Reference: 17682751

INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

APL3

Installation instructions

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

UPDATE SUMMARY
Version Pages changes Modification designation Date
A All Creation 20/03/13
A1 22… Commercial options 28/05/13

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

CONTENTS

UPDATE SUMMARY ......................................................................................................................................................... 2

CONTENTS ....................................................................................................................................................................... 3
GENERAL ......................................................................................................................................................................... 4
I. TECHNICAL DESCRIPTION ........................................................................................................................................... 4
1. The unit.................................................................................................................................................................. 4
2. Dimensions ............................................................................................................................................................ 5
II. WARNINGS ................................................................................................................................................................. 8
1. Safety advice ......................................................................................................................................................... 8
III. ATEX ZONING............................................................................................................................................................... 9
I. FITTING THE GENERIC HOUSING: ............................................................................................................................. 10
II. Q5XX KIT .................................................................................................................................................................... 12
III. GLOBALSTAR KIT .......................................................................................................................................................... 13
IV. BOXTER 20 KIT ............................................................................................................................................................ 15
V. VEGA 710 AND 760 KIT ............................................................................................................................................... 16
VI. FREE-STANDING MODEL KIT ..................................................................................................................................... 18
VII. CABLING ................................................................................................................................................................ 20
VIII. END OF LIFE ......................................................................................................................................................... 22
IX. COMMERCIAL OPTIONS ........................................................................................................................................... 23
1. Door opening limitation device ........................................................................................................................... 23
2. Generic casing cover ............................................................................................................................................ 23
3. Generic pedestal raiser ........................................................................................................................................ 24
4. Generic casing strengthener ................................................................................................................................ 24
5. Barcode reader .................................................................................................................................................... 25
6. APLS/E card camera ............................................................................................................................................ 26

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

GENERAL
I. TECHNICAL DESCRIPTION
1. The unit

Luxmètre
Light meter
Ecran
8.4”tactile
touch8.4''
screen
Lecteur de codes
Barcode readerbarres
Lecteur de cartes
Card reader

Lecteur
RFIDRFID
reader

Sortie ticketdispenser
Ticket

Porte générique
Generic housing

JointSeal
d'étanchéité
Serrure
Four quart de tour
turn lock

Terminal

RailPrinter
imprimante
rail
Charnières
Generic porte générique
housing hinges

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

2. Dimensions

Automatic unit on Q5XX housing

323 501,2
345

Automatic unit on generic housing with printer A

395,6 464,3
305,5

Automatic unit on generic housing with printer B

395,6 420,7
305,5

Weight of unit on generic housing: 10 Kg

Weight of unit on Q5XX housing: 14 Kg

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

This unit can be fitted with two printers A and B

Printer A specifications:

- Printer speed: 152 mm/sec— Default

127 mm/sec
101.6 mm/sec
76.2 mm/sec

- Resolution: 8 dots/mm (203 dpi)

- Maximum print width: 80 mm = 640 pixels

- Paper thickness: 0.054 – 0.11 mm

- Roll size: maximum 180 mm diameter

- Production evaluation: 24.0 Volts 2.92 Amps, +5° to +40° C

- Maximum output power: 24.0 V x 2.92 A = 70 Watts typical

- Printer A weight: 1.42 Kg

- Printer A weight with paper roll: 2.56 Kg

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1
Printer B specifications:

- Maximum printer speed: 250mm/sec

- Resolution: 8 dots/mm

- Paper thickness: 65 ± 5 to 145 ± 10 μm

- Roll size: maximum 152 mm diameter

- Operating voltage range: 21.6 to 26.4V

- Printer B weight: 1.35 Kg

- Printer B weight with paper roll: 2.35 Kg

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

II. WARNINGS
1. Safety advice

Fuel is inflammable and vapour and air mixtures are explosive.

Do not use a flame or heat source within the service station perimeter.

Do not smoke within the service station perimeter.

All interventions on electrical parts must be made by an authorised person.

Fuel is a harmful product. Avoid inhaling fuel and any contact with skin or
eyes.

If any part of the body, eyes or clothing comes into contact with fuel, rinse
immediately with copious amounts of water.

If you swallow any fuel, consult your doctor immediately.

Fuel is a pollutant and should not be allowed to enter any drains or to

contaminate the soil.

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

III. ATEX ZONING

All the elements in this kit must be fitted outside the ATEX zone.

Facade terminal
Display casing
Caisson afficheur
Terminal facade
Caissoncasing
Display afficheur

Façade péripherique
Peripheral facade IP 54 cable
Support passage de câble

50
passage support
IP 54
50

cloison
.

hydraulique
IP23 hydraulic
IP23
partition

200 200 200

200

Terminal facade
Façade terminal

Peripheral
Façadefacade
péripherique

Zone 1 Category 2 equipment

Zone 1 Equipement de catégorie 2

Zone 2 Category 3 equipment

Zone 2 Equipement de catégorie 3
200

Façade péripherique
Peripheral facade 200
Terminal facade
Façade terminal

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

INTEGRATING THE AUTOMATIC UNIT

I. FITTING THE GENERIC HOUSING:
The automation unit on generic housing is compatible with the following elements:

Generic casing Boxter 20 casing

Globalstar interface Evolution interface

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1
The automatic unit on a generic housing is fitted in the same way to each of these four elements.
All that is required is for the hinges to be fitted using four M6 x 8 screws in the oblong holes intended for
this use.

Generic
Porte housing
générique
Four M6 x 84screws
Vis M6x8 Charnières porte générique
Generic housing hinges

Fixingde
Points points
fixation

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

II. Q5XX KIT

First stage: Fitting the sliders to the base plate.

Glissières
Sliders Fix each slider to the
base plate using four M5 x
Four M5 x 12 countersunk
4 Vis head screws
M5x12 tête fraisée 12 countersunk head screws
and four M5 nuts.
The oblong holes on the
base plate allow the depth
Plateau
Base plate
to be adjusted more
accurately.
There are two sliders per
side.

Four M5M5
4 écrous nuts

Second stage: Fitting the base plate into the casing.

Fit the base plate into the

casing using two M5 socket pins
and two nuts.
BasePlateau
plate

The four headless M8 screws on

Two2M5
Ecrous
nutsM5 the base plate should now be used
to adjust the stability and level of
the casing.
2 Goujons
Two M5M5socket pins

The sliders are hidden on this

drawing to enhance visibility.

4 Visscrews
Four M8 headless sans tête M8

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

Third stage: Fitting the automatic unit on Q5xx housing to the sliders
4 Four
Vis M6
M6Tête fraisée head screws
countersunk

Glissières
Sliders

Porte QXX
QXX port

III. GLOBALSTAR KIT

Fitting the Globalstar interface to the distributor:
The interface is fitted to the standard Globalstar automation unit casing.
First stage: Positioning the interface
Appuis interface
Interface support

Retour caisson
Case flange
Position the interface by suspending
it on the casing flange using its
supports.

4Four
Goujons M6 pins
M6 socket

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

Second stage: Fixing the interface in the casing

M6 butterfly nut and washer
Ecrou papillon et rondelles M6
Traverse gauche
Left cross-member

Ecrou
M6 papillonnut
butterfly et rondelles M6
and washer
Traverse droite
Right cross-member

Fix the two cross-members (left and right) from the interior of the casing using the interface's M6
socket pins with nuts and washers (one smooth washer and one serrated washer)
The interface is ready for the automation units to be fitted. (see A)

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

IV. BOXTER 20 KIT

First stage: Fitting the casing to the distributor
Tête afficheur
Display head The casing is fixed to the head using six CHC
M6 screws. These are partly pre-tightened in the
inserts in the metal sheet. The casing is then
positioned using the key holes and the screws
fully tightened once it is in position.
Caisson
APL3 APL3 B20
B20 casing
VisM6
M6screw

Keyclés
Trous holes

Cable passage
Passage de câble

Second stage: Fitting the air blades

Lame
Air bladed'air
in position
Vis screws
M5 M5
en position
Picots de positionnement
Positioning spurs
Lame d'air
Air blade Lame d'air
Air blade

The blades are positioned between the casing and hydraulic part of the distributor.
They are slid under the casing until they clip onto the positioning spurs.
The blade is then fixed in position from the interior of the casing using two CHC M5 screws.

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

V. VEGA 710 AND 760 KIT

710 Spacer 760 Spacer

First stage: Positioning the spacer on the distributor column

The spacers (710 and 760) are used to replace the existing spacers and are fitted to the distributor
using four CHC M8 screws.
M8M8
Vis screw
Points de fixation
Points for fixing on the column
sur la colonne

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1
Second stage: Fixing the generic casing to the spacer.
The two cables (power supply and network) should first be passed through the gland boxes intended
for this purpose and attached to the casing.
The casing is fixed to the spacer using six CHC M8 screws.
These are partly pre-tightened in the inserts in the metal sheet.
The casing is then brought into position using the key holes and the screws fully tightened once it is in
position.

Vis M8
M8 screw Key clés
holes
Trous

Presses
Glandétoupe
box

The interface is ready for the automation units to be fitted. (see A).

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

VI. FREE-STANDING MODEL KIT

First stage: Fixing the base to the ground
The base is attached to the ground using four M10 - M16 socket pins.

380 8
R 9
108

90 200

Second stage: Fitting the strengthener to the base

VisnutM6
M6
Once the base is fixed to the
ground, the strengthener has to be
fitted (with the flange upwards) using
four M6 bolts.
Capot
Hood The cover is then slid vertically
along the base until it clips into the
strengthener.
It is fixed in position by four M6
screws.
Pied
Base

Ecrou
M6 nut M6

Renfort
Strengthener

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

Third stage: Fitting the generic casing to the upright

The two cables (power supply and network) should first be passed through the gland boxes intended
for this purpose and attached to the casing.
The casing is fixed to the base using six CHC M8 screws.
These are partly pre-tightened in the inserts in the metal sheet.
The casing is then brought into position using the key holes and the screws fully tightened once it is in
position.

Trous
Key clé
holes
Vis screws
M8 M8

Presse
Gland étoupe
box

The interface is ready for the automation units to be fitted. (see A).

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

VII. CABLING
The following drawing should be used for cabling the APL3 and the different components of the ALIM
CHAUFFERETTE SWITCH APL3 kit:
17681580 SCHEMA CABLAGE CONNEXION ALIMENTATION APL3. (wiring diagram for connecting the
APL3 power supply)
To fix these different components: the heater and thermostat must be within the APL3 casing on the
existing pins so that the hot air is not blown directly onto the thermal paper.
However, if there is not enough space in the casing, the cables are long enough to permit the DIN rail
with the power supply and switch and the rail with the condensers to be installed in the distributor's head.
It is possible to fit the 24 V power supply flat or on its edge depending on the available space.
The APL3 uses a 230 V AC power supply and consumes a maximum of 204 W for 2 faces (maximum
current: 1.5 A).

Example of an installation in a generic housing:

Condensateurs
Condensers

Switch Alimentation
Power supply
Chaufferette
Heater

Hygrothermostat
Thermo Hygro Sensor

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

Vue arrière de l'automate sur porte générique

The ground strap is fixed on a hinge

pin of the generic door and on a pin
available inside the casing.

Point de fixation de
la tresse de masse

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INSTALLATION INSTRUCTIONS
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VIII. END OF LIFE

The components must be consigned to companies that are specialised in eliminating and recycling
industrial waste, in particular:
Packaging:
The packaging consists of biodegradable cardboard that can be consigned to companies that recover
cellulose.
Metallic parts:
Metallic parts, such as ports and the supports in the various integration kits, whether painted or in
stainless steel, are normally recycled by companies specialised in scrap metal processing.
Electrical and electronic components:
Components such as the terminal, the printer or the power supply kit are considered as electrical and
electronic equipment waste and must be eliminated by companies specialised in recycling electronic
components.
Other parts:
Other parts, such as pipes, rubber seals and plastic parts, must be consigned to companies specialised
in treating industrial waste.

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 Reference: 17682751
INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

IX. COMMERCIAL OPTIONS

1. Door opening limitation device

Point de Fixation
Fixing point on The door opening limitation device is
sur la porte
door fixed to the free part of the locking pin
between the two hinges on the generic
door on one side and to the free pin on the
interface or casing on the other side.

Fixing
Point point on
de Fixation
sur l'interface
interface

2. Generic casing cover

A finishing top cover is available for the generic casing on a stand.

Chapeau
Genericcaisson
casing The cover is fixed using the holes
générique
top located on the top of the casing.
The adhesive film must be removed
Points
Casingdetop
fixation
fixing
first before positioning it on the top of
du chapeau the casing and tightening the nuts.
points

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

3. Generic pedestal raiser

The raiser is attached to the ground

at four points.
The pedestal is fixed to the raiser by
four M10 screws.

The raiser allows the pedestal to be

raised by up to 10 cm.

Pedestal
Pied

Pointsdefor
Points fixing
fixation
pedestal
du to raiser
pied au réhausseur

Points de fixation
Points for fixing
du rehausseur au sol
raiser to ground

4. Generic casing strengthener

The strengthener is fixed using

Generic casing the M8 screws that are used to fix
Renfort caisson générique (X 2)
strengthener (x 2) the casing to its support.

Fixing points
Point de fixation

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

5. Barcode reader

Two different bar code readers are available: 1D and 2D.

1D bar code reader 2D bar code reader
M4Ecrous
fixingM4 de fixation
nuts Ecrous
M4 M4 denuts
fixing fixation
Support lecteur 1D Support lecteur 2D
Lecteur
1D 1Dreader 1D reader support 2D reader support
Lecteur 2D
2D reader

Both readers are attached to the frame of the generic door using the two M4 pins intended for this
purpose.
Points
Fixingdepoints
fixation du
for
lecteur code barre
bar code reader

Rear view of automation unit on generic door

Vue arrière de l'automate sur porte générique

The bar code reader's cable must be connected to the automation unit's IJ8 terminal.

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INSTALLATION INSTRUCTIONS
Date: 28/05/2013 Version A1

6. APLS/E card camera

Pièce de jonction
Interface part The optional camera is fixed
to the interface using four
screws.
Cartecamera
Card Camera This is done by removing the
terminal's interface then
removing the luminous strip
and fitting the card camera.
It is fitted between the
interface and the strip.
The camera cable is
connected to the MJ20
Bandeau luxmètre
Luminous strip terminal.

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