Power Transmission Products

& Industry Solutions

 Customer-focused Solutions.
Reliable Performance.
Trusted Brands. Rex MatTop ® ®
Link-Belt®
MCC®
RTS®
TableTop®
Table of Contents
Gear Drives.............................................................4-12
Falk V-Class™.............................................................4-5
Parallel & Right Angle Solutions ............................6-7
Concentric Solutions...............................................8
Shaft-Mounted and Mixer Solutions.......................9
Worm Gears............................................................9
Falk Ultramite® Gearmotors...................................10
AirMax® Filters........................................................11
Falk GMax® Lubricants............................................11
Mill & Custom Products...........................................12
Repair Services & Solutions..................................13
Bearings..................................................................14-17
Roller Bearings.........................................................14-15
Ball Bearings............................................................16-17
Sleeve Bearings.......................................................17
Highfield®
Berg® Stearns®
Falk® Autogard®
Marbett®
Thomas®
Couplings..............................................................18-21
Non-Lubricated Couplings......................................18-19
Composite Couplings.............................................19
Lubricated Couplings..............................................20
Accessories.............................................................21
Autogard Torque Management Products............21
Industrial Chain & Conveying Equipment ..........22-23
Chain Solutions........................................................22-23
Conveying Equipment............................................23
FlatTop Chain & Components...............................24-25
Specialty Offerings..................................................26
Berg..........................................................................26
Stearns....................................................................26
Highfield..................................................................26
Rexnord Value in Action.........................................27
Keeping the Industry Moving
When it comes to providing highly engineered products that improve
productivity and efficiency for industrial applications worldwide, Rexnord
is the most reliable in the industry. Our commitment to customer
satisfaction and superior value extends to every area of our business.
Delivering Lowest Total Cost of Ownership The highest quality products
are designed to help prevent equipment downtime, increase productivity
and deliver dependable operation.
Valuable Expertise An extensive product offering is accompanied by
global sales specialists, customer service and maintenance support teams,
available anytime.
Solutions to Enhance Ease of Doing Business Our commitment to
operational excellence means you benefit from our focus on getting the
right products to the right place at the right time.

Delivering on Schedule – Worldwide

With dedicated production facilities around the world, Rexnord provides
you with global availability of quality products and services to meet your
schedule. Our distributor locations and Rexnord account executives
provide local availability, and offers cost-effective solutions and reduced
lead times.

Rexnord. Consistently creating superior value for customers, shareholders and associates.

3
Gear Drives –
Critical Components That Keep You In Motion
Rexnord’s high-quality, reliable and rugged gear designs are installed in the world’s most challenging applications.
More than 100 years of experience, a full product line, technical support and local service allow for maximum
performance and the lowest total cost of ownership. To prove our reliability, we offer a heavy-duty, three-year
warranty on the majority of our gear drives.

Falk V-Class
Extreme industrial applications demand gear drives that perform every day, no exception. That means a long seal life, solid thermal
performance and increased operating life. It means shorter lead times, convenient serviceability and faster, easy access support. It
means the Falk V-Class, the Rexnord gear drive engineered to deliver power, durability and reliability under the toughest conditions.

The Falk V-Class gear drive is the new standard in gear drives Falk V-Class
from Rexnord — a drive that’s born to lead and built to last. Ratios: 1.25 to 160:1
When asked for the gear drive that delivers reliability, keeps Power: 15 to 10,000 hp (11 to 7,500 kW)
maintenance costs down, maximizes uptime and utilizes the Torque: Up to 3,020,000 in-lbs (up to 240 kNm)
latest technology, the answer is the Falk V-Class. With its t
27 sizes
cooler operating temperature, optimal power and advanced
technology, the Falk V-Class gear drive outperforms and outlasts t
Right angle or parallel shafts
the competition. Trust V-Class, the gear drive offering the t
Solid or hollow output shafts
qualities you need:
t
Heavy duty ductile iron housing withstands shock loads
Tough. More torque capacity to handle the heaviest loads.
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Horizontally split housing allows easy disassembly/
Reliable. Steadfast dependability in demanding conditions.
assembly for maintenance
Quiet. Quiet drive train for noise-sensitive areas.
Cool. Runs cooler for a longer operating life. t
Superior thermal performance
Easy to Service. Designed to maximize uptime and profitability. t
Exclusive Magnum no-leak seal design
Proven. More than 100,000 engineering hours in design make
Falk V-Class the most dependable gear drive ever built.

4
Falk AirMax Plus™
AirMaxPlus breathers help keep Falk V-Class
gear drives clean and free of harmful materials,
prolonging the life of the drive.

Inching Drive Option

This optional package enables the V-Class gear drive to offer
reliable, full-load inching operation. This allows slow-speed
operation of equipment for inspection and maintenance. It
can run continuously to prevent freeze-up of components in
harsh and cold weather environments when facilities may be
temporarily not in production.

Mining
Forest Products
Aggregate
Industries Food
served Grain
DuraPlate™ Cooling System Cement
Optional DuraPlate patent-pending cooling system controls Primary Metals
oil tempratures in the most extreme conditions. The self-
Power Generation
contained system requires no water or electricity to circulate
cooled oil throughout the unit.

5
Parallel & Right Angle Solutions
Falk A-Plus® Parallel & Right Angle Drives
Ratios: 1.80:1 to 437:1
Power: Up to 19,000 hp (14,168 kW)
Torque: 26,000 to 5,500,000 in-lbs (2.9 to 621 kNm)
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17 sizes
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Horizontal shaft
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Solid or hollw output shafts
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Heavy-duty fabricated steel housing
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Optional flange mount available
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Exclusive Magnum no-leak seal
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Custom solution for your toughest applications
6
Falk A-Plus Parallel & Right Angle Vertical Drives
Ratios: 5.60:1 to 437:1
Power: Up to 9,000 hp (6,711 kW)
Torque: 185,000 to 3,400,000 in-lbs (21 to 384 kNm)
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Eight sizes
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Solid or hollow output shafts
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Heavy-duty fabricated steel housing
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Available with low-speed shaft up or down
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Optional drywell available
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Custom solution for your toughest vertical applications
Falk Drive One® Universal Drives
Ratios: 1.25:1 to 140:1
Power: 25 to 2,500 hp (20 to 1,900 kW)
Torque: 58,000 to 840,000 in-lbs (5 to 94 kNm)
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Nine sizes
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Right angle or parallel shaft
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Horizontal or vertical output shafts
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Solid or hollow output shafts
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Exclusive six-sided mounting
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Pre-engineered accessories provide complete
application solutions
Falk Drive One High Torque Drives
Ratios: 160:1 to 700:1 (higher ratios available)
Power: Up to 1,000 hp (746 kW)
Torque: 910,000 to 4,050,000 in-lbs (103 to 458 kNm)
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Six sizes
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Horizontal output
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Solid or hollow output shafts
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High torque from a compact package
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Cost-effective alternative to hydraulic and
conventional drives

Falk True Hold® Low-Speed Backstop

Bores: 1.5 to 20.0 in (38 to 510 mm)
Torque: 3,000 to 747,000 ft-lbs (4,068 to 1,013,000 Nm)
Overrunning Speeds from 1 to 2,800 rpm
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16 Sizes
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Suitable for single, tandem or multiple backstop
configurations
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Stock bore sizes available in less than one week
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Instant response, provides more system holding
power than any other backstop
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NRTH for low-speed and semi-high-speed
applications
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NRT for heavy-duty high torque applications

7
Concentric Solutions

Rexnord Planetgear™ 7000 Speed Reducer Rexnord Shaft Mounted Planetgear (SMP)
Ratios: 9.3:1 to 7052:1 Ratios: 11:1 to 1785:1
Power: Up to 1,000 hp (750 kW) Power: Up to 1,000 hp (375 kW)
Torque: Up to 905,000 in-lbs (102 kNm) Torque: 140,000 to 3,000,000 in-lbs (15 to 339 kNm)
t
14 sizes t
Five sizes
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Handles high shock loads, 250% overload capacity t
Solid or hollow output shaft
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Taconite duty seals provide optimal performance and
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Taconite duty seals provide optimal performance and
long seal life
long seal life
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Modular design leads to ease of assembly and availability
Internal backstop is easily field-installed t
Custom solutions available, right angle input, C-face
input, and hollow output shaft sizes to meet exact
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Compact, power dense packages is smaller than application requirements
traditional reducers
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Hydro Advantage, an innovative hydraulic removal
system, assures shaft removal

Falk Ul
UltraMax® Concentric Drives
Ratios: 1.5:1 to 195:1
Power: Up to 500 hp (375 kW)
Torque: Up to 530,000 in-lbs (60,000 Nm)
t
1
12 sizes
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C
Concentric configurations
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O
Optional scoop, flange, or baseplate mounted motors
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H
Helical gearing minimizes noise and vibration
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A
Available in low ratio for high-speed applications
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H
Heavy-duty bearing and seal protection
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O
Optional reliability packages includes Protech seals,
AirMax breather, oil sight glass, anti-foam block, oil
sampling port and quick oil filtration disconnects

8
Shaft-Mounted & Mixer Solutions

Falk Quadrive® Shaft-Mounted Drives Falk RAM® Mixer Drives

Ratios: 5, 9, 14, 25:1 Ratios: 5.06:1
5 06:1 to 1,207:1
1 207:1
Power: Up to 224 kW (300 hp) Power: Up to 4,100 kW (5,500 hp)
Torque: Up to 360,000 in-lbs (40,675 Nm) Torque: Up to 3,800,000 in-lbs (429,000 Nm)
t
11 sizes for flange or shaft mounting t
18 sizes in parallel shaft or right angle shaft
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Horizontal or vertical mounting configurations
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Solid and hollow shafts
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Bushing bores from 1 to 6-1/2 in (25 to 160 mm)
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Top, bottom or side entry mixer mountings
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5 to 350 rpm output speeds
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Rugged, rigid housing that includes:
t
Torque Assist (TA) taper bushing
– No leak drywells
guarantees lifetime removal
– Extended bearing life
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High performance seal design handles
severe duty applications with Viton® grease – Large diameter shafting
purgeable seals

Worm Gears

Falk Omnibox® Worm Gear Drives

Ratios: 5:1 to 3,600:1
Power: Up to 100 hp (81 kW)
Torque: Up to 90,000 in-lbs (10,168 Nm)
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14 sizes for foot, flange or shaft mounting
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1.33 to 10 in (34 to 254 mm) centers
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Vertical or horizontal inputs and outputs
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Compact design with versatile mount options leak tested
and shipped with oil to eliminate setup time and start up
failures
t
Available in stainless steel, BISSC-certified or sealed
reducers, which are lubricated for life
9
Falk Ultramite Gearmotors
Falk Ultramite Gearmotors
t
Accept standard NEMA/IEC C-Face and flange-mounted motors, permitting choice of customer preferred motor
t
Innovative motor bushing eliminates fretting between motor and gear drive. This patented design offers easy installation and
allows quick trouble-free change-out even after years of hard, continuous use
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Multiple mounting positions: base, wall, top, vertical, shaft and flange
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Continuous-duty ratings from the American Gear Manufacturers Association (AGMA)

UC Helical Concentric UB Right Angle Helical Bevel

Ratios: 1.4:1 up to 16,000:1 Ratios: 8:1 to 10,000:1
Power: 1/4 to 50 hp (19 to 37 kW) capacity Power: 1/4 to 100 hp (19 to 74 kW) capacity
Torque: Up to 40,000 in-lbs (5 kNm) Torque: Up to 120,000 in-lbs (13 kNm)
t
10 sizes t
Nine sizes
t
Base and option flange mounted designs t
Straight bored hollow, tapered hollow shaft with TA
bushing or solid output shafts

UJ Shaft-Mounted Offset Helical UW Right Angle Helical Worm

Ratios: 5:1 to 20,000:1 Ratios: 8:1 to 60,000:1
60 000:1
Power: 1/4 to 50 hp (19 to 30 kW) capacity Power: 1/4 to 50 hp (19 to 37 kW) capacity
Torque: Up to 48,000 in-lbs (5 kNm) Torque: Up to 46,000 in-lbs (5 kNm)
t
Six sizes t
Eight sizes
t
Shaft-mounted designs utilize TA taper bushing t
Straight bored hollow, tapered hollow shaft with TA
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CEMA screw conveyor design available bushing or solid output shafts

10
AirMax Filters
AirMax
For years the AirMax filter has supplied excellent protection:
the media prevents moisture and particulate contamination
from entering gearboxes, providing 99.7% efficiency at three
microns with very low pressure drops.

AirMaxPlus AM-2
The AirMax Plus AM-2 includes a desiccant material that
absorbs water and protects against moisture intrusion, even
more fully than the traditional AirMax. It includes a color
indicator system for easy replacement identification.

AirMaxPlus AM-HG
The AirMax Plus AM-HG takes filtration to a new level. In
addition to the desiccant and particulate filtration, the AM-
HG has an expansion chamber that isolates lubricants from
all levels of ambient humidity and a check valve to ensure no
excess pressure/vacuum builds.

Falk GMax Lubricants

Falk GMax 6000 – Gear Drive Lubricants

Horsepower, heat, moisture and abrasive contamination are
constantly working to break down your gear drive lubricant.
GMax 6000 is designed to provide superior wear protection in
the most demanding gear drive applications. Our gears leave
the factory filled with GMax 6000 lubricants and are warranted
for 10 years (from the date of shipment) against failure due to
excessive wear or surface distress.

Falk GMax 9000 – Open Gearing Lubricant

Now we can offer the perfect lubricant to protect heavy-duty
gearing. GMax 9000 is specially formulated to provide the best
wear prevention for open gearing and pinions in the industry.
It provides this superior wear prevention because of superior
viscosity stability and the low coefficient of friction we have
designed into it.

11
Mill & Custom Products

Falk Ring Gearsets: Quality Design from the Start

Rexnord, maker of Falk products and the world’s leading
manufacturer of ring gears, designs and produces with quality.
Our commitment to consistently employ state-of-the-art
techniques for design, materials, and manufacturing enables
us to continually enhance performance, reliability, and overall
lifetime value for customers around the world.
Rexnord delivers production expertise — from the gear casting,
in-house heat treating and carburizing, to sophisticated gear
cutting and precision grinding. It’s the total package all under
one roof. Unrivaled application engineering knowledge
allows Rexnord to engineer complete power transmission
and conveying solutions, which help minimize total cost of MAAG Gear Cutting Capabilities
ownership and maximize overall lifetime value. MAAG gear cutting capabilities up to 46.25 ft (14 m) assure that
gear teeth are precisely machined to exacting AGMA tolerances.
Proven World Class Performance Surface finishes extend the life of gears and ensure equipment
A wide selection of gears are available, including availability.
t
Straight-cut spur gears
Case Carburizing Capabilities
t
Helical configurations
Case carburizing increases surface hardness and significantly
t
Double helical gears (herringbone gears) improves durability ratings while extending component life.
Gears are available in cast steel, ductile iron, or fabricated Our in-house case carburizing facility – coupled with ladle-
metals such as rolled plate and forged ring. treated, vacuum-degassed forged steels – allow you to uprate
power densities, significantly increasing the life of your new or
replacement components.

Steel Castings
Our alloy cast steels have shown meritorious service for heavily
loaded gears, coupling hubs, and numerous other castings used
in the construction, mining, cement, paper and automotive
industries. Through years of testing and analysis experience as
the leading manufacturer of mechanical power transmission
equipment, we have developed firsthand experience regarding
data for tensile strength, yield strength, fatigue strength and
hardenability of our alloy steels.
Repair Services & Solutions –
Unparalled Repair and Remanufacture Solutions
No matter the size of your gearbox, Falk RENEW® Prager®
services provide unparalleled remanufacturing capabilities to
make the drive you rely on new again. We can:
t
Repair, replace, or reverse-engineer current or obsolete
gear drives from:
- Falk, Link-Belt, or Rexnord
- Any other manufacturer, foreign or domestic
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Restore drives to original tolerances
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Renew drives to original design specifications
We offer:
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80 years of archived, original engineering drawings to
eliminate guesswork
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Work that’s backed by our standard 18-month or
three-year warranty
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Genuine Falk, Link-Belt and Rexnord service parts for all
models and generations of enclosed gear drives
Repair & Remanufacture Solutions, from Start to Finish
Falk RENEW Prager field service groups provide a breadth
of services, and our regional service strategy ensures we are
onsite within hours instead of days. We provide everything
from installation assistance to complete, in-place scheduled or
emergency repairs and rebuilds:
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Start-up services: ensure optimal setup and performance
including laser alignments
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Predictive services: vibration, oil sampling and
thermographic analysis so you can stay on top of your
drive’s health
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Performance services: such as custom maintenance
programs to maintain uptime and increase reliability
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Custom services: asset management programs to support and
help you manage and predict system-level service requests,
spare parts and drives, as well as scheduled downtime based
on system reliability and maintenance needs
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Pickup services: no-cost removal of many types of gear
drives from your site that are broken, not useable or simply
no longer needed
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Service contracts: annual agreements to assist with
on- and off-site repair, reducing total cost of ownership,
maintenance and spare part replacement
More Options, More Solutions:
Coupling Repair and Custom Drives
Falk RENEW Prager expertise not only applies to gear drive
repairs, but the repair of fixed fluid couplings and scoop control
drives, pumps and other associated equipment. Our Saint Rose,
Louisiana, facility near New Orleans can also engineer and build
custom gear drives for virtually any special purpose or application.
13
Bearings –
Because Uptime is Everything
Rexnord customers have depended on our premium quality bearing design, performance and technical support for
decades. Our well-known brands, including Rex and Link-Belt, encompass ball bearings, cylindrical roller bearings,
sleeve bearings, and spherical roller bearings, which are used worldwide in the industrial machinery, conveyors, chain
and belt drive, fan and blower, and power transmission industries.

Roller Bearings
For 100 years Rex and Link-Belt roller bearings have been built to survive the toughest applications in the harshest environments.
Our roller bearings feature superior sealing and shaft mounting technology, performance surfaces precision-ground and finished in
the USA, as well as high thrust and radial load capacities. We offer dedicated engineering support to help customize units to your
specifications. From high speeds to punishing loads, indoors to underwater, Rex and Link-Belt roller bearings take abuse and come
back for more.

Rex R
R Roller
ll Bearings
B i
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Full range of housing styles
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Shaft sizes up to 7 in (180 mm)
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Super-finished rollers and races
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Five shaft attachment styles
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Four standard field interchangeable seals (seven total)
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Auxiliary end caps
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Fully self aligning up to 4° (±2°) total
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Field adjustable internal bearing clearance
Rex 6000 Series SHURLOK
K® Adapter
Mount Roller Bearing
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Easy to install and remove
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Enables use of commercial grade shafting
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4° (±2°) of dynamic and static misalignment
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Superior sealing, speeds and loads
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Spyglass™ Optical Strain Sensor (OSS)
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Ensures proper mounting tightness
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Proprietary Positive Locking System (PLS) longer life and
ease of removal
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Fits entire Rexnord housing product line

14
Link-Belt Cylindrical Roller Bearings Link-Belt Roller Bearings
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Broad offering of standard, narrow, wide and t
Full range of housing styles
intermediate width series t
Shaft sizes up to 5 in (125 mm)
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Special products designed for unique customer t
Two standard seals
application requirements
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Three shaft attachment styles
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Shaft sizes up to 11 in (280 mm)
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Fully self aligning up to ±2°
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High-capacity designs
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Field-adjustable internal bearing clearance
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Case carburized races
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Full complement and retainer designs, including
formed steel, segmented steel and bronze
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Manufactured to ABMA industry standards

Aggregates
Link-Belt Adapter Mounted Spherical Roller Bearings Air Handling
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Standard LER seal Construction
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D5 Pentac contact auxiliary seal option Food & Beverage
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D8 taconite-duty auxiliary seal option Forest Products
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Industry leading bearing/housing fit (H7) Industries
Heavy-Duty Trucking
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Industry standard SAF interchangeable served Material Handling
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Grade 5 cap bolts Marine
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Consistent mounting through precision-drilled dowel holes Mining
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Extra support for shock loads via center support bar Oil & Gas
in base
Steel
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Pry slots in cap for easy removal

15
 Ball Bearings
Link-Belt Ball Bearings are backed by more than 70 years of U.S.-based manufacturing and
technical expertise. Our proven platform is found in every corner of industry across the
globe. Unparalleled product diversity allows us to deliver a ball bearing optimized to fit
your application. When you’re ready to spec your bearing, our experts will ensure you get
the proper product to maximize system performance.

Standard Duty Bearings

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Narrow and wide inner rings
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Full range of bearing styles
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Set screw, concentric and eccentric cam locking collars
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Broad line of seal options including flinger configuration
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Shaft sizes up to 4 in (102 mm)
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Found in most industries

Medium Duty Bearings

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Rugged, dependable performance
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Full range of bearing styles
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Set screw and concentric locking collars
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Broad line of seal options including flinger configuration
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Shaft sizes up to 3 ½ in (88.9 mm)
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Popular in mining and aggregate applications

Heavy Duty Bearings

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Ideal solution for demanding applications and high speeds
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Fixed and expansion units
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Set screw, eccentric cam and new SHURLOK locking collars
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Multiple seal options
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Shaft sizes up to 4 in (102 mm)
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Popular solution for air handling applications

16
 The Latest Rexnord Ball Bearing Solutions

Centrik-Lok® CL Collar SHURLOK Mounting Collar

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Industry leading holding strength
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Ships ready to install
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Ideal for high speed/vibratory applications
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Accommodates use of commercial grade shafting
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Available in standard duty bearings
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Features Spyglass visual indication of proper installation
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Ships ready to install
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Unique design promotes easy removal from the shaft
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Accommodates use of commercial grade shafting
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Available in heavy-duty bearings

Sleeve Bearings
With a history of satisfied customers, expertise and quality, Rexnord produces sleeve bearings that can help you take on a variety
of applications. Maintenance-free operation, including extra long life and no lubrication requirements, ensure Link-Belt sleeve
bearings and Duralon® bearings promote uptime and meet your needs.

Link-Belt Sleeve Bearings Rexnord Duralon Bearings

t
Available in rigid or Flex-Block
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Babbitt, bronze and cast iron bearing surfaces
t
Finished, machined, carbon graphite housing
ends for flush mounting of sprockets and sheaves
t
One-piece solid housing
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Two-piece split housing include: split, gibbed joint
and angular joint
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Two-piece bearings have shims to accommodate
for adjustments and compensate for wear
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Electrically-insulating and chemically-resistant
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Corrosion-resistant
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Lightweight: 77% lighter than steel and 30% less than aluminum
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Operate self-lubricated to 30,000 psi dynamically
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Minimize galling and scoring
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Resist galvanic and fretting corrosion
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Minimize slip stick problems
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Available in round, square, hex and custom shapes
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Eliminate contaminating lubricants and complex lubrication
systems
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Extra long life in the presence of water or other liquid
contaminants
17
Couplings –
Complete Portfolio for any Application
With a history of providing coupling solutions for close to a century, Rexnord customers receive the benefits of that
experience in a full selection of disc, grid, gear, elastomeric, fluid and composite couplings — all manufactured for
quality, reliability and easy maintenance. This is complemented by a team of sales and service specialists, that all
come together to deliver the lowest cost of ownership in the industry through enhanced productivity and dependable
performance. For any coupling application, Rexnord is your critical link.

Non-Lubricated Couplings

Rexnord Thomas Disc Couplings Falk Wrapflex® Elastomeric Couplings

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Over 25 sizes
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18 engagement, disconnect, brake and shear pin
options
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Up to 15.5 in (394 mm) bore capacity
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Up to 3,390,000 in-lb (383,019 Nm) torque capacity
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Up to 36,000 rpm
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Allows for visual inspection and easy replacement of
disc packs and center members
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Features zero backlash, low-restoring forces,
electrically-insulated designs
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Meets API 71 or API 610 specifications
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12 sizes
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Up to 7.25 in (184 mm) bore capacity
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Up to 133,000 in-lb (15,027 Nm) torque capacity
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Up to 4,500 rpm
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Patented hub and flex element design ensure long life
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Close-coupled and spacer designs available to
accommodate shaft spacing
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Polyurethane element has excellent wear and chemical
resistance and an operating temperature range of
-40°F to 200°F
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ATEX certified

18
Composite Couplings

Rexnord Addax® Composite Couplings

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13 sizes
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Up to 5.06 in (130 mm) bore capacity
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Up to 36,200 in-lb (4,090 Nm) torque capacity
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Custom spacer lengths, up to 275 in (6,985 mm)
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Up to 500 hp
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Corrosion-resistant center member, flex element, hub and
hardware lower the cost of ownership and extend service life
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Patented unitized flex elements provide 1° of misalignment
per element and eliminate fretting
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Ships in less than 24 hours if required

Rexnord Omega®, Omega HSU and Rexnord Viva® Aggregates

Elastomeric Couplings Agriculture
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15 Omega sizes, 12 Viva sizes
Air Handling
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Up to 11 in (279 mm) bore capacity
Cement
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Up to 340,200 in-lb (38,440 Nm) torque capacity
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Up to 7,500 rpm
Industries Forest Products

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Split-in-half flex element design for efficient installation

served Mining
Oil & Gas
and replacement
Petrochemical
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Mounting hole patterns allow for a wide range of shaft
gaps: from 0.25 to 11.81 in (6 to 300 mm) Primary Metals
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Non-lubricated and low-maintenance Power Generation
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Viva model features patented “V” notch design which Water Treatment
provides uniform failure area for overload protection
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ATEX certified

19
 Lubricated Couplings

Falk Steelflex Grid Couplings

Coupling t
25 sizes
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11 models including high-speed, spacer, flywheel,
applications brake and controlled torque
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Up to 20 inches (508 mm) bore capacity
Agitators
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Up to 8,250,000 in-lb (932,126 Nm) torque capacity
Compressors
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Up to 10,000 rpm
Conveyors
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Five-year heavy-duty warranty when lubricated with
Cooling Towers LTG grease
Fans
Pumps
Crushers
Reclaimers & Stackers

Falk Lifelign
gn® Gear Couplings
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28 sizes
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13 models for general purpose, high-speed and
high-torque applications
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Up to 43 in (1,067 mm) bore capacity
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Up to 72,450,000 in-lb (8,185,763 Nm) torque capacity
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Large flex hubs accommodate high-torque
applications in space-limited installations
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Three-year, heavy-duty warranty
Falk True Torque Fixed-Fill Fluid Couplings
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Up to 7 in (177 mm) bore capacity
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Up to 66,000 in-lbs (7,367 Nm) torque capacity
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Up to 1,500 hp (1,119 kW) power rating
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Starting power adjustable from 120% to 250%
of full load torque
t
Overload protection

20
Accessories

Falk Orange Peel Rotating Shaft Guards Falk Long Term Grease (LTG)
t
Polyethylene, steel and aluminum construction t
Significantly extended relubrication intervals
t
Shaft, spacer, fluid couplings and line shaft t
Superior lubrication
coupled designs t
Usable up to 250°F (121°C)
t
Diameters to 33 in (838 mm)
t
Lengths to 96 in (2,438 mm)

Torque Management Products

Autogard designs and manufactures mechanical overload
protection devices (torque limiters) for use in industrial power
transmissions.
t
Torque Limiters: Offer adjustable, accurate and
repeatable torque setting with instant and complete
disengagement of the drive
t
Torque Monitoring: MoniTorq™ allows measurement
and transmission of real-time torque data from any
location in the drive train

21
Industrial Chain & Conveying Equipment –
For the Most Demanding Applications
Rexnord is the industry leader and most experienced chain manufacturer in the world. Our chain designs are created
on the latest computer-aided design equipment, and then transmitted via computer network to the manufacturing
floor where the designs are turned into finished products. Using state-of-the-art manufacturing technologies we bring
quality, reliable chain with years of trouble-free performance.

Chain Solutions

Roller Chain Welded Steel Chain

t
Both Link-Belt and Rex roller chains are automatically t
22 standard sizes in both narrow- and wide-mill chain are
assembled, pre-lubricated, and factory pre-loaded available for quick delivery
resulting in: t
Solid bushings on narrow-mill chains and one-piece
- Tight tolerances and uniformity formed barrel on wide-mill chains
- Consistent quality t
Advanced design features are furnished as standard on
- Ease of installation and alignment all chains
- Eliminated need for lubrication during installation t
Available with customized attachment configurations and
- Longer shelf life hard-facing
t
Stocked in a wide variety of common sizes: 35 through t
Optimum interference fits between pin and sidebar
264 in multiple widths up to 8 wide t
Selectively induction-hardened pin
t
Two roller chain series available: high-performance Rex t
Optional selectively induction-hardened sidebars
series and mid-range Link-Belt series t
Durable hard-facing and attachments
t
High-performance Link-Belt Oilfield series also available
t
Heat-treated and high-case hardness
t
High interference press fits
t
Shot-peened components
t
High pre-loading
t
Factory pre-lubricated

22
Conveying Equipment

Bucket Elevators
t
Single
g source for all yyour elevator component
p needs
t
Equipment includes: premium traction wheels and
sprockets, heavy-duty buckets, premium heat treat,
heavy-duty chain and no-lube bearings

Idlers
Id
Idle
dle
lers
rs
t
Super-sealed against contaminants
t
Convenient, patented, one-point greasing system
tt
Available in belt widths from 18 to 96 in (457.2 mm to
2.438 m), CEMA designs, with custom configurations

Leaf Chain
t
All standard sizes available in F (machine tool quality), A
AL
(high quality), and BL (super heavy-duty) series
t
Superior corrosion protection
t
Superior wear resistance
t
Environmentally friendly lubrication characteristics
t
High-case hardness
t
High-press fits
t
Shot-peened components
t
High pre-loading
t
Handles punishing, heavy-duty applications

Engineered
ered Chain Cement
t
Most standard sizes are available for quick delivery Fertilizer
t
Wide array of designs to suit specific applications and Steel
customer requirements
Industries Power Generation
t
Designed and produced from choice raw materials served Solid Waste Handling
t
Superior heat treatment and hardness depth of Mining
all components Aggregate
t
Technically superior sidebar hole quality
t
Shot-peened sidebars
t
High-press fits
23
FlatTop Chain & Components –
Delivering Productivity Solutions
Rexnord FlatTop conveyor chains and components are leading edge solutions designed to continuously improve
productivity for customers in every application. With more than 120 years of experience, Rexnord offers the broadest
selection of high quality chains, components, sprockets and accessories available in the world. Our team of experienced
application engineers and industry experts is committed to helping you select the ideal product for your application.
Our dedication to new product development enables us to provide innovative product solutions for our customers’
most demanding application requirements. Every chain, belt and component stamped with a Rexnord brand has
undergone extensive research and quality testing, ensuring our customers’ conveying needs will be met with the most
economical, efficient and reliable means possible.

FlatTop Chains & Components

Rexnord TableTop and MatTop Conveyor chains are engineered to satisfy a wide range of conveyor applications. Rexnord chains
feature straight-running and side-flexing options for ease of installation and reduced floor space requirements. A wide variety of
innovative surface options are also available to accommodate smooth transfers, inclines and declines, accumulation issues and
rinsing requirements.

Rexnord TableTop Conveyor Chains Rexnord MatTop Conveyor Chains

t
Feature high-performance metal and thermoplastic
materials for high-strength and high-speed
applications
t
Narrow widths for multiple strand and variable speed
conveyors
t
Feature continuous conveying surface for applications
demanding greater width requirements
t
Molded-to-width (MTW) and assembled-to-width (ATW)
configurations
t
Pins extend the full width of the chain for maximum
strength and smoother conveying surfaces

24
Rexnord Roller Upgrade System (RUS)
Our innovative RUS technology delivers substantial long-term
improvements in productivity and worker safety and fits in any
existing system including general conveying, inclines, declines
and powered curve applications.

Increase Your Productivity

t
Up to a 85% reduction in downtime resulting in less labor
cost and lost production hours
t
Eliminate unplanned maintenance from belt frays,
punctures, tears and jams
t
Up to a 90% reduction in inventory such as costly
replacement rollers and drive belts

Boost Your Safety

t
Dangerous pinch points are virtually eliminated
t
Significant reduction in noise levels

Enhance Your Environmental Sustainability

t
Low-friction material options reduce energy consumption
t
Consumable parts such as rollers, pulleys and belts are
eliminated

Rexnord Marbett Components

Engineered to perform in high-speed and high-sanitation
applications, Marbett components help extend chain life and
provide smooth running conveying conditions.
Complete solution sets include:
t
Chain guide, product handling and frame support
components
t
Supporting and leveling elements
t
Self-aligning bearings
t
Specialty components such as nose-over bars and rollers

Engineered Solutions
The Rexnord FlatTop engineering team strives to be the
best in the world at continuously improving our customers’ Automotive
productivity through superior material handling solutions. Beverage
Our engineered solutions include:
Industries Industrial
t
Chain selection and product handling tests to determine
the best product selection for your specific application served Container
Food
t
Preventative maintenance programs through proactive
chain and sprocket life assessment and evaluation Warehouse & Distribution
t
Field assistance for on-site training including design,
maintenance and troubleshooting

25
Specialty Offerings
Our customers have consistently relied on Rexnord’s efficiency, knowledge and experience to deliver top quality
products for their toughest applications. Our brands are used by customers worldwide who have already benefited
from Rexnord’s dedication to providing exceptional service and specialty solutions.

Berg Miniature Precision Mechanical Parts

By manufacturing and distributing high-quality precision mechanical
components worldwide, our goal is to shorten lead times while
enhancing performance. The Berg product portfolio includes:
t
Gears t
Lead screws
t
Sprockets and pulleys t
Hardware fasteners
t
Timing belts
t
Roller chains
t
Worm gear boxes

Stearns Brakes, Clutches and Switches

Stearns is the leading manufacturer of spring-set electrically set
motor brakes. Choosing Stearns products means you’ll receive the:
t
Broadest line of industrial brakes available from any
single manufacturer
t
Shortest lead times
t
Best quality products to bring you maximum performance
t
Most consistent and courteous customer service available
in the power transmission business

Highfield Security Systems

Highfield Manufacturing is an innovator and leading global producer
of high-quality security systems for the electric, gas and water utility
industries. Choosing Highfield products means you’ll receive:
t
A complete line of locking devices and hardware to keep
your operations safe, secure and profitable
t
Industry-standard safety valves, accessories and specialty
products for a variety of markets
t
Custom solutions to provide fast turnaround
t
Superior knowledge of your industry

26
Rexnord Value in Action
When it comes to providing highly engineered products that improve productivity and efficiency for industrial
applications worldwide, Rexnord is the most reliable in the industry. Our commitment to customer satisfaction
and superior value extends to every area of our business. Here are some of the ways we deliver on our promise of
providing lowest total cost of ownership, valuable expertise solutions to enhance ease of doing business.

Delivering Lowest Total Cost of Ownership

Rexnord strives to be a trusted advisor, providing efficient
product and service solutions that result in a lower total cost of
ownership through acquisition and installation savings, reduced
downtime, less maintenance and longer product life. We assess
your current situation and help you select the best possible
solution for your application, taking into account:
t
Acquisition costs
t
Installation costs
t
Maintenance events
t
Lost production costs
t
Other pricing specific to your equipment or application
For a personalized cost analysis of your unique application,
contact your local Rexnord Account Executive. To learn more,
visit www.rexnord.com/TCO.

Valuable Expertise Solutions to Enhance Ease of Doing Business

Our core value is to put the customer first. We work with a
dedicated team of sales representatives, product specialists,
manufacturing plants and warehouses to deliver the information
and product that you need.
In addition, the Rexnord Innovation Center delivers advanced
technology, innovative thinking and breakthrough research to
improve productivity and efficiency for industrial applications
worldwide. Our independent, accredited laboratory through our
Rexnord Technical Services (RTS) offering provides confidential
testing.
Rexnord e-Business solutions provide innovative tools to save
you time, reduce costs and boost productivity.
Whether you want to conduct business via Electronic Data
Interchange (EDI), a direct system-to-system exhange, or
through Vendor Managed Inventory (VMI), the Rexnord
e-Business team can deliver a solution to match your unique
business needs.
If self-service is your preference, visit our web portal at
www.partners.rexnord.com. The portal makes it easy to check
product pricing and availability, place orders, view order status
and track purchase history.

Rexnord. Consistently creating superior value for customers, shareholders and associates.
27
 P 866-REXNORD
www.rexnord.com

Why Choose Rexnord?

When it comes to providing highly engineered products that
improve productivity and efficiency for industrial applications
worldwide, Rexnord is the most reliable in the industry.
Commitment to customer satisfaction and superior value
extend across every business function.
Delivering Lowest Total Cost of Ownership
The highest quality products are designed to help
prevent equipment downtime and increase productivity
and dependable operation.
Valuable Expertise
An extensive product offering is accompanied by global sales
specialists, customer service and maintenance support teams,
available anytime.
Solutions to Enhance Ease of Doing Business
Commitment to operational excellence ensures the right
products at the right place at the right time.

Rexnord Corporation
Rexnord is a growth-oriented, multi-platform industrial company with leading market
shares and highly trusted brands that serve a diverse array of global end markets.

Process and Motion Control

The Rexnord Process and Motion Control platform designs, manufactures, markets
and services specified, highly engineered mechanical components used within complex
systems where our customers’ reliability requirements and the cost of failure or
downtime are extremely high.

Water Management
The Rexnord Water Management platform designs, procures, manufactures
and markets products that provide and enhance water quality, safety, flow
control and conservation.

©2012 Rexnord Corporation CP040 Printed in USA 06/12