The document lists 17 abnormalities that need to be corrected during a shutdown of HT 4. The abnormalities include conveyor sensor malfunctions, burner issues, safety barriers not provided, exposed cables, problems at exits requiring replacement of rollers and gears, heat leakage from insulation, worn thermo couples and sensors requiring replacement, roller wear requiring replacement, non-working air conditioning, burner trips requiring spark plug replacement, needed displays and gauges, and required ladders, tables and doors. The status and responsible persons are provided.
The document lists 17 abnormalities that need to be corrected during a shutdown of HT 4. The abnormalities include conveyor sensor malfunctions, burner issues, safety barriers not provided, exposed cables, problems at exits requiring replacement of rollers and gears, heat leakage from insulation, worn thermo couples and sensors requiring replacement, roller wear requiring replacement, non-working air conditioning, burner trips requiring spark plug replacement, needed displays and gauges, and required ladders, tables and doors. The status and responsible persons are provided.
The document lists 17 abnormalities that need to be corrected during a shutdown of HT 4. The abnormalities include conveyor sensor malfunctions, burner issues, safety barriers not provided, exposed cables, problems at exits requiring replacement of rollers and gears, heat leakage from insulation, worn thermo couples and sensors requiring replacement, roller wear requiring replacement, non-working air conditioning, burner trips requiring spark plug replacement, needed displays and gauges, and required ladders, tables and doors. The status and responsible persons are provided.
HT 4 ABNORMALITIES NEED TO CORRECT WHILE SHUT DOWN
SR NO. ABNORMALITES STATUS RESPONSIBLE
1 WHEELS LOADING CONVEYOR SENSORE MALFUNCTION FREQUENTLY DONE 2 BURNER NO.1 FREQUENTLY MISS FIRE NEED TO ADJUST FLOW. DONE 3 LIFTING UNIT LOADING & UNLOADING SIDE SAFETY BARRICATION NOT PROVIDED. PENDING RAHUL SAIN 4 LOADING LIFTING UNIT CABEL TRAY REMOVE & ALSO ALL CABLE TRAY IN OPEN CONDITION YET COVER NOT FIXED. PENDING SATAYABRAT 5 ZIG ZAG PROBLEM CONTINUE AT SOLUTION EXIT & AGEING EXIT NEED TO REPLACE BEND ROLLERS ,CUP & WORM-PINNION GEAR. WIP DIPAK PATEL 6 FOR REMOVING RE-HT WHEELS NEED TO CUT SIDE GIDE ROD FROM AGEING INPUT CONVEYOR. DONE 7 HEAT LEAKAGE FROM CHAMBER INSULATION NEED TO CORRECT INSULATION. DONE 8 SOLUTION FURNACE MAIN GEAR BOX NEED TO REPLACE WITH ORIGINAL. DONE 9 REQURE ALL NEW THERMOCOUPLE WITH CALIBRATION & ALSO NEED TO CHANGE OLD THERMOCOUPLE WIRE. PENDING SATYABRAT 10 AGEING UNLOADING UNIT UPPER LAYER MOSTLY ALL ROLLER ROTATING OVAL DUE TO CUP SHAFT BEND NEED TO REPLACE WITH NEW ONE. PENDING DIPAK PATEL 11 ALL PANEL AC NOT WORKING. DONE 12 AGEING ZONE 1 BURNER TRIP PER SHIFT./ NEEDS TO CHANGE SPARK PLUG ROD PENDING SATYABRAT 13 JUMBO DESPLAY INSTALLATION(SOLUTION TEMP, AGEING TEMP, QUENCHING TEMP) PENDING SATYABRAT 14 AIR PRESSURE GAUGE NOT INSATLLED. PENDING RAHUL SAIN 15 LADDER REQIRE AT LOADING SIDE & ALSO PERMENANT TABLE REQURE AT AGEING UNLOADING SIDE. DONE 16 MIRROR REQUIRED FOR AGING OUT AREA. PENDING RAHUL SAIN 17 ALLSENSORS TIGHTENING REQUIRED. DONE 18 NEED TO PROVIDE ENTRY DOOR AT SOLUTION LOADING SIDE. PENDING RAHUL SAIN