12 x 1.75 x 35 mm, GR 8.8
43 101605P Inboard Fan Shroud Bracket ........ 1
18 49410 Flat Washer, M12
44 107545 Fan ............................................... 1
19 101610P Rear Inboard Engine Mount ......... 1
45 101629 Screw - HHC,
20 94485 Throttle Linkage ............................ 1
M8 x 10 mm
— 81128 Screw - SHSH,
M5 x 0.8 x 16 mm 46 33277 Flat Washer, M8
— 27082 Nylock Nut, M5
47 60585 Vibration Isolator .......................... 1
21 101613 Oil Filter ........................................ 1
22 102348 Oil Pressure
49 101604P Outboard Fan Shroud Bracket ..... 1
Switch/Sending Unit ..................... 1
— 101627 Adapter, 3/8 FNPT x M16
23 49381 Screw - HHC,
M12 x 1.75 x 30 mm, GR 8.8
Part No. 88618 Z-80/60


406.1 C Perkins 804C-33 Engine - View 2 (after serial number 328)
1 2 3
5 4
36
35
5 9
10
33 34
11
12
13
14
28
27
31 26
30 25
30 24
32 29 23 22 21 20 19 18 17 16 15
Z-80/60 Part No. 88618

406.1
Perkins 804C-33 Engine - View 2 (after serial number 328) Rev C
1 94324-3450 Intake Tube ................................... 1 23 13003 Screw - HHC,
5/8 -11 x 3.5 inches, GR 8 ............. 4
2.5 inches ..................................... 1 24 33418 Flat Washer, 5/8 inch
3 101601 Upper Radiator Hose .................... 1 25 102045 Vibration Isolator .......................... 4
— 35434 Hose Clamp, 2 inches
26 18596 Shim Washer,
4 23057 Screw - HHC, 1.56 x 2.5 x 0.061 inch
M8 -1.25 x 20 mm, GR 8.8
28 6024 Nylock Nut, 5/8 -11
6 34058 Water Temperature
Sending Unit ................................. 1 3/8 -16 x 1.5 inches, GR 5
— 28607 Adapter, 140139-8-6
7 102534 V-belt ............................................ 1
31 4828 Nylock Nut, 3/8 -16
8 58250 Alternator, 12V DC, 90 Amp ......... 1
— 106023 Plug 32 101641P Muffler Support Bracket ................ 1
— 106024 Pin
33 44064 Screw - HHC,
— 56689 Seal
M10 -1.5 x 30 mm, GR 8.8
9 22571 Hex Nut, M8
10 70367 Coolant Return Tank .................... 1
35 63463 Air Filter Assembly ........................ 1
11 101644 Fuel Lift Pump/Filter Assembly ..... 1 — 62420 Air Filter Element
— 101614 Fuel/Water Separator Element — 53952 Mounting Bracket
12 41468 Tee Fitting, 1/8 inch NPT ............... 1 36 34164 Rubber Elbow, 90° ....................... 1
13 38922 90° Elbow,
1/8 inch MPT x 5/16 inch barb ........ 2
14 21465 Hose Clamp, 0.5 inch ................... 8

15 27089 Fuel Hose ...................... 128 inches
— 20975 Wire Loom, 3/4 inch
16 27089 Fuel Hose ........................ 53 inches
17 101628 Adapter,
1/4 inch FNPT x 1/2 -20 ................. 2
18 42941 Fuel Hose ........................ 97 inches

19 31817 Elbow, 90°
1/4 inch MPT x 3/8 inch barb .......... 1
20 27089 Fuel Hose ........................ 63 inches

21 54205 Elbow, 90°
1/4 inch MPT x 5/16 inch barb ........ 1
22 101618 Exhaust Pipe ................................ 1
Part No. 88618 Z-80/60


407.1 C Perkins 804C-33 Engine - View 3 (after serial number 328)
1 3 5
2 4
29
28
27
25 26
24
23
16 22 22 18
21 14
20
18 8
17 10 7
17 14 7 7
19 16 15 13 12 11 9 6
Z-80/60 Part No. 88618

407.1
Perkins 804C-33 Engine - View 3 (after serial number 328) Rev C
1 8177 Screw - HHC, 28 Ref. Drive Pump (refer to 709.1)
1/2 -13 x 1.5 inches, GR 5
29 Ref. Function Pump (refer to 709.1)
M10 x 1.5 x 30 mm, GR 8.8
5 70483 Muffler Mount ................................ 2
6 6888 Screw - HHC,
1/4 -20 x 1 inch, GR 5

8 6091 Nylock Nut, 1/4 -20
9 6090 Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
10 56912 Spring Clip Nut, 1/4 -20

11 102972 Belt Guard Assembly with Word
Decals ........................................... 1
— 101624P Belt Guard
12 101607P Outboard Engine Mount ............... 1
13 27584 Screw - HHC,
M12 -1.75 x 35 mm, GR 8.8
15 101615P Fuel Pump Bracket ....................... 1
3/8 -16 x 1.5 inches, GR 5

18 4828 Nylock Nut, 3/8 -16
19 107546 Starter Motor ................................. 1
20 101609P Outboard Rear Engine Mount ...... 1
21 27584 Screw - HHC,
M12 x 1.75 x 35 mm, GR 8.8
23 33024 Flex Plate ...................................... 1
24 37003 Pump Coupler ............................... 1
25 27034 Screw - HHC,
M10 x 1.5 x 25 mm, GR 8.8
27 61781 Pump Mount Plate ........................ 1
Part No. 88618 Z-80/60


408.1 B Deutz F4L-913 Engine - View 1 (before serial number 339)
1 2 3
16
1
15
14
13
9 9
12 11 10 8 7 6 5
Z-80/60 Part No. 88618

408.1
Deutz F4L-913 Engine - View 1 (before serial number 339) Rev B

— 88173P Intake Baffle
1 61273 Heavy Duty Clamp ........................ 2
2 81469 Inlet Tube, Long ........................... 1
3 x 0.13 x 3.25 inches .................. 1
4 102973 Air Intake Box Assembly .............. 1
5 81782 Oil Drain Hose .............................. 1
— 81781 Adapter
— 49213 Fitting
— 63426 Plug
6 16584 U-bolt Assembly
(with fasteners) ............................. 1
7 81471P Exhaust/Air Cleaner Bracket ........ 1
8 6091 Nylock Nut, 1/4 -20
10 81199 Fuel Filter/Water Separator,
30 Micron ...................................... 1
1/4 -20 x 1.25 inches, GR 5
12 81467 Air Cleaner .................................... 1

— 81468 Air Cleaner Mounting Band
13 61270 Inlet Elbow Hose, 45° ................... 1
— 81906-700 Inlet Tube, Short
— 60561 Elbow Hose, 90°
14 81470 Tailpipe ......................................... 1
15 75359 Muffler ........................................... 1
— 75000 Catalytic Muffler (option)
— 75360 Exhaust Gasket
16 60561 Elbow Hose, 90° ........................... 1
Part No. 88618 Z-80/60


409.1 C Deutz F4L-913 Engine - View 2 (before serial number 339)
1 2 3 4 5 6 7
28 9
11 10
27
26
13 12
14
24 25
16 15
17
18
19
22 22
21 23 21 20
Z-80/60 Part No. 88618

409.1
Deutz F4L-913 Engine - View 2 (before serial number 339) Rev C
1 75484 Fuel Filter ...................................... 1 25 22699 Flat Washer, M10
2 75361 Fuel Injector .................................. 4 26 63464P Pump Mount Plate ........................ 1
— 75378 Sealing Ring (sold separately)
27 81473 Pump Coupler ............................... 1
3 75362 Cylinder Injector Fuel Line -
28 61078 Flex Plate ...................................... 1
Number One ................................. 1
Number Two ................................. 1
Number Three .............................. 1
Number Four ................................ 1
7 75366 Shutdown Solenoid Assembly ...... 1
8 75369 Oil Filler Cap
(includes sealing ring) .................. 1
— 75377 Sealing Ring
9 75370 Fuel Injection Pump
(includes items 10-13) .................. 1
— 75371 O-ring (sold separately)
10 75367 Fuel Lift Pump .............................. 1
11 72243 Fuel Lift Pump O-ring ................... 1
12 75379 Hex Nut, M6
14 75372 Dipstick with O-ring ...................... 1
— 75373 O-ring
15 75374 Drain Plug ..................................... 3
16 75375 Drain Plug Sealing Washer .......... 3
17 72355 Oil Temperature Sender ............... 1
18 75473 Oil Pressure Sender ..................... 1
19 62430 Engine Oil Filter ............................ 1
20 61110 Screw - SHC,
M10 -1.5 x 30 mm, GR 12.8
1/2 -13 x 1.5 inches, GR 5

23 Ref. Drive Pump Assembly
(refer to 709.1)
24 44064 Screw - HHC,
M10 x 1.5 x 30 mm, GR 8.8
Part No. 88618 Z-80/60


410.1 B Deutz F4L-913 Engine - View 3 (before serial number 339)
1 4 5 6 7 8 9 10 11
2
2
3
12
15 14 13
16
20 15
23 22 21 18 19 18 17
Z-80/60 Part No. 88618

410.1
Deutz F4L-913 Engine - View 3 (before serial number 339) Rev B

M6 x 1 x 20 mm, GR 8.8
3 75383 Hex Nut, M6
4 75384 Cylinder Head Cover Gasket ........ 4
5 75385 Cylinder Head Cover .................... 4
6 75388 Sealing Ring ................................. 4
7 75387 Cylinder Head Cover Washer ....... 4
M8 x 1.25 x 30 mm, GR 8.8
9 75389 Glow Plug ..................................... 1
— 75390 Glow Plug Solenoid
(sold separately)
10 Ref. Starter Battery Cable Assembly
(refer to 420.1)
11 75391 Starter, 12V DC ............................ 1
— 75392 Starter Solenoid
12 75394 Alternator Mount Bracket .............. 1
13 75416 Carriage Bolt,
M8 x 1.25 x 25 mm, GR 8.8
15 75418 Hex Nut, M8
16 75393 Alternator, 55A, 14V DC ............... 1
17 75419 Alternator Support ........................ 1
18 75420 Screw - HHC,
M8 x 1.25 x 120 mm, GR 8.8
19 75421 Screw - HHC,
M10 x 1.5 x 140 mm, GR 8.8
20 75422 Hex Nut, M10
21 62432 Alternator V-belt ............................ 1
22 62431 Engine Fan/Blower V-belt ............. 1
23 75423 Belt Guard .................................... 1
Part No. 88618 Z-80/60


411.1 C Deutz F4L-913 Engine - View 4 (before serial number 339)
1 4 5 6 7
2
9 8
3
10
11
12
10
11
12
20
23 24
13
22
21
15 14
20
19
17 16
18
17
16
Z-80/60 Part No. 88618

411.1
Deutz F4L-913 Engine - View 4 (before serial number 339) Rev C

1 7339 Screw - HHC,
1/4 -20 x 0.5 inch, GR 5

4 89998 Throttle Solenoid .......................... 1
— 52537 Solenoid Boot
5 89997 Relay Module ................................ 1
6 81463P Rear Outboard Engine Mount ...... 1
7 81462P Rear Inboard Engine Mount ......... 1
M12 x 2 x 45 mm, GR 8.8
10 59746 Screw - HHC,
5/8 -11 x 4 inches, GR 5

12 60573 Vibration Isolator,
Green/White (pair) ........................ 4
13 81464P Front Engine Mount ...................... 1
14 75398 Screw - HHC,
M14 x 2 x 10 cm, GR 8.8
15 75399 Washer, M14
16 6024 Nylock Nut, 5/8 -11
19 21130 Clevis Yoke, 1/4 -28 (includes
clevis pin and cotter pin) ............... 1
20 21496 Hex Nut, 1/4 -28
21 30785-1000 Threaded Rod,
1/4 -28 x 10 inches ........................ 1
22 75082P Throttle Arm .................................. 1

1/4 -20 x 0.75 inch, GR 5
Part No. 88618 Z-80/60


412.1 C Deutz BF4L-2011 Engine - View 1 (after serial number 338)
49
48 1
47
3 2
46
4
7 6 6 5
44 45
8
42 43
9
41
10
40
38 39
11
12
37 13
36
14
15
35 16
17
34
29
28
27
27 21
26 20
25 20
32 31 30 24 23 33 22 19 18
Z-80/60 Part No. 88618

412.1
Deutz BF4L-2011 Engine - View 1 (after serial number 338) Rev C
— 101848 Engine Wire Harness 19 6175 Screw - HHC,
(before serial number 1144) 3/8 -16 x 1 inch, GR 5
— 101637 Exhaust Scrubber Option 21 4828 Nylock Nut, 3/8 -16
— 101638 Spark Arrest Option
22 81467 Air Cleaner .................................... 1
1 102497 Fuel Lift Pump — 62425 Filter Element
(before serial number 999) ........... 1 — 81468 Mounting Band
— 111688 Fuel Lift Pump
23 70455P Front Outboard Engine Mount ...... 1
(includes hand priming pump)
(after serial number 998) 24 13003 Screw - HHC,
— 111402 O-ring 5/8 -11 x 3.5 inches, GR 8 ............. 6
— 27089 Fuel Hose 5/16 inch
(before serial number 25 33418 Flat Washer, 5/8 inch
999) ............................... 106 inches 26 102045 Vibration Isolator .......................... 6
— 27089 Fuel Hose 5/16 inch
(after serial number 27 18596 Shim Washer,
998) ............................... 117 inches 1.56 x 2.5 x 0.061 inch
— 30490 Fuel Hose 1/4 inch ........... 68 inches 28 13064 Flat Washer, 5/8 inch .................... 4
2 22578 Screw - HHC, 29 6024 Nylock Nut, 5/8 -11
M6 x 1 x 20 mm, GR 8.8
31 49922 Dipstick ......................................... 1
4 70479P Throttle Arm .................................. 1 — 102585 O-ring
5 6584 Screw - SHS, 32 29560 Fuel Filter/Water Separator .......... 1
10-24 x 0.63 inch
33 111445 Oil Temperature Sending Unit ...... 1
34 70478P Solenoid Mount ............................. 1
7 5365 Nylock Nut, 10-24 ......................... 1
35 49924 Oil Filter ........................................ 1
8 88512 Throttle Link .................................. 1
36 70465 Tailpipe ......................................... 1
9 21130 Clevis Yoke, 1/4 -28 (includes
clevis pin and cotter pin) ............... 1 37 70448P Muffler Mount ................................ 1
10 89998 Solenoid Kit .................................. 1 38 22558 Screw - HHC,

— 89996 Solenoid M14 x 2 x 40 mm, GR 8.8
— 89997 Relay Module 39 49411 Flat Washer, M14
11 58249 Alternator, 14V DC, 80 Amp ......... 1 40 61110 Screw - HHC,
12 102589 V-belt ............................................ 1 M10 x 1.5 x 30 mm, GR 12.8
13 102227 Air Intake Tube ............................. 1 41 Ref. Drive Pump Assembly

(refer to 709.1)
14 88064 Reducer ........................................ 1
15 30489 Hose Clamp, 3.5 inches ............... 4 1/2 -13 x 1.5 inches, GR 5
16 60561 Fitting, Elbow ................................ 1 43 13066 Flat Washer, 1/2 inch

17 102974 Intake Box Assembly .................... 1 This list continues on the next page.
18 102228P Intake Baffle .................................. 1
Part No. 88618 Z-80/60


412.1 C Deutz BF4L-2011 Engine - View 1 (after serial number 338)
49
48 1
47
3 2
46
4
7 6 6 5
44 45
8
42 43
9
41
10
40
38 39
11
12
37 13
36
14
15
35 16
17
34
29
28
27
27 21
26 20
25 20
32 31 30 24 23 33 22 19 18
Z-80/60 Part No. 88618

412.1
Deutz BF4L-2011 Engine - View 1 (after serial number 338) Rev C

44 85053 Screw - HHC,
M10 x 1.5 x 70 mm, GR 8.8
46 71911 Muffler Clamp ............................... 2
47 102237P Heat Shield ................................... 1
48 70449 U-bolt, 1/2 -13 x 8.5 inches ........... 2
49 70444 Muffler ........................................... 1
— 101633 Muffler (spark arrest option)
— 101634 Muffler (scrubber option)
Part No. 88618 Z-80/60


413.1 B Deutz BF4L-2011 Engine - View 2 (after serial number 338)
1
2
26 23 23 27
25
22 23 23 24
18
17
16
16
15
14 12
21 20 19 13 11 10 9
Z-80/60 Part No. 88618

413.1
Deutz BF4L-2011 Engine - View 2 (after serial number 338) Rev B

M10 x 1.5 x 30 mm, GR 8.8
3 70381 Pump Mount Plate ........................ 1
4 37003 Pump Coupler ............................... 1
5 33024 Flex Plate ...................................... 1
6 70483 Muffler Mount ................................ 1
7 70445 Exhaust Flex Pipe ........................ 1
8 49915 Starter Solenoid ............................ 1
9 70456 Rear Engine Mount ....................... 1
10 70376 Starter ........................................... 1
11 22558 Screw - HHC,
M14 x 2 x 40 mm, GR 8.8
13 13003 Screw - HHC,
5/8 -11 x 3.5 inches, GR 8 ............. 4

15 102045 Isolator .......................................... 4
16 18596 Shim Washer,
1.56 x 2.5 x 0.061 inch
18 6024 Nylock Nut, 5/8 -11
19 70454P Front Inboard Engine Mount ......... 1
20 102580 V-belt Cover .................................. 1
22 13002 Screw - HHC,
5/16 -18 x 1 inch, GR 5

24 6782 Nylock Nut, 5/16 -18
25 102209P Air Cleaner Mount ......................... 1
3/8 -16 x 1.25 inches, GR 5
27 4828 Nylock Nut, 3/8 -16
Part No. 88618 Z-80/60


414.1 D GM 3.0L EFI Engine - View 1
1 2 5 2 6 7 8 9 10 11 12 14
3 3 13
4 4 12
39
38
36 37
35 15
18 17 16
34
19
20
21
32 33 22
23
24
31
25
30
29 28 27 26
Z-80/60 Part No. 88618

414.1
GM 3.0L EFI Engine - View 1 Rev D
— 88136 Engine Wire Harness 17 6638 Flat Washer, 1/4 inch
— 65620 PCV Valve
18 6091 Nylock Nut, 1/4 -20
— 65622 Spark Plug
— 58412 Spark Plug Wire Set 19 102975 Outboard Radiator Mount
— 77551 Ignition Coil Assembly with Word Decal ........... 1
— 54813 Coil Wire — 88199P Outboard Radiator Mount
— 65626 Fuel Filter
20 16584 U-bolt, 5/16 -18 x 2.5 inches .......... 1
— 65627 LPG Filter
— 77536 Fuel Pump 21 81425 Lower Radiator Hose .................... 1
— 81837 Freeze Plug — 13014 Hose Clamp, 2.25 inches
— 77850 Oil Pressure Switch
— 58370 Magnetic Speed Sensor 22 77550 Distributor ..................................... 1
— 88175P Intake Baffle — 65624 Distributor Cap
— 65625 Distributor Rotor
1 33931 Muffler Mounting Band ................. 2
23 65623 Oil Filter ........................................ 1
2 13000 Screw - HHC, — 88100 Oil Drain Adapter
5/16 -18 x 1.25 inches, GR 5
24 77540 Oil Filler Cap ................................. 1
25 83048 Starter ........................................... 1
4 6782 Nylock Nut, 5/16 -18
26 81426 Flex Plate ...................................... 1
5 53952 Air Filter Housing Clamp .............. 1
27 81427 Pump Coupler ............................... 1
6 58177 Fuel Kit ......................................... 1
— 77745 LPG Mixer 28 61781 Pump Mount Plate ........................ 1
— 58386 LPG Regulator 29 8177 Screw - HHC,
1/2 -13 x 1.5 inches, GR 5
— 13014 Hose Clamp, 2.25 inches 30 13066 Flat Washer, 1/2 inch
8 77821 Fan Kit .......................................... 1 31 Ref. Drive Pump Assembly
— 65621 V-belt (refer to 709.1)
9 81731P Inboard Radiator Mount ................ 1 32 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5
10 81877P Radiator Shroud ........................... 1
11 81861P Radiator Support Bracket ............. 1 33 6021 Lock Washer, 3/8 inch
12 18503 Flange Nut, 5/16 -18 34 63463 Air Filter Housing .......................... 1
— 62420 Air Filter Element
13 48498 Isolator .......................................... 1
35 81703P Air Cleaner Bracket ...................... 1
14 63462 Radiator ........................................ 1
— 65473 Radiator Cap 36 44064 Screw - HHC,
— 75154 Temperature Sensor M10 x 1.5 x 30 mm, GR 8.8
— 77542 Water Outlet Gasket 37 22700 Lock Washer, M10
— 77545 Thermostat Gasket 38 81421P Muffler Mount ................................ 1
— 94902 Water Temperature Switch 39 81420 Muffler ........................................... 1
15 54071 Coolant Return Bottle ................... 1 — 77544 Exhaust Manifold
— 72327 Cap — 77543 Exhaust Manifold Gasket

1/4 -20 x 0.75 inch, GR 5
Part No. 88618 Z-80/60


415.1 D GM 3.0L EFI Engine - View 2
1 2 3
1 4
14
7 6
25
11
23 20 10
22 19 9
24 2 14 21 18 17 16 15 14 13 12 8
Z-80/60 Part No. 88618

415.1
GM 3.0L EFI Engine - View 2 Rev D
1 34164 Rubber Elbow, 90° ....................... 2 24 Ref. Engine Tray (refer to 420.1)
25 35067-1900 Aluminized Tube,
2 35067-950 Aluminized Tube, 2.5 x 0.083 x 19 inches ................ 1
2.5 x 0.083 x 9.5 inches ............... 3
3 60036 Elbow, Air Intake ........................... 1
4 77847 Throttle Body with Governor ......... 1
— 77849 Propane Injector with O-rings
— 77848 Fuel Injector with O-rings
5 62278 Electronic Control Module ............ 1
M12 x 1.75 x 30 mm, GR 8.8
5/8 -11 x 4 inches, GR 8 ................ 4

10 60573 Rear Engine Mount Isolator .......... 4
11 6024 Nylock Nut, 5/8 -11
12 81417P Rear Inboard Engine Mount
(shown) ......................................... 1
— 81418P Rear Outboard Engine Mount
13 81481 Exhaust Pipe ................................ 1
— 65503 Gasket
14 33361 Rubber Elbow, 45° ....................... 3
2.5 x 0.083 x 2 inches .................. 1
16 77822 Alternator ...................................... 1
— 65621 V-belt
17 88190P Front Engine Mount
3/8 -16 x 1.5 inches, GR 5

20 4828 Nylock Nut, 3/8 -16
1/4 -20 x 1 inch, GR 5

23 6091 Nylock Nut, 1/4 -20
Part No. 88618 Z-80/60


1 2 3 4 5 6
9 8
45 46 47
10
11
44
12
43 42 15 14 13
39 41 41 42 16
17
38 18
37 19
21 9 20
22
34 35 36
33
32
31
29 30
28
25
27 26 24 23
Z-80/60 Part No. 88618

416.1
Ford LRG-425 EFI Engine - View 1 Rev C
— 102339 Engine Wire Harness 22 49898 Map Sensor .................................. 1
— 106605 Engine Wire Harness with
23 70525 LPG Regulator .............................. 1
Relay Box
— 22307 Elbow, 4-4
— 77219 Fuel Pump
— 102073 Elbow, 3/8 NPT x 1/2 FNPT
1 102307 Heat Shield ................................... 1 — 102074 Elbow, 0.63 HS x 0.375 MPT
— 88757 Lockout Valve
2 53821P Map Sensor Bracket ..................... 1
— 65627 LPG Filter
24 44064 Screw - HHC,
— 22672 Hose Clamp, 1.75 inches
M10-1.5 x 30 mm, GR 8.8
4 88847 Air Cleaner Hose .......................... 1
— 45435 Hose Clamp, 2.5 inches 26 29616 Starter ........................................... 1
5 54598P Radiator Shroud ........................... 1 27 88450 Oxygen Sensor ............................. 1
6 70492P Intake Baffle .................................. 1 28 102118 Heat Shield ................................... 1
7 110304 Radiator ........................................ 1 29 10107 Screw - HHC,
— 4828 Nylock Nut, 3/8 -16 5/16 -18 x 0.75 inch, GR 5
30 6782 Nylock Nut, 5/16 -18
— 24038 Vibration Isolator
31 77296 Air Filter Mounting Band ............... 1
8 21019 Screw - PHM, 10-24 x 0.5 inch
32 32064 Muffler Clamp, 1.75 inches ........... 2
9 6146 Flat Washer, #10
33 77236 Air Cleaner Assembly ................... 1
10 102010P Fan Guard .................................... 1
11 52076 Fan ............................................... 1 — 58247 Air Cleaner Cap
— 70489 Fan Spacer — 102977 Plastic Hose Fitting
M8 x 1.25 x 70 mm, GR 8.8 3/8 -16 x 1 inch, GR 5
— 49408 Lock Washer M8
12 70367 Coolant Recovery Bottle ............... 1
— 72327 Coolant Recovery Bottle Cap 36 4828 Nylock Nut, 3/8 -16
13 6090 Screw - HHC, 37 89973 Exhaust Pipe ................................ 1
1/4 -20 x 0.75 inch, GR 5 — 102134 Exhaust Gasket (engine)
14 6638 Flat Washer, 1/4 inch 38 106487 Electronic Control Module ............ 1
15 6091 Nylock Nut, 1/4 -20 39 13002 Screw - HHC,
5/16 -18 x 1.25 inches, GR 5
16 33960 Alternator ...................................... 1
— 22672 Hose Clamp, 1.75 inches 41 72343 Exhaust Gasket (muffler) .............. 1
18 50948 Hose - LP, 106 inches .................. 1 42 18503 Locking Flange Nut, 5/16 -18
19 106486 Oxygen Sensor, 43 61741 Screw - HHC,
Catalytic Monitor ........................... 1 5/16 -18 x 1.5 inches
20 49817 Screw - PHM, 44 102779P Heatshield Bracket ....................... 1

10-32 x 1.25 inches
21 6178 Nylock Nut, 10-32
Part No. 88618 Z-80/60


1 2 3 4 5 6
9 8
45 46 47
10
11
44
12
43 42 15 14 13
39 41 41 42 16
17
38 18
37 19
21 9 20
22
34 35 36
33
32
31
29 30
28
25
27 26 24 23
Z-80/60 Part No. 88618

416.1

3/8 -16 x 0.75 inch

47 6022 Hex Nut, 3/8 -16
Part No. 88618 Z-80/60


1 2 3
22
21
20 4
19 7 6 6 5
18
17
16
15
14 13 13 9
12 13 13 9
8
11
10
9
Z-80/60 Part No. 88618

417.1

1 34162-400 Air Intake Hose ............................. 1
2 102121 Muffler Clamp, 1.875 inches ......... 2
3 70420 Tailpipe ......................................... 1
4 106178 Muffler ........................................... 1
1/2 -13 x 1.75 inches, GR 5

7 6198 Nylock Nut, 1/2 inch
8 28656 Oil Filter ........................................ 1
9 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5

11 70425P ECM Mount ................................... 1
1/4 -20 x 1.75 inches, GR 5

1/4 -20 x 0.75 inch, GR 5
15 106605 Engine Wire Harness with

Relay Box ..................................... 1
17 101118P Inboard Engine Mount .................. 1
19 71911 Muffler Clamp, 2.5 inches ............. 1
20 102103 Aluminum Intake Tube ................. 1
— 33361 Intake Hose Elbow, 90°
21 102104 Aluminum Intake Tube ................. 1
— 33361 Intake Hose Elbow, 90°
22 102117 Hose, 2 ID x 2 inches ................... 1
Part No. 88618 Z-80/60


1 2 3 6 7 8 9 10
4
5
11
12
41 42
43 13
41 42 14
40 21 15
13
39
17 16
37 38
18 3
36
35 19
34 28 27 20
22 21
29 28 27
23
29
31 28 26
33 32 30 27 25 24
Z-80/60 Part No. 88618

418.1
1 102976 Coolant Bottle Mount Assembly ... 1 27 14033 Screw - HHC,
3/8 -16 x 2.75 inches, GR 5
2 33970 Ignition Coil ................................... 1
3 67537 Screw - HHC, M5 x 12 mm
29 4828 Nylock Nut, 3/8 -16
4 6091 Nylock Nut, 1/4 -20
5 6833 Clamp, 0.5 inch ............................. 1 1/2 -13 x 1.5 inches, GR 5
6 106485 Air Valve Mixer ............................. 1

7 35434 Hose Clamp, 2 inches .................. 2
32 Ref. Drive Pump (refer to 709.1)
8 102117 Air Intake Hose,
33 Ref. Function Pump (refer to 709.1)
2 I.D. x 2 inches ............................ 1
9 102120 Vacuum Hose, 3/16 inch ................ 1 3/8 -16 x 1.25 inches, GR 5
10 102119 LPG Hose ..................................... 1

35 101127P Inboard Muffler Mount .................. 1
11 102065P Harness Connector Bar Mount ..... 1
36 101128P Inboard Muffler Clamp .................. 1
12 65892 Connector Assembly .................... 1
37 22578 Screw - HHC,
13 71909 High Pressure M6 -1 x 20 mm, GR 8.8
Fuel Line .......................... 62 inches
14 65453 Pressure Regulator Mount ........... 1
39 70527 LPG Megajector ............................ 1
1/4 -20 x 1 inch, GR 5
— 106491 Jumper Wire Harness
— 6638 Flat Washer, 1/4 inch 40 75185 Screw, HHC,
— 6091 Nylock Nut, 1/4 -20 M8 x 1.25 x 70 mm, GR 8.8
15 58967 Fuel Filter/Pressure Regulator ..... 1 41 48498 Vibration Isolator .......................... 2
16 23057 Screw - HHC, 42 18503 Flange Nut, 5/16 inch ..................... 9
M8 -1.25 x 20 mm, GR 8.8
43 102013P Radiator Support Mount ............... 1
— 32339 Clamp, 1.75 inches
— 102794 Screw, HHC,
17 49408 Lock Washer, M8 M8 x 1.25 x 40 mm, GR 10.9
— 33277 Flat Washer, M8
19 52571 Alternator ...................................... 1
20 89917P Air Cleaner Mount Plate ............... 1
21 10107 Screw - HHC,
5/16 -18 x 0.75 inch, GR 5
22 6782 Nylock Nut, 5/16 -18

23 106271P Outboard Muffler Clamp ............... 1
24 101126P Outboard Muffler Mount ................ 1
25 25548 Screw - HHC,
M10 -1.5 x 40 mm, GR 8.8
Part No. 88618 Z-80/60


1 2 3 4 5 6
41 8
40
9
39 10
38
37 11
36
12
34 35
33
17 16 15 14 13
32 19 18
31 21 20
23 24 25
13 14 15 16 17
27 24 25
22
19 18
30
25 24 23
26
17 16 15 14 13
25 24 27
28
29
Z-80/60 Part No. 88618

419.1
1 33965 Upper Radiator Hose .................... 1 30 64079 Bell Housing Kit ............................ 1
— 89813 Flex Plate
2 22672 Clamp, 1.75 inches ....................... 1
— 89811 Pump Mount Casting
3 33966 Thermostat ................................... 1 — 37003 Pump Coupler
— 102136 Screw - SHC,
4 52575 Thermostat Gasket ....................... 1 7/16 -14 x 1.25 inches
5 33970 Ignition Coil Assembly .................. 1

31 24038 Lower Radiator
6 49881 Oil Filler Cap ................................. 1 Vibration Isolator .......................... 4
— 15086 Fender Washer,
7 52570 Spark Plug Wire Set ..................... 1 3/8 x 1.5 x 0.125 inch
8 106490 Spark Plug .................................... 4 — 4828 Nylock Nut, 3/8 -16
9 89812 Oil Pressure Switch Assembly ..... 1 32 101121P Radiator Support Mount ............... 1
10 28656 Oil Filter ........................................ 1 33 33963 Water Pump with Gasket .............. 1
— 52078 Water Pump Pulley
11 70423P Rear Engine Mount Plate ............. 1 — 33964 Water Pump Gasket
12 33957 PCV Valve .................................... 1 34 102794 Screw - HHC,
13 6198 Nylock Nut, 1/2 -13 M8 - 1.25 x 40, GR 10.9
14 39479 Screw - HHC, 35 33277 Flat Washer, M8

1/2 -13 x 2.75 inches, GR 5
36 52580 Serpentine Belt ............................. 1
15 70452 Engine Vibration Isolator .............. 4 — 65770 Timing Belt
16 6095 Flat Washer, 1/2 inch 37 65454 Flange Bolt
17 102066P Cast Washer ................................. 4 38 13014 Hose Clamp, 2.25 inches ............. 1
18 44064 Screw - HHC, 39 72358 Water Inlet Tube ........................... 1

M10 -1.5 x 30 mm, GR 8.8 40 33972 Coolant Temperature Sensor ....... 1
19 22700 Lock Washer, M10 41 65456 Water Temperature
20 25929 Screw - HHC, Sending Unit ................................. 1
M8 -1.25 x 30 mm, GR 8.8
22 28717 Drain Valve ................................... 1
3/8 -16 x 1.5 inches, GR 5

25 4828 Nylock Nut, 3/8 -16
26 101119P Front Outboard Engine Mount ...... 1
3/8 -16 x 1 inch, GR 5
28 27920 Starter Solenoid ............................ 1

29 29616 Starter ........................................... 1
Part No. 88618 Z-80/60


1 3 4 1 5
2
39
6
38 8
37 10
35 32 33 36 11
34
14 13 12
31 32 33
15
16
30
17
20 19 18
28 25
29 27 26 24 23 22 21
Z-80/60 Part No. 88618

420.1
Continental TME-27 Engine - View 1 Rev A
— 111839 Engine Wire Harness 20 67723 Flat Washer, M14
— 111840 Starter Relay Harness
21 111847 Engine Mount, Right Front ........... 1
— 111890 Spark Plug
— 111846 Spark Plugs (pack of 4) 22 111845 Dipstick ......................................... 1
— 111836 Spark Plug wire
23 111922 Throttle ......................................... 1
— 30810 Oil Pressure Sending Unit
— 28607 Oil Pressure Sending Unit Adapter 24 111859 Fitting Plug .................................... 1
— 111923 Fan
— 111894 Fan Spacer 25 111860 Oil Drain Hose Assembly
1 80358 Screw - FHS, M8 x 1.25 x 16 26 31817 Fitting - Elbow,

1/4 MPT x 3/8 Barb ........................ 1
2 59579 Flange Nut, M8
27 111818 Fitting, 1/4 MPT x SAE J2204 ....... 1
3 111854 Radiator Support Bracket ............. 1
28 19363 Fitting - Elbow, 130239-4-4 .......... 1
4 111853 Vibration Isolator .......................... 1
29 111857 Engine Mount, Rear ...................... 1
5 49398 Screw - FHSC,
M8 -1.25 x 30 mm, GR 9.8 30 111885 Flywheel ....................................... 1
6 111884 Water Pump .................................. 1 31 49376 Screw - HHC,

— 111883 Water Pump Gasket M6 -1 x 25 mm, GR 8.8
7 111918 V-Belt ............................................ 1 32 49407 Lock Washer, M6

— 111841 Crankshaft Pulley 33 25926 Flat Washer, M6
— 111843 Crankshaft Bolt
— 111842 Crankshaft Washer 34 111827 Heat Shield Bracket, Front
— 111867 Crank Wheel (shown) ......................................... 1
— 27034 Screw - HHC, — 111826 Heat Shield Bracket, Rear
M10-1.5 x 25 mm, GR 8.8 35 49375 Screw - HHC,
— 22700 Lock Washer, M10 M6 -1 x 16 mm, GR 8.8
8 111824 Fuel Rail Heat Shield .................... 1 36 55017 Nut, M6
9 111822 Fuel Rail ....................................... 1 37 111829 Injector Heat Shield ...................... 4
10 111825 Heat Shield Support Bracket ........ 2 — 111807 Fuel Injector
11 111924 Alternator ...................................... 1 38 111888 Exhaust Manifold .......................... 1

— 111895 Exhaust Manifold Gasket
12 49375 Screw - HHC,
M6 -1 x 16 mm, GR 8.8 39 111837 Oil Filler Cap ................................. 1
— 42280 Hose Clamp, 0.5 inch
1 x 0.25 inch ................................. 2
15 111838 Fitting ............................................ 1
16 111917 Oil Filter ........................................ 1
17 111919 Mixer Adapter ............................... 1
18 22558 Screw - HHC,
M14 -2 x 40 mm, GR 8.8
Part No. 88618 Z-80/60


1 2 3 4 5 6 7 10 11 12
8
9
13
50
52 14
51
17 16 15
50 21 20 19 18
22
49
23
26 25 24
48
27
21 19 19 18
28
33
47 32
46 43 31
46 42 30
45 44 41 40 39 38 37 36 35 34 29
Z-80/60 Part No. 88618

421.1
1 111882 Coolant Temperature Sensor ....... 1 27 61225 Relay - 12V DC, 70A .................... 1
2 31821 Fitting - Elbow, 28 111916 Starter ........................................... 1
3/8 MPT x 1/2 Barb ........................ 1
29 10598 Screw - HHC,
3 111856 Coolant Return Tank .................... 1 1/2 -13 x 3 inches, GR 5
— 111875 Cap
30 102066P Cast Washer ................................. 2
4 111808 Exhause Pipe ............................... 1
31 70452 Isolator .......................................... 4
5 102121 Clamp, 1.875 inches ..................... 2
6 111910 Oxygen Sensor ............................. 1
33 6198 Nylock Nut, 1/2 -13
5/16 -18 x 1.5 inches 34 111830 Coil Assembly ............................... 1
— 111831 Ignition Coil
8 5397 Flat Washer, 5/16 inch — 111832 Ignition Coil Bracket
— 111833 Clinch Nut, 10-32
9 18503 Flange Nut, 5/16 -18
— 111834 Spacer, 0.2 x 0.5 x 0.4
10 19358 Fitting - Connector, 010102-6-4 ... 1 — 111835 Screw - SHC, 10-32 x 1
— 6607 Lock Washer, #10
11 119232 LPG Lockoff .................................. 1
35 111844 Fitting - Oil Pan Breather .............. 1
12 119824 Fitting - Elbow, 5502-04-04-B ....... 1
36 111848 Engine Mount, Inboard ................. 1
13 111869 Oil Separator ................................ 1
— 111868 PCV Valve 37 111880 Upper Coolant Hose ..................... 1
— 111870 Check Valve
38 111358 Fan Guard Front with Word
— 42280 Hose Clamp, 0.5 inch
Decals ........................................... 1
14 111913 LPG Regulator (EPR) ................... 1 — 111871 Fan Guard, Front
15 110919 Vibration Isolator .......................... 4 39 111872 Fan Guard Screw, Front ............... 4
16 33277 Flat Washer, M8 40 111873 Fan Guard, Back .......................... 1
— 111874 Fan Guard Screw, Back
41 39479 Screw - HHC,
1/4 -20 x 1 inch, GR 5
42 111850 Cast Washer ................................. 2
43 111851 Radiator Isolator ........................... 2
0.63 x 0.25 inch ............................ 2 44 111849 Lower Radiator Bracket ................ 1
21 6091 Nylock Nut, 1/4 -20 45 6019 Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
0.75 x 0.25 inch ............................ 2 46 6097 Flat Washer, 3/8 inch
23 111858 Spacer .......................................... 2 47 4828 Nylock Nut, 3/8 -16
24 5224 Screw - HHC, 48 111359 Radiator Assembly with Word
3/8 -16 x 2 inches, GR 5 Decals ........................................... 1
— 111855 Radiator Assembly
— 111864 Petcock
Part No. 88618 Z-80/60


1 2 3 4 5 6 7 10 11 12
8
9
13
50
52 14
51
17 16 15
50 21 20 19 18
22
49
23
26 25 24
48
27
21 19 19 18
28
33
47 32
46 43 31
46 42 30
45 44 41 40 39 38 37 36 35 34 29
Z-80/60 Part No. 88618

421.1

49 111865 Radiator Cap ................................ 1
50 45435 Hose Clamp, 2.5 inches ............... 4
51 111852 Upper Support Bracket ................. 1
52 111881 Upper Coolant Hose ..................... 1
Part No. 88618 Z-80/60


1 3 4 5 7 9 10 7 11 12
2 6 8 8 6
2 9 13
12 13 14
17
44 26 53
52 18
12 6 47
51
49
21 20 20 19
50
48 6 49 6 47 22
46 6 39 6 47
23
24
27 26 25
44 28
29
44 45
30
31
32
21 27 34 34
20 26 8 8
43 20 20 26 8 8
42 41 40 39 38 37 2 19 36 36 35 33
Z-80/60 Part No. 88618

422.1
1 8178 Screw - HHC, 29 111803 Air Intake Tube ............................. 1
3/8 -16 x 2.5 inches, GR 5
30 34164 Rubber Elbow, 90° ....................... 1
2 18503 Flange Nut, 5/16 -18 — 45435 Hose Clamp, 2.5 inches
3 111799P Muffler Mount ................................ 1
31 77236 Air Cleaner Assembly ................... 1
4 119051 Muffler Mounting Band ................. 2
5 10107 Screw - HHC, — 58247 Air Cleaner Cap
5/16 -18 x 0.75 inch, GR 5
32 77296 Air Cleaner Mounting Band .......... 1
33 13002 Screw - HHC,
7 61741 Screw - HHC, 5/16 -18 x 1 inch, GR 5
5/16 -18 x 1.5 inches
34 6782 Nylock Nut, 5/16 -18
35 111804P Air Cleaner Mount ......................... 1
9 111794 Exhaust Pipe ................................ 1
10 111911 Oxygen Sensor ............................. 1 3/8 -16 x 1.25 inches, GR 5
11 111810 Exhaust Heat Shield ..................... 1 37 33024 Flexplate ....................................... 1

12 6090 Screw - HHC, 38 111862 Pump Coupler ............................... 1
1/4 -20 x 0.75 inch, GR 5
13 111805 Hex Nut, M10 1 inch ............................................ 1
14 5224 Screw - HHC, 40 111861 Pump Mount Plate ........................ 1
3/8 -16 x 2 inches, GR 5
15 6021 Lock Washer, 3/8 inch 1/2 -13 x 1.5 inches, GR 5
16 19934 Hardened Flat Washer, 3/8 inch ... 2 42 10597 Screw - HHC,
1/2 -13 x 1.25 inches, GR 5
17 111802P Intake Baffle .................................. 1
18 111887 Coolant Manifold .......................... 1
— 111886 Gasket 44 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5
1/2 -13 x 2 inches, GR 5 45 77181 Rubber Cushioned Clamp,
1.63 x 0.375 inch .......................... 2
20 13066 Hardened Flat Washer, 1/2 inch
21 6198 Nylock Nut, 1/2 -13 1/4 -20 x 1 inch, GR 5
22 111801P Engine Mount Plate ...................... 1

47 6091 Nylock Nut, 1/4 -20
23 111920 Mixer ............................................. 1
24 111815 Air Cleaner Hose .......................... 1 1/4 -20 x 1.75 inches, GR 5
25 71911 Muffler Clamp, 2.5 inches ............. 1 49 111912 Control Module ............................. 1
26 6097 Flat Washer, 3/8 inch This list continues on the next page.
27 4828 Nylock Nut, 3/8 -16

28 111800P Air Intake Bracket ......................... 1
Part No. 88618 Z-80/60


1 3 4 5 7 9 10 7 11 12
2 6 8 8 6
2 9 13
12 13 14
17
44 26 53
52 18
12 6 47
51
49
21 20 20 19
50
48 6 49 6 47 22
46 6 39 6 47
23
24
27 26 25
44 28
29
44 45
30
31
32
21 27 34 34
20 26 8 8
43 20 20 26 8 8
42 41 40 39 38 37 2 19 36 36 35 33
Z-80/60 Part No. 88618

422.1

50 122011 Engine Harness ............................ 1
— 111907 Engine Harness with
Relay Block
— 111806 Starter Relay Harness
51 111914 Fuel Pressure Regulator .............. 1
52 111710 Muffler ........................................... 1
— 72343 Muffler Gasket
53 48425 Flange Nut, 3/8 -16
Part No. 88618 Z-80/60


423.1 D Engine Tray and Battery
4 3 2
27
26
3 6
25
24
1
23
22 8
21 9
20
18 19
13
16 12
15 12
17 14 11 10
Z-80/60 Part No. 88618

423.1
Engine Tray and Battery Rev D
— 61343 Battery Separator 16 65502 Glow Plug Controller
— 81878 #8 AWG Battery to Separator (Perkins models)
Wire Harness (before serial number 329) ........... 1
— 88154 Battery to APU Harness
17 45708 Battery Hold Down J-Hooks ......... 4
1 30973 Rubber Bumper,
18 8170 Wing Nut, 1/4 -20 .......................... 4
1 x 1.25 inches ............................. 2
19 81615P Battery Tray Mount
2 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5 (before serial number 777) ........... 1
— 102343P Battery Tray Mount
3 6021 Lock Washer, 3/8 inch (after serial number 776)
4 45226 Rod End, 0.375 x 3.69 inches ...... 1 20 30143 Battery, 12V DC, 1000 CCA ......... 1
5 81724 Pin - Pivot, 13 x 1.25 inches ......... 1 21 30144 Battery Hold Down ........................ 2
6 6019 Screw - HHC, 22 77694 Battery, 12V DC, 1000 CCA
3/8 -16 x 1.25 inches, GR 5 5/16 inch stud ................................. 1
7 77825 Engine Tray Assembly with 23 81562 Battery 1 to Battery 2 Harness ..... 1
Bearings
24 88157 Battery Cable, Black, 64 inches ... 1
Perkins Models
(Deutz, Perkins, Continental
models)
Deutz Models
— 75719 Battery Cable, Black, 79 inches
(Ford models)
GM Models ................................... 1
— 101540 Engine Tray Assembly with 25 73599 Battery Cable Boot, Red ............... 1
Bearings
26 88158 Battery Cable, Red, 76 inches ...... 1
Perkins Models
(Deutz, Perkins, Continental
models)
Deutz Models
— 60930 Battery Cable, Red, 89 inches
(Ford models)
Ford Models
Continental Models
— 35675 Bearing
8 34344 Wear Pad Shim,
3 x 5 x 0.0635 inch ....................... 2
9 81522 Wear Pad ...................................... 1
0.75 x 0.38 x 1.13 inches ............. 2
11 4828 Nylock Nut, 3/8 -16
3/8 -16 x 3 inches, GR 5

1/4 -20 x 1 inch, GR 5
15 6091 Nylock Nut, 1/4 -20
Part No. 88618 Z-80/60

500 • Boom Components April 2007

501.1 D Primary and Secondary Lift Cylinders and Linkage
1 2 5 6 7 8 11 12
3 9 9
4 10 10
22
19 20 21
18
19
8 9 10
18
17
16
10
9
15 14 13 12
Z-80/60 Part No. 88618

April 2007 500 • Boom Components
501.1
Primary and Secondary Lift Cylinders and Linkage Rev D
1 88078 Pivot Pin, 13.38 x 2.25 inches ...... 1 20 6175 Screw - HHC,
— 102399 Bearing, 3/8 -16 x 1 inch, GR 5
2.25 x 2.5 x 1.25 inches
3/4 -10 x 1.75 inches, GR 5 22 45226 Rod End, 3/8 x 3.69 inches ........... 2
4 61341 Rod End, 0.75 x 5 inches ............. 1
5 88274 Pivot Pin, 15 x 3 inches ................ 1
6 61428 Primary Boom Lift Cylinder ........... 1
— 77515 Seal Kit
3500 psi / 241 bar
— 88278 Bearing, 3 x 3.25 x 1.25 inches
1/2 -13 x 1.25 inches, GR 5

10 30418 Rod End, 0.5 x 3.75 inches .......... 2
— 88065 Bearing, 2.25 x 2.75 x 2 inches
— 18731 Flat Washer,
2.27 x 3.5 x 0.06 inch
1/2 -13 x 1.5 inches, GR 5

14 61426 Secondary Boom Lift Cylinder ...... 1
— 77513 Seal Kit
15 88359 Limit Switch Harness Assembly
(secondary boom angle) ............... 1
— 150127 Contacts
— 88356-444P3 Limit Switch
17 106755 Lever Assembly ............................ 1
— 18722 Bearing, 2.25 x 2.5 x 1.5 inches
— 88278 Bearing, 3 x 3.25 x 1.25 inches
— 88065 Bearing, 2.25 x 2.75 x 2 inches
19 106754 Link Assembly .............................. 1
— 102399 Bearing,
2.25 x 2.5 x 1.25 inches
Part No. 88618 Z-80/60


502.1 C Primary Boom and Cable Track - View 1
1 2 3
20 21
19
6 5
18
9 8 8 7
9 8
9 8 10
17
11
16 12
15
14 8
8
7 13
Z-80/60 Part No. 88618

502.1
Primary Boom and Cable Track - View 1 Rev C
1 88149 Primary Boom Angle Sensor ........ 1 15 88362 Limit Switch Wire Harness
— 88788P Bracket - Primary Boom Angle Assembly
Sensor (PBAS) (primary boom extend) ................. 1
— 88153 Upper Limit Switch/PBAS Wire — 88356-44163 Limit Switch with Roller
Harness — 150127 Contacts
2 61563P Primary Boom Cover .................... 1
— 43960 Cable, 16 Ga.,
3 53386 Hose Protector .............................. 1 4 Conductor ................... 256 inches
4 88360 Limit Switch Wire Harness 16 88019P Limit Switch Mount ....................... 2
Assembly — 77615 Limit Switch Mount Shim
(primary boom retract) .................. 1
17 101539 Primary Boom Tube Assembly
(includes item 3) ........................... 1
— 150127 Contacts
— 97128 Roller Arm 18 50245 Wear Pad, 7 x 3 x 0.75 inch ......... 2
— 43960 Cable, 16 Ga., — 38620 Shim, 5 x 1.5 inches
4 Conductor ..................... 20 inches
19 34125 Wear Pad, 5 x 1.5 x 0.75 inch ...... 6
5 49817 Screw - PHPM, — 60304 Shim, 5 x 1.5 inches
10-32 x 1.25 inches
6 6178 Nylock Nut, 10-32 3/8 -16 x 1 inch, GR 5
7 8255 Screw - HHC, 21 6021 Lock Washer, 3/8 inch

3/8 -16 x 0.75 inch, GR 5

9 4828 Nylock Nut, 3/8 -16
3/8 -16 x 1.5 inches, GR 5
11 61541 Guide Tube ................................... 1

12 61455 Cable Track, 38 Links ................... 1
— 77896 Link Set Repair Kit, 4 Links
with Bars
— 106154 Pin and Ring Kit
— 77951 Fixed Bracket End,
Lower Mount
— 77952 Fixed Bracket End,
Upper Mount
— 106357 Moving Bracket End
13 81752 Cable Track Tray .......................... 1
14 33681 Screw - HHC,
3/8 -16 x 0.625 inch, GR 5
Part No. 88618 Z-80/60


503.1 E Primary Boom and Cable Track - View 2
1 2 3
5 4
5 4
20
19
1 7
5 9
18
17 12 11
16
15 13
14 12
14 11 10
Z-80/60 Part No. 88618

503.1
Primary Boom and Cable Track - View 2 Rev E

2 61423 Primary Extension Boom .............. 1
3 50245 Wear Pad, 7 x 3 x 0.75 inch ......... 2
— 38620 Shim, 5 x 1.5 inches
4 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5

6 60239 Wear Pad, 7 x 3 x 0.625 inch ....... 4
7 61429 Primary Extension Cylinder .......... 1
— 77516 Seal Kit
3000 psi / 206.8 bar
— 62449 Seal Kit
1000 psi / 68.9 bar
— 102685 Seal Kit
8 30138 Wear Pad, 5 x 1.5 0.625 inch ....... 2
9 8255 Screw - HHC,
3/8 -16 x 0.75 inch, GR 5
10 81341 Wear Pad - Cable Track Tube ...... 1

— 38620 Shim, 5 x 1.5 inches
11 4828 Nylock Nut, 3/8 -16
13 81777 Screw - HHC,
3/8 -16 x 7 inches

1.56 x 2.5 x 0.061 inch
15 42079 Cotter Pin ...................................... 2
16 81342 Wear Pad, 5.5 x 1.75 x 0.5 inch ... 1
— 38620 Shim, 5 x 1.5 inches
3/8 -16 x 1.25 inches, GR 5
18 81347 Cable Track Tray Pull Pivot .......... 1

1.27 x 2.13 x 0.062 inch
20 30217 External Snap Ring,
1.25 inches ................................... 4
Part No. 88618 Z-80/60


504.1 D Secondary Boom
4 3
5
30
6
7
3 13 8
11
9
3 13
10
11
29
13 12
28
13 3
27
14
26
15
18 17 16
24 25
23
22 21 20 19
Z-80/60 Part No. 88618

504.1
Secondary Boom Rev D
1 101537 Riser Extension Boom Assembly 20 Ref. Secondary Boom Lift Cylinder
with Word Decals .......................... 1 (refer to 501.1)
— 101538 Riser Extension Boom Assembly
21 88096P Limit Switch Bracket ..................... 2
with Symbol Decals
2 88016P Riser Cover ................................... 1
(secondary boom retract) ............. 2
3 6175 Screw - HHC, — 88356-61103 Limit Switch
3/8 -16 x 1 inch, GR 5 — 150129 Contacts
— 43960 Cable, 16 Ga.,
5 81931P Extension Cylinder Support .......... 1 4 Conductor ..................... 53 inches
— 30138 Wear Pad, 5 x 1.5 x 0.63 inch
23 88021P Secondary Boom Extension
6 88367 Limit Switch Harness Assembly Cylinder Retainer Plate ................ 2
(secondary boom retract) ............. 1
24 30469 Screw - FHSM,
— 88356-214G3 Limit Switch
10-32 x 1.5 inches
— 97231 Contacts
— 97128 Roller Arm 25 6178 Nylock Nut, 10-32
— 43960 Cable, 16 Ga.,
26 88032 Primary Boom Rest Pad ............... 1
4 Conductor ................... 204 inches
7 88343P Limit Switch Bracket ..................... 1
(primary boom angle) ................... 1
8 81932P Extension Cylinder Support .......... 1 — 88356-444P3 Limit Switch
— 30138 Wear Pad, 5 x 1.5 x 0.63 inch — 150127 Contacts
9 88107 Cable Track Clamp, Left
— 43960 Cable, 16 Ga.,
(shown) ......................................... 1
4 Conductor ................... 118 inches
— 102309 Cable Track Clamp, Right
28 61427 Secondary Extension Cylinder ..... 1
10 81934 Cable Track Tray .......................... 1
— 77514 Seal Kit
— 81923 Repair Kit - Cable Track,
30 Link
2500 psi / 172.4 bar
11 88648 Wear Pad, 7 x 3 x 0.63 inch ......... 4
29 28637-13200 Cable Track Support Tube ........... 2
— 60304 Shim, 12 Ga.
— 60840 Shim, 16 Ga. 30 50245 Wear Pad, 7 x 3 x 0.75 inch ......... 6
— 60304 Shim, 12 Ga.
3/8 -16 x 1.25 inches, GR 5
— 60840 Shim, 16 Ga.

14 88022 Wear Pad, 7 x 3 x 1 inch,
(sides and bottom) ........................ 6
15 61420 Lower Primary Boom .................... 1
1/2 -13 x 1.5 inches, GR 5

18 30418 Rod End, 0.5 x 3.75 inches .......... 1
Part No. 88618 Z-80/60


505.1 E Jib Boom and Platform Rotator
1 2 3
4
5
6
28 29 30
27
14 15 16
26
7
5 4 3
25
24
23
22
14 15 9
21 10
19 12 20
12 11
18
13
17
14 15 16
Z-80/60 Part No. 88618

505.1
Jib Boom and Platform Rotator Rev E
1 88363 Limit Switch Harness Assembly ... 1 16 4828 Nylock Nut, 3/8 -16
— 88356-42133 Limit Switch with Roller Arm
17 61776 Pivot Pin, 15 x 1.25 inches ........... 2
— 150127 Contacts
— 97128 Roller Arm 18 50813 Platform Level Sensor .................. 1
— 43960 Cable 16 Ga., 4 Conductor,
121 inches 1/4-20 x 0.75 inch, GR 5
2 61418-S Bellcrank Assembly
with Bearings ................................ 1
— 88280 Bearing, 21 88283 Pivot Pin, 7.88 x 1.25 inches ........ 1
1.5 x 1.75 x 0.75 inches
22 34241 Pivot Pin, 7 x 1.25 inches ............. 2
3 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5 23 61771 Jib Boom Leveling Arm ................ 2
4 6021 Lock Washer, 3/8 inch 24 61430 Jib Boom Hydraulic Cylinder ........ 1
— 77517 Seal Kit
5 5397 Flat Washer, 5/16 inch — 47377 Bearing,
1.25 x 1.5 x 0.75 inches,
Barrel End
2.5 inches ..................................... 2
— 18396 Bearing,
7 111331 Jib Boom Assembly with 1.5 x 1.75 x 1 inch, Rod End
Bearings ....................................... 1 — 33428 Counterbalance Valve,
— 88280 Bearing, 3000 psi / 206.8 bar
1.5 x 1.75 x 0.75 inches — 43018 Seal Kit
8 88290P Jib Boom Hose Cover .................. 1 25 61431 Platform Level Hydraulic
Cylinder ........................................ 1
9 60505 Platform Rotator
— 77518 Seal Kit
— 47377 Bearing,
— 13852 Bleed Nipple
1.25 x 1.5 x 0.75 inches
— 62417 Seal Kit
(barrel end)
— 75395 Bearing Kit
— 88280 Bearing,
— 106421 Seal Kit - Arctic Rotator
1.5 x 1.75 x 0.75 inches
9 94397 Platform Rotator (rod end)
(after serial number 228) .............. 1 — 75061 Counterbalance Valve,
— 94442 Seal Kit 2000 psi / 137.8 bar
— 88516 Bleed Nipple — 61602 Counterbalance Valve,
— 53199 Bearing, 1.25 x 1.5 x 1 inch 3500 psi / 241.3 bar
10 Ref. Platform Rotate Manifold 26 88273 Pivot Pin, 15 x 1.5 inches ............. 1
(refer to 708.1)
27 88906 Pivot Pin, 11 x 1.5 inches ............. 1
1/4 -20 x 1.5 inches, GR 5 28 73928 Screw - HHC,
1-8 x 11 inches, GR 5
13 Ref. Counterbalance Valve
30 30418 Rod End, 0.5 x 3.75 inches .......... 1
(refer to 708.1)
3/8 -16 x 1.5 inches, GR 5
15 45226 Rod End, 0.375 x 3.69 inches ...... 4
Part No. 88618 Z-80/60


506.1 A Riser Hose Bulkhead Mount
2 1
4 2 2 1
Z-80/60 Part No. 88618

506.1
Riser Hose Bulkhead Mount Rev A

— 111545 Riser Hose Bulkhead Kit
1 6878 Carriage Bolt, 1/4 -20 x 0.75 inch
3 88508 Spring, 0.44 x 6 inches,
Tank Side ..................................... 1
4 6091 Nylock Nut, 1/4 -20
5 88119 Riser Hose Bulkead Plate ............ 1
6 88507 Spring, 0.38 x 3 inches,
Engine Side .................................. 1
Part No. 88618 Z-80/60

600 • Platform Components April 2007

601.1 C Platform Installation
16 14 9
4 14
31
30
27 28 29
25 26
24
21 22 22 23
20
16 17 5 18 19
13 14 15
4 5 6
12
3
11 9
5 6
5 5
10 4 8 7 4
Z-80/60 Part No. 88618

April 2007 600 • Platform Components
601.1
Platform Installation Rev C
Platform Assemblies with Word Decals - Item Part No. Description Qty.
USA and Canadian models:
1 Ref. Platform Controls
(refer to 602.1 or 603.1)
— 101747 4 Foot Platform Assembly
— 101749 5 Foot Platform Assembly USA and Canadian models:
— 101751 6 Foot Platform Assembly (before serial number 801)
— 101753 8 Foot Platform Assembly 2 77838 4 Foot Platform Railing
Assembly with Decals .................. 1
Australian models:
— 77840 5 Foot Platform Railing
Assembly with Decals
USA and Canadian models: Assembly with Decals
(after serial number 800) USA and Canadian models:
— 111218 4 Foot Platform Assembly (after serial number 800)
— 111219 5 Foot Platform Assembly 2 111250 4 Foot Platform Railing
— 111220 6 Foot Platform Assembly Assembly with Decals .................. 1
— 111221 8 Foot Platform Assembly — 111251 5 Foot Platform Railing
Australian models:
Australian models:
Assemblies with Symbol Decals - 2 101374 4 Foot Platform Railing
European models: Assembly with Decals .................. 1
— 101388 5 Foot Platform Assembly Assembly with Decals
— 101394 8 Foot Platform Assembly Assembly with Decals
Asia and South American models:
European models:
2 101373 4 Foot Platform Railing
Asia and South American models:
2 101375 4 Foot Platform Railing
Part No. 88618 Z-80/60


601.1 C Platform Installation
16 14 9
4 14
31
30
27 28 29
25 26
24
21 22 22 23
20
16 17 5 18 19
13 14 15
4 5 6
12
3
11 9
5 6
5 5
10 4 8 7 4
Z-80/60 Part No. 88618

601.1
Platform Installation Rev C
3 60160P 4 Foot Platform Flooring ............... 1 18 56424 Rubber Cushioned Clamp,
— 54247P 5 Foot Platform Flooring 1.25 x 0.5
— 73477P 6 Foot Platform Flooring
19 73871 Spring Clip, 1/4 -20
— 73478P 8 Foot Platform Flooring
20 77844 Decal Plate Assembly
4 6090 Screw - HHC,
1/4 -20 x 0.75 inch, GR 5 with Decals
5 6638 Flat Washer, 1/4 inch — 102537 Decal Plate Assembly
with Word Decals
6 56912 Spring Clip, 1/4 -20
7 73233 Foot Switch Assembly — 111276 Decal Plate Assembly
with Connector .............................. 1 with Word Decals
— 7056 Squeeze Connector (after serial number 800)
1/2 inch NPT — 102538 Decal Plate Assembly
— 13482 Foot Switch with Symbol Decals
— 73587 Screw - PHPM, (after serial number 257)
10-24 x 0.75 inch — 44743 Manual Storage Box
— 73575 Spring Clip, 10-24 with Word Decals
— 24514 Manual Storage Box
8 73931 Foot Switch Cover with Decal
with Symbol Decals
(USA/Canada/Australia) ............... 1
— 63766 Foot Switch Cover 21 7713 Low Profile Nylock Nut, 3/8 -16
(Europe/Asia/South America)
9 6091 Nylock Nut, 1/4 - 20
10 73610P Platform Entry Step ...................... 1 3/8 -16 x 1.25 inches, GR 5
11 94745P European Platform Entry 24 94390-S Platform Mount

Toeboard ...................................... 1 (6 foot or 8 foot platform) .............. 1
— 102679 Platform Mount
12 102992 Sliding Mid-rail Assembly Kit
(4 foot or 5 foot platform)
with Decal ..................................... 1
— 12443 Sliding Mid-rail Guide 25 77692 Screw - HHC,
— 53819 Sliding Mid-rail Tube 3/8 -16 x 1 inch, GR 8 ................... 8

26 57201 Hardened Flat Washer,
— 21121 Black Cable Tie, 4 inches
0.313 inch ..................................... 8
1/4 -20 x 1 inch, GR 5 27 73928 Screw - HHC,
— 6638 Flat Washer, 1/4 inch 1-8 x 11 inches, GR 5
— 6091 Nylock Nut, 1/4 -20
28 122079 Hardened Flat Washer, 1 inch ...... 1
— 97815 Label - Lower Mid-rail
29 29764 Nylock Nut, 1-8
13 6550 U-bolt,
3/8 -16 x 1.5 x 2.5 x 1.25 inches ... 2 30 Ref. Platform Rotate Manifold
(refer to 708.1)
31 77968P Platform Rotate Manifold
15 4828 Nylock Nut, 3/8 -16
Bracket ......................................... 1
1/4 -20 x 1 inch, GR 5
Part No. 88618 Z-80/60


602.1 C Platform Controls - View 1
1 4 6 7 8 10
2 5 9 11
3 4 2
12
23
22
20 21
19
18
17
16
15 14 13
Z-80/60 Part No. 88618

602.1
Platform Controls - View 1 Rev C
— 94627 Platform Control Box Assembly 16 77511 Platform Control Box Enclosure,
(before serial number 1167) with Decal (includes items 1, 8,
— 111629 Platform Control Box Assembly 12, 19 and 23) .............................. 1
17 62379 Alarm - Steady Tone,
— 77662 Ground to Platform Control
80-95 dB, 5-16V DC ..................... 1
Harness
— 72326 Alarm Ring Nut
— 88140 Platform Control to Joysticks
Harness 18 23404 Nutsert, 1/4 -20
19 81488 Gasket - Platform Control Box ...... 1
— 122023 Platform Control to Joysticks
Harness 20 54365 Screw - PHPM, 10-32 x 0.5 inch
— 88142 Platform Control to Switch Panel 21 6178 Nylock Nut, 10-32
Harness 22 13268 Rubber Cushioned Clamp,
1 8914 Screw - HHC, 0.75 x 0.25 inch
1/4 -20 x 0.625 inch, GR 5
23 88061P Platform Control Box Lid .............. 1
6-32 x 0.25 inch
5 88287 Standoff, 6-32 ............................... 4
6 88052 Printed Circuit Board Assembly
— 94947-S Printed Circuit Board Assembly
— 111628 Printed Circuie Board Assembly
7 88053 Printed Circuit Board Assembly -
Membrane LED ............................ 1
8 12344 Nylock Nut, 6-32
9 56306 Nylon Flat Washer, #10
6-32 x 0.5 inch
12 77351 Lanyard ......................................... 2
13 102320 Screw - PHM, #4 x 3/8 inch
14 88131 Wire Harness Assembly
Platform Control, Primary Boom ... 1
Platform Control, Manifold ............ 1
Part No. 88618 Z-80/60


603.1 C Platform Controls - View 2
Z-80/60 Part No. 88618

603.1
Platform Controls - View 2 Rev C

— 111414 Joystick Connector
— 111413 Joystick Connector
1 88054 Decal - Membrane Switch ............ 1
2 101174 Joystick Controller, Multi-axis
(drive/steer functions) (calibration
required after replacement) .......... 1
— 111417 Joystick and Harness Adapter
Kit (before serial number 1167)
2 101005 Joystick Controller, Single-axis
with Steer Rocker Switch
(calibration required after
replacement) ................................. 1
3 66812 Red Push Button with Base .......... 1
— 66817 Base with 1 N.C. Contact
— 29732 N.C. Contact
4 101175 Joystick Controller, Single-axis
(boom extend/retract functions)
(calibration required after
replacement) ................................. 1
10-32 x 0.75 inch
6 101174 Joystick Controller, Multi-axis
(boom up/down and turntable rotate
functions) (calibration required after
replacement) ................................. 1
7 13037-S Toggle Switch - SPDT,
3 position, Momentary .................. 3
— 27246 Rubber Boot
— 54692 Nylon Spacer,
0.718 x 0.526 inch
Part No. 88618 Z-80/60

700 • Hydraulic Components April 2007

701.1 A 2WD Traction Manifold
1 2 3
EA EB EC
ED
4
EE
5
EJ
10
EI EF
9 6
EH
8
EG
7
Z-80/60 Part No. 88618

April 2007 700 • Hydraulic Components
701.1
2WD Traction Manifold Rev A
Use the letter callouts to cross-reference with the Service Manual.

Item Part No. Description Letter Function
— 70247 Drive Manifold, 2WD, Complete
1 77497 Check Valve, 5 psi / 0.34 bar ................................ EA .......... Drive motor anti-cavitation
2 77497 Check Valve, 5 psi / 0.34 bar ................................ EB .......... Drive motor anti-cavitation
3 89299 Orifice Plug, 0.031 inch / 0.787 mm ...................... EC .......... Brake and two-speed circuit
4 69873 Check Valve, 5 psi / 0.34 bar ................................ ED .......... Keeps brakes released in case of
— 74902 Seal Kit temporary loss of charge pressure
5 62263 Solenoid Valve, 2 position 3 way .......................... EE .......... Brake release
— 62273 Coil, 10V DC
— 19792 Coil Nut
— 72043 Seal Kit
6 62263 Solenoid Valve, 2 position 3 way .......................... EF ........... two-speed drive motor shift
— 62273 Coil, 10V DC
— 19792 Coil Nut
— 72043 Seal Kit
7 77507 Relief Valve, 250 psi / 17.2 bar ............................. EG .......... Charge pressure circuit
— 74902 Seal Kit
8 43596 Shuttle Valve, 3 position 3 way ............................. EH .......... Charge pressure circuit that directs
— 84137 Seal Kit hot oil out of low pressure side of
drive pump
9 77508 Bi-directional Flow Control Valve,
4.5 gpm / 17 L/min .................................................. EI ........... Equalizes pressure on both sides of
— 84133 Seal Kit divider/combiner valve EJ
10 52726 Flow Divider/Combiner Valve ................................ EJ ........... Controls flow to drive motors in
— 84135 Seal Kit forward and reverse
Part No. 88618 Z-80/60


702.1 C 2WD Steer/Oscillate Manifold (before serial number 1291)
1 2 3 4
BA BB BC BD
BQ
17
BP
16
BO
15
BN
14
BM
13
BE
5
BL
12 BF
6
BK
11
BG
7
BH
8
BJ BI
10 9
Z-80/60 Part No. 88618

702.1
2WD Steer/Oscillate Manifold (before serial number 1291) Rev C

— 88113 Oscillate Manifold
(includes items 3-5)
— 88115 Two Wheel Steer Manifold
(includes items 1, 2, 6-17)
1 77492 Solenoid Valve, 3 position 4 way .......................... BA .......... Steer left/right, right-side steer
— 72047 Seal Kit cylinder
2 77492 Solenoid Valve, 3 position 4 way .......................... BB .......... Steer left/right, left-side steer
3 77493 Solenoid Valve, 2 position 3 way .......................... BC .......... Oscillate cylinder, left side
— 72043 Seal Kit
— 19792 Coil Nut
4 77493 Solenoid Valve, 2 position 3 way .......................... BD .......... Oscillate cylinder, right side
— 72043 Seal Kit
— 19792 Coil Nut
5 77494 Relief Valve, 750 to 860 psi / 51.71 to 59.3 bar .... BE .......... Oscillate circuit
6 77491 Flow Regulator Valve, 2.3 gpm / 8.7 L/min ........... BF ........... Left-side steer cylinder extend
— 74902 Seal Kit circuit
7 52615 Flow Regulator Valve, 1.2 gpm / 4.5 L/min
— 19470 Flow Regulator Valve, 1.5 gpm / 5.6 L/min
(after serial number 989) ....................................... BG .......... Left-side steer cylinderretract circuit
— 74902 Seal Kit
8 27807 Check Valve .......................................................... BH .......... Load sensing circuit, left-side steer
— 110200 Seal Kit cylinder retract
9 77490 Check Valve, 65 psi / 4.5 bar ................................. BI ........... Prevents steer cylinder from
— 74902 Seal Kit moving when not steering
10 77490 Check Valve, 65 psi / 4.5 bar ................................ BJ ........... Prevents steer cylinder from moving
— 74902 Seal Kit when not steering
11 77491 Flow Regulator Valve, 2.3 gpm / 8.7 L/min ........... BK .......... Right side steer cylinder extend
(after serial number 989) ....................................... BL ........... Right side steer cylinder retract
13 77490 Check Valve, 65 psi / 4.5 bar ................................ BM .......... Prevents steer cylinder from
moving when not steering
14 77490 Check Valve, 65 psi / 4.5 bar ................................ BN .......... Prevents steer cylinder from moving
when not steering
15 27807 Check Valve .......................................................... BO .......... Load sensing circuit, right-side
— 110200 Seal Kit steer cylinder retract
16 27807 Check Valve .......................................................... BP .......... Load sensing circuit, right-side
— 110200 Seal Kit steer cylinder extend
17 27807 Check Valve .......................................................... BQ .......... Load sensing circuit, left-side steer
— 110200 Seal Kit cylinder extend
Part No. 88618 Z-80/60


702.2 A 2WD Steer/Oscillate Manifold (after serial number 1290)
1 2 3 4
JA JB JC JD
JQ
17
JP
16
JO
15
JN
14
JM
13
JE
5
JL
12 JF
6
BK
11
JG
7
JH
8
JJ JI
10 9
Z-80/60 Part No. 88618

702.2
2WD Steer/Oscillate Manifold (after serial number 1290) Rev A

— 122096 Two Wheel Steer/Oscillate Manifold, Complete
— 122134 Two Wheel Steer Manifold
(includes items 1, 2, 6-17)
1 122121 Solenoid Valve, 3 position 4 way .......................... JA ........... Steer left/right, right-side steer
— 122198 Valve Coil
2 122121 Solenoid Valve, 3 position 4 way .......................... JB ........... Steer left/right, left-side steer
3 77493 Solenoid Valve, 2 position 3 way .......................... JC ........... Oscillate cylinder, left side
— 72043 Seal Kit
4 77493 Solenoid Valve, 2 position 3 way .......................... JD ........... Oscillate cylinder, right side
— 72043 Seal Kit
5 77494 Relief Valve, 750 to 860 psi / 51.71 to 59.3 bar .... JE ........... Oscillate circuit
6 19470 Flow Regulator Valve, 1.5 gpm / 5.6 L/min ........... JF ........... Left-side steer cylinder extend
7 27051 Flow Regulator Valve, 1.0 gpm / 3.8 L/min ........... JG ........... Left-side steer cylinderretract circuit
— 74902 Seal Kit
8 27807 Check Valve .......................................................... JH ........... Load sensing circuit, left-side steer
— 110200 Seal Kit cylinder retract
9 77490 Check Valve, 65 psi / 4.5 bar ................................. JI ........... Prevents steer cylinder from
— 74902 Seal Kit moving when not steering
10 77490 Check Valve, 65 psi / 4.5 bar ................................ JJ ........... Prevents steer cylinder from moving
— 74902 Seal Kit when not steering
11 19470 Flow Regulator Valve, 1.5 gpm / 5.6 L/min ........... JK ........... Right side steer cylinder extend
12 27051 Flow Regulator Valve, 1.0 gpm / 3.8 L/min ........... JL ........... Right side steer cylinder retract
13 77490 Check Valve, 65 psi / 4.5 bar ................................ JM .......... Prevents steer cylinder from
14 77490 Check Valve, 65 psi / 4.5 bar ................................ JN ........... Prevents steer cylinder from moving
when not steering
15 27807 Check Valve .......................................................... JO ........... Load sensing circuit, right-side
— 110200 Seal Kit steer cylinder retract
16 27807 Check Valve .......................................................... JP ........... Load sensing circuit, right-side
— 110200 Seal Kit steer cylinder extend
17 27807 Check Valve .......................................................... JQ ........... Load sensing circuit, left-side steer
— 110200 Seal Kit cylinder extend
Part No. 88618 Z-80/60


703.1 B 4WD Traction Manifold
1 2 3 4 5
FA FB FC FD FE
FR
18
FQ
17
FF
6
FP
16
FO
15
FG
7
FN
14
FM
13 FH
8
FI
9
FJ
10
FL FK
12 11
Z-80/60 Part No. 88618

703.1
4WD Traction Manifold Rev B

— 70241 Traction Manifold, 4WD, Complete
1 27836 Check Valve, 5 psi / 0.34 bar ................................ FA ........... Drive motor anti-cavitation
2 77489 Solenoid Valve, 2 position 3 way .......................... FB ........... Two-speed drive motor shift
— 72043 Seal Kit
— 19792 Coil Nut
3 77489 Solenoid Valve, 2 position 3 way .......................... FC .......... Brake release
— 72043 Seal Kit
— 19792 Coil Nut
4 69873 Check Valve, 5 psi / 0.34 bar ................................ FD .......... Keeps brakes released in case of
— 74902 Seal Kit temporary loss of charge pressure
5 27761 Shuttle Valve, 3 position 3 way ............................. FE ........... Charge pressure circuit that directs
— 84134 Seal Kit hot oil out of low pressure side of
drive pump
6 62253 Relief Valve, 250 psi / 17.2 bar ............................. FF ........... Charge pressure circuit
— 74902 Seal Kit
7 102496 Orifice Plug, 0.030 inch / 0.762 mm ...................... FG .......... Brake and two-speed circuit
8 69873 Check Valve, 5 psi / 0.34 bar ................................ FH .......... Drive motor anti-cavitation
— 74902 Seal Kit
9 27836 Check Valve, 5 psi / 0.34 bar ................................. FI ........... Drive motor anti-cavitation
10 62252 Flow Divider/Combiner Valve ................................ FJ ........... Controls flow to square-end drive
— 84135 Seal Kit motors in forward and reverse
11 69873 Check Valve, 5 psi / 0.34 bar ................................ FK ........... Drive motor anti-cavitation
2 gpm / 7.6 L/min ................................................... FL ........... Equalizes pressure on both sides of
— 84133 Seal Kit divider/combiner valve FJ
2 gpm / 7.6 L/min ................................................... FM .......... Equalizes pressure on both sides of
— 84133 Seal Kit divider/combiner valve FQ
2 gpm / 7.6 L/min ................................................... FN .......... Equalizes pressure on both sides of
— 84133 Seal Kit divider/combiner valve FP
15 69873 Check Valve, 5 psi / 0.34 bar ................................ FO .......... Drive motor anti-cavitation
— 74902 Seal Kit
16 62252 Flow Divider/Combiner Valve ................................ FP ........... Controls flow to circle end drive
— 84135 Seal Kit motors in forward and reverse
17 52726 Flow Divider/Combiner Valve ................................ FQ .......... Controls flow to divider/combiner
— 84135 Seal Kit valves FJ and FP
18 69873 Check Valve, 5 psi / 0.34 bar ................................ FR .......... Drive motor anti-cavitation
— 74902 Seal Kit
Part No. 88618 Z-80/60


704.1 E 4WD Steer/Oscillate Manifold (before serial number 1291)
1 2 3 4 5 6
CA CB CC CD CE CF
CAE
31
CAD
30
CAC
29
CAB
28
CAA CG
27 7
CZ
26 CH
8
CY
25
CX CI
24 9
CJ
10
CW
23
CV CK
22 11
CU CL
21 12
CM
CT 13
20
CN
14
CS
19 CO
15
CR CQ CP
18 17 16
Z-80/60 Part No. 88618

704.1
4WD Steer/Oscillate Manifold (before serial number 1291) Rev E

(includes items 5, 6, and 8)
— 88114 Four Wheel Steer Manifold
(includes items 1-4, 7, and 9-31)
1 77492 Solenoid Valve, 3 position 4 way .......................... CA .......... Steer left/right, square end right
— 72047 Seal Kit side steer cylinder
— 19792 Coil Nut
2 77492 Solenoid Valve, 3 position 4 way .......................... CB .......... Steer left/right, square end left side
— 72047 Seal Kit steer cylinder
— 19792 Coil Nut
3 27807 Check Valve .......................................................... CC .......... Load sensing circuit, circle end
— 110200 Seal Kit right side steer cylinder retract
4 77490 Check Valve, 65 psi / 4.5 bar ................................ CD .......... Prevents steer cylinder from
5 77493 Solenoid Valve, 2 position 3 way .......................... CE .......... Oscillate cylinder, left side
— 72043 Seal Kit
— 19792 Coil Nut
6 77493 Solenoid Valve, 2 position 3 way .......................... CF .......... Oscillate cylinder, right side
— 72043 Seal Kit
— 19792 Coil Nut
7 77490 Check Valve, 65 psi / 4.5 bar ................................ CG .......... Prevents steer cylinder from
8 77494 Relief Valve, 750 to 860 psi / 51.71 to 59.3 bar .... CH .......... Oscillate circuit
9 77491 Flow Regulator Valve, 2.3 gpm / 8.7 L/min ............ CI ........... Circle end, left-side steer cylinder
— 74902 Seal Kit extend circuit
(after serial number 990) ....................................... CJ ........... Circle end, left-side steer cylinder
— 74902 Seal Kit retract circuit
(after serial number 990) ....................................... CK .......... Circle end, right-side steer cylinder
12 77491 Flow Regulator Valve, 2.3 gpm / 8.7 L/min ........... CL ........... Circle end, right-side steer cylinder
13 27807 Check Valve .......................................................... CM .......... Load sensing circuit, circle end left
— 110200 Seal Kit side steer cylinder retract
14 27807 Check Valve .......................................................... CN .......... Load sensing circuit, circle end left
— 110200 Seal Kit side steer cylinder extend
15 27807 Check Valve .......................................................... CO .......... Load sensing circuit, circle end
— 110200 Seal Kit right-side steer cylinder extend
Part No. 88618 Z-80/60


704.1 E 4WD Steer/Oscillate Manifold (before serial number 1291)
1 2 3 4 5 6
CA CB CC CD CE CF
CAE
31
CAD
30
CAC
29
CAB
28
CAA CG
27 7
CZ
26 CH
8
CY
25
CX CI
24 9
CJ
10
CW
23
CV CK
22 11
CU CL
21 12
CM
CT 13
20
CN
14
CS
19 CO
15
CR CQ CP
18 17 16
Z-80/60 Part No. 88618

704.1
4WD Steer/Oscillate Manifold (before serial number 1291) Rev E

16 77492 Solenoid Valve, 3 position 4 way .......................... CP .......... Steer left/right, circle end left-side
— 19792 Coil Nut
17 77492 Solenoid Valve, 3 position 4 way .......................... CQ .......... Steer left/right, circle end right-side
— 19792 Coil Nut
(after serial number 990) ....................................... CR .......... Square end, left-side steer cylinder
19 27807 Check Valve .......................................................... CS .......... Load sensing circuit, square end
— 110200 Seal Kit left-side steer cylinder retract
20 77490 Check Valve, 65 psi / 4.5 bar ................................ CT .......... Prevents steer cylinder from
21 77490 Check Valve, 65 psi / 4.5 bar ................................ CU .......... Prevents steer cylinder from
22 77491 Flow Regulator Valve, 2.3 gpm / 8.7 L/min ........... CV .......... Square end, right-side steer
— 74092 Seal Kit cylinder extend circuit
(after serial number 990) ...................................... CW .......... Square end, right-side steer
— 72043 Seal Kit cylinder retract circuit
24 77491 Flow Regulator Valve, 2.3 gpm / 8.7 L/min ........... CX .......... Square end, left-side steer cylinder
25 27807 Check Valve .......................................................... CY .......... Load sensing circuit, square end
— 110200 Seal Kit right-side steer cylinder retract
26 77490 Check Valve, 65 psi / 4.5 bar ................................ CZ .......... Prevents steer cylinder from
27 77490 Check Valve, 65 psi / 4.5 bar ............................... CAA ......... Prevents steer cylinder from
28 27807 Check Valve ......................................................... CAB ......... Load sensing circuit, square end
29 27807 Check Valve ......................................................... CAC ......... Load sensing circuit, square end
— 110200 Seal Kit left-side steer cylinder extend
30 77490 Check Valve, 65 psi / 4.5 bar ............................... CAD ......... Prevents steer cylinder from
31 77490 Check Valve, 65 psi / 4.5 bar ............................... CAE ......... Prevents steer cylinder from
Part No. 88618 Z-80/60


1 2 3 4 5 6
KA KB KC KD KE KF
KAE
31
KAD
30
KAC
29
KAB
28
KAA KG
27 7
KZ
26 KH
8
KY
25
KX KI
24 9
KJ
10
KW
23
KV KK
22 11
KU KL
21 12
KM
KT 13
20
KN
14
KS
19 KO
15
KR KQ KP
18 17 16
Z-80/60 Part No. 88618

704.2

— 122097 Four Wheel Steer/Oscillate Manifold
Assembly, Complete
(includes items 5, 6, and 8)
— 122133 Four Wheel Steer Manifold
(includes items 1-4, 7, and 9-31)
1 122121 Solenoid Valve, 3 position 4 way .......................... KA .......... Steer left/right, square end right
— 122120 Seal Kit side steer cylinder
— 19792 Coil Nut
2 77492 Solenoid Valve, 3 position 4 way .......................... KB .......... Steer left/right, square end left side
— 19792 Coil Nut
3 27807 Check Valve .......................................................... KC .......... Load sensing circuit, circle end
— 110200 Seal Kit right side steer cylinder retract
4 77490 Check Valve, 65 psi / 4.5 bar ................................ KD .......... Prevents steer cylinder from
5 77493 Solenoid Valve, 2 position 3 way .......................... KE .......... Oscillate cylinder, left side
— 72043 Seal Kit
— 19792 Coil Nut
6 77493 Solenoid Valve, 2 position 3 way .......................... KF ........... Oscillate cylinder, right side
— 72043 Seal Kit
— 19792 Coil Nut
7 77490 Check Valve, 65 psi / 4.5 bar ................................ KG .......... Prevents steer cylinder from
8 77494 Relief Valve, 750 to 860 psi / 51.71 to 59.3 bar .... KH .......... Oscillate circuit
9 19470 Flow Regulator Valve, 1.5 gpm / 5.6 L/min ............ KI ........... Circle end, left-side steer cylinder
10 27051 Flow Regulator Valve, 1.0 gpm / 3.8 L/min ........... KJ ........... Circle end, left-side steer cylinder
11 27051 Flow Regulator Valve, 1.0 gpm / 3.8 L/min ........... KK .......... Circle end, right-side steer cylinder
12 19470 Flow Regulator Valve, 1.5 gpm / 5.6 L/min ........... KL ........... Circle end, right-side steer cylinder
13 27807 Check Valve .......................................................... KM .......... Load sensing circuit, circle end left
— 110200 Seal Kit side steer cylinder retract
14 27807 Check Valve .......................................................... KN .......... Load sensing circuit, circle end left
— 110200 Seal Kit side steer cylinder extend
15 27807 Check Valve .......................................................... KO .......... Load sensing circuit, circle end
16 122121 Solenoid Valve, 3 position 4 way .......................... KP .......... Steer left/right, circle end left-side
— 19792 Coil Nut
Part No. 88618 Z-80/60


1 2 3 4 5 6
KA KB KC KD KE KF
KAE
31
KAD
30
KAC
29
KAB
28
KAA KG
27 7
KZ
26 KH
8
KY
25
KX KI
24 9
KJ
10
KW
23
KV KK
22 11
KU KL
21 12
KM
KT 13
20
KN
14
KS
19 KO
15
KR KQ KP
18 17 16
Z-80/60 Part No. 88618

704.2

17 122121 Solenoid Valve, 3 position 4 way .......................... KQ .......... Steer left/right, circle end right-side
— 19792 Coil Nut
18 27051 Flow Regulator Valve, 1.0 gpm / 3.8 L/min ........... KR .......... Square end, left-side steer cylinder
19 27807 Check Valve .......................................................... KS .......... Load sensing circuit, square end
— 110200 Seal Kit left-side steer cylinder retract
20 77490 Check Valve, 65 psi / 4.5 bar ................................ KT ........... Prevents steer cylinder from
21 77490 Check Valve, 65 psi / 4.5 bar ................................ KU .......... Prevents steer cylinder from
22 19470 Flow Regulator Valve, 1.5 gpm / 5.6 L/min ........... KV .......... Square end, right-side steer
— 74092 Seal Kit cylinder extend circuit
23 27051 Flow Regulator Valve, 1.0 gpm / 3.8 L/min .......... KW .......... Square end, right-side steer
— 72043 Seal Kit cylinder retract circuit
24 19470 Flow Regulator Valve, 1.5 gpm / 5.6 L/min ........... KX .......... Square end, left-side steer cylinder
25 27807 Check Valve .......................................................... KY .......... Load sensing circuit, square end
— 110200 Seal Kit right-side steer cylinder retract
26 77490 Check Valve, 65 psi / 4.5 bar ................................ KZ ........... Prevents steer cylinder from
27 77490 Check Valve, 65 psi / 4.5 bar ............................... KAA ......... Prevents steer cylinder from
28 27807 Check Valve ......................................................... KAB ......... Load sensing circuit, square end
29 27807 Check Valve ......................................................... KAC ......... Load sensing circuit, square end
— 110200 Seal Kit left-side steer cylinder extend
30 77490 Check Valve, 65 psi / 4.5 bar ............................... KAD ......... Prevents steer cylinder from
31 77490 Check Valve, 65 psi / 4.5 bar ............................... KAE ......... Prevents steer cylinder from
Part No. 88618 Z-80/60


705.1 B Function Manifold - View 1
1 2 3 4 5 6 7 8 9 10 11
A B C D E F G H I J K
L
12
M
O 13
15
N
14
Z-80/60 Part No. 88618

705.1
Function Manifold - View 1 Rev B

— 70242 Function Manifold, Complete
1 27802 Differential Sensing Valve ...................................... A ............ Secondary boom up/extend and
— 110197 Seal Kit down/retract
2 48640 Relief Valve, 2500 psi / 172 bar ............................. B ............ Secondary boom up
— 74902 Seal Kit
3 77502 Solenoid Valve, 2 position 2 way ........................... C ............ Secondary boom up circuit
4 48640 Relief Valve, 2500 psi / 172 bar ............................. D ............ Secondary boom down
— 74902 Seal Kit
5 77499 Relief Valve, 1300 psi / 89.6 bar ............................ E ............ Primary boom down
— 74902 Seal Kit
6 32975 Flow Regulator Valve, 0.1 gpm / 0.38 L/min .......... F ............ Bleeds off check valves in
— 74902 Seal Kit differential sensing circuits to tank
7 48641 Proportional Solenoid Valve ................................... G ............ Primary boom up/down
— 49920 Coil Nut
— 45914 O-ring
— 41772 Coil, 12V DC
8 62254 Solenoid Valve, 2 position 3 way ........................... H ............ Primary boom retract
— 84133 Seal Kit
9 27807 Check Valve ............................................................ I ............ Differential sensing circuit, primary
— 110200 Seal Kit boom extend/retract
10 29067 Solenoid Valve, 2 position 3 way ........................... J ............ Primary boom extend
11 52714 Differential Sensing Valve ...................................... K ............ Turntable rotate left/right
12 27802 Differential Sensing Valve ...................................... L ............ Primary boom extend/retract
— 110197 Seal Kit
13 27802 Differential Sensing Valve ...................................... M ........... Primary boom up/down
— 110197 Seal Kit
14 31102 Flow Regulator Valve, 3 gpm / 11.4 L/min ............. N ............ Controls flow to the oscillate and
— 110202 Seal Kit platform manifolds
15 77498 Solenoid Valve, 3 position 4 way ........................... O ............ Secondary boom extend/retract
— 110196 Seal Kit
Part No. 88618 Z-80/60


706.1 C Function Manifold - View 2
1 2
P Q
R
3
S
4
T
5
U
6
V
7
W
8
X
9
Y
10
Z
11
AA
12
AB
13
AJ AI AH AG AF AE AD AC
21 20 19 18 17 16 15 14
Z-80/60 Part No. 88618

706.1
Function Manifold - View 2 Rev C

1 77502 Solenoid Valve, 2 position 2 way, 10V DC ............. P ............ Secondary boom extend circuit
— 74902 Seal Kit
— 19792 Coil Nut
2 77501 Relief Valve, 2600 psi / 179 bar ............................. Q ............ Secondary boom extend
— 74902 Seal Kit
3 62255 Proportional Solenoid Valve ................................... R ............ Turntable rotate left/right
— 62274 Coil, 10V DC
— 62276 Coil Nut
— 110204 Seal Kit
4 89307 Solenoid Valve, 3 position 4 way ........................... S ............ Turntable rotate left/right
— 62273 Coil, 10V DC
— 19792 Coil Nut
— 72047 Seal Kit
5 27807 Check Valve ........................................................... T ............ Differential sensing circuit, turntable
— 110200 Seal Kit rotate
6 77495 Relief Valve, 1300 psi / 89.6 bar ............................ U ............ Primary boom extend
— 110194 Seal Kit
7 62254 Solenoid Valve, 2 position 3 way ........................... V ............ Primary boom up
— 62275 Coil, 10V DC
— 45912 Coil Nut
— 84133 Seal Kit
8 48641 Proportional Solenoid Valve, 12V DC .................... W ........... Primary boom extend/retract
— 49920 Coil Nut
— 45920 O-ring
— 41772 Coil, 12V DC
9 62254 Solenoid Valve, 2 position 3 way ........................... X ............ Primary boom down
— 62275 Coil, 10V DC
— 45912 Coil Nut
— 84133 Seal Kit
10 27807 Check Valve ........................................................... Y ............ Differential sensing circuit, primary
— 110200 Seal Kit boom up/down
11 62254 Solenoid Valve, 2 position 3 way ........................... Z ............ Secondary boom up
— 62275 Coil, 10V DC
— 45912 Coil Nut
— 84133 Seal Kit
12 62254 Solenoid Valve, 2 position 3 way .......................... AA .......... Secondary boom down
— 62275 Coil, 10V DC
— 45912 Coil Nut
— 84133 Seal Kit
13 48641 Proportional Solenoid Valve, 12V DC ................... AB .......... Secondary boom extend/retract
— 49920 Coil Nut
— 45920 O-ring
— 41772 Coil, 12V DC
14 27807 Check Valve .......................................................... AC .......... Differential sensing circuit,
— 110200 Seal Kit Secondary boom extend/retract
Part No. 88618 Z-80/60


706.1 C Function Manifold - View 2
1 2
P Q
R
3
S
4
T
5
U
6
V
7
W
8
X
9
Y
10
Z
11
AA
12
AB
13
AJ AI AH AG AF AE AD AC
21 20 19 18 17 16 15 14
Z-80/60 Part No. 88618

706.1
Function Manifold - View 2 Rev C

15 27836 Check Valve, 5 psi / 0.34 bar ................................ AD .......... Blocks flow from auxiliary pump #1
— 110194 Seal Kit to function pump #1
16 69873 Check Valve, 5 psi / 0.34 bar ................................ AE .......... Blocks flow from function pump #1
— 74902 Seal Kit to auxiliary pump #1
17 69873 Check Valve, 5 psi / 0.34 bar ................................ AF ........... Blocks flow from auxiliary pump #2
— 74902 Seal Kit to function pump #2
18 62372 Relief Valve, 3000 psi / 207 bar ............................ AG .......... Oscillate and platform manifold
— 74902 Seal Kit system relief
19 69873 Check Valve, 5 psi / 0.34 bar ................................ AH .......... Blocks flow from function pump #2
— 74902 Seal Kit to auxiliary pump #2
20 27804 Differential Sensing Valve, 150 psi / 10.3 bar ........ AI ........... Meters flow to functions
— 110201 Seal Kit
21 77496 Relief Valve, 3200 psi / 220.6 bar ......................... AJ ........... Boom functions system relief
— 110194 Seal Kit
Part No. 88618 Z-80/60


707.1 C Platform Manifold
1 2 3 4
GA GB GC GD
GR
16
GQ
15
GP
14
GO
13
GE
5
GF
6
GH
7
GI
8
GN GJ
12 9
GK
10
GL
11
Z-80/60 Part No. 88618

707.1
Platform Manifold Rev C

— 88340 Platform Manifold, Complete
(does not include item number 13)
— 49612 O-ring Kit (services O-ring Face Seal fittings)
— 49613 Plug and Cap Kit
(services O-ring Face Seal fittings)
1 62442 Check Valve .......................................................... GA .......... Platform level circuit
2 77504 Proportional Solenoid Valve, 3 position 4 way ...... GB .......... Jib boom up/down
— 77506 Coil, 12V DC
— 62354 Coil Nut
— 62355 O-ring
3 62442 Check Valve .......................................................... GC .......... Jib boom circuit
4 62364 Accumulator, 500 psi / 34.5 bar ............................. GD .......... Hydraulic dampening
5 62357 Differential Sensing Valve, N.O. ............................ GE .......... Jib boom differential sensing circuit
— 62361 Seal Kit
6 62357 Differential Sensing Valve, N.O. ............................ GF .......... Platform level differential sensing
7 62357 Differential sensing valve, N.O. ............................. GH .......... Platform rotate differential sensing
8 62359 Shuttle valve .......................................................... GI ........... Jib boom load sense circuit
— 62362 Seal Kit
9 62443 Orifice Plug, 0.030 inch / 0.762 mm ...................... GJ ........... Platform rotate left circuit
10 62443 Orifice Plug, 0.030 inch / 0.762 mm ...................... GK .......... Platform rotate right circuit
11 62359 Shuttle Valve ......................................................... GL .......... Platform level load sense circuit
— 62362 Seal Kit
12 62359 Shuttle Valve ......................................................... GN .......... Platform rotate load sense circuit
— 62362 Seal Kit
13 62356 Differential Sensing Valve, N.C. ............................ GO .......... Directs flow to functions
— 62360 Seal Kit
14 77505 Proportional Solenoid Valve, 3 position 4 way ...... GP .......... Platform rotate left/right
— 77506 Coil, 12V DC
— 62354 Coil Nut
— 62355 O-ring
15 77504 Proportional Solenoid Valve, 3 position 4 way ...... GQ .......... Platform level up/down
— 77506 Coil, 12V DC
— 62354 Coil Nut
— 62355 O-ring
16 62442 Check valve ........................................................... GR .......... Platform rotate circuit
Part No. 88618 Z-80/60


708.1 B Platform Rotate Manifold
HB
3
HA
1
Z-80/60 Part No. 88618

708.1
Platform Rotate Manifold Rev B

— 28750 O-ring Kit (services SAE fittings,
Compact Controls and Sun valves)
— 49612 O-ring Kit (services ORFS fittings)
— 33994 Plug and Cap Kit (for SAE ports)
— 49613 Plug and Cap Kit (for ORFS fittings)
1 62506 Counterbalance Valve,
3300 psi / 228 bar .................................................. HA .......... Platform rotate right
2 73807 Rotator Manifold
— 62507 Manifold O-ring
— 43018 Counterbalance Valve O-ring
3 62506 Counterbalance Valve,
3300 psi / 228 bar .................................................. HB .......... Platform rotate left
Part No. 88618 Z-80/60


709.1 C Pumps
Z-80/60 Part No. 88618

709.1
Pumps Rev C

— 102780 Pump Assembly, Complete
1 102781 Function Pump ............................. 1
— 83142 Seal Kit
— 102735 Seal Kit
2 83141 O-ring ............................................ 1
3 70249 Drive Pump ................................... 1
— 29739 Seal Kit
— 77819 EDC Controller
— 58290 EDC Pilot Valve
Part No. 88618 Z-80/60


710.1 C Hydraulic Hoses and Fittings - Steer System
LEGEND
ADAPTER
Left Front Right Front
Steer Cylinder HOSE ASSEMBLY Steer Cylinder
R E E R
1 1 UNION 1 1
2 3
4 5
6 6 6 6
FLR FLB FRB FRR
Steer
Manifold
RLR RLB LS P T RRB RRR

6 6 7 8 9 6 6
4 wheel steer models 4 wheel steer models
10 11
12 13 14
15 16
6 17 18
6 4 2A
Hydraulic Rotary
Coupler
1 1 1 1
R E E R
Left Rear Right Rear

Steer Cylinder Steer Cylinder
Z-80/60 Part No. 88618

710.1
Hydraulic Hoses and Fittings - Steer System Rev C
— 49613 Plug and Cap Kit 15 49119-8878 Hose Assembly - Components:
(for ORFS fittings) Genie part numbers 48800,
— 49612 O-ring Kit 48800 and 48751 @ 87 inches
(for ORFS fittings) (four wheel steer) .......................... 1
1 48911 Fitting (two wheel steer) ............... 6 16 49119-9278 Hose Assembly - Components:
— 48911 Fitting (four wheel steer) ............... 8 Genie part numbers 48800,
48800 and 48751 @ 91 inches
(four wheel steer) .......................... 1
48800, and 48751@ 27 inches .... 1 17 48930 Fitting ............................................ 1
3 49119-2678 Hose Assembly - Components: 18 48960 Fitting ............................................ 1
48800 and 48751 @ 25 inches .... 1
48800 and 48751 @ 37 inches .... 1
48800 and 48751 @ 32 inches .... 1
6 48905 Fitting (two wheel steer) ............... 5
— 48905 Fitting (four wheel steer) ............... 9
7 48904 Fitting ............................................ 1
8 48916 Fitting ............................................ 1
9 48963 Fitting ............................................ 1
48800 and 48751 @ 99 inches
(four wheel steer) .......................... 1
48800 and 48751 @ 97 inches
(four wheel steer) .......................... 1
48800 and 48751 @ 28 inches .... 1
48812 and 48753 @ 24 inches .... 1
48841 and 48761 @ 20 inches .... 1 The length listed in the component description
Part No. 88618 Z-80/60


711.1 B Hydraulic Hoses and Fittings - Drive System, 2WD Models
LEGEND
ADAPTER
Right Oscillate
Left Oscillate
Cylinder
Cylinder
HOSE ASSEMBLY
UNION
E R R E
1 1 1 1
2 2
3 3
4 5 OL OR 5 6
Oscillate
Manifold
5 PO Test 7
8 CDL CDR 8
Steer
Manifold
Drive
Manifold
7 Test
5 BRK BRK 5
5 2SP 2SP 5
10 M3 M5 10
11 10 M1 M7 10 11
12 13 CDL CDR 13 12
14 14
T A B
14 10 10 10 14
15 16
17 18 19
5 10 10 20 20 10 10 5
X A B L 21 21 21 L B A X
2B 3 1
Drive Motor Drive Motor
& Brake Hydraulic Rotary & Brake
22 5
5 Coupler 5
BRK BRK
Z-80/60 Part No. 88618

711.1
Hydraulic Hoses and Fittings - Drive System, 2WD Models Rev B
— 49612 O-ring Kit (for ORFS fittings) 48846 and 94358 @ 51 inches .... 4
— 89871-8448 Hose Assembly - Components:
1 49418 Fitting ............................................ 4
2 48908 Fitting ............................................ 2 48841 and 94358 @ 82 inches
(four wheel steer)
Genie part numbers 48800, 15 49143-5429 Hose Assembly - Components:
48802 and 48751 @ 43 inches .... 2 Genie part numbers 48822,
48827 and 48756 @ 52 inches
(two wheel steer) .......................... 1
48800 and 48751 @ 40 inches .... 1
5 48905 Fitting .......................................... 11 48819 and 48753 @ 91 inches
(four wheel steer)
48827 and 48756 @ 52 inches
7 48998 Diagnostic Nipple, 6 SAE ............. 2 (two wheel steer) .......................... 1
— 20224 Fitting — 49180-8616 Hose Assembly - Components:
— 45643 Diagnostic Nipple Cap Genie part numbers 48816,
8 53538 Plug, 8 ORFS ............................... 2 48819 and 48753 @ 84 inches
(four wheel steer)
48841 and 48761 @ 20 inches .... 1
10 48960 Fitting .......................................... 11
11 49117-5691 Hose Assembly - Components: Genie part numbers 48841,
Genie part numbers 48800, 48846 and 94358 @ 23 inches .... 1
48002 and 48751 @ 55 inches .... 2
— 49116-8637 Hose Assembly - Components: 19 94374-2830 Hose Assembly - Components:
Genie part numbers 48800, Genie part numbers 48841,
48802 and 48751 @ 84 inches 48846 and 94358 @ 25 inches .... 1
(four wheel steer) 20 48933 Fitting ............................................ 2
48800 and 48751 @ 55 inches .... 2 22 48912 Fitting ............................................ 1
48002 and 48751 @ 91 inches
(four wheel steer)
13 48933 Fitting ............................................ 2

Part No. 88618 Z-80/60


712.1 B Hydraulic Hoses and Fittings - Drive System, 4WD Models (before serial number 539)
BRK BRK
1 LEGEND 1
ADAPTER
& Brake & Brake
Right Oscillate
Left Oscillate
Cylinder
Cylinder
X B A L HOSE ASSEMBLY L A B X
1 2 2 3 3 2 2 1
UNION
E R R E
4 4 4 4
5 5
6 6
7 7
8 8
7 7
9 10
12
11 13 1 OL OR 1 14
Oscillate
Manifold
15 1 PO Test 16
17 CDL CDR 17
Steer
Manifold
17 M4 M6 17
17 M2 M8 17
1 2SPD 2SPD 1
1 BRK BRK 1
Drive
Manifold
16 Test
1 BRK BRK 1
1 2SP 2SP 1
17 M3 M5 17
18 17 M1 M7 17 18
19 17 CDL CDR 17 20
21 21
T A B
21 22 23 23 21
24 25
26 27 28
1 2 2 29 29 2 2 1
X A B L 22 22 22 L B A X
2B 3 1
30 5
1 Coupler 1
BRK BRK
Z-80/60 Part No. 88618

712.1
Hydraulic Hoses and Fittings - Drive System, 4WD Models (before serial number 539) Rev B
— 49613 Plug and Cap Kit 16 48998 Diagnostic Nipple, 6 SAE ............. 2
(for ORFS fittings) — 20224 Fitting
— 49612 O-ring Kit (for ORFS fittings) — 45643 Diagnostic Nipple Cap
1 48905 Fitting .......................................... 19 17 48933 Fitting .......................................... 10
2 48948 Fitting ............................................ 8 18 49117-5691 Hose Assembly - Components:
3 48930 Fitting ............................................ 2
48802 and 48751 @ 55 inches
4 49418 Fitting ............................................ 4 (two wheel steer) .......................... 2
48801 and 48751 @ 84 inches
48819 and 48753 @ 78 inches .... 2
(four wheel steer)
6 48908 Fitting ............................................ 2
Genie part numbers 48822, 48800 and 48751 @ 55 inches
48822 and 48758 @ (two wheel steer) .......................... 1
144 inches .................................... 4 — 49117-9091 Hose Assembly - Components:
8 49117-4491 Hose Assembly - Components: 48802 and 48751 @ 89 inches
Genie part numbers 48800, (four wheel steer)
48802 and 48751 @ 43 inches .... 2
48802 and 48751 @ (four wheel steer)
150 inches .................................... 1 21 49109-5229 Hose Assembly - Components:
48801 and 48751 @
150 inches .................................... 1 22 48963 Fitting ............................................ 4

48800 and 48751 @ 40 inches .... 1
48800 and 48751 @ 44 inches .... 1 The length listed in the component description
15 49119-2678 Hose Assembly - Components: is the length of the hose only.
Genie part numbers 48800, Refer to 715.1 to cross-reference Genie part
48800 and 48751 @ 25 inches .... 1 numbers to Parker part numbers.
Part No. 88618 Z-80/60


712.1 B Hydraulic Hoses and Fittings - Drive System, 4WD Models (before serial number 539)
BRK BRK
1 LEGEND 1
ADAPTER
& Brake & Brake
Right Oscillate
Left Oscillate
Cylinder
Cylinder
1 2 2 3 3 2 2 1
UNION
E R R E
4 4 4 4
5 5
6 6
7 7
8 8
7 7
9 10
12
11 13 1 OL OR 1 14
Oscillate
Manifold
15 1 PO Test 16
17 CDL CDR 17
Steer
Manifold
17 M4 M6 17
17 M2 M8 17
1 2SPD 2SPD 1
1 BRK BRK 1
Drive
Manifold
16 Test
1 BRK BRK 1
1 2SP 2SP 1
17 M3 M5 17
18 17 M1 M7 17 18
19 17 CDL CDR 17 20
21 21
T A B
21 22 23 23 21
24 25
26 27 28
1 2 2 29 29 2 2 1
X A B L 22 22 22 L B A X
2B 3 1
30 5
1 Coupler 1
BRK BRK
Z-80/60 Part No. 88618

712.1
Hydraulic Hoses and Fittings - Drive System, 4WD Model (before serial number 539) Rev B

48827 and 48756 @ 52 inches
(two wheel steer) .......................... 1
48819 and 48753 @ 91 inches
(four wheel steer)
48827 and 48756 @ 52 inches
(two wheel steer) .......................... 1
48819 and 48753 @ 84 inches
(four wheel steer)
48841 and 48761 @ 20 inches .... 1
48843 and 94358 @ 26 inches .... 1
48846 and 94358 @ 26 inches .... 1
29 48933 Fitting ............................................ 2
— 48930 Fitting
30 48912 Fitting ............................................ 1

Part No. 88618 Z-80/60


712.2 E Hydraulic Hoses and Fittings - Drive System, 4WD Models
BRK BRK
1 LEGEND 1
ADAPTER
& Brake & Brake
Right Oscillate
Left Oscillate
Cylinder
Cylinder
1 2 2 17 17 2 2 1
UNION
E R R E
4 4 4 4
5 5
6 6
7 7
8 8
7 7
9 10
12
11 13 1 OL OR 1 14
Oscillate
Manifold
15 1 PO Test 16
17 CDL CDR 17
Steer
Manifold
17 M4 M6 17
17 M2 M8 17
29 2SPD 2SPD 29
1 BRK BRK 1
Drive
Manifold
16 Test
1 BRK BRK 1
29 2SP 2SP 29
17 M3 M5 17
18 17 M1 M7 17 3
19 17 CDL CDR 17 20
21 21
T A B
21 22 23 23 21
24 25
26 27 28
1 2 2 17 17 2 2 1
X A B L 22 22 22 L B A X
2B 3 1
30 5
1 Coupler 1
BRK BRK
Z-80/60 Part No. 88618

712.2
Hydraulic Hoses and Fittings - Drive System, 4WD Models (from serial number 539 to 957) Rev E
— 49612 O-ring Kit (for ORFS fittings) 48801 and 48751 @
156 inches .................................... 1
1 48905 Fitting .......................................... 15
2 48948 Fitting ............................................ 8
3 49119-5978 Hose Assembly - Components: 48801 and 48751 @
Genie part numbers 48800, 156 inches .................................... 1
48800 and 48751 @ 58 inches
(two wheel steer) .......................... 1
48800 and 48751 @ 40 inches .... 1
48801 and 48751 @ 14 49119-4578 Hose Assembly - Components:
101 inches Genie part numbers 48800,
(four wheel steer) 48800 and 48751 @ 44 inches .... 1
48800 and 48751 @ 25 inches .... 1
48822 and 48756 @ 49 inches 16 48998 Diagnostic Nipple, 6 SAE ............. 2
(two wheel steer) .......................... 2 — 20224 Female Quick Disconnect for
— 49143-9429 Hose Assembly - Components: Pressure Gauge
Genie part numbers 48822, — 45643 Diagnostic Nipple Cap
48827 and 48756 @ 92 inches
17 48933 Fitting .......................................... 16
(four wheel steer)
6 48908 Fitting ............................................ 2
Genie part numbers 48822, (two wheel steer) .......................... 1
48822 and 48758 @ — 49116-9537 Hose Assembly - Components:
144 inches .................................... 4 Genie part numbers 48800,
48802 and 48751 @ 43 inches .... 2
48802 and 48751 @ 55 inches (two wheel steer) .......................... 1
(two wheel steer) .......................... 1 — 49119-8578 Hose Assembly - Components:
— 49119-14478 Hose Assembly - Components: Genie part numbers 48800,
48800 and 48751 @ (four wheel steer)
143 inches
(four wheel steer)

48800 and 48751 @ The length listed in the component description
150 inches .................................... 1 is the length of the hose only.
Part No. 88618 Z-80/60


712.2 E Hydraulic Hoses and Fittings - Drive System, 4WD Models
BRK BRK
1 LEGEND 1
ADAPTER
& Brake & Brake
Right Oscillate
Left Oscillate
Cylinder
Cylinder
1 2 2 17 17 2 2 1
UNION
E R R E
4 4 4 4
5 5
6 6
7 7
8 8
7 7
9 10
12
11 13 1 OL OR 1 14
Oscillate
Manifold
15 1 PO Test 16
17 CDL CDR 17
Steer
Manifold
17 M4 M6 17
17 M2 M8 17
29 2SPD 2SPD 29
1 BRK BRK 1
Drive
Manifold
16 Test
1 BRK BRK 1
29 2SP 2SP 29
17 M3 M5 17
18 17 M1 M7 17 3
19 17 CDL CDR 17 20
21 21
T A B
21 22 23 23 21
24 25
26 27 28
1 2 2 17 17 2 2 1
X A B L 22 22 22 L B A X
2B 3 1
30 5
1 Coupler 1
BRK BRK
Z-80/60 Part No. 88618

712.2
Hydraulic Hoses and Fittings - Drive System, 4WD Models (from serial number 539 to 957) Rev E
20 49117-5691 Hose Assembly - Components: 28 94374-2930 Hose Assembly - Components:
48802 and 48751 @ 55 inches 48853 and 48753 @ 26 inches
(two wheel steer) .......................... 1 (before serial number 792) ........... 1
— 49119-9178 Hose Assembly - Components: — 94374-2730 Hose Assembly - Components:
(four wheel steer) (after serial number 791)
48827 and 48758 @ 50 inches
(two wheel steer) .......................... 4
48822 and 48758 @ 84 inches
(four wheel steer)
22 48963 Fitting ............................................ 4
23 48960 Fitting ............................................ 2
48827 and 48756 @ 52 inches
(two wheel steer) .......................... 1
48827 and 48756 @ 92 inches
(four wheel steer)
48822 and 48756 @ 49 inches
(two wheel steer) .......................... 1
48827 and 48756 @ 87 inches
(four wheel steer)
48841 and 48761 @ 20 inches .... 1
48843 and 94358 @ 26 inches .... 1

Part No. 88618 Z-80/60


712.3 A Hydraulic Hoses and Fittings - Drive System, 4WD Models (after serial number 957)
BRK BRK
1 LEGEND 1
ADAPTER
& Brake & Brake
Right Oscillate
Left Oscillate
Cylinder
Cylinder
1 2 2 18 18 2 2 1
UNION
E R R E
4 4 4 4
5 5
7 7
8 8
9 9
8 8
10 11
13
12 14 1 OL OR 1 15
Oscillate
Manifold
16 1 PO Test 17
18 CDL CDR 18
Steer
Manifold
18 M4 M6 18
18 M2 M8 18
30 2SPD 2SPD 30
1 BRK BRK 1
Drive
Manifold
17 Test
1 BRK BRK 1
30 2SP 2SP 30
18 M3 M5 18
19 18 M1 M7 18 3
20 18 CDL CDR 18 21
22 22
T A B
22 23 24 24 22
25 26
27 28 29
1 2 2 18 18 2 2 1
X A B L 23 23 23 L B A X
2B 3 1
31 5
1 Coupler 1
BRK BRK
Z-80/60 Part No. 88618

712.3
Hydraulic Hoses and Fittings - Drive System, 4WD Models (after serial number 957) Rev A
— 49612 O-ring Kit (for ORFS fittings) 48802 and 48751 @ 55 inches
(two wheel steer) .......................... 1
1 48905 Fitting .......................................... 15
2 48948 Fitting ............................................ 8 Genie part numbers 48800,
48800 and 48751 @
150 inches
(four wheel steer)
48800 and 48751 @ 55 inches
(two wheel steer) .......................... 1 11 49119-15678 Hose Assembly - Components:
— 49117-9791 Hose Assembly - Components: Genie part numbers 48800,
Genie part numbers 48800, 48800 and 48751 @
48802 and 48751 @ 96 inches 155 inches .................................... 1
(four wheel steer)
48802 and 48751 @
142 inches .................................... 1
48827 and 48756 @ 54 inches 13 49117-15791 Hose Assembly - Components:
(two wheel steer) .......................... 2 Genie part numbers 48800,
— 49141-9463 Hose Assembly - Components: 48802 and 48751 @
Genie part numbers 48822, 156 inches .................................... 1
48826 and 48756 @ 92 inches
(four wheel steer)
6 49143-5629 Hose Assembly - Components: 48800 and 48751 @ 40 inches .... 1
48827 and 48756 @ 54 inches
(two wheel steer) .......................... 2
48800 and 48751 @ 44 inches .... 1
48826 and 48756 @ 88 inches Genie part numbers 48800,
(four wheel steer) 48800 and 48751 @ 25 inches .... 1
7 48908 Fitting ............................................ 2 17 48998 Diagnostic Nipple, 6 SAE ............. 2
— 20224 Female Quick Disconnect for
Pressure Gauge
— 45643 Diagnostic Nipple Cap
48822 and 48758 @
144 inches .................................... 4 18 48933 Fitting .......................................... 16
48802 and 48751 @ 43 inches .... 2

Part No. 88618 Z-80/60


712.3 A Hydraulic Hoses and Fittings - Drive System, 4WD Models (after serial number 957)
BRK BRK
1 LEGEND 1
ADAPTER
& Brake & Brake
Right Oscillate
Left Oscillate
Cylinder
Cylinder
1 2 2 18 18 2 2 1
UNION
E R R E
4 4 4 4
5 5
7 7
8 8
9 9
8 8
10 11
13
12 14 1 OL OR 1 15
Oscillate
Manifold
16 1 PO Test 17
18 CDL CDR 18
Steer
Manifold
18 M4 M6 18
18 M2 M8 18
30 2SPD 2SPD 30
1 BRK BRK 1
Drive
Manifold
17 Test
1 BRK BRK 1
30 2SP 2SP 30
18 M3 M5 18
19 18 M1 M7 18 3
20 18 CDL CDR 18 21
22 22
T A B
22 23 24 24 22
25 26
27 28 29
1 2 2 18 18 2 2 1
X A B L 23 23 23 L B A X
2B 3 1
31 5
1 Coupler 1
BRK BRK
Z-80/60 Part No. 88618

712.3
Hydraulic Hoses and Fittings - Drive System, 4WD Models (after serial number 957) Rev A
(two wheel steer) .......................... 1 (two wheel steer) .......................... 1
— 49117-9791 Hose Assembly - Components: — 49141-8963 Hose Assembly - Components:
(four wheel steer) (four wheel steer)
48800 and 48751 @ 55 inches 48841 and 48761 @ 20 inches .... 1
(two wheel steer) .......................... 1
48843 and 94358 @ 26 inches .... 1
48800 and 48751 @ 87 inches
(four wheel steer) 29 94374-2930 Hose Assembly - Components:
48853 and 48753 @ 26 inches
48802 and 48751 @ 55 inches
(two wheel steer) .......................... 1
48853 and 48753 @ 24 inches
48800 and 48751 @ 95 inches
(four wheel steer) 30 48912 Fitting ............................................ 4
48827 and 48758 @ 50 inches
(two wheel steer) .......................... 4
48822 and 48758 @ 84 inches
(four wheel steer)
23 48963 Fitting ............................................ 4
24 48960 Fitting ............................................ 2
48827 and 48756 @ 52 inches
(two wheel steer) .......................... 1
48826 and 48756 @ 87 inches
(four wheel steer)

Part No. 88618 Z-80/60


713.1 C Hydraulic Hoses and Fittings - Turntable Components
LEGEND
Turntable
Rotation ADAPTER
Motor B A
1 1 HOSE ASSEMBLY
2 2 UNION
3 3 4 4
TRL TRR PTEST PTEST2
FROM
Oil Cooler
Hydraulic
OC 6 7 6
Function
5 Tank Manifold
TO 8 9 6
OC
AUX AUX2 T1 T2 STR LS OSC PMP PMP2
3 10 6 6 3
11 10 12 6 11
13 14
15
16 17
11 10
4 6
18 19 20 21
6 2 10
5
Hydraulic
Rotary
22 12 Coupler
23 1 3
11 IN 8 8 6 24
Auxiliary High High

Pressure Pressure
Pump Filter Filter
25 26 6 27
28
29 30
31 32 32
L2 B A 6 11
Engine
33 Return 34 Drive Function

Filter Pump S 35
Pump
S E D
Hydraulic
Tank 36 37 37
30
11
38
39 40 36 41
47 11
Medium
Pressure
42 43 44 45 46 Filter
Z-80/60 Part No. 88618

713.1
Hydraulic Hoses and Fittings - Turntable Components Rev C
— 49612 O-ring Kit (for ORFS fittings) 48816 and 48753 @ 52 inches .... 1
48801 and 48751 @ 46 inches .... 1
48812 and 48753 @ 37 inches .... 2 20 61073-8930 Hose Assembly - Components:
3 48920 Fitting ............................................ 2
48846 and 48761 @ 86 inches .... 1
4 48998 Diagnostic Nipple, 6 SAE ............. 2
— 20224 Female Quick Disconnect for
Pressure Gauge
48822 and 48756 @ 86 inches .... 1
— 45643 Diagnostic Nipple Cap
22 48916 Fitting ............................................ 1
5 88353 Fitting ............................................ 1
6 48960 Fitting .......................................... 11
24 48947 Fitting ............................................ 1
48841 and 48761 @ 33 inches .... 1
8 48963 Fitting ............................................ 1
48845 and 48761 @ 38 inches .... 1
10 48905 Fitting ............................................ 4 48846 and 94358 @ 34 inches .... 1
11 48933 Fitting ............................................ 7 27 48948 Fitting ............................................ 1
48827 and 48756 @ 46 inches .... 1
48845 and 48761 @ 17 inches .... 1
48826 and 48756 @ 15 inches .... 2
88478, 88477, 88478 and 88474 31 48959 Fitting ............................................ 1
@ 33 inches ................................. 1
32 48978 Fitting ............................................ 2
33 61263 Fitting ............................................ 1
48845 and 48761 @ 47 inches .... 1 This list continues on the next page.
Genie part numbers 48800, The length listed in the component description
48801 and 48751 @ 52 inches .... 1 is the length of the hose only.
Part No. 88618 Z-80/60


713.1 C Hydraulic Hoses and Fittings - Turntable Components
LEGEND
Turntable
Rotation ADAPTER
Motor B A
1 1 HOSE ASSEMBLY
2 2 UNION
3 3 4 4
TRL TRR PTEST PTEST2
FROM
Oil Cooler
Hydraulic
OC 6 7 6
Function
5 Tank Manifold
TO 8 9 6
OC
AUX AUX2 T1 T2 STR LS OSC PMP PMP2
3 10 6 6 3
11 10 12 6 11
13 14
15
16 17
11 10
4 6
18 19 20 21
6 2 10
5
Hydraulic
Rotary
22 12 Coupler
23 1 3
11 IN 8 8 6 24
Auxiliary High High

Pressure Pressure
Pump Filter Filter
25 26 6 27
28
29 30
31 32 32
L2 B A 6 11
Engine
33 Return 34 Drive Function

Filter Pump S 35
Pump
S E D
Hydraulic
Tank 36 37 37
30
11
38
39 40 36 41
47 11
Medium
Pressure
42 43 44 45 46 Filter
Z-80/60 Part No. 88618

713.1
Hydraulic Hoses and Fittings - Turntable Components Rev C

34 88353 Fitting ............................................ 1
35 61352 Split Flange Adapter Kit ................ 1
— 77503 O-ring
36 48984 Fitting ............................................ 2
37 48946 Fitting ............................................ 2
48826 and 48756 @ 42 inches .... 1
39 75253 Strainer Assembly, 16 SAE .......... 1
40 48996 Ball Valve,
16 MSAE x 16 FSAE .................... 1
48855 and 48764 @ 55 inches .... 1
42 75257 Strainer Assembly, 24 SAE .......... 1
43 75254 Fitting, Union ................................ 1
44 75256 Ball Valve,
24 FSAE x 24 FSAE ..................... 1
45 61083 Fitting ............................................ 1
88475, 88473, 88476 and
61100 @ 58 inches ...................... 1
47 48932 Fitting ............................................ 1

Part No. 88618 Z-80/60


714.1 B Hydraulic Hoses and Fittings - Boom Components
LEGEND
FITTING
PLATFORM/S
LEVEL
HOSE ASSEMBLY
JIB BOOM
LIFT
UNION
E R
1 1
PLATFORM
ROTATOR
E R
27 1
2 2
R 3 4
5 5
L 3 4
6 6
7 7
3 3 3 3 3 3
PRL PRR PLU PLD JU JD
8 9 10 11 T Platform
Manifold
8 9 10 11 P
12 12
T5 PMAN
PEXT1 13 14 13 E
PEXT2 13 14 13 E
PRIMARY
PRET 13 15 13 R EXTEND
T3 16 17 16 T
Function
Manifold
P1 13 18 19 20 13 E
PRIMARY
LIFT
P2 12 28 9 21 12 R
REXT 12 22 12 E SECONDARY
EXTEND
RRET 12 22 12 R
T4 16 23 24 T
SECONDARY
R1 25 29 13 E
LIFT
R2 25 26 12 R
Z-80/60 Part No. 88618

714.1
Hydraulic Hoses and Fittings - Boom Components Rev B
— 49612 O-ring Kit (for ORFS fittings) 48800 and 48751 @
427 inches .................................... 1
1 48912 Fitting ............................................ 3
48822 and 48756 @
48802 and 48751 @ 27 inches .... 2
417 inches .................................... 1
3 48907 Fitting ............................................ 8
19 48994 Fitting ............................................ 1
48800 and 48751 @ 41 inches .... 2
48827 and 48756 @
5 61268 Fitting ............................................ 2 163 inches .................................... 1
48800 and 48751 @ 65 inches .... 2 48816 and 48751 @
163 inches .................................... 1
48802 and 48751 @ Genie part numbers 48812,
126 inches .................................... 2 48816 and 48751 @
110 inches .................................... 2
48812 and 48753 @ Genie part numbers 48800,
409 inches .................................... 2 48800 and 48751 @ 96 inches .... 1
9 61080 Fitting ............................................ 3 24 48904 Fitting ............................................ 1
48812 and 48753 @
793 inches .................................... 2
48812 and 48753 @ 96 inches .... 1
11 48915 Fitting ............................................ 2
27 48913 Fitting ............................................ 1
12 48916 Fitting ............................................ 7
48812 and 48753 @
417 inches .................................... 1
48822 and 48756 @ 29 49183-9792 Hose Assembly - Components:
442 inches .................................... 2 Genie part numbers 48822,
48822 and 48756 @ 96 inches .... 1
48822 and 48756 @
427 inches .................................... 1
16 48905 Fitting ............................................ 3 is the length of the hose only.
Part No. 88618 Z-80/60


715.1 A Hydraulic Hose and Fitting Cross-reference
Genie PN Parker PN Description Genie PN Parker PN Description

12342 6-4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 42794 1 CR-S ELBOW,90º,MALE PIPE
13757 4 R6X-S RUN TEE,SWIVEL NUT,ORFS 42795 BV-0839 BALL VALVE
19685 12-10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42796 BV-0838 BALL VALVE
22664 12-10 C5OX ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42874 6-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
27431 8-12 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 42912 13943-6-4 HOSE END,90º FEMALE SWIVEL,JIC
28678 AS-B-33 SLEEVE,NYLON,1.81" ID 42920 BV-0840 BALL VALVE,90º
39871 6 WETX-WLN-S UNION,90º BULKHEAD W/NUT,FLARE TUBE 42932 AS-B-17 SLEEVE,NYLON,1.22" ID
39872 4 R5OX-S RUN TEE,STRAIGHT THREAD 42936 10243-2-4 HOSE END,FEMALE PIPE
39873 6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42953 1/2 DD-S ELBOW,90º,FEMALE PIPE
39874 8-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42956 6 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
39875 4-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 45349 8 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39876 6-8 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 45351 4 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39877 4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 47223 10343-6-6 HOSE END,MALE,JIC
39878 6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 47419 PS690503-6-6 SWIVEL,90º,STRAIGHT THREAD TO 37º FLARE
39879 4-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 48750 421-4 HOSE,1/4 INCH ID
39880 6-10 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 48751 481TC-4 HOSE,1/4 INCH ID
39881 4-6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 48752 482TC-4 HOSE,1/4 INCH ID
39882 4-HP5ON-S PLUG,STRAIGHT THREAD 48753 451TC-6 HOSE,3/8 INCH ID
39883 8-8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE 48754 482TC-6 HOSE,3/8 INCH ID
39885 269HB 12-12 ELBOW,90º,BEADED HOSE BARB TO MALE PIPE 48755 381-6 HOSE,3/8 INCH ID
39886 431-6 HOSE,3/8 INCH ID 48756 451TC-8 HOSE,1/2 INCH ID
39887 540N-2 HOSE,1/8 INCH ID 48757 482TC-8 HOSE,1/2 INCH ID
39888 801-8 HOSE,1/2 INCH ID 48758 381-8 HOSE,1/2 INCH ID
39890 10643-6-6 HOSE END,FEMALE SWIVEL,JIC 48760 451TC-10 HOSE,5/8 INCH ID
39891 13943-6-6 HOSE END,90º FEMALE SWIVEL,JIC 48761 482TC-12 HOSE,3/4 INCH ID
39892 13743-6-6 HOSE END,45º FEMALE SWIVEL,JIC 48762 451TC-12 HOSE,3/4 INCH ID
39894 30682-8-8 HOSE END,FEMALE SWIVEL,JIC 48763 772-12 HOSE,3/4 INCH ID
39895 30682-10-12 HOSE END,FEMALE SWIVEL,JIC 48764 881-16 HOSE,1 INCH ID
42286 8-8 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE 48765 772-16 HOSE,1 INCH ID
42756 8-12 CLO-S ELBOW,90,MALE PIPE TO ORFS 48766 AS-B-15 SLEEVE,NYLON,1.06" ID
42757 8-12 FLO-S CONNECTOR,MALE PIPE TO ORFS 48767 AS-B-22 SLEEVE,NYLON,1.42" ID
42758 4 JLO-S UNION TEE,ORFS 48770 881-8 HOSE,1/2 INCH ID
42759 4-4 FLO-S CONNECTOR,MALE PIPE TO ORFS 48771 881-10 HOSE,5/8 INCH ID
42760 6-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 48772 381-4 HOSE,1/4 INCH ID
42761 1J143-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48773 AS-B-13 SLEEVE,NYLON,.86" ID
42762 1J743-6-4 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48800 1JC43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42768 1JO43-4-4 HOSE END,MALE,SEAL LOK 48801 1J743-4-4 HOSE END,45º FEMALE SWIVEL,SEAL LOK
42776 601-8 HOSE,1/2 INCH ID 48802 1J943-4-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42777 1J743-16-16 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48804 1JM43-4-4 HOSE END,MALE,SEAL LOK, NO O-RING
42786 16 CLO-S ELBOW,90º,MALE PIPE TO ORFS 48805 10643-4-4 HOSE END,FEMALE SWIVEL,JIC
42787 16 R6LO-S RUN TEE,SWIVEL NUT,ORFS 48806 13943-4-4 HOSE END,90º FEMALE SWIVEL,JIC
42788 16-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 48807 1JS43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42789 6-6 CLO-S ELBOW,90º,MALE PIPE TO ORFS 48808 3JC82-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK
42790 8-10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48809 3JC82-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
42791 3/4 CD-S ELBOW,90º,MALE TO FEMALE PIPE 48810 1JC43-6-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42792 3/4 X 1/2 PTR-S REDUCER,MALE TO FEMALE PIPE 48811 1J943-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42793 1/2 CR-S ELBOW,90º,MALE PIPE 48812 1JC43-6-6 HOSE END,FEMALE SWIVEL,SEAL LOK
Z-80/60 Part No. 88618

715.1
Hydraulic Hose and Fitting Cross-reference Rev A

48813 1J143-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48875 6 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48814 1J543-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 488774 F5OLO-SW/.025ORI CONNECTOR,STRAIGHT THREAD TO ORFS,
48815 1J743-6-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK W/.025 ORI
48816 1J943-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48878 16-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48817 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48879 8 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48818 1J943-8-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48880 PD6-285 CAP,DIAGNOSTIC NIPPLE
48819 1JC43-8-6 HOSE END,FEMALE SWIVEL,SEAL LOK 48881 6 HLO-S UNION,ORFS
48820 1J743-8-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48882 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48821 1J943-8-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48883 8 P5ON-S PLUG,STRAIGHT THREAD
48822 1JC43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48884 8M18F87OMLO-S CONNECTOR,METRIC,STRAIGHT THREAD
48823 1JS43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK TO ORFS
48824 1J143-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48885 4 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO
48825 1J543-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK FLARE TUBE
48826 1J743-8-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 488864 F5OLO-SW/2MM OFF CONNECTOR,MACHINED STRAIGHT THREAD TO
48827 1J943-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK ORFS
48828 1JC43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48887 4 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE
48829 1JS43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48888 10-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48830 1J743-10-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48890 4 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48831 1J943-10-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48891 4 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
48833 1JC43-10-10 HOSE END,FEMALE SWIVEL,SEAL LOK 48892 6 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48834 1J943-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48893 6 F5OHAO-S UNION,STRAIGHT THREAD
48835 1JS43-10-12 HOSE END,FEMALE SWIVEL,SEAL LOK 48894 8 WLO-WLNL-S UNION,BULKHEAD,ORFS
48836 1JC43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48895 DT-370-MSMO-5 VALVE,CHECK
48837 1JS43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48896 6 JLO-S UNION,TEE,ORFS
48838 1J743-12-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48897 DT-750-MSMS-5 VALVE,CHECK
48839 1J943-12-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48898 DT-750-MOMS-5 VALVE,CHECK
48840 1J943-12-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48899 DT-620-MOMS-5 VALVE,CHECK
48841 1JC43-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK 489004-6 F5OLO-SW/.035ORI CONNECTOR,STRAIGHT THREAD TO ORFS,
W/.035 ORI
48842 1JO43-12-12 HOSE END,MALE,SEAL LOK
48902 16-1 AOE4G-S ELBOW,90º LONG,FEMALE PIPE TO
48843 1J143-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
STRAIGHT THREAD
48903 1 FF-S NIPPLE,PIPE
48904 4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48905 4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48847 13943-12-12 HOSE END,90º FEMALE SWIVEL,JIC
48906 4 R5OLO-S RUN TEE,STRAIGHT THREAD
48848 10543-12-12 HOSE END,MALE,STRAIGHT THREAD
48907 4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48849 1JC71-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48908 4 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48850 1JS71-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48909 4 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
489104 GTX-S W/.030ORIFIC CONNECTOR,FEMALE PIPE TO FLARE TUBE
48911 4-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48912 4-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
489134-6 F5OLO-SW/.030OR CONNECTOR,STRAIGHT THREAD TO ORFS,
W/.030 ORI
48915 6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48867 PD36BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48916 6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48873 6 PNLO-S PLUG,TUBE END,ORFS
48917 6 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
48874 6 PNTX-S PLUG,FLARE TUBE
48918 6 R5OLO-S RUN TEE,STRAIGHT THREAD
Part No. 88618 Z-80/60



48919 6 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 48968 12 WLO-WLNL-S UNION,BULKHEAD,ORFS
48920 6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48969 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
48921 6 FLO-S CONNECTOR,MALE PIPE TO ORFS 48970 12 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
48922 6-6 FLO-S CONNECTOR,MALE PIPE TO ORFS 48971 12 G5G5JG5-S TEE,FEMALE STRAIGHT THREAD
48923 6 P5ON-S PLUG,STRAIGHT THREAD 48972 12 XHL6-S ADAPTER, 37º MALE TO SWIVEL ORFS
48925 6 WELO-S UNION,90º BULKHEAD,ORFS 48973 12-1/2 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
48926 6-4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48974 12-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48927 6-4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48975 12-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48928 6-4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48976 12-16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48929 6-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48977 12-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48930 6-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48978 12-16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48931 6-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48980 12-16 FLO-S CONNECTOR,MALE PIPE TO ORFS
48932 8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48983 16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48933 8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48984 16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48934 8 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS 48985 16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48935 8 R5OLO-S RUN TEE,STRAIGHT THREAD 48986 16 FLO-S CONNECTOR,MALE PIPE TO ORFS
48936 8 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 48988 16 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48937 8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48989 12 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48938 8 R6LO-S RUN TEE,SWIVEL NUT,ORFS 48990 8 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48939 8 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 48991 16-12 FLO-S CONNECTOR,MALE PIPE TO ORFS
48940 8 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS 48992 16-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48941 8-4 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS 48993 XV501-12 BALL VALVE
48942 8-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48994 XV501-16 BALL VALVE
48943 8-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48995 XV510P-12 BALL VALVE
48944 8-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 48996 XV510P-16 BALL VALVE
48945 8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE 48997 PD341 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48946 8-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48998 PD 361 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48947 8-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48999 DT-500-MOMS-5 VALVE,CHECK
48948 8-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49201 10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48949 8-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49202 1JC43-12-10 HOSE END,FEMALE SWIVEL,SEAL LOK
48950 10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49203 10-8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48951 10 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 49205 6 F5OHAO-S UNION,STRAIGHT THREAD
48952 10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49207 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48953 10 R5OLO-S RUN TEE,STRAIGHT THREAD 49209 8M18F870MX-S CONNECTOR,METRIC,STRAIGHT THREAD TO
48954 10 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS FLARE TUBE
48955 10 R6LO-S RUN TEE,SWIVEL NUT,ORFS 49212 8 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO
48956 10-4 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS FLARE TUBE
48957 10-6 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 49213 30682-8-8 HOSE END,FEMALE SWIVEL,JIC
48958 10-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49216 831-8 HOSE,1/2 INCH ID
48959 12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49217 33982-8-8 HOSE END,90º FEMALE SWIVEL,JIC
48960 12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49219 PS-B-35 SLEEVE,NYLON,2.19" ID
48961 12 R5OLO-S RUN TEE,STRAIGHT THREAD 49418 4-6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48962 12 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 49511 DT370-MOMS-5 VALVE,CHECK
48963 12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 49512 1 DD-S ELBOW,90º,FEMALE PIPE
48964 12 R6LO-S RUN TEE,SWIVEL NUT,ORFS 49513 1 FF-S NIPPLE,PIPE
48965 12 CLO-S ELBOW,90º,MALE PIPE TO ORFS 49514 10 HP5ON-S PLUG,STRAIGHT THREAD
48966 12 FLO-S CONNECTOR,MALE PIPE TO ORFS 49515 12-16 CLO-S ELBOW,90º,MALE PIPE TO ORFS
48967 12 JLO-S UNION TEE,ORFS 49517 6 HP5ON-S PLUG,STRAIGHT THREAD
Z-80/60 Part No. 88618

715.1

49519 16-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 54428 8M18C87OMLO-S ELBOW, 90º METRIC, STRAIGHT THREAD TO ORFS
49520 4 VTX-S ELBOW,45º,MALE PIPE TO FLARE TUBE 54803 FS-F-16-10 SLEEVE,FIRE,.96" ID
49530 16 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 54954 10143-2-4 HOSE END, MALE PIPE
49612 PKT02586 O-RING KIT (ORFS FITTINGS) 55190 3/8 HP-S PLUG,PIPE THREAD
49613 PKT06276 PLUG AND CAP KIT-SERVICE,ORFS 55448 8 HLO-S UNION,ORFS
49728 10143-12-12 HOSE END, MALE PIPE 55839 6 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL
49729 16-1 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 55968 10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
49814 12-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 56003 6 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
49829 DT-500-MOMF-5 VALVE,CHECK 56166 BV-0837 BALL VALVE,90º
49831 881-12 HOSE,3/4 INCH ID 56188 10143-8-6 HOSE END, MALE PIPE
49834 16 JLO-S UNION TEE,ORFS 56233 2-011 O-RING,ORFS,-4
49838 12-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 56234 2-012 O-RING,ORFS,-6
49840 8 JLO-S UNION TEE,ORFS 56235 2-014 O-RING,ORFS,-8
49844 10-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 56236 2-016 O-RING,ORFS,-10
49854 8 P5ON-S PLUG,STRAIGHT THREAD 56237 2-018 O-RING,ORFS,-12
49855 1JC43-16-12 HOSE END,FEMALE SWIVEL,SEAL LOK 56238 2-021 O-RING,ORFS,-16
49859 4 P5ON-S PLUG,STRAIGHT THREAD 56352 6 WLNL-S LOCKNUT,BULKHEAD
49861 4 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS 56353 3J782-12-12 HOSE END,45º FEMALE SWIVEL,SEAL LOK
49867 12-3/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 56354 3J982-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
51152 6 R6X-S RUN TEE,SWIVEL NUT,ORFS 56604 10-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
51153 6-4 TRTX-S REDUCER,TUBE END TO SWIVEL,ORFS 56639 3JC82-10-10 HOSE END,FEMALE SWIVEL,SEAL LOK
51154 4-4 GTX CONNECTOR,FEMALE PIPE TO FLARE TUBE 56640 3J982-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK
51264 881-12 HOSE,3/4 INCH ID 56655 3JC82-8-10 HOSE END,FEMALE SWIVEL,SEAL LOK
51265 8 JLO-S UNION TEE,ORFS 56676 10-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
51508 6 BTX-S NUT,FLARE TUBE 56776 471TC-6 HOSE,3/8 INCH ID
51580 12-8 TRLO-BL-S TUBE END REDUCER,ORFS 56777 471TC-8 HOSE,1/2 INCH ID
51628 6 R6X-S RUN TEE,SWIVEL NUT,ORFS 56789 811-16 HOSE,1 INCH ID
51735 3/8 HHP PLUG,PIPE THREAD 57884 3/8 FF NIPPLE,PIPE
51803 1J943-6-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 59335 6 FNL-S CAP, TUBE END
53023 125HBL-5-4 FITTING,HOSE BARB TO MALE PIPE 59342 4 FNL-S CAP, TUBE END
53497 PKT02585 O-RING KIT 59371 8 HP5ON-S PLUG,STRAIGHT THREAD
53499 1JC71-16-16 HOSE END,FEMALE SWIVEL,SEAL LOK 60653 BV-0751 BALL VALVE
53500 3-904 O-RING,STRAIGHT THREAD,-4 60806 125HB-3-4 FITTING,HOSE BARB TO MALE PIPE
53501 3-906 O-RING,STRAIGHT THREAD,-6 61064 5-1/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
53502 3-908 O-RING,STRAIGHT THREAD,-8 61079 4 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
53503 3-910 O-RING,STRAIGHT THREAD,-10 61080 6 WLO-WLNL-S UNION,BULKHEAD,ORFS
53535 3-912 O-RING,STRAIGHT THREAD,-12 61083 24 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
53536 4-PNLO-S PLUG,TUBE END,ORFS 61086 20 R5OLO-S RUN TEE,STRAIGHT THREAD
53537 6 PNLO-S PLUG,TUBE END,ORFS 61090 24-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
53538 8 PNLO-S PLUG,TUBE END,ORFS 61091 1J943 24-24 HOSE END,90º FEMALE SWIVEL,SEAL LOK
53539 10 PNLO-S PLUG,TUBE END,ORFS 61093 1J978-12-12 HOSE END,90º FEMALE SWIVEL,JIC
53540 12 PNLO-S PLUG,TUBE END,ORFS 61095 1JS43-20-16 HOSE END,FEMALE SWIVEL,SEAL LOK
53946 129HB-5-4 FITTING,90º HOSE BARB TO MALE PIPE 61100 811-24 HOSE,11/2 INCH ID
53951 8-1/4F50G-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 61130 1JS43-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK
53980 6 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 61131 1JS78 12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
54132 4 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 61132 1J778-12-12 HOSE END,45º FEMALE SWIVEL,JIC
54135 11343-16-16 HOSE END,MALE SWIVEL,PIPE 61152 139HB-6-4 ELBOW,45º,BARB TO MALE PIPE
54283 8-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 61251 BV-0750 BALL VALVE
Part No. 88618 Z-80/60



61259 4 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 73437 61C-4 NUT,COMPRESSION
61260 20-12 TRLO-BL REDUCER,TUBE END TO SWIVEL,ORFS 73438 33482-4-4B HOSE END,PUSH LOK,MALE
61262 12 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 73767 1CD-S ELBOW,90º,MALE TO FEMALE PIPE
61263 20 F5OHAO-S UNION,STRAIGHT THREAD 73768 20-16-F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61264 6-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 73769 16-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
61265 6 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS 74660 6-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
61268 4 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS 74661 8-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
61269 4 WLO-WLNL-S UNION,BULKHEAD,ORFS 75007 4 FLO-S CONNECTOR,MALE PIPE TO ORFS
61272 12 AOEL6 ELBOW,90º,STRAIGHT THREAD TO ORFS SWIVEL 75008 1/8 HP-S PLUG,PIPE THREAD
61316 482TC-16 HOSE,1 INCH ID 75014 1/2 HP-S PLUG,PIPE THREAD
61321 6 JLO-S UNION TEE,ORFS 75042 8 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
61327 782-12 HOSE,3/4 INCH ID 75043 3/4 FF-S NIPPLE,PIPE
61328 881-24 HOSE,11/2 INCH ID 75254 24 F5OHAO-S UNION,STRAIGHT THREAD
61336 11943-20-24 HOSE END,90º FLANGE HEAD 75255 12 F5OHAO-S UNION,STRAIGHT THREAD
61345 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS 75256 XV5O6P-24 BALL VALVE
61346 8 WNLO-WLNL-S 4 UNION,BULKHEAD 45º,ORFS 75574 4 WLNL-S BULKHEAD LOCKNUT
61569 33782-8-8 HOSE END,45º FEMALE SWIVEL,JIC 75612 8 WJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
61610 12 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS 75613 12-8 F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61742 1/8 X 1.5 FFF NIPPLE,PIPE 75614 8 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
63426 8 PNTX-S PLUG,FLARE TUBE 75628 1JB43-4-4 HOSE END,BULKHEAD,SEAL LOK
64271 4 WLO-WLNL-S UNION,BULKHEAD,ORFS 75631 801-6 HOSE,3/8 INCH ID
64272 6 WLO-WLNL-S UNION,BULKHEAD,ORFS 75654 20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
65776 8 F65OL-S CONNECTOR,STRAIGHT THREAD TO 75655 1J943-20-20 HOSE END,90º FEMALE SWIVEL,SEAL LOK
ORFS SWIVEL 75656 881-20 HOSE,1-1/4 INCH ID
65880 6001012 O-RING KIT 75971 8 F5OHAO-S UNION,STRAIGHT THREAD
66154 6 WTX-WLNS UNION,BULKHEAD,FLARE TUBE 77307 1JB43-8-8 HOSE END,BULKHEAD,SEAL LOK
66155 6 WETX-S UNION,BULKHEAD 90º,FLARE TUBE 77309 8 WLNL-S BULKHEAD LOCKNUT
66156 6 WLN-S BULKHEAD LOCKNUT 77379 8M18C87OMX-S ELBOW,90º METRIC,STRAIGHT THREAD TO
66389 6-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE FLARE TUBE
66392 6 R5OX-S RUN TEE,STRAIGHT THREAD 77703 3J982-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
66829 H3174PP CLAMP,TUBE 77758 12 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
67217 4 KLO-S UNION,CROSS,ORFS 78091 6 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE
67339 10-6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 78684 30582-8-8B HOSE END,PUSH LOK,MALE
67357 13943-8-6 HOSE END,90º FEMALE SWIVEL,JIC 78852 549-2 HOSE,1/8 INCH ID
67358 10 HP5ON-S PLUG,STRAIGHT THREAD 78855 10657-4-2 HOSE END,FEMALE SWIVEL,JIC
67371 12 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 79138 PS-B-37 SLEEVE,NYLON,2.38" ID
67498 4 FNL-S CAP, TUBE END 79476 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK
67906 DC-370-F0F0-5 VALVE,CHECK 79847 12-3/4 A0EG-S ELBOW,90º,STRAIGHT THREAD TO FEMALE PIPE
69316 8 FLO-S CONNECTOR,MALE PIPE TO ORFS 80044 8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
69333 H3174PP CLAMP,HYDRAULIC HOSE 80502 8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
69503 4 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL 80503 8 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
69775 8 FNL-S CAP, TUBE END 81010 AS-B-27 SLEEVE,NYLON,1.63" ID
71038 1/4X1/4F3HG-S ADAPTER,CONVERSION 83052 821-6 HOSE,3/8 INCH ID
71196 12-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 83053 821-8 HOSE,1/2 INCH ID
71383 1/4 CD45-S ELBOW,45º,MALE TO FEMALE PIPE 83054 821-12 HOSE,3/4 INCH ID
72270 12FNL-S CAP, TUBE END 83055 30682-6-6 HOSE END,FEMALE SWIVEL,JIC
73436 60C-4 SLEEVE,COMPRESSION 83056 30682-12-12 HOSE END,FEMALE SWIVEL,JIC
Z-80/60 Part No. 88618

715.1

83057 33782-6-6 HOSE END,45º FEMALE SWIVEL,JIC 88939 1J988-16-16 HOSE END,90º FEMALE SWIVEL,ORFS
83058 33982-6-6 HOSE END,90º FEMALE SWIVEL,JIC 88940 811-16 HOSE,1 INCH ID
83060 33982-12-12 HOSE END,90º FEMALE SWIVEL,JIC 88944 1J988-20-20 HOSE END,90º FEMALE SWIVEL,ORFS
83063 13743-4-4 HOSE END,45º FEMALE SWIVEL,JIC 89403 16 VLO-S ELBOW,45º,MALE PIPE TO ORFS
83064 13743-8-8 HOSE END,45º FEMALE SWIVEL,JIC 89449 6 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
83065 13743-12-12 HOSE END,45º FEMALE SWIVEL,JIC 89489 4 WJMLO-S BRANCH TEE,BULKHEAD,ORFS
83066 13943-8-8 HOSE END,90º FEMALE SWIVEL,JIC 89551 1JB43-6-6 HOSE END,BULKHEAD,SEAL LOK
83067 14143-6-6 HOSE END,90º FEMALE SWIVEL,JIC 89552 1JB43-8-8 HOSE END,BULKHEAD,SEAL LOK
83068 14143-8-8 HOSE END,90º FEMALE SWIVEL,JIC 89593 20 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
83069 14143-12-12 HOSE END,90º FEMALE SWIVEL,JIC 94161 8-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
83070 772-8 HOSE,1/2 INCH ID 94358 351TC-12 HOSE,3/4 INCH ID
83071 10671-8-8 HOSE END,FEMALE SWIVEL,JIC 94418 20 FLO-S CONNECTOR,MALE PIPE TO ORFS
83072 10671-12-12 HOSE END,FEMALE SWIVEL,JIC 96358 12 TX-S SLEEVE,FLARE TUBE
83073 13771-8-8 HOSE END,45º FEMALE SWIVEL,JIC 96359 12 BTX-S NUT,FLARE TUBE
83074 13771-12-12 HOSE END,45º FEMALE SWIVEL,JIC 96397 8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
83075 13971-8-8 HOSE END,90º FEMALE SWIVEL,JIC 96398 12-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
83076 13971-12-12 HOSE END,90º FEMALE SWIVEL,JIC 96402 10343-6-6 HOSE END,MALE,JIC
83077 14171-8-8 HOSE END,90º FEMALE SWIVEL,JIC 96407 30382-6-6B HOSE END,MALE,JIC
83103 10671-16-12 HOSE END,FEMALE SWIVEL,JIC
83104 10671-10-12 HOSE END,FEMALE SWIVEL,JIC
83127 1J543-6-8 HOSE END,90º FEMALE SWIVEL,JIC
87033 12-6 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS
87172 12 HP5ON-S PLUG,STRAIGHT THREAD
87185 8 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
87246 4 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE
87679 6 LHP-S FLANGE SEAL FITTING, MALE
87681 6PLS N0702 BONDED SEAL
88100 SR88100 ADAPTER,OIL DRAIN,GM 3.0L
88353 20 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
88474 10081-20 Crimp Shell, 1.25”
88475 1988-20-24 HOSE END,90º FLANGE HEAD
88476 JS88-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK
88478 811-20 HOSE,11/4 INCH ID
88937 20-16 FLO-S CONNECTOR,MALE PIPE TO ORFS
Part No. 88618 Z-80/60

800 • Accessories April 2007

801.1 B Alarm and Beacon Package, Driving Lights
1 2 5
3
4
Z-80/60 Part No. 88618

April 2007 800 • Accessories
801.1
Alarm and Beacon Package, Driving Lights Rev B

— 70219 Alarm and Beacon Package,
Complete
— 88777-S Driving Lights Option
— 75433 Fuse, 20A
— 23083 Inline Fuse Holder
1 35958 Drive Light Housing ...................... 2
— 35960 Drive Light, 12V DC
— 88330 Wire Harness - Drive Light
2 6147 Screw - RHM, 10-32 x 1 inch
4 6178 Nylock Nut, 10-32
5 122030 Amber Strobe, 12-72V DC ............ 2
— 72282 Amber Replacement Lens
— 122019 Flash Tube
— 88143 Flashing Beacon Wire Harness
Part No. 88618 Z-80/60


802.1 B Platform Options
6
2
21 22
5 4
20
19
18
8
JDH
17 9
JDH
5
16
16
13 15 14 13 12 7 11 10 7
Z-80/60 Part No. 88618

802.1
Platform Options Rev B
Item Part No. Description Qty. The following is a list of complete Tri-Entry platform
by region, and then by size.
— 53808-S Pinch Guard Option, 6 Foot
Platform - Complete USA and Canadian Models:
— 53807-S Pinch Guard Option, 8 Foot (before serial number 801)
Platform - Complete — 102433 6 Foot Platform
— 73433-S Swing Gate Option, Complete Tri-Entry Assembly
— 121266 Swing Gate Option with 6 Foot — 102437 8 Foot Platform
Pinch Guard - Complete Tri-Entry Assembly
— 121267 Swing Gate Option with 8 Foot
Pinch Guard - Complete (after serial number 800)
— 77851 Lanyard Floor Mount D-ring Kit — 111294 6 Foot Platform
— 81532 Proximity Kill Switch Harness Tri-Entry Assembly
— 88776 Work Light Option, 12V DC - — 111295 8 Foot Platform
Complete (includes items 18-22) Tri-Entry Assembly
— 88329 Work Light Wire Harness European Models:
— 88905 Work Light Option 12V DC — 102439 8 Foot Platform
— 89540 Work Light Option 110V AC, Tri-Entry Assembly
Halogen, 150W
— 102720 European Toeboard, Tri-Entry Australian Models:
Option, 8 Foot (before serial number 801)
(includes items 5 and 13-16) — 102434 6 Foot Platform
Tri-Entry Assembly
— 102438 8 Foot Platform
Tri-Entry Assembly
Tri-Entry Assembly
Tri-Entry Assembly
Asian and South American Models:
Tri-Entry Assembly
Tri-Entry Assembly
1 9599-S Tool Tray ...................................... 1
2 53804P Pinch Guard, 6 foot ....................... 1
— 53805P Pinch Guard, 8 foot ...................... —
— 111485P Pinch Guard, 6 foot
(swing gate option) ....................... 2
— 111486P Pinch Guard, 8 foot
(swing gate option) ...................... —
3 53803 Pinch Guard Support .................. 10
4 4266 Screw - HHC, 1/4 -20 x 2 inches
5 6091 Nylock Nut, 1/4 -20
6 55753 Plug, 1.187 inches ........................ 4
Part No. 88618 Z-80/60


802.1 B Platform Options
6
2
21 22
5 4
20
19
18
8
JDH
17 9
JDH
5
16
16
13 15 14 13 12 7 11 10 7
Z-80/60 Part No. 88618

802.1
Platform Options Rev B
7 7265 Steel Rivet, 0.25 x 0.375 inch ..... 14 21 6145 Screw - HHC,
1/4 -20 x 1.5 inches
8 36870-S Swing Gate Assembly .................. 1
9 43392 Rubber Bumper ............................ 1
10 1487 Gate Latch Casting ....................... 1
11 33674 Snap Pin ....................................... 1
12 1488 Railing Catch Casting ................... 1
13 102721P Tri-Entry Toeboard, 8 foot ............ 2
14 94745P Tri-Entry Toeboard, 8 foot ............ 1
15 6090 Screw - HHC, 1/4 inch
USA and Canadian Models:
17 107704 6 Foot Platform Tri-Entry Railing
— 107705 8 Foot Platform Tri-Entry Railing
European Models:
Australian Models:
Asian and South American Models:
18 35958 Work Light Housing ...................... 2
— 35960 Work Light Bulb, 12V DC
— 88904 Work Light Bulb, 110V AC,
150 Watt, Halogen
20 75519 Work Light Mount Bracket ............ 2
Part No. 88618 Z-80/60


803.1 B Ground and Platform Control Box Covers
1 2 3 6 7
4
5
15
14
12
13
12 11 10 9
Z-80/60 Part No. 88618

803.1
Ground and Platform Control Box Covers Rev B

— 50157-S Platform Control Box
Cover Option
— 88609-S Ground and Platform
Control Box Covers Option
— 102854 Platform Control Box Cover
with Latch
— 102855 Ground and Platform Control
Box Covers with Latch
1 54486 Aluminium Rivet, 3/16 inch .......... 11
2 111526 Hinge, 28 inches ........................... 1
3 6889 Nylock Nut, 1/4 -20
5 6090 Screw - HHC,
1/4 -20 x 0.75 inch
6 43392 Rubber Bumper ............................ 2

7 30468 Flush Mount Side Latch ................ 2
8 102676 Platform Control Box
Cover Assembly
(includes items 3, 5-7 and 15) ...... 1
— 102785P Platform Controls Box Cover
9 34619 Rubber Bumper ............................ 2
10 63772 Ground Control Box Door Latch ... 1
11 63771P Ground Control Box Cover ........... 1
12 53189 Aluminium Rivet,
0.25 x 0.375 inch .......................... 7
13 63773 Ground Control Box
Cover Latch Catch ........................ 1
14 88607P Platform Control Box Cover,
Engine Side .................................. 1
— 88606P Platform Control Box Cover,
Tank Side (shown)
15 102786P Platform Control Box
Cover Catch .................................. 2
Part No. 88618 Z-80/60


804.1 B Hostile Environment Package - Primary and Secondary Boom Wipers
1 2 3 4 5 6 8
7
Primary Boom
10
11
12
6 7
24
23
20
22
21
Secondary Boom
20
19
15
7
18 17 16 14 13
Z-80/60 Part No. 88618

804.1
Hostile Environment Package - Primary and Secondary Boom Wipers Rev B
— 88247 Standard Hostile Environment 21 88303P Top Backing Plate,
Package, Two-wheel Steer Secondary Boom .......................... 1
— 102338 Deluxe Hostile Environment
22 88302 Top Wiper,
Package, Two-wheel Steer
Secondary Boom .......................... 1
— 102736 Standard Hostile Environment
Package, Four-wheel Steer 23 88307P Side Bracket,
— 102737 Deluxe Hostile Environment Secondary Boom .......................... 1
Package, Four-wheel Steer
— 77783 Ground Control Door Option 24 88301P Top Bracket,
— 88263 Cable Cover Secondary Boom .......................... 1
1 88427P Side Backing Plate,

Primary Boom ............................... 2
2 88428 Side Wiper, Primary Boom ........... 2
3 88425 Top Wiper, Primary Boom ............ 1
4 88429P Side Bracket, Primary Boom ........ 1
5 88423P Top Bracket, Primary Boom ......... 1
6 6090 Screw - HHC,
1/4 -20 x 0.75 inch, GR 5

8 88424P Top Backing Plate,
Primary Boom ............................... 1
9 88426P Side Bracket, Primary Boom ........ 1
10 88430 Side Backing Plate,
Primary Boom ............................... 1
11 88432 Bottom Wiper, Primary Boom ....... 1
12 88431P Bottom Backing Plate,
Primary Boom ............................... 1
13 88308P Side Bracket, Secondary Boom ... 1
14 6878 Carriage Bolt, 1/4 -20 x 0.75 inch
16 88304P Bottom Bracket,
Secondary Boom .......................... 1
17 88305 Bottom Wiper,
Secondary Boom .......................... 1
18 88306P Bottom Backing Plate,
Secondary Boom .......................... 1
19 88309 Side Wiper,
Secondary Boom .......................... 2
20 88310P Side Backing Plate,
Secondary Boom .......................... 2
Part No. 88618 Z-80/60


805.1 A Hostile Environment Package - Turntable
4 3 2 1
4 3 1
3
1 6
Z-80/60 Part No. 88618

805.1
Hostile Environment Package - Turntable Rev A

1 6090 Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
2 81062P Guard Mounting Bracket .............. 4

5 102485P Rotation Bearing Guard ................ 1
6 102486 Wiper, Rotation Bearing Guard .... 1
Part No. 88618 Z-80/60


806.1 A Hostile Environment Package - Engine Air Cleaners
1 2 3 4 2 5 6
Perkins Models
13 14 14 15
Ford Models
19 20
18
11 10 9 8
12
15 14 13 3
16
13 14 15
15 14 13
Deutz Models
17
Z-80/60 Part No. 88618

806.1
Hostile Environment Package - Engine Air Cleaners Rev A
— 70228 Perkins Engine Air Precleaner 18 101612P Precleaner Bracket ....................... 1
19 49379 Screw - HHC,
— 101635 Perkins Engine Air Precleaner
M8 - 1.25 x 25 mm, GR 8.8
— 70510 Ford Engine Air Precleaner 20 33277 Flat Washer, M8
— 102712 Ford Engine Air Precleaner
— 102003P Baffle Plate Cover
— 70227 Deutz Engine Air Precleaner
— 70514 Deutz Engine Air Precleaner
— 70353 GM Engine Air Precleaner
2.5 x 0.065 x 5 inches .................. 1
2 88492 Hose, 3 to 4 inches ....................... 2
3 101639 Rubber Cushioned Clamp ............ 1
4 88493 Air Intake Precleaner .................... 1
5 101640 Reducer, 3 to 2.5 inches .............. 1
2.5 x 0.065 x 14 inches ................ 1
7 102713 Precleaner Intake Tube ................ 1
8 102373P Intake Tube Bracket ..................... 1
9 6888 Screw - HHC,
1/4 -20 x 1 inch, GR 5

11 6091 Nylock Nut, 1/4 -20
12 71911 Muffler Clamp ............................... 1
3/8 -16 x 1.25 inch, GR 5

15 4828 Nylock Nut, 3/8 -16
16 102714P Precleaner Bracket ....................... 1
17 89959 Air Intake Precleaner .................... 1
Part No. 88618 Z-80/60


807.1 A Hostile Environment Package - Cylinder Bellows
1 1
Typical
Bellows
Installation
6 5 4 3
Z-80/60 Part No. 88618

807.1
Hostile Environment Package - Cylinder Bellows Rev A

— 81700 Protective Bellow, Oscillate
Cylinder
1 34533 Protective Bellow, Steer
Cylinder ........................................ 2
2 82244 Clear Decal Protector ................... 1
3 88215 Protective Bellow, Jib Cylinder ..... 1
4 88216 Protective Bellow, Platform
Level Cylinder ............................... 1
5 88214 Protective Bellow, Secondary
Boom Lift Cylinder ........................ 1
6 88213 Protective Bellow, Primary
Boom Lift Cylinder ........................ 1
Part No. 88618 Z-80/60


808.1 A Panel Cradle Option
10 11 11 12
3 4
3 4
3 4
2 1
Z-80/60 Part No. 88618

808.1
Panel Cradle Option Rev A

— 77683-S Panel Cradle Option with Decals
1 88377-1400 Foam Padding,
3.5 x 1.25 x 14 inches .................. 2
2 77664 Strap Assembly ............................ 1
3 7713 Nylock Nut, 3/8 -16
5 77576P Support Bracket ............................ 1
6 89724 Cradle Base Assembly
with Decals ................................... 1
7 56934 Rubber Bumper ............................ 4
8 6550 U-bolt,
3/8 -16 x 1.5 x 2.5 x 1.25 inches ... 2
9 73463-1175 Round Aluminum Tube,

1.25 x 0.083 inch .......................... 2
1/4 -20 x 0.625 inch, GR 5

12 6889 Nylock Nut, 1/4 -20
Part No. 88618 Z-80/60


809.1 B Platform Overload - European Models
20
5 4 3
9 8
10
11
5 12
19 13
14
18 14 17 16 15
Z-80/60 Part No. 88618

809.1
Platform Overload - European Models Rev B

— 94448 Platform Overload Kit
— 94460-S Platform Overload Kit
— 94390-S Platform Support
— 94444 Load Sensor Wire Harness
1 61997 Platform Support,
European Models ......................... 1
— 94643 Grease Zerk Fitting
3 8915 Screw - HHC,
1/4 -20 x 1.25 inches, GR 5
4 45748 Rod End, 0.25 x 2.75 inches ........ 4

5 6091 Nylock Nut, 1/2 -20
6 101845 Rotator Mount ............................... 1
7 94175 Flanged Bearing,
0.75 x 0.875 x 0.5 inch ................. 8
10-32 x 1.5 inches
10 4828 Nylock Nut, 3/8 -16
12 61975 Spring Retainer ............................. 1
13 61974 Compression Spring, 232 in/lbs ... 1
14 89755 Load Support Assembly with
Bearings (includes item 7) ............ 2
15 94549 Limit Switch .................................. 1
16 61972 Limit Switch Module ...................... 1
17 34619 Rubber Bumper ............................ 2
18 21604 Screw - HHC,
3/8 -16 x 3.25 inches, GR 5

0.375 x 1.5 x 0.125 inch
20 45470 Rubber Cushioned Clamp ............ 1
1/4 -20 x 0.75 inch, GR 5
— 6091 Nylock Nut, 1/4 -20
Part No. 88618 Z-80/60


810.1 B Belt Driven Generator Option - View 1
3 2 1
19 4
6 7 3
5
28 7 7 29
Ford Engine
11 27 27 14 15
26
Perkins Engine
Deutz Engine
25
23 24
22
10
16 7 17 18
19
11 12 13 2 14 15
15
14
18 2
3 17 13 3
7 21 7 12 9 7
5 6 20 19 16 11 5 10 8 6
Z-80/60 Part No. 88618

810.1
Belt Driven Generator Option - View 1 Rev B
Generator Option, 3000W, 220V/50Hz Generator Option, 3500W, 110V/60Hz

Perkins models: Perkins models:
— 81811 Perkins Generator Option, — 81810 Perkins Generator Option,
3000W, 220V AC 3500W, 110V AC/60 Hz
(before serial number 329) (before serial number 329)
3000W, 220V AC/50 Hz 3500W, 110V AC/60 Hz
(from serial number (from serial number
329 to 414) 329 to 414)
3000W, 220V AC/50 Hz 3500W, 110V AC/60 Hz
— 88374 Engine Pulley — 88374 Engine Pulley
— 102346 Pulley Kit — 102346 Pulley Kit
Deutz models: Deutz models:
— 81735-S Deutz Generator Option, — 81733 Deutz Generator Option,
3000W, 220V AC/50Hz 3500W, 110V AC/60Hz
— 106213 Deutz Generator Option, — 106212 Deutz Generator Option,
3000W, 220V AC/50 Hz 3500W, 110V AC/60 Hz
Ford models: Ford models:
— 102330 Ford Generator Option, — 102329 Ford Generator Option,
3000W, 220V AC/50 Hz 3500W, 110V AC/60 Hz
GM models: GM models:
— 70220 GM Generator Option with — 70221 GM Generator Option, with
regulator, 3000W, 220V AC/50 Hz regulator 3500W, 110V AC/60Hz
— 58312 Pulley Screw — 58312 Pulley Screw
— 88201P Generator Mount — 88201P Generator Mount
— 88202P Generator Mount — 88202P Generator Mount
Part No. 88618 Z-80/60


810.1 B Belt Driven Generator Option - View 1
3 2 1
18 4
6 7 3
5
27 7 7 28
Ford Engine
11 26 26 13 14
25
Perkins Engine
Deutz Engine
24
22 23
21
10
17 16 7 15
18
11 2 12 2 13 14
14
13
15 2
3 7 2 3
7 20 16 12 9 7
5 6 19 18 17 11 5 10 8 6
Z-80/60 Part No. 88618

810.1
Belt Driven Generator Option - View 1 Rev B
1 13918 Screw - HHC, 18 61113 Generator Belt (Perkins models)
3/8 -16 x 1.75 inches, GR 8 ........... 2 (before serial number 329) ........... 1
— 94600 Generator Belt (Perkins models)
3 4828 Nylock Nut, 3/8 -16 — 61114 Generator Belt (Perkins models)
4 70398P Generator Mount (Ford models)
— 75053 Generator Belt (Deutz models)
(left) .............................................. 1
5 89908 Generator, 3000W, — 106535 Generator Belt (Deutz models)
220V AC/50 Hz ............................. 1 (after serial number 387)
— 60707 Generator, 3500W, — 94600 Generator Belt (Ford models)
120V AC/60 Hz — 61746 Generator Belt (GM models)
6 8516 Screw - HHC, 19 22558 Screw - HHC,
3/8 -16 x 1.5 inches, GR 5 M14 -2 x 40 mm, GR 8.8
7 5397 Flat Washer, 5/16 inch 20 49411 Flat Washer, M14
8 49381 Screw - HHC, 21 70389 Engine Pulley (Deutz models) ...... 1
M12 -1.75 x 30 mm, GR 8.8 — 81069 Pulley Spacer
9 49410 Flat Washer, M12 22 25927 Screw - HHC,
M10 -1.5 x 55 mm, GR 8.8
10 88174P Generator Mount
(Perkins models) 23 22700 Lock Washer, M10
24 106740 Engine Pulley Cover
— 119533P Generator Mount
(Deutz models) ............................. 1
(Perkins models)
(after serial number 387) 25 70399P Generator Mount (Ford models)
(Deutz models) (right) ............................................ 1
— 89894P Generator Mount (Deutz models)
(before serial number 388) 27 14723 Screw - HHC,
— 81466 Generator Mount (Deutz models) 5/16 -18 x 1.75 inches, GR 5
28 6782 Nylock Nut, 5/16 -18
— 119578 Generator Mount Upgrade Kit
(Deutz models)
11 81852 Screw - HHC,
7/16 -14 x 1.75 inches, GR 5
12 45400 Spacer, 0.5 inch

14 6083 Hex Nut, 7/16 -14
15 60790 Carriage Bolt,
3/8 -16 x 1.5 inches, GR 5

17 6022 Nut, 3/8 -16
Part No. 88618 Z-80/60


811.1 C Belt Driven Generator Option - View 2
4 3 2
18 19 19 20
7 6
14
8
13
110V AC/60Hz
7 9
17
11
110V AC/60Hz 220V AC/50 Hz
16
14 13 12 11 15 14 13 12 11 10
Z-80/60 Part No. 88618

811.1
Belt Driven Generator Option - View 2 Rev C

1 81850P Regulator Mount ........................... 1
2 6888 Screw - HHC,
1/4 -20 x 1 inch, GR 5

4 56912 Spring Clip, 1/4 -20
5 60739 Voltage Regulator, 220V AC ........ 1
— 60738 Voltage Regulator, 110V AC
10-32 x 0.75 inch
7 6178 Nylock Nut, 10-32
8 81559 Generator Harness Enclosure,
220V AC ....................................... 1
— 81558 Generator Harness Enclosure,
110V AC
— 60891 Enclosure
10-32 x 0.625 inch
10 10777 Blank Cover .................................. 1
— 81458 Gasket, Power to Platform
— 66356 Gasket, Receptacle
11 10775 Junction Box ................................. 1
12 81570 Bracket ......................................... 1
13 57075 Screw - PHPM, 8-32 x 0.5 inch
14 7056 Squeeze Connector, 1/2 inch ........ 2
— 6935 Locknut, Electric, 1/2 inch
15 67506 Receptacle, 110V AC -
European Models ......................... 1
— 96236 Plate, AC Adapter, DIN/UK
— 81458 Gasket, Power to Platform
— 66356 Gasket, Receptacle
16 74006 GFCI Cover, Weatherproof ........... 1
— 13585 GFCI Outlet, 110V AC -
USA/Canadian Models
— 80543 GFCI Receptacle, 120V AC, 20A -
USA/Canadian Models
17 81096 Bracket ......................................... 1
18 4828 Nylock Nut, 3/8 -16
3/8 -16 x 1.5 inches, GR 5
Part No. 88618 Z-80/60


812.1 B Air Line to Platform
6 1
Z-80/60 Part No. 88618

812.1
Air Line to Platform Rev B

— 88295 Air Line to Platform Option,
Complete
— 44981 Label - Air Line to Platform,
110 psi / 7.58 bar
— 45454 Rubber Cushioned Clamp,
0.75 x 0.375 inch
1 49214 Male Quick Disconnect, 3/8 -18
2 49212 Female Bulkhead Connector
88297, and 39888 @
369 inches .................................... 1
88298, and 39888 @
824 inches .................................... 1
5 60886P Air Line Bracket ............................ 1
6 49215 Female Quick Disconnect,
3/8 -18 ........................................... 1
Part No. 88618 Z-80/60


813.1 B Welder Option - Hydraulic Generator, Chassis Components
1 2 3
5 4
10 9 8
12 11
14 13
34 35 35 36 15
31 32 33
20 30
3 4 26
27 28 29
26
4 22 20 18
25 24 23 21 19 17 3 16
Z-80/60 Part No. 88618

813.1
Welder Option - Hydraulic Generator, Chassis Components Rev B
— 102358 Wire Harness 22 33608 Relay Socket ................................ 1
— 102316 Wire Harness, Stub
23 106477 GFI/Circuit Breaker Assembly ...... 1
— 106637 Time Delay Module
— 106374 Circuit Breaker, 50A, 3 phase
1 106184 Hydraulic Motor, 21cc ................... 1 — 106375 GFCI Outlet, 50A, 3 phase
2 106113 Hydraulic Generator Assembly 24 102314 Enclosure Panel ........................... 1
(includes item 1) ........................... 1
25 20776 Squeeze Connector,
— 106274 Generator, 12.5 kW
0.63 - 0.75 inch ............................. 1
3 82237 Decal - Danger, High Voltage ....... 2
26 106104 O-ring, 1 inch NPT ........................ 2
4 20776 Squeeze Connector ...................... 1
27 7056 Squeeze Connector,
5 18665 Electric Locknut, 1 inch, NPT ....... 3 0.38 - 0.5 inch ............................... 1
6 101516 Oil Diverter Manifold ..................... 1 28 6935 Electric Locknut, 1/2 inch NPT ...... 1
— 94757 Check Valve, 3 psi / 0.2 bar
29 56237 O-ring, #12 .................................... 1
— 94760 Solenoid Valve, 10V DC
— 94765 Coil, 10V DC 30 6090 Screw - HHC,
— 94759 Coil Nut 1/4 -20 x 0.75 inch, GR 5
— 101446 Relief Valve, 280 psi / 19.3 bar
31 4828 Nylock Nut, 3/8 -16
— 102746 Pilot Operated Directional Valve
— 106394 Orifice Disc, 0.030 inch / 0.76mm 32 6097 Flat Washer, 3/8 inch
7 102276P Generator Tray ............................. 1 33 8516 Screw - HHC,
3/8 -16 x 1.5 inches, GR 5
8 6782 Nylock Nut, 5/16 -18
34 6198 Nylock Nut, 1/2 -13
10 13002 Screw - HHC,
5/16 -18 x 1 inch, GR 5 36 39479 Screw - HHC,
1/2 -13 x 2.75 inches, GR 5
11 49863 Hose Clamp .................................. 1
12 10107 Screw - HHC,
5/16 -18 x 0.75 inch, GR 5
13 106140P Potentiometer Bracket .................. 1

14 101995 Potentiometer Resistor ................. 1
15 106658 SX Control Module, Low Amp ...... 1
16 102319 Enclosure Assembly
(includes items 3-4, and 12-28) .... 1
17 74006 Weatherproof Outlet Cover
(includes mounting hardware) ...... 1
18 13585 GFCI Outlet, 110V AC .................. 1
19 36294 Screw - HHC,
1/4 -20 x 2.75 inches, GR 5

21 33607 Relay, 12V DC, DPDT .................. 1
Part No. 88618 Z-80/60


814.1 A Welder Option, Hoses and Fittings
TO OC 1 2 B
FUNCTION
3 OIL
COOLER
MANIFOLD 2 A
5
DRIVE PUMP
4
7 6 6
CLR PMP B PMP A
WELDER
MANIFOLD
LEGEND
FITTING
HOSE ASSEMBLY
CONNECTOR
G1 6
6 G2
MTR B MTR A
8 8
9 10 11 12
6
3
6
1
TO
AUX 14
SUCTION HYDRAULIC
13 ROTARY
COUPLER
21CC 15
16 16
G2 G1
12.5 KW
GENERATOR
Z-80/60 Part No. 88618

814.1
Welder Option, Hoses and Fittings Rev A

48841 and 94358 @ 32 inches .... 1
2 48978 Fitting ............................................ 2
3 48964 Fitting ............................................ 1
48827 and 48756 @
110 inches .................................... 1
48841 and 94358 @ 34 inches .... 1
6 48963 Fitting ............................................ 6
7 48933 Fitting ............................................ 1
8 48960 Fitting ............................................ 2
102311 and 94358 @
18 inches ...................................... 1
48846 and 94358 @ 37 inches .... 1
48846 and 94358 @ 34 inches .... 1
102311 and 94358 @
21 inches ...................................... 1
48836 and 48756 @ 64 inches .... 1
14 48935 Fitting ............................................ 1
15 48958 Fitting ............................................ 2

Part No. 88618 Z-80/60


815.1 A Hydraulic Generator Option, Continental TME-27 Engine
8 7 6
15 16 16 17
10 9 9 8
11
12
14 13
Z-80/60 Part No. 88618

815.1
Hydraulic Generator Option, Continental TME-27 Engine Rev A
— 122115 Hydraulic Generator Option - 10 13918 Screw - HHC,
2500W 220V/50Hz 3/8 -16 x 1.75 inches, GR 8 ........... 4
— 122116 Hydraulic Generator Option -
11 27378-S Toggle Switch - SPDT,
3000W 110V AC/60 Hz
2 Position, Maintained
— 112119 Wire Harness
(includes mounting fasteners) ...... 1
— 102316 Wire Harness, Stub
— 106637 Time Delay Module 12 54692 Spacer, 0.78 x 0.52 x 0.21 ........... 1
— 102746 Cold Temperature Valve
13 32728 Decal - Generator Option ............. 1
1 36928 Hydraulic Generator,
14 27246 Toggle Switch Boot ...................... 1
2500W 220V/50Hz ....................... 1
— 32735 Flow Regulator, 15 6198 Nylock Nut, 1/2 -13
4.3 gpm 16.3 L/min
— 32732 Rectifier Assembly 16 6095 Flat Washer, 1/2 inch
— 32733 Bridge, 35A Full Wave 17 39479 Screw - HHC,
— 89719 Brush Endbell Assembly 1/2 -13 x 2.75 inches, GR 5
— 52085 Brush Holder Assembly
— 32736 Hydraulic Motor
1 111381 Hydraulic Generator,
3000W 110V AC/60 Hz ................ 1
— 65841 Flow Regulator,
6.5 gpm 24.6 L/min
— 111987 8 position, 12 plug
— 32732 Rectifier Assembly
— 32733 Bridge, 35A Full Wave
— 52000 Brush Holder Assembly
— 52001 Hydraulic Motor
2 84080 Rubber Isolator ............................. 4
3 102276P Generator Tray ............................. 1
4 122100 Generator Manifold Spacer .......... 1
5 53976 Generator Manifold ....................... 1
— 31529 Relief Valve, 2400 psi / 165.5 bar
— 19969 Solenoid Valve,
2 position 3 way, 12V DC
— 27535 Coil, 12V DC
— 45782 Diode, 6A
— 45914 O-ring
— 33568 Coil Nut
— 110198 Seal Kit
3/8 -16 x 2.75 inches

8 4828 Nylock Nut, 3/8 -16
Part No. 88618 Z-80/60


816.1 A Hydraulic Generator Option, Continental TME-27 Engine, Hoses and Fittings
Function Manifold
P
14
Oil Cooler
Hydraulic
14
5 12
8
PUMP
T 6
Generator
Manifold
9 VALVE GEN 7
1
Generator
3
11 10 T
2 7 P
DRAIN
14
13
High
Pressure
4
Filter
14
LEGEND
ADAPTER
HOSE ASSEMBLY
UNION
Z-80/60 Part No. 88618

816.1
Hydraulic Generator Option, Continental TME-27 Engine, Hoses and Fittings Rev A

48845 and 94358 @ 25 inches .... 1
48827 and 48756 @ 22 inches .... 1
48822 and 48756 @ 24 inches .... 1
48818 and 48751 @ 13 inches .... 1
48822 and 48836@ 88 inches ..... 1
6 48936 Fitting ............................................ 1
7 48932 Fitting ............................................ 2
8 48959 Fitting ............................................ 1
9 48960 Fitting ............................................ 1
10 48946 Fitting ............................................ 1
11 48939 Fitting ............................................ 1
12 48964 Fitting ............................................ 1
13 48904 Fitting ............................................ 1
14 Ref. Hoses and Fittings
(refer to 713.1)

Part No. 88618 Z-80/60


817.1 B Welder Option, Platform Components
16
15
14
4 3 2
13
12
6
11 10 9 8 7 5
Z-80/60 Part No. 88618

817.1
Welder Option, Platform Components Rev B
— 88406 Fire Extinguisher 13 101525 Welder, Invertec ........................... 1
— 82862 Decal - Fire Extinguisher — 106275 Welder Leads Assembly
— 97579 Decal - Danger, Tip-over (includes both cables)
Hazard — 106183 Fuse, 0.6A, 250V
— 32728 Decal - Generator — 106141 Security Screw,
— 110220 Decal - Warning, Welder 1/4 -20 x 1.75 inches
— 110277-4400 Fire Sleeve, 2 x 44 inches (mounting fasteners)
— 110277-3500 Fire Sleeve, 2 x 35 inches
— 110276-2000 Fire Sleeve, 1.25 x 20 inches
1 inch ............................................ 2
— 110276-3800 Fire Sleeve, 1.25 x 38 inches 15 110220 Decal - Warning, Welder Safety ... 1
16 106204P Welder Leads Bracket .................. 1
— 28443 Cable Tie, 11.5 inches
1 101547P Support Bracket
3 4828 Nylock Nut, 3/8 -16
4 6550 U-bolt, 3/8 -16,
1.5 x 2.5 x 1.25 inches ................. 2
5 47363 Screw - RHSM, 8-32 x 0.5 inch
7 101731P Receptacle Bracket ...................... 1
— 4828 Nylock Nut, 3/8 -16
— 6550 U-bolt,
3/8 -16 x 1.5 x 2.5 x 1.25 inches
8 101732 Weatherproof Cover

9 106112 Plug, 4 Wire, 3-Phase, 50A .......... 1
10 106110 T-Box,
3-Phase (includes item 11) ........... 1
— 106111 Locking Receptacle,
3-Phase, 50A
11 82237 Decal - Danger, High Voltage ....... 2
12 102408P Welder Mount ............................... 1
— 102409P Welder Mount Support
— 106044 U-bolt, 3/8 -16 x 4 inches
— 4828 Nylock Nut, 3/8 -16
— 106043 Security Screw, 5/16 -18 x 1 inch
— 6782 Nylock Nut, 5/16 -18
Part No. 88618 Z-80/60


818.1 B Cold Start Package
1 2
Ford Models
Deutz Models
Perkins Engine Continental Engine
3 1
Z-80/60 Part No. 88618

818.1
Cold Start Package Rev B

— 81784 Cold Start Package -
GM models
(includes item 1)
Ford models
(includes items 1 and 4)
Perkins models
Perkins models
Deutz models
Deutz models
(includes item 1)
— 81837 Freeze Plug Heater
110V AC, 60Hz
GM Models
Continental Models
(Includes item 1)
1 61245 Battery Blanket
110V AC, 60 Hz ............................ 1
— 28853 Battery Blanket
110V AC, 60Hz
(Gasoline/LPG models)
2 35610 Freeze Plug Heater
110V AC, 60Hz ............................. 1
3 101632 Freeze Plug Heater
110V AC, 60Hz
Part No. 88618 Z-80/60


819.1 A Half-Mesh and Pipe Cradle Options
1 2
3
14 4
11 12 13
10
Z-80/60 Part No. 88618

819.1
Half-Mesh and Pipe Cradle Options Rev A

— 85300 Pipe Cradle Option with Decal
— 72875 Decal - Warning, Pipe Cradle
— 73956-S 6 Foot Half-mesh, Complete
— 73958-S 8 Foot Half-mesh, Complete
— Ref. Swing Gate Option, Complete
(refer to 802.1)
1 56570 Pipe Cradle Strap ......................... 1
2 6884 Screw - HHC,
1/4 -20 x 2.5 inches, GR 5

5 73500 Half-mesh, Right Side, 8 Foot ...... 1
— 54465 Half-mesh, Right Side, 6 Foot
6 54457 Half-mesh, Swing Gate ................. 1
7 73501 Half-mesh, Left Side, 8 Foot ......... 1
— 54458 Half-mesh, Left Side, 6 Foot
8 56424 Clamp, 1.25 x 0.5 inch
1/4 -20 x 0.75 inch, GR 5
— 6091 Nylock Nut, 1/4 -20
9 81368 Pipe Bracket ................................. 1
10 56525 Pipe Assembly .............................. 1
11 6550 U-bolt,
3/8 -16 x 1.5 x 2.5 x 1.25 inches ... 8
12 4828 Nylock Nut, 3/8 -16

14 55753 Plastic Plug, 1.25 inches .............. 4
Part No. 88618 Z-80/60


820.1 A Spare LPG Tank Carrier Option
5 6 7 8
Z-80/60 Part No. 88618

820.1
Spare LPG Tank Carrier Option Rev A

— 77853 Spare LPG Tank Carrier Option
1 77785P Tank Tray Bracket ........................ 2
2 60143 LPG Tank Mount .......................... 1
3 53605 LPG Tank ..................................... 1
4 49000 Tank Latch .................................... 1
5 8516 Screw - HHC,
3/8 -16 x 1.5 inches, GR 5

8 29868 Spring Clip, 3/8 -16
Part No. 88618 Z-80/60

California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Genie North America

Phone 425.881.1800
Toll Free USA and Canada
Distributed By:
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia Genie China

Phone +46 31 575100 Phone +86 21 53852570
Fax +46 31 579020 Fax +86 21 53852569
Genie France Genie Malaysia

Phone +33 (0)2 37 26 09 99 Phone +65 98 480 775
Fax +33 (0)2 37 26 09 98 Fax +65 67 533 544
Genie Iberica Genie Japan

Phone +34 93 579 5042 Phone +81 3 3453 6082
Fax +34 93 579 5059 Fax +81 3 3453 6083
Genie Germany Genie Korea

Phone +49 (0)4202 88520 Phone +82 25 587 267
Fax +49 (0)4202 8852-20 Fax +82 25 583 910
Genie U.K. Genie Brasil

Phone +44 (0)1476 584333 Phone +55 11 41 665 755
Fax +44 (0)1476 584334 Fax +55 11 41 665 754
Genie Mexico City Genie Holland

Phone +52 55 5666 5242 Phone +31 183 581 102
Fax +52 55 5666 3241 Fax +31 183 581 566
Part No.
88618
Rev C
Parts Manual Z-80/60 (from serial number 100)

Manual GENIE Z 80-60 (Manual de Partes)

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Manual GENIE Z 80-60 (Manual de Partes)

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Parts Manual

Part No. 88618

(from serial number 100)

Contact Us: Copyright © 2003 by Genie Industries

88618 Rev C April 2007

Printed on recycled paper

ii Z-80/60 Part No. 88618

How To Read Your Serial Number

Rated work load (including occupants): 500 lb / 227 kg

Part No. 88618 Z-80/60 iii

This page intentionally left blank.

iv Z-80/60 Part No. 88618

300 • Turntable Components, continued

100 • Decals 406.1 C Perkins 804C-33 Engine - View 2

Part No. 88618 Z-80/60 v

400 • Engine Components, continued 700 • Hydraulic Components, continued

707.1 C Platform Manifold

vi Z-80/60 Part No. 88618

800 • Accessories, continued

Part No. 88618 Z-80/60 vii

viii Z-80/60 Part No. 88618

Parts Stocking List

Required Parts Ford LRG-425 Models:

Part No. 88618 Z-80/60 ix

Parts Stocking List

x Z-80/60 Part No. 88618

This page intentionally left blank.

Part No. 88618 Z-80/60 xi

How To Order Parts

Please be prepared with the following information Genie North America

Serial Number Genie Brazil

Authorized Genie Distributor Genie Japan

xii Z-80/60 Part No. 88618

Please fill out completely

Date _________________________________ Account Number _______________________________

Your Name _______________________________ Your Fax Number ______________________________

_________________________________ Your Phone Number ____________________________

Bill To _________________________________ Ship To ___________________________________

Purchase Order Number ____________________ Ship Via ___________________________________

Model(s) ______________________________________________________ Serial No.(s) _________________

Optional Equipment __________________________________________________________________________

Part Number Description Quantity Price

FOR GENIE INDUSTRIES USE ONLY

Part No. 88618 Z-80/60

Figure Rev Description

32700 65269 28160 77046 28171 31060 82268

Z-80/60 Part No. 88618

Part No. 88618 Z-80/60

Figure Rev Description

32700 65269 28160 77046 28171 31060 82268

Z-80/60 Part No. 88618

Item Part No. Description Qty.

Part No. 88618 Z-80/60

Figure Rev Description

82487 28171 82246 28160 82472

82607 Platform 82604

Z-80/60 Part No. 88618

Part No. 88618 Z-80/60

Figure Rev Description

Z-80/60 Part No. 88618

10 6021 Lock Washer, 3/8 inch

Part No. 88618 Z-80/60

Figure Rev Description

Date ___ Account Number _

Your Name _ Your Fax Number

_____ Your Phone Number

Bill To _ Ship To ___

Purchase Order Number Ship Via _______________

Model(s) ______________________________________ Serial No.(s) _