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16 | P a g e
This module provides students with a fundamental knowledge of steady
Learning
state and unsteady state conduction in solids and its application in
Outcome
various industries.
• Ability to apply knowledge of mathematics physical sciences,
engineering sciences to solve simple heat transfer through
Competence conduction problems (high)
• Ability to identify, formulate and solve engineering problems
related to conduction (high)
Lecture Notes
A. Conduction – Molecular Transport of Heat
Industrial application – reduction of heat losses
– building materials (bricks, furnaces)
– insulating materials for pipes & vessels
100oC 100oC
40oC 40˚C
t = 1:00pm t = 2:00pm
1. Fourier Equation:
Recall Eq’n 1.3:
𝑞 𝑑𝑇
= −𝑘
𝐴 𝑑𝑥
q is constant at steady state
𝑞 ∆𝑇
= +𝐾𝑚
𝐴𝑚 ∆𝑋
𝐾𝑚 𝐴𝑚 ∆𝑇
𝑞= (Eq’n 2.1)
∆𝑋
2. Evaluation of Mean Thermal Conductivity, Km
a. If no data is specified for eval of k,
- take k from Perry’s HB, Foust, MSH using Tave
b. If K vs T is linear by the equation: k = a + bT
usually occurs in liquids & gases;
𝑇1
∫ 𝑘𝑑𝑇 = 𝐾𝑚 ∆𝑇
𝑇2
𝑇1
∫ (𝑎 + 𝑏𝑇)𝑑𝑇 = 𝐾𝑚 (𝑇1 − 𝑇2 )
𝑇2
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𝑇1 𝑏𝑇 2 𝑇1
𝑎𝑇 | + | = 𝐾𝑚 (𝑇1 − 𝑇2 )
𝑇2 2 𝑇2
𝑏
𝑎(𝑇1 − 𝑇2 ) + (𝑇12 − 𝑇22 ) = 𝐾𝑚 (𝑇1 − 𝑇2 )
2
but (𝑇12 − 𝑇22 ) = (𝑇1 + 𝑇2 )(𝑇1 − 𝑇2 ) , therefore
𝑇1 + 𝑇2
𝐾𝑚 = 𝑎 + 𝑏 [ ]
2
𝐾𝑚 = 𝑎 + 𝑏𝑇𝑎𝑣𝑒 (Eq’n 2.2)
rₒ
x ri
T₁ L
T₂
𝐴 = 2𝜋𝑟𝐿
𝑑𝑥 ∆𝑥
∫ =
𝐴 𝐴𝑚
𝑋2
𝑑𝑥 ∆𝑥
∫ =
𝑋1 2𝜋𝑟𝐿 𝐴𝑚
𝑋2
1 𝑑𝑥
∫ =𝑅
2𝜋𝐿 𝑋1 𝑥
1 𝑋2 ∆𝑥
ln =
2𝜋𝐿 𝑋1 𝐴𝑚
∆𝑥 ∆𝑥
𝐴𝑚 = 2𝜋𝐿 𝑋 = 2𝜋𝐿 𝑟𝑜 log mean values
𝑙𝑛 2 𝑙𝑛
𝑟𝑖
𝑋1
𝐴𝑙𝑚 = 2𝜋𝐿𝑟𝑙𝑚
∆𝑥
𝐴𝑙𝑚 = 𝜋𝐿𝐷𝑙𝑚 = 𝜋𝐿 [ 𝐷𝑜] (Eq’n 2.3)
𝑙𝑛
𝐷𝑖
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c. Spheres
ri
𝑟𝑜
𝑑𝑥 ∆𝑥
∫ =
𝑟𝑖 𝐴 𝐴𝑚
1 𝑟𝑜 𝑑𝑟
∫ =𝑅
4𝜋 𝑟𝑖 𝑟 2
−1 𝑟𝑜 ∆𝑥
] 𝑟 = 4𝜋
𝑟 𝑖 𝐴𝑚
−1 1 ∆𝑥
+ = 4𝜋
𝑟𝑜 𝑟𝑖 𝐴𝑚
−𝑟𝑖 + 𝑟𝑜 𝑟𝑜− 𝑟𝑖
= 4𝜋
𝑟𝑜 𝑟𝑖 𝐴𝑚
𝐴𝑔𝑚 = 4𝜋𝑟𝑜 𝑟𝑖
Geometric mean area (Eq’n 2.4)
𝐴𝑔𝑚 = 𝜋𝐷𝑜 𝐷𝑖
d. Evaluation of Mean Area for Frustum of a Cone
𝑎 𝑥
r = r1 + a =
𝑟2 −𝑟1 ℎ
𝑎 = (𝑟2 − 𝑟1 )𝑥ℎ
∴ 𝑟 = 𝑟1 + (𝑟2 − 𝑟1 )𝑥ℎ
ℎ 𝑑𝑥 ℎ ∆𝑥
∫𝑜 𝐴
= = 𝐴 = 𝜋𝑟 2
𝐴𝑚 𝐴𝑚
ℎ
𝑑𝑥
ℎ
∫ 𝑥 =
𝜋[𝑟1+(𝑟2−𝑟1 ) ]2
ℎ 𝐴𝑚
𝑜
𝑥
𝑢 = 𝑟1 + (𝑟2 − 𝑟1 )
ℎ
ℎ
𝑑𝑥 𝑟2 − 𝑟1 ℎ 𝑟 −𝑟
𝑑𝑥( 2 1)
𝑑𝑢 = (𝑟2 − 𝑟1 ) = 𝑑𝑥 ; ( )∫ ℎ
𝑥
ℎ ℎ 𝑟2 − 𝑟1 𝜋[𝑟1 +(𝑟2−𝑟1) ]2
ℎ
𝑜
𝑟2
1 ℎ 𝑑𝑟
ℎ
( )∫ 𝑟2
=
𝜋 𝑟2 − 𝑟1 𝐴𝑚
𝑟1
1 ℎ 1 1 ℎ
( ) [−𝑟 +𝑟 ] =
𝜋 𝑟2 − 𝑟1 2 1 𝐴𝑚
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1 ℎ 𝑟 +𝑟 ℎ
( ) [− 𝑟1 𝑟 2 ] =
𝜋 𝑟2 − 𝑟1 1 2 𝐴𝑚
1 1
=
𝜋(𝑟1 𝑟2 ) 𝐴𝑚
𝐴𝑚 = 𝜋𝑟1 𝑟2 (Eq’n 2.5)
4. Resistance to Heat Flow
𝐷𝑟𝑖𝑣𝑖𝑛𝑔 𝐹𝑜𝑟𝑐𝑒
𝑅𝑎𝑡𝑒 =
𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒
∆𝑇 ∆𝑇
𝑞 = 𝑘𝑚 𝐴𝑚 = ∆𝑥 𝑑𝑟𝑖𝑣𝑖𝑛𝑔𝑓𝑜𝑟𝑐𝑒
∆𝑥
𝑘𝑚𝐴𝑚
𝛴∆𝑇 1
= 𝑇1 − 𝑇2 [ ] (Eq’n 2.8)
𝑅𝑇 1⁄𝑅 + ⁄𝑅 + 1⁄𝑅
1
1 2 3
1
where: 𝑅𝑇 = 1
⁄𝑅1 +1⁄𝑅2 +1⁄𝑅3 …..
Sample Problems:
1. Given the following system:
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Required: Heat loss (q)
Solution:
𝛴∆𝑇 200 − 25
𝑞= =
𝑅𝑇 𝑅𝑇
𝑅𝑇 = 𝑅𝑅 + 𝑅𝑘 + 𝑅𝐹
Basis: A = 1m2
5⁄
100
𝑅𝑅 = = 5.78 𝑥 10−2
0.5(1.73)(1)
2⁄
100
𝑅𝑘 = = 1.133 𝑥 10−2
1.02(1.73)(1)
3⁄
100
𝑅𝐹 = = 2.99 𝑥 10−2
0.58(1.73)(1)
200 − 25
𝑞=
0.0578 + 0.01133 + 0.0299
𝑞 = 1767.14𝑊
𝑘1 = 0.01 𝑤⁄𝑚𝐾
𝑘2 = 0.02 𝑤⁄𝑚𝐾
𝑘3 = 0.03 𝑤⁄𝑚𝐾
𝛴∆𝑇 200−25
a.) 𝑞 = =
𝑅𝑇 𝑅𝑇
2
𝑅1 = 1
= 14.6
0.01[ 2
𝜋(2.5)(3.5) ]
2
𝑅2 = 1
= 7.3
0.02[ 2
𝜋(2.5)(3.5) ]
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1
𝑅3 = = 0.758
0.03[𝜋(4)(3.5)]
1
𝑅12 = 1 = 4.87
⁄𝑅1 +1⁄𝑅2
b.) 𝑇𝑖 = ?
𝑇𝑖 − 25
𝑞𝑇 = 𝑞12 = 𝑞3 = 31.21 =
𝑅3
𝑇𝑖 = 48.66℃
T1 T2
q A
x dx
Ձ𝑇
Rate of heat flow at 𝑥 = −𝑘𝐴
Ձ𝑥
(input)
Ձ𝑇 Ձ Ձ𝑇
Rate of heat flow at 𝑥 + ∆𝑥 = −𝑘𝐴 + [−𝑘𝐴 ] 𝑑𝑥
Ձ𝑥 Ձ𝑥 Ձ𝑥
(output)
Input-Output = Accumulation
Ձ2 𝑇
= 𝑘𝐴 𝑑𝑥
Ձ𝑥 2
Rate of accumulation = amt. of sensible heat absorbed by solid
Ձ𝑇
= 𝑚𝐶𝑃
Ձ𝜃
𝑚 𝑚
𝜌= =
𝑉 𝐴𝑑𝑥
𝑚 = 𝐴𝜌𝑑𝑥
Ձ2 𝑇 Ձ𝑇
𝑘𝐴 2 𝑑𝑥 = 𝐴𝜌𝑑𝑥 𝐶𝑃
Ձ𝑥 Ձ𝜃
Ձ𝑇 𝑘 Ձ2 𝑇 Eq’n2.9)
2.9
= (Eq’n
Ձ𝜃 𝜌𝐶𝑃 Ձ𝑥 2
𝑘
Note: 𝛼 = = 𝑡ℎ𝑒𝑟𝑚𝑎𝑙 𝑑𝑖𝑓𝑓𝑢𝑠𝑖𝑣𝑖𝑡𝑦
𝜌𝐶𝑃
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Solutions of Unsteady State Equation
Requirements:
- α is constant
- Initial concentration of T is uniform
- Body is brought to a new condition which is constant with time.
a.) From MSH using 𝑁𝐹𝑜 (𝐹𝑜𝑢𝑟𝑖𝑒𝑟 𝑁𝑜. )
for slabs:
1 2𝑟𝑚 2 8[𝑇𝑠 − 𝑇𝑎 ]
𝜃= ( ) 𝑙𝑛 2 (Eq’n 2.10)
∝ 𝜋 𝜋 [𝑇𝑠 − 𝑇𝑏 ]
for cylinders:
𝑟𝑚2 0.692(𝑇𝑠 − 𝑇𝑎 )
𝜃= 𝑙𝑛 (Eq’n 2.11)
5.78𝛼 𝑇𝑠 − 𝑇𝑏
for Spheres:
𝑟𝑚2 0.608(𝑇𝑠 − 𝑇𝑎 )
𝜃= 𝑙𝑛 (Eq’n 2.12)
9.87𝛼 𝑇𝑠 − 𝑇𝑏
where:
Ts = temperature of new condition
Ta = initial temperature
Tb = temperature at time 𝜃 𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑇 𝑜𝑓 𝑡ℎ𝑒 𝑏𝑜𝑑𝑦
Example:
100+80+60+40
100 𝑇𝑎𝑣𝑒 = = 70
4
80
60
40
𝑇1 −𝑇
Y = Unaccomplished change = (Eq’n 2.14)
𝑇1 −ₒ𝑇
time distance
1
𝑅𝑐𝑜𝑛𝑣𝑒𝑐𝑡𝑖𝑜𝑛 ℎ𝐴 𝑘
m = relative resistance = = ∆𝑥 =
𝑅𝑐𝑜𝑛𝑑𝑢𝑐𝑡𝑖𝑜𝑛 𝑥1 ℎ
𝑘𝐴
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x₁ X₁
x
X
𝑥
n = relative position =
𝑥1
App D-16 / p. 751 Use this table if Gurney-Lurie Chart is not enough
log Y = ax + b
Sample Problem:
A cylindrical shaft 4” diameter with a uniform temperature of 1100 oC is plunged into
an oil bath at 300oC. The shaft is made of steel with ∝= 0.35𝑓𝑡 2 /ℎ𝑟
Calculate:
a.) average temperature of shaft after 1 hr
Ta = 1100oC Ts = 300oC
Tb = ? , 𝜃 = 1ℎ𝑟
𝑟𝑚 = 2(0.0254) = 0.0508𝑚
Using Eq’n 2.11:
𝑟𝑚2 0.692(𝑇𝑠 − 𝑇𝑎 )
𝜃= 𝑙𝑛
5.78 ∝ 𝑇𝑠 − 𝑇𝑏
0.35𝑓𝑡 2 (0.3048𝑚)2 𝑚2
∝= 𝑥 = 0.0325
ℎ𝑟 𝑓𝑡 2 ℎ𝑟
(0.0508)² 0.692(300 − 1100)
1ℎ𝑟 = 𝑙𝑛
5.78(0.0325) (300 − 𝑇𝑏 )
𝑇𝑏 = 300℃
b.) How long will it take for solid to reach an average temperature of 700 oC.
(0.0508)² 0.692(300 − 1100)
𝜃= 𝑙𝑛
5.78(0.0325) 300 − 700
3600𝑠
= 4.4645 𝑥 10−3 ℎ𝑟 𝑥
ℎ𝑟
𝜃 = 16.07𝑠
c.) Find the temperature 0.8 in from the center after 1 minute
′
∝ 𝜃 0.0325(1 min 𝑥 60ℎ𝑟
𝑚𝑖𝑛
)
𝐔𝐬𝐢𝐧𝐠 𝐄𝐪 𝐧 𝟐. 𝟏𝟑 → 𝑥 = =
𝑥1 ² (0.0508)²
𝑥 = 0.21
𝑇1 −𝑇 300 − 𝑇
𝑌= =
𝑇1 −ₒ𝑇 300 − 1100
2" oil
0.8" 𝑚 = 0 (𝑎𝑠𝑠𝑢𝑚𝑒 𝑧𝑒𝑟𝑜 𝑖𝑓 ℎ 𝑖𝑠 𝑛𝑜𝑡 𝑔𝑖𝑣𝑒𝑛!)
𝑥 0.8
oT = 1100℃ 𝑛= = = 0.4
𝑥1 2
T = 300℃
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Using App. D-16
𝑚=0 𝑎 = −2.511
𝑛 = 0.4 𝑏 = 0.0972
𝑙𝑜𝑔10 𝑌 = 𝑎𝑥 + 𝑏
𝑌 = 10𝑎𝑥+𝑏
= 10−2.511(0.21)+0.0972
𝑌 = 0.372
300 − 𝑇
Finally, 0.372 =
300 − 1100
𝑇 = 597.60℃
T1 r = r1; T = T1 (surface)
Center r = 0; T = To
−Ԍ𝑟 2 −Ԍ 2
𝑇 − 𝑇𝑜 = 𝑜𝑟 𝑇 − 𝑇1 = (𝑟 − 𝑟12 ) (Eq’n 2.15)
4𝑘 4𝑘
Ԍ = 𝑟𝑎𝑡𝑒 𝑜𝑓 ℎ𝑒𝑎𝑡 𝑔𝑒𝑛𝑒𝑟𝑎𝑡𝑒𝑑 𝑖𝑛𝑡𝑒𝑟𝑛𝑎𝑙𝑙𝑦 𝑝𝑒𝑟 𝑢𝑛𝑖𝑡 𝑣𝑜𝑙𝑢𝑚𝑒
𝐵𝑡𝑢 𝑊
= =
ℎ𝑟 − 𝑓𝑡 3 𝑚3
Sample Problem:
An electrical wire has a melting point of 2500oF. The electrical input to a wire 10 ft long
𝐵𝑡𝑢
and ¼ inch diameter gives a volumetric heat generation totaling 1.40 x 106 . The
ℎ𝑟
surface temperature of the wire is 1500oF and 𝑘 = 10 𝐵𝑡𝑢⁄ℎ𝑟 𝑓𝑡℉
a.) what will be the temperature at the center
b.) At what point will the temperature inside the wire be 2500℉ & greater?
1 1
𝑟1 = 𝑖𝑛𝑐ℎ ≈ 𝑓𝑡
8 96
𝑇1 = 1500℉
Ԍ = 1.4 𝑥 106 𝐵𝑡𝑢⁄ℎ𝑟
Ԍ
Using 𝐄𝐪′ 𝐧 𝟐. 𝟏𝟓 → 𝑇𝑜 − 𝑇1 = [𝑟 2 − 𝑟12 ]
4(10) 𝑜
−4.1 𝑥 108 1
𝑇𝑜 − 1500 = [0 − ( ) ²]
4(10) 96
𝑇𝑜 = 2612℉
b.)
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o
T1 = 1500 F
r = ?; T = 2500oF
Center To= 2612oF
𝑇 = 2500℉ 𝑟 =?
−Ԍ𝑟 2
𝑇 − 𝑇𝑜 =
4𝑘
−(4.1 𝑥 108 ) 2
2500 − 2612 = 𝑟
4(10)
𝑟 = 0.00331𝑓𝑡 = 0.04 inch
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Learning Assessment
Activity 1. QUESTIONS.
Use the information given in this module and from our reference book to answer the
following questions:
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