E85 SN B48411001 & Above-101-200

HYDRAULIC SYSTEM INFORMATION (CONT’D)
Glossary Of Hydraulic / Hydrostatic Symbols (Cont’d)

Page 101 - OSS# 6300732522 - All rights reserved by Bobcat Company - 01/20/2022 - 15:50:17 - Produced by Ken Cook Co. with media1off
MS-1892-3
MC 2340-3 (6-2-98)
20-10-3 E85 Service Manual

HYDRAULIC SYSTEM INFORMATION (CONT’D)
Troubleshooting The Hydraulic Circuit
PROBLEM CAUSE CORRECTION

No hydraulic operation at one or Hydraulic oil level low Refill with correct oil
more circuits Hydraulic pump drive coupling damaged Replace
Hydraulic pump defective Repair or replace
Load Sense relief valve defective Readjust or replace
Hydraulic power insufficient to one Load Sense relief valve pressure setting incorrect Readjust or replace
or more circuits
All hydraulic speed too slow Hydraulic oil level or viscosity incorrect Fill to correct level 
Use correct viscosity oil
Engine rpm reduced Readjust or replace
Hydraulic pump volume low Check, repair or replace
Oil temperature too high Oil cooler or radiator fins plugged Clean oil cooler external
surface
Hydraulic oil level low Fill to correct level
Non recommended hydraulic oil Replace
Relief valve excessively activated Use proper operating
procedures
One or more relief valves not set correctly Readjust or replace
Extreme operating conditions. High ambient
temperature (i.e.: Enclosed structure)
Engine accessory drive belt loose Replace Belt

HYDRAULIC SYSTEM TROUBLESHOOTING (CONT’D)
Troubleshooting The Cylinder Circuit

Cylinder inoperable Control console raised Lower control console.
Loose fittings or broken hoses Repair or replace
Low psi at joystick Check, repair or replace
pressure reducing valve
Lever linkage incorrectly adjusted Readjust
Control console lockout switch Readjust or replace
Cylinder internal leakage excessive Repair or replace
Joystick manifold pressure reducing valve defective Repair or replace
Joystick internal leakage excessive Repair or replace
Cylinder force insufficient Lever linkage incorrectly adjusted Readjust
Load Sense relief valve pressure to low Readjust or replace
Cylinder speed too slow Cylinder internal leakage excessive Repair or replace
Joystick manifold solenoid valve defective Repair or replace
Control valve internal leakage excessive Repair or replace
Low tie rod torque on control valves Tighten tie rods to correct
torque
Low or dirty fluid Add or replace the hydraulic
fluid
Load Sense relief valve malfunctioning Readjust or replace

Troubleshooting The Swing (Upperstructure Slew) Circuit

Slew not operating Control console raised Lower control console.
Control console lock out switch incorrectly adjusted Readjust or replace
or defective
Slew lock pin engaged Disengage lock pin
Slew motor gear defective Repair or replace
Slew motor defective Repair or replace
Slew force Load Sense relief valve set too low Readjust or replace
Slew motor relief valve pressure too low Readjust or replace
Slew speed too low Pump flow low Check, repair or replace
Blocked or restricted line to slew motor Replace
Slew motor internal leakage excessive Repair or replace
Slew over run excessive Control valve spool sticking Repair or replace
Joystick spool sticking Repair or replace
Slew motor relief valve set too low Repair or replace
Slew motor internal leakage excessive Repair or replace
Slew motor seal leakage Case drain line plugged Replace

Troubleshooting The Travel Circuit

Travel system inoperable Lever linkage incorrectly adjusted Readjust
Track tension too tight Readjust
Defective pump Check, repair or replace
Travel motor counter balance spool sticking Repair or replace
Travel motor internal leakage excessive Repair or replace
Travel motor defective Repair or replace
Travel motor gears defective Repair or replace
Swivel joint defective Repair or replace
Load Sense relief valve pressure too low Readjust or replace
Travel power Track tension too tight Readjust
Load Sense relief valve pressure too low Readjust or replace
Swivel joint leaking Repair or replace
Travel motor counterbalance spool sticking Repair or replace
Speed too slow Swivel joint internal leakage excessive Repair or replace
Low pump pressure Check, repair or replace
Travel motor internal leakage excessive Repair or replace
Travel motor seal leakage Return line filter plugged Inspect, clean or replace
Machine not running straight Lever linkage incorrectly adjusted Readjust
Track tension not equal Readjust
Pump output not equal Repair or replace
Travel motor internal leakage not equal Repair or replace
Travel motor counterbalance spool sticking Repair or replace

Load Sense Main relief valve pressure set too low Repair or replace
Swivel joint internal leakage excessive Repair or replace
Control valve internal leakage not equal Repair or replace
Machine will not hold on slope or Travel motor counterbalance valve leakage Repair or replace
while digging excessive
Hose damage Replace
Blade drops while machine is Lever linkage unaligned Readjust
moving Cylinder internal leakage excessive Repair or replace
Swivel joint internal leakage from travel motor Repair or replace
pressure circuit into blade cylinder circuit
High / low shift inoperative (2- Control valve defective Replace
speed) Low pressure to 2-speed valve Readjust

20-10-8
E85 Service Manual
CYLINDER (BOOM) Figure 20-20-3
Testing
2
Lower the boom / bucket and blade to the ground.
3
With the engine off, turn the key to the ON position and
move both hydraulic control levers to relieve hydraulic 1
pressure.
Figure 20-20-1
P-86897
Remove the nuts (Item 1) and bolt (Item 2) [Figure 20-

20-3].
Remove the rod end pivot pin (Item 3) [Figure 20-20-3].
Figure 20-20-4
P131313
Support the boom with a chain hoist (Item 1) [Figure 20-

20-1].
1
Figure 20-20-2
2
P-87000
Lower the cylinder (Item 1) [Figure 20-20-4].

1
Start the engine and fully retract the cylinder rod (Item 2)
[Figure 20-20-4].
P-86898 Stop the engine. Relieve hydraulic pressure.
Install a sling (Item 1) [Figure 20-20-2] and a lifting

device to the rod end of the boom cylinder.

CYLINDER (BOOM) (CONT’D)
Testing (Cont’d)
WARNING
Hydraulic fluid escaping under pressure can have
sufficient force to enter a person’s body by
penetrating the skin. This can cause serious injury
and possible death if proper medical treatment by a
physician familiar with this injury is not received
immediately.
W-2145-0290
Figure 20-20-5
P131314
Remove the hose from the base end of the cylinder. Cap
the hose (Item 1) [Figure 20-20-5].
Start the engine and move the hydraulic control lever to

the boom cylinder retract position.
If there is any oil leakage from the base end fitting (Item
1) [Figure 20-20-5], remove the cylinder for repair or
replacement.

CYLINDER (BOOM) (CONT’D) Figure 20-20-8
Removal And Installation
Lower the boom / bucket and blade to the ground. 1
move both hydraulic control levers to relieve hydraulic
pressure. 1
Figure 20-20-6
P131315
1 Remove the hoses (Item 1) [Figure 20-20-8].
IMPORTANT
P131313
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
Support the boom with a chain hoist (Item 1) [Figure 20- parts clean. Always use caps and plugs on hoses,
20-6]. tubelines and ports to keep dirt out. Dirt can quickly
damage the system.

I-2003-0888
Figure 20-20-7
Figure 20-20-9
2
3
P133233
Install a sling (Item 1) [Figure 20-20-7] and a lifting P-86839
device to the rod end of the boom cylinder.

20-9].
Remove the rod end pivot pin (Item 3) [Figure 20-20-9].

Removal And Installation (Cont’d)

2
Figure 20-20-10
1
1
P131312

P133239 20-11].
Remove the base end pivot pin (Item 3) [Figure 20-20-

Lower the cylinder (Item 1) [Figure 20-20-10] until it rests 11].
on the blade.
Remove the cylinder.
IMPORTANT
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888

Parts Identification
1. Bushing
2. Tube
3. Screw
4. Nut
5. Piston 2
6. Back-up Ring 1
7. O-ring
8. Seal
9. Wear Ring
10. Seal Assembly
11. Cushion Ring
12. Snap Ring
13. Head 3
14. Bolt
15. Wiper
16. Rod
10 4
11
5
6
7
8
9
13
9
8
14 6
7
1 12
8 8
6
15
12
1
13
16
8
15
1

NA13721S

Disassembly 1
Hold the hydraulic cylinder over a drain pan and slowly

move the rod in and out to remove the fluid from the
cylinder.
Figure 20-20-12
P-87077
Remove the rod assembly (Item 1) [Figure 20-20-14]

from the cylinder housing.
Remove the cylinder housing from the vise.

1 Figure 20-20-15
P-86848
Support the cylinder with a block (Item 1) [Figure 20-20-

12]. 1
Figure 20-20-13
1
P-86852
Clamp the rod end (Item 1) [Figure 20-20-15] in a vise.
1
P-86849
Remove the bolts (Item 1) [Figure 20-20-13].

Disassembly (Cont’d)
Figure 20-20-16
1
P-86853
Remove the piston (Item 1) [Figure 20-20-18].

P-86850
Figure 20-20-19
Remove the set screw (Item 1) [Figure 20-20-16].
Figure 20-20-17 1
1
P-86542
Remove the seal (Item 1) [Figure 20-20-19] from the

P-86851 piston.
Apply moderate heat to the nut (Item 1) [Figure 20-20-

17].
Remove the nut.

Figure 20-20-20 1
P-87030
Remove O-ring (Item 1) [Figure 20-20-22] from the

P-87032 piston.
Figure 20-20-23
Remove the wear ring (Item 1) [Figure 20-20-20] from
the piston.
1
Figure 20-20-21
P-87029

P-87031 the piston.
Remove the seal (Item 1) [Figure 20-20-21].

Figure 20-20-24 1
P-87011
Remove the back-up ring (Item 1) [Figure 20-20-26] from

P-87028 the piston.
Figure 20-20-27
piston.
Figure 20-20-25
1
P-86860
Remove the cushion ring (Item 1) [Figure 20-20-27] from

P-86862 the rod.
Remove the O-ring (Item 1) [Figure 20-20-25] from the

piston.

Figure 20-20-28
1
1
P-86865
Remove the back-up ring (Item 1) [Figure 20-20-30].

P-86861
Figure 20-20-31
Remove the head (Item 1) [Figure 20-20-28] from the

rod.
Figure 20-20-29
1
P-86866
Remove the O-ring (Item 1) [Figure 20-20-31].
P-86864

NOTE: Complete [Figure 20-20-32] through [Figure

1
20-20-34] for earlier cylinders. Complete
[Figure 20-20-35] through [Figure 20-20-37] for
later cylinders.
Figure 20-20-32
1 1
P-87754
Remove the two seals (Item 1) [Figure 20-20-34].
Figure 20-20-35
P-86867
1
Remove the snap ring (Item 1) [Figure 20-20-32].
Figure 20-20-33
P136602
P-86868
Remove the wiper seal (Item 1) [Figure 20-20-33].

Figure 20-20-36
2
1 1
P-86870
Remove the snap ring (Item 1) and bushing (Item 2)

P136603 [Figure 20-20-38].
Remove the rod from the vise.

Figure 20-20-39
Figure 20-20-37
2
1
1
2
P-887014
P136604
Remove the seal (Item 1) (both sides) and bushing (Item

Remove the back-up ring (Item 1) and two seals (Item 2) 2) [Figure 20-20-39] from the rod end.
[Figure 20-20-37].

Figure 20-20-40
P-87015

2) [Figure 20-20-40] from the base end.

Assembly
Use the following tools to assemble the cylinder: 1
MEL1396 - Universal Seal Expander

MEL1033 - Rod Seal Installation Tool 2
MEL1369-2 - Piston Ring Compressor
Wash the cylinder parts in clean solvent and dry with

compressed air.
Inspect the cylinder parts for wear and damage. Replace

any damaged parts.
P-86870
Always install new O-rings and seals during assembly.
Lubricate all O-ring and seals with hydraulic oil during Install the bushing (Item 1) and snap ring (Item 2)
installation. [Figure 20-20-42] into the head.
Clamp the rod end in a vise. NOTE: Complete [Figure 20-20-43] through [Figure
Figure 20-20-41 [Figure 20-20-46] through [Figure 20-20-48] for
later cylinders.
Figure 20-20-43
1
1
P-87010 1
Support the end of the rod with a block (Item 1) [Figure P-87754
20-20-41].
Install the two seals (Item 1) [Figure 20-20-43] into the

head.

Assembly (Cont’d)
Figure 20-20-44
1
2
P136604
Install the two seals (Item 1) and back-up ring (Item 2)

P-86868 [Figure 20-20-46] into the head.
Figure 20-20-47
Install the wiper seal (Item 1) [Figure 20-20-44] into the
head.
Figure 20-20-45 1
P136603

P-86867 head.
Install the snap ring (Item 1) [Figure 20-20-45] into the

head.

Assembly (Cont’d)
Figure 20-20-48
P-86865
Install the back-up ring (Item 1) [Figure 20-20-50] onto

P136602 the head.

head.
Figure 20-20-49
1
P-86866
Install the O-ring (Item 1) [Figure 20-20-49] onto the

head.

Assembly (Cont’d)
Figure 20-20-51 1
1
P86860
Install the cushion ring (Item 1) [Figure 20-20-53] onto

P-86864 the rod.
Figure 20-20-54
Install the O-ring (Item 1) [Figure 20-20-51].
Figure 20-20-52 1
1
P-87011
P-86861 Install the back-up ring (Item 1) [Figure 20-20-54] into

the piston.
Install the head (Item 1) [Figure 20-20-52] onto the rod.

Assembly (Cont’d)
Figure 20-20-55
1 P-87029
Install the wear ring (Item 1) [Figure 20-20-57] onto the

P-86862 piston.
Figure 20-20-58
Install the O-ring (Item 1) [Figure 20-20-55] into the
piston.
Figure 20-20-56
1
P-87030
Figure 20-20-59
P-87028
Install the seal (Item 1) [Figure 20-20-56] onto the

piston.
P-87031
Install the O-ring (Item 1) [Figure 20-20-58] and seal

(Item 2) [Figure 20-20-59] onto the piston.

Assembly (Cont’d)
Figure 20-20-60
1
P-86853
Install the piston (Item 1) [Figure 20-20-62] onto the rod.

P-87032
Tighten the piston to 662 - 810 N•m (488 - 597 ft-lb)
torque.
piston. Figure 20-20-63
Figure 20-20-61
2
P-86851
P-87033
Install the nut (Item 1) [Figure 20-20-63].
Install the seal (Item 1) [Figure 20-20-61] onto the Tighten the nut to 1151 - 1407 N•m (849 - 1038 ft-lb)
piston. torque.
Apply Loctite® 242 to the set screw and install the screw
(Item 2) [Figure 20-20-63].
Tighten the set screw to 14,7 N•m (10.8 ft-lb) torque.

Assembly (Cont’d)
Figure 20-20-64
1
P-87077
Install the rod assembly (Item 1) [Figure 20-20-66] into

P-86850 the cylinder housing.
Figure 20-20-67
Use a center punch to deform the threads (Item 1)
[Figure 20-20-64] of the set screw bore. 2
Remove the rod end from the vise.
Figure 20-20-65 1
2
P-86849
Install the head (Item 1) [Figure 20-20-67].
1 Apply Loctite® 242 to the bolts and install the bolts (Item
P-87013 2) [Figure 20-20-67].
Tighten the bolts to 275 - 314 N•m (203 - 232 ft-lb)

Support the housing with a block (Item 1) [Figure 20-20- torque.
65].

Assembly (Cont’d)
Figure 20-20-68
1
2
P-87014
Install the bushing (Item 1) and seal (Item 2) [Figure 20-

20-68] into both sides of the rod end of the cylinder.
Figure 20-20-69
1
2
P-36183

20-69] into both sides of the base end of the cylinder.

20-20-22
E85 Service Manual
CYLINDER (ARM) Figure 20-21-3
Testing
3
Lower the work group to the ground.
2 1
pressure.
Figure 20-21-1
P131409

21-3].
Remove the rod end pin (Item 3) [Figure 20-21-3].
Start the engine and fully retract the cylinder rod.
P131313
Support the boom with a chain hoist (Item 1) [Figure 20-

WARNING
21-1].
Figure 20-21-2 sufficient force to enter a person’s body by
1 and possible death if proper medical treatment by a
physician familiar with this injury is not received
immediately.
W-2145-0290
P131408
Support the arm cylinder (Item 1) on a wood block (Item

2) [Figure 20-21-2].

CYLINDER (ARM) (CONT’D)
Testing (Cont’d)
Figure 20-21-4
P131410
Remove the hose (Item 1) [Figure 20-21-4] from the

base end of the cylinder.
Install a plug on the tubeline (Item 2) [Figure 20-21-4].
Start the engine and retract the cylinder.
If there is any leakage from the base end hose (Item 1)
[Figure 20-21-4], remove the cylinder for repair or
replacement.

CYLINDER (ARM) (CONT’D) Figure 20-21-7

3
2
1
pressure.
Figure 20-21-5
P131409

21-7].
Remove the rod end pin (Item 3) [Figure 20-21-7].
P131313
IMPORTANT
Support the boom with a chain hoist (Item 1) [Figure 20- When repairing hydrostatic and hydraulic systems,
21-5]. clean the work area before disassembly and keep all
Figure 20-21-6 tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
1 I-2003-0888
Figure 20-21-8
2 1
1
P131408
Support the arm cylinder (Item 1) on a wood block (Item

2) [Figure 20-21-6].
P131410
Remove the hoses (Item 1) [Figure 20-21-8].

Figure 20-21-9
3 1
1 2
P131411
Remove the nuts (Item 1), bolt (Item 2), and base end
P131413 pivot pin (Item 3) [Figure 20-21-11].

Remove the hose (Item 1) [Figure 20-21-9].
Figure 20-21-10
P133065
Install a sling (Item 1) [Figure 20-21-10] on both ends of

the cylinder.

1. Bushing
2. Plug
3. O-ring 1
4. Spring Seat
5. Spring
6. Cushion Valve 7
7. Tube
8. Cushion Plunger
6 5
9. Ring Stop 4
10. Set Screw 3
11. Nut
12. Piston 10
2
13. Seal
14. Wear Ring
15. Seal Assembly 8
16. Back-up Ring
17. Cushion Ring
11
18. Snap Ring
19. Head 17 9
20. Bolt 12
21. Wiper 13
22. Rod 14
19
 14 15
20 16 3 13
16
3
18
1
13
13
16
21
18
22
19
13
21
1
NA13720S

Disassembly
1
Clean the outside of the cylinder before disassembly.
Use the following tools to disassemble the cylinder:
MEL1074 - O-ring Seal Hook
Hold the hydraulic cylinder over a drain pan and move the
rod in and out slowly to remove the fluid from the cylinder.
Clamp the base end cylinder in a vise.
Figure 20-21-12
P-86852
1
Support the end of the rod with a block.
Figure 20-21-15
1
P131459
Figure 20-21-13
P131247
1
Remove both set screws (Item 1) and remove the nut

(Item 2) [Figure 20-21-15].
NOTE: It may be necessary to apply moderate heat to

the nut.
P131458


1
Figure 20-21-16
P131250
1
P131248 the seal.
Figure 20-21-19
1
Figure 20-21-17
2
P131251
1 1
P131249 Remove the seal (Item 1) [Figure 20-21-19] from the
piston.
Remove the seals (Item 1) and wear rings (Item 2)

[Figure 20-21-17] from the piston.

1
Figure 20-21-20
2
P131254

P131252 rod.
Remove the rod from the vise.

Remove the O-ring (Item 1) and back-up ring (Item 2)
[Figure 20-21-20] from the piston. Figure 20-21-23
Figure 20-21-21
1
P131255
P131253
Remove the O-rings (Item 1) and back-up ring (Item 2)
[Figure 20-21-23].
the rod.


later cylinders. 2
Figure 20-21-24
P139470
2
Remove the snap ring (Item 1) and wiper seal (Item 2)
[Figure 20-21-26].
1 Figure 20-21-27
P131256
Remove the snap ring (Item 1) and wiper seal (Item 2)

[Figure 20-21-24].
Figure 20-21-25 2
3
1
P139469
Remove the wiper seal (Item 1) and two piece seal (Item
2 2) and back-up ring (Item 3) [Figure 20-21-27].
1
P131257
Remove the wiper seal (Item 1) and two piece seal (Item
2) [Figure 20-21-25].

2
Figure 20-21-28
P131260
1 2
P131258 [Figure 20-21-30].
Figure 20-21-31
[Figure 20-21-28].
Figure 20-21-29
1
P131416
1
Remove the plug (Item 1) [Figure 20-21-31].

P131259
Remove the rod end cushion valve (Item 1) [Figure 20-

21-29] from the rod end.

Figure 20-21-32
1
P131419
1
Remove the spring (Item 1) [Figure 20-21-34].
P131417
Figure 20-21-35

plug.
Figure 20-21-33
P131420
Remove the base end cushion valve (Item 1) [Figure 20-

21-35].
P131418
Remove the spring seat (Item 1) [Figure 20-21-33].

Figure 20-21-36
P-887014
Remove the seal (Item 1) (from both sides) and bushing

(Item 2) [Figure 20-21-36] from the rod end.
Figure 20-21-37
2
P-87015
Remove the seal (Item 1) (from both sides) and bushing

(Item 2) [Figure 20-21-37] from the base end.

Assembly
Use the following tools to assemble the cylinder: 1

MEL1033 - Rod Seal Installation Tool

compressed air.

any damaged parts.
P131419
Lubricate all O-ring and seals with hydraulic oil during Install the spring (Item 1) [Figure 20-21-39].
installation.
Figure 20-21-40
Figure 20-21-38
1
P131418
P131420
Install the spring seat (Item 1) [Figure 20-21-40].

Install the base end cushion valve (Item 1) [Figure 20-
21-38].

Assembly (Cont’d)
2
Figure 20-21-41
P131260
1
Install the O-ring (Item 1) and back-up ring (Item 2)

P131417 [Figure 20-21-43].
Figure 20-21-44
plug.
Figure 20-21-42
1
P131259
Install the rod end cushion valve (Item 1) [Figure 20-21-

P131416 44].
Install the plug (Item 1) [Figure 20-21-42].

Assembly (Cont’d)
Figure 20-21-45
1
1
P131257
Install the two piece seal (Item 1) and wiper seal (Item 2)
P-86852 [Figure 20-21-47].
Figure 20-21-48
Clamp the rod end in a vise (Item 1) [Figure 20-21-45].
Figure 20-21-46
1 2
1
P131256
2
Install the wiper seal (Item 1) and snap ring (Item 2)

[Figure 20-21-48].
P131258
Install the bushing (Item 1) and snap ring (Item 2)

[Figure 20-21-46] into the head.

later cylinders.

Assembly (Cont’d)
Figure 20-21-49
2
1
1
1
P131255
3
Install the O-rings (Item 1) and back-up ring (Item 2)
P131257 [Figure 20-21-51].
Figure 20-21-52
Install the back-up ring (Item 1), two piece seal (Item 2)
and wiper seal (Item 3) [Figure 20-21-49].
1
Figure 20-21-50
1 2
P131254

P131256
Install the wiper seal (Item 1) and snap ring (Item 2)

[Figure 20-21-50].

Assembly (Cont’d)
1
Figure 20-21-53
P131251
Install the seal (Item 1) [Figure 20-21-55] on the piston.

P131253
Figure 20-21-56
Install the cushion ring (Item 1) [Figure 20-21-53] on the 1

rod.
Figure 20-21-54
P131250
1

piston.
P131252
Install the back-up ring (Item 1) and O-ring (Item 2)

[Figure 20-21-54] into the piston.

Assembly (Cont’d)
Figure 20-21-57
2
P131247
2 2 Install the nut (Item 1) [Figure 20-21-59] and tighten to

P131249 728 - 842 N•m (537 - 621 ft-lb) torque.
Apply thread lock (Loctite® 242) on the set screws. Install

Install the wear rings (Item 1) and seals (Item 2) [Figure the set screws (Item 2) [Figure 20-21-59] and tighten to
20-21-57] on the piston. 13,5 - 16,5 N•m (10 - 12 ft-lb) torque.
Figure 20-21-58 Figure 20-21-60
1
2
P131248 P-87013
Install the piston (Item 1) [Figure 20-21-58] on the rod. Install the base end of the cylinder housing (Item 1)
[Figure 20-21-60] in a vise.
torque. Support the housing with a block (Item 2) [Figure 20-21-
60].

Assembly (Cont’d)
1
Figure 20-21-61
2
2
1
P-87014

P131458 21-63] into both sides of the rod end of the cylinder.
Figure 20-21-64
Install the rod assembly (Item 1) into the cylinder housing
(Item 2) [Figure 20-21-61].
Figure 20-21-62
2
1
2
P-87015
1
Install the busing (Item 1) and seal (Item 2) [Figure 20-
P131459 21-64] into both sides of the base end of the cylinder.
Apply thread lock (Loctite® 242) to the bolt threads.

Install the bolts (Item 2) [Figure 20-21-62] and tighten to
177 - 196 N•m (131 - 144 ft-lb) torque.

20-21-20
E85 Service Manual
CYLINDER (BOOM SWING) Figure 20-22-3
Testing
Lower the work group to the ground. 1
Remove the floor mat and floorplate. (See Removal And

Installation on Page 40-100-1.)
Remove the tool box. (See Removal And Installation on

Page 40-210-1.)
Figure 20-22-1
P133061

1
WARNING
sufficient force to enter a person’s body by
P131628
and possible death if proper medical treatment by a
Place a block (Item 1) [Figure 20-22-1] under the rod physician familiar with this injury is not received
end of the boom swing cylinder. immediately.
W-2145-0290
Figure 20-22-2
Install a cap on the hose and tighten.
2
If there is any oil leakage from the base end fitting on the
boom swing cylinder, remove the cylinder for repair or
replacement.
1
P131629
Remove the snap ring (Item 1) [Figure 20-22-2] and

washer from the rod end pin of the cylinder.
Remove the pin (Item 2) [Figure 20-22-2].
Start the engine and fully retract the cylinder rod.
Stop the engine.

CYLINDER (BOOM SWING) (CONT'D) Figure 20-22-6
Position the machine so the pin can be removed from the

bottom.
Remove the floor mat and floorplate. (See Removal And

Installation on Page 40-100-1.)
1
Remove the tool box. (See Removal And Installation on
Page 40-210-1.)
Figure 20-22-4 P131630

P131628
Place a block (Item 1) [Figure 20-22-4] under the rod

end of the boom swing cylinder.
Figure 20-22-5
1
P131629
Remove the snap ring (Item 1) [Figure 20-22-5] and

washer from the rod end pin of the cylinder.

CYLINDER (BOOM SWING) (CONT'D)
Figure 20-22-7
2
4
P131631

22-7].
Remove the pin (Item 3) [Figure 20-22-7] from the base

of the cylinder.
Slide the cylinder forward and remove the grease fitting

hose (Item 4) [Figure 20-22-7].
Figure 20-22-8
P133061
Remove the hose (Item 1) [Figure 20-22-8].

1. Plug
2. O-ring
3. Tube
4. Back-up Ring
5. Wear Ring
6. Head
1
7. Seal
8. Wiper 2 2
9. Nut
10. Piston 3
11. Rod
12. Bolt
1 2
13. Bushing
2
2
4
2 5
12
6
7
8
9
10
5
7
5
7
13
11
NA13725S

Disassembly
MEL1075 - Adjustable Gland Nut Wrench 1
MEL1075-1 - Standard Pins
Hold the hydraulic cylinder over a drain pan and move the
rod in and out slowly to remove the fluid from the cylinder.
Put the base end of the cylinder in a vise. 2
Figure 20-22-9
C205051
Remove the head and the rod assembly from the cylinder
[Figure 20-22-11]. Put the rod end in a vise.
1
Remove the nut (Item 1), piston (Item 2), [Figure 20-22-
11] and head.
Figure 20-22-12
P-98817
Remove the bolt (Item 1) [Figure 20-22-9].
Figure 20-22-10
1 1 C205052

piston.
1
P-91893
Insert the Adjustable Gland Nut Wrench into the two

holes (Item 1) [Figure 20-22-10] to loosen the head.

Figure 20-22-13
1 2
2
P-81039
Remove plug (Item 1) and O-ring (Item 2) [Figure 20-22-

N-22356 15].
Figure 20-22-16
[Figure 20-22-13].
Remove the O-ring (Item 3) [Figure 20-22-13]. 1

2
Figure 20-22-14
3
P-53073
Remove the dust seals (Item 1) and bushing (Item 2)

[Figure 20-22-16].
N-22357
Remove the wiper seal (Item 1) and rod seal (Item 2)

from the inside of the head (Item 3) [Figure 20-22-14].

Assembly
Clean all parts in solvent and dry with compressed air.
Inspect all parts for wear or damage. Replace any worn

or damaged parts.
Always install new seals and O-rings. Lubricate all seals

and O-rings with clean hydraulic fluid before installation.
Use the following tools to assemble the cylinder:
MEL1396-1 - Universal Seal Expander

MEL1033 - Rod Seal Installation Tool 1 C205052
MEL1075 - Adjustable Gland Nut Wrench
MEL1075-1 - Standard Pins Install the seal (Item 1) [Figure 20-22-18].
Figure 20-22-17 Figure 20-22-19

N-22358
P-7424
Install the new seal on the tool and slowly stretch it until it Use a ring compressor to compress the seal to the
fits the piston [Figure 20-22-17]. correct size. Leave the piston in the compressor for about
three minutes [Figure 20-22-19].
Allow the seal to stretch for 30 seconds before installing it
on the piston.

Assembly (Cont’d)
Figure 20-22-20
N-22359
Install the wiper seal with the wiper (Item 1) [Figure 20-
P-7427 22-22] toward the outside of the head.
Figure 20-22-23
Install the rod seal on the rod seal tool [Figure 20-22-20].
NOTE: During installation the spring side of the seal

must be toward the inside of the cylinder.
Rotate the handles to collapse the rod seal [Figure 20-

22-20].
Figure 20-22-21
1
3 2 N-22356
Install the back-up ring (Item 2) and O-ring (Item 3)

[Figure 20-22-23].
P-7425
Install the rod seal in the head [Figure 20-22-21].

CYLINDER (BOOM SWING) (CONT'D) Tighten the plug to 50 N•m (37 ft-lb) torque.
Assembly (Cont’d) Put the base end of the hydraulic cylinder in a vise.
Figure 20-22-24 Figure 20-22-26
C205051 P-91893
Install the head and the piston (Item 1) [Figure 20-22-24]

Tighten the head (Item 1) [Figure 20-22-26] to 542 N•m
on the rod as shown.
(400 ft-lb) torque.
NOTE: Clean and dry the rod threads. Install a NEW
Figure 20-22-27
NUT with preapplied Loctite®.
Grease the piston where the nut contacts the piston. Do

not get grease on the threads.
2
Provide an adequate support for the cylinder before 1
tightening.
Tighten the nut to 2034 N•m (1500 ft-lb) torque.
Figure 20-22-25
P-53073
Install the bushing (Item 1) [Figure 20-22-27]. The

bushing must be aligned with the grease channel in the
rod end of the cylinder.
Install the dust seal (Item 2) [Figure 20-22-27] on both

sides of the rod end.
2
P-81039
Install plug (Item 1) and O-ring (Item 2) [Figure 20-22-

25].

Assembly (Cont’d)
Figure 20-22-28
P-98817
Install the bolt (Item 1) [Figure 20-22-28].

CYLINDER (BUCKET) Removal And Installation
Testing Fully retract the bucket cylinder.
Fully retract the bucket and arm cylinders. Lower the boom until the bucket is on the ground.
Lower the boom to the ground. Figure 20-23-2
With the engine off and the key in the run position, move
the joysticks to relieve hydraulic pressure.
Figure 20-23-1 1
P-87021
Support the arm with a chain hoist (Item 1) [Figure 20-

23-2].
P131619
the joysticks to relieve hydraulic pressure.
Remove the hydraulic hose (Item 1) [Figure 20-23-1]

from the base end of the bucket cylinder.
Install a plug on the hose.

IMPORTANT
Start the engine and retract the bucket cylinder.
If there is any oil leakage from the base end fitting on the clean the work area before disassembly and keep all
bucket cylinder, remove the cylinder for repair or parts clean. Always use caps and plugs on hoses,
replacement. tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888

CYLINDER (BUCKET) (CONT’D) Figure 20-23-5

2
Figure 20-23-3
P133045
2

P131619 23-5] from the base end pivot pin.
Figure 20-23-6
base end.
Remove the hose (Item 2) [Figure 20-23-3] from the rod 2

end.
Figure 20-23-4
3
1
1
P131620

23-6] from the rod end pivot pin.
Remove the pivot pin (Item 3) [Figure 20-23-6].

P133046
Install a strap (Item 1) [Figure 20-23-4] and a lifting

device on the cylinder.

CYLINDER (BUCKET) (CONT’D)
Figure 20-23-7
P133046
Remove the base end pivot pin (Item 1) [Figure 20-23-7]

and remove the cylinder.

1. Bushing
2. Tube
3. Set Screw
4. Nut
5. Piston
1
6. Seal
7. Wear Ring 2
8. Seal Assembly
9. Back-up Ring
10. O-ring
11. Snap Ring
12. Bushing
13. Head
14. Bolt 3
15. Wiper
16. Rod
17. Cushion Ring
18. Dust Seal
8
6 4
5
6
7
13
7
10
9
17
9
14
11 10
12
6
6
9
15
11
13 12
16
6
15
1
 NA13722S

Disassembly
Hold the hydraulic cylinder over a drain pan and slowly

move the rod in and out to remove the fluid from the
cylinder.
Clamp the base end of the cylinder in a vise.
Figure 20-23-8
1
P-87077

Figure 20-23-11
1
1
P-86848
Support the cylinder with a block (Item 1) [Figure 20-23-

8].
Figure 20-23-9
P-86852
1
1
P-86849

Figure 20-23-12 1
P-86853

P-86850
Figure 20-23-15
Figure 20-23-13
1
P-86542

P-86851 piston.

13].
Remove the nut.
Photos may appear different but the procedure is the

same.

Figure 20-23-16
P-87030

P-87032 piston.
Figure 20-23-19
the piston.
Figure 20-23-17
P-87029

P-87031 the piston.

Figure 20-23-20 1
P-87011

P-87028 the piston.
Figure 20-23-23
piston.
Figure 20-23-21
1
1
P-86860

P-86862 the rod.

piston.

Figure 20-23-24
1
1
P-86865

P-86861
Figure 20-23-27

rod.
Figure 20-23-25
1
P-86866
P-86864


20-23-30] for earlier cylinders. Complete 1
later cylinders.
Figure 20-23-28
1 1
P-87754
Remove the two seals (Item 1) [Figure 20-23-30].
Figure 20-23-31
P-86867
1
Figure 20-23-29
1
P136602
P-86868

Figure 20-23-32 2
1
1
P-86870
P136603 Remove the snap ring (Item 1) and bushing (Item 2)

[Figure 20-23-34].
Remove the wiper seal (Item 1) [Figure 20-23-32]. Remove the rod from the vise.
Figure 20-23-33 Figure 20-23-35
2 1 1
2
2
P136604
P-887014
Remove the back-up ring (Item 1) and two seals (Item 2)

[Figure 20-23-33]. Remove the seal (Item 1) (both sides) and bushing (Item
2) [Figure 20-23-35] from the rod end.

Figure 20-23-36
2
1
P-87015

2) [Figure 20-23-36] from the base end.

Assembly

MEL1033 - Rod Seal Installation Tool 2
1

compressed air.

any damaged parts.
P-86870
Lubricate all O-rings and seals with hydraulic oil during Install the bushing (Item 1) and snap ring (Item 2)
installation. [Figure 20-23-38] into the head.
Clamp the rod end in a vise. NOTE: Complete [Figure 20-23-39] through [Figure
Figure 20-23-37 [Figure 20-23-42] through [Figure 20-23-44] for
later cylinders.
Figure 20-23-39
1
P-87010 1
Support the end of the rod with a block (Item 1) [Figure P-87754
20-23-37].
Install the two seals (Item 1) [Figure 20-23-39] into the

head.

Assembly (Cont’d)
Figure 20-23-40
1 2
P136604
Install the two seals (Item 1) and back-up ring (Item 2)

P-86868 [Figure 20-23-42] into the head.
Figure 20-23-43
head.
Figure 20-23-41
1
1
P136603

P-86867 head.

head.

Assembly (Cont’d)
Figure 20-23-44
P-86865
Install the back-up ring (Item 1) [Figure 20-23-46] onto

P136602 the head.

head.
Figure 20-23-45
P-86866

head.

Assembly (Cont’d)
Figure 20-23-47 1
1
P86860
Install the cushion ring (Item 1) [Figure 20-23-49] on the

P-86864 rod.
Figure 20-23-50
Figure 20-23-48 1
P-87011
P-86861 Install the back-up ring (Item 1) [Figure 20-23-50] in the

piston.

Assembly (Cont’d)
Figure 20-23-51
1
1
P-87029

P-86862 piston.
Figure 20-23-54
Install the O-ring (Item 1) [Figure 20-23-51] into the
piston.
Figure 20-23-52
P-87030
Figure 20-23-55
P-87028
Install the seal (Item 1) [Figure 20-23-52] onto the

piston.
P-87031
Install the O-ring (Item 1) [Figure 20-23-54] and seal

(Item 1) [Figure 20-23-55] onto the piston.

Assembly (Cont’d)
Figure 20-23-56
1
P-86853
Install the piston (Item 1) [Figure 20-23-58] onto the rod.

P-87032
torque.
piston. Figure 20-23-59
Figure 20-23-57
1
P-86851
P-87033
Install the seal (Item 1) [Figure 20-23-57] onto the Tighten the nut to 662 - 810 N•m (488 - 597 ft-lb) torque.
piston.
Apply Loctite® 242 to the set screw. Install the set screw
(Item 2) [Figure 20-23-59] and tighten to 15 N•m (11 ft-
lb) torque.

Assembly (Cont’d)
Figure 20-23-60
1
P-87077

P-86850 the cylinder housing.
Figure 20-23-63
Use a center punch to deform the threads (Item 1)
[Figure 20-23-60] of the set screw bore. 2
Remove the rod end from the vise.
1
Figure 20-23-61
2
2
P-86849
1 Apply Loctite® 242 to the bolt threads. Install the bolts

P-87013 (Item 2) [Figure 20-23-63] and tighten to 177 - 196 N•m
(131 - 145 ft-lb) torque.
Support the housing with a block (Item 1) [Figure 20-23-

61].

Assembly (Cont’d)
Figure 20-23-64
P-87014

23-64] (both sides) into the rod end of the cylinder.
Figure 20-23-65
1
2
P-36183

23-65] (both sides) into the base end of the cylinder.

CYLINDER (BLADE) Figure 20-24-2
Testing
Lower the work group and blade to the ground.
Stop the engine.

1
the blade lever to relieve hydraulic pressure.
Figure 20-24-1
P131624
2
Remove the hydraulic hose (Item 1) [Figure 20-24-2]

from the base end of the blade cylinders.
3 Install a plug on the hose.

1
Start the engine and retract the blade cylinders.
If there is any oil leakage from the base end fitting of the
P131623 blade cylinders, remove the cylinder for repair or
replacement.
Remove the nuts (Item 1), bolt (Item 2), and pin (Item 3)
[Figure 20-24-1] from both blade cylinders.
Start the engine and retract the blade cylinders.

CYLINDER (BLADE) (CONT'D) Figure 20-24-4
NOTE: The left blade cylinder is shown. The

2
procedure is the same for the right blade
cylinder.
Lower the work group and blade to the floor.
With the engine off and the key in the RUN position, 3
move the blade lever to relieve hydraulic pressure. 1
IMPORTANT P131623
When repairing hydrostatic and hydraulic systems, Remove the nuts (Item 1) and bolt (Item 2) [Figure 20-
clean the work area before disassembly and keep all 24-4] from the rod end pivot pin.
tubelines and ports to keep dirt out. Dirt can quickly Remove the pivot pin (Item 3) [Figure 20-24-4].
damage the system.
I-2003-0888 Figure 20-24-5
Figure 20-24-3
2
3
1
P133047
2
P131624
24-5] from the base end pivot pin.
base end of the cylinder. Remove the pivot pin (Item 3) [Figure 20-24-5].
Remove the hose (Item 2) [Figure 20-24-3] from the rod Remove the cylinder.
end of the cylinder.

CYLINDER (BLADE) (CONT'D)
1. Grease Fitting
2. Bushing
3. Rod
4. Snap Ring
5. Wiper Seal 1
6. Seal
7. Head
8. O-ring
9. Back-up Ring 2
10. Snap Ring
11. Piston 3
12. Seal
13. Seal Assy.
14. Wear Ring 4
15. Set Screw 5 7
16. Nut 6
17. Housing 8
2
10
8
9
11
12
13
14
15 12
16
17
NA13724S

Disassembly
IMPORTANT
clean the work area before disassembly and keep all 1
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
P-86501
Hold the cylinder over a drain pan and slowly move the
rod in and out to remove the oil from the cylinder.
Straighten the head lock ring (Item 1) [Figure 20-24-7].
Figure 20-24-6
Figure 20-24-8
2 P-86500
P103657
Clamp the base end (Item 1) [Figure 20-24-6] of the

cylinder housing in a vise. Remove the head (Item 1) [Figure 20-24-8] from the
housing.
Install a block (Item 2) [Figure 20-24-6] to support the
cylinder.

Figure 20-24-9
P-86504

P-86503
Figure 20-24-12
Remove the rod assembly (Item 1) [Figure 20-24-9] from

the housing.
1
Figure 20-24-10
P-86506
1
12].
P-86505
Remove the nut.
Clamp the rod end in a vise. Support the end of the rod
with a block (Item 1) [Figure 20-24-10].

Figure 20-24-13
P-86541
Remove the wear ring (Item 1) [Figure 20-24-15].

P-86508
Figure 20-24-16
Figure 20-24-14
1
P-86548

P-86542
NOTE: The slipper seal consists of four separate
pieces that are removed individually.

Figure 20-24-17
P-86532
Remove the slipper seal (Item 1) [Figure 20-24-19].

P-86508
Figure 20-24-20
Remove the wear ring (Item 1) [Figure 20-24-17].
Figure 20-24-18
1
P-86531

P-86533

Figure 20-24-21 1
P-86517

P-86515
Figure 20-24-24

the inside of the piston.
1
Figure 20-24-22
P-86518
1

cylinder rod.
P-86516

Figure 20-24-25
P-86524
1

P-86519
Figure 20-24-28

head.
1
Figure 20-24-26
P-86525
Remove the snap ring (Item 1) [Figure 20-24-28] from

the inside of the head.
P-86523

Figure 20-24-29
P-86529

P-86508
Figure 20-24-32
Figure 20-24-30
2 1
1 P-86531

P-86527 [Figure 20-24-32].

CYLINDER (BLADE) (CONT'D)
Figure 20-24-33
P-86544
Remove the bushing (Item 1) [Figure 20-24-33] from the

rod.
Figure 20-24-34
P-86533
Remove the bushing (Item 1) [Figure 20-24-34] from the

base end.

Assembly

MEL1033 - Rod Seal Installation Tool
1
compressed air.

any damaged parts.
P-86544
Lubricate all O-rings and seals with hydraulic oil during Install the bushing (Item 1) [Figure 20-24-36] into the
assembly. rod.
Figure 20-24-35 Figure 20-24-37
2 1
1
P-86543 P-86530
Install the bushing (Item 1) [Figure 20-24-35] into the Install the bushing (Item 1) and snap ring (Item 2)
base end of the housing. [Figure 20-24-37] into the head.

Assembly (Cont’d)
Figure 20-24-38
1 1
P-86526
Install the wiper seal (Item 1) [Figure 20-24-40].

P-86529
Figure 20-24-41
Install the seal (Item 1) [Figure 20-24-38].
Figure 20-24-39
1
P-86525
Install the snap ring (Item 1) [Figure 20-24-41].

P-86527

Assembly (Cont’d)
Figure 20-24-42
P-86519

P-8624
Install the rod end in a vise.
Install the O-ring (Item 1) [Figure 20-24-42]. Figure 20-24-45
Figure 20-24-43
1
P-86518
P-86523
Install the head (Item 1) [Figure 20-24-45] onto the
cylinder rod.
Install the back-up ring (Item 1) [Figure 20-24-43].

Assembly (Cont’d)
Figure 20-24-46
1
P-86515

P-86517
Figure 20-24-49
Figure 20-24-47
1
1
P-86531

P-86516

Assembly (Cont’d)
Figure 20-24-50
1
P-86540
Install the wear ring (Item 1) [Figure 20-24-52].

P-86532
Figure 20-24-53
Install the slipper seal (Item 1) [Figure 20-24-50].
Figure 20-24-51
1
P-86548

P-86533

Assembly (Cont’d)
Figure 20-24-54
P-86507
Install the piston (Item 1) [Figure 20-24-56] onto the

P-86541 cylinder rod.

Install the wear ring (Item 1) [Figure 20-24-54]. torque.
Figure 20-24-55 Figure 20-24-57
2
P-86542 P-86506
Install the seal (Item 1) [Figure 20-24-55]. Install the nut (Item 1) [Figure 20-24-57].
Tighten the nut to 662 - 808 N•m (488 - 596 ft-lb) torque.
Apply Loctite® 242 to the threads of the set screw. Install

the set screw (Item 2) [Figure 20-24-57] and tighten to
15 N•m (11 ft-lb) torque.

Assembly (Cont’d)
Figure 20-24-58
P103657
Install the head (Item 1) [Figure 20-24-60] onto the

P-86504 housing.
Tighten the head to 661 - 809 N•m (488 - 597 ft-lb)

Use a center punch to deform the threads (Item 1) torque.
[Figure 20-24-58] of the set screw bore.
Figure 20-24-61
Remove the rod assembly from the vise.
Clamp the base end of the cylinder housing in a vise.
Figure 20-24-59
1
1
P-86501
Bend the lock ring tab (Item 1) [Figure 20-24-61] into the
groove on the head.
P-86503

the housing.

CYLINDER (CLAMP) Figure 20-25-3
Testing
Start the engine and close the clamp.
Stop the engine.
Figure 20-25-1
P133048
Disconnect the hydraulic hose (Item 1) [Figure 20-25-3]

from the base end of the cylinder.
1
Plug the hose.
P131632 Start the engine and retract the cylinder.
If there is any oil leakage from the base end fitting on the
Remove the snap ring (Item 1) [Figure 20-25-1] and cylinder, remove the cylinder for repair or replacement.
washer from the clamp cylinder pin.
Figure 20-25-2
P131636
Remove the pin (Item 1) [Figure 20-25-2] from the rod

end of the clamp cylinder.

CYLINDER (CLAMP) (CONT'D) Figure 20-25-6
Start the engine and close the clamp.
Stop the engine. 1
Figure 20-25-4
P133049
Disconnect the quick couplers (Item 1) [Figure 20-25-6].
1 Figure 20-25-7
P131632
Remove the snap rings (Item 1) [Figure 20-25-4] and

1 2
washers.
Figure 20-25-5
P133050

25-7].
1 Remove the pin (Item 3) [Figure 20-25-7] and remove

the cylinder.
P131636
Stop the engine.

CYLINDER (CLAMP) (CONT'D)
1. Dust Seal
2. Bushing
3. Plug
4. O-ring
5. Housing
6. Nut
7. Piston Seal
8. Piston
9. Back-up Ring
10. Wear Ring
11. Seal
12. Head
13. Wiper
14. Rod 2
1
5
3
4
3 4
6
7
4
9
10
11
4
12
13
14
2
1
NA14369S

CYLINDER (CLAMP) (CONT'D) Figure 20-25-9
Disassembly
NOTE: The drawings may appear different. The

procedure is the same.
The following tools will be needed to disassemble and

assemble the cylinders:
MEL1075 - Adjustable Gland Nut Wrench

MEL1074 - O-ring Seal Hook
MEL1396 - Seal Installation Tool
MEL1033 - Rod Seal Installation Tool B-7001
Put the base end of the hydraulic cylinder in a drain pan.

Remove the rod assembly from the cylinder housing
Move the rod in and out to remove the fluid from the [Figure 20-25-9].
cylinder. Move the rod slowly so the fluid will go directly
into the drain pan. Remove the cylinder housing from the vise.
Put the base end of the cylinder in a vise. Put the rod end in the vise.
Figure 20-25-8 Figure 20-25-10
B-7000 B-13816
Use the Adjustable Gland Nut Wrench to loosen the head Loosen the nut from the piston end of the rod [Figure 20-
[Figure 20-25-8]. 25-10].

E85 SN B48411001 & Above-101-200

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HYDRAULIC SYSTEM INFORMATION (CONT’D)

Glossary Of Hydraulic / Hydrostatic Symbols (Cont’d)

20-10-3 E85 Service Manual

Troubleshooting The Hydraulic Circuit

PROBLEM CAUSE CORRECTION

20-10-4 E85 Service Manual

Troubleshooting The Cylinder Circuit

PROBLEM CAUSE CORRECTION

20-10-5 E85 Service Manual

Troubleshooting The Swing (Upperstructure Slew) Circuit

PROBLEM CAUSE CORRECTION

20-10-6 E85 Service Manual

Troubleshooting The Travel Circuit

PROBLEM CAUSE CORRECTION

Travel motor counterbalance spool sticking Repair or replace

20-10-7 E85 Service Manual

Remove the nuts (Item 1) and bolt (Item 2) [Figure 20-

Remove the rod end pivot pin (Item 3) [Figure 20-20-3].

Support the boom with a chain hoist (Item 1) [Figure 20-

Lower the cylinder (Item 1) [Figure 20-20-4].

P-86898 Stop the engine. Relieve hydraulic pressure.

Install a sling (Item 1) [Figure 20-20-2] and a lifting

20-20-1 E85 Service Manual

Start the engine and move the hydraulic control lever to

20-20-2 E85 Service Manual

Removal And Installation

Lower the boom / bucket and blade to the ground. 1

1 Remove the hoses (Item 1) [Figure 20-20-8].

damage the system.

Install a sling (Item 1) [Figure 20-20-7] and a lifting P-86839

device to the rod end of the boom cylinder.

Remove the rod end pivot pin (Item 3) [Figure 20-20-9].

20-20-3 E85 Service Manual

Removal And Installation (Cont’d)

Remove the nuts (Item 1) and bolt (Item 2) [Figure 20-

Remove the base end pivot pin (Item 3) [Figure 20-20-

20-20-4 E85 Service Manual

20-20-5 E85 Service Manual

Hold the hydraulic cylinder over a drain pan and slowly

Remove the rod assembly (Item 1) [Figure 20-20-14]

Remove the cylinder housing from the vise.

Support the cylinder with a block (Item 1) [Figure 20-20-

Clamp the rod end (Item 1) [Figure 20-20-15] in a vise.

Remove the bolts (Item 1) [Figure 20-20-13].

20-20-6 E85 Service Manual

Remove the piston (Item 1) [Figure 20-20-18].

Remove the set screw (Item 1) [Figure 20-20-16].

Remove the seal (Item 1) [Figure 20-20-19] from the

Apply moderate heat to the nut (Item 1) [Figure 20-20-

Remove the nut.

20-20-7 E85 Service Manual

Remove O-ring (Item 1) [Figure 20-20-22] from the

Remove the wear ring (Item 1) [Figure 20-20-23] from

Remove the seal (Item 1) [Figure 20-20-21].

20-20-8 E85 Service Manual

Remove the back-up ring (Item 1) [Figure 20-20-26] from

Remove the cushion ring (Item 1) [Figure 20-20-27] from

Remove the O-ring (Item 1) [Figure 20-20-25] from the

20-20-9 E85 Service Manual

Remove the back-up ring (Item 1) [Figure 20-20-30].

Remove the head (Item 1) [Figure 20-20-28] from the

Remove the O-ring (Item 1) [Figure 20-20-31].