HIDDEN VALLEY GOLD PROJECT 1656-ES-011

ENGINEERING SPECIFICATION PIPING MATERIALS AND VALVES

PIPE MATERIAL SPECIFICATION H3

Project: Hidden Valley Gold Project
Client: Morobe Consolidated Gold Fields Ltd

Cover Sheet Sheet 1 of 4 1656-ES-011

DESIGN REQUIREMENTS
DESIGN CODE ASME B31.3 - 2004 EDITION
MATERIAL TYPE HDPE - Grade PE100
FLANGE RATING PN10
HYDRO TEST PRESSURE 1.25 Times Design Pressure (note 1)
CORROSION ALLOWANCE 0.0 mm (note 2)

SERVICE LIMITS
PRESSURE TEMPERATURE
kPa °C
1000 0 to 20
930 25
870 30
800 35
740 40
700 45
650 50

SERVICE INDEX
DESIGN
SERVICE CODE SERVICE/MEDIA
PRESSURE (kPa) TEMP (°C)
PSL Process Slurry 650 50
PCS Process Slurry - Concentrate 650 50
PGC Process Slurry - Gold Sludge 650 50
PST Process Slurry - Tailings 650 50
PCT Transfer Carbon Slurry 650 50
LAW Acid Wash Solution 650 50
RLI Lime Slurry 650 50

NOTES:

1 For Hydrostatic test pressure refer to vendor recommendation and testing procedure
2 Corrosion allowance does not include erosion allowance. In slurry or other services where erosion may occur, the amount of expected erosion
has to be included to ensure the required wall thicknesses shall meet the design conditions.
3 EPDM Gaskets to be used for Lime Slurry services
4 Klingersil C8200 Gaskets to be used for LAW (Acid Wash), PCT (Transfer Carbon Slurry)

0 Issued for Construction 8/18/2008 WC JLO PW

A Preliminary 4/15/2007 JEE
Rev: Description Date By Check Process Checked Approved

Engineering Specification
Appendix B Page 1 of 1
HIDDEN VALLEY GOLD PROJECT 1656-ES-011
ENGINEERING SPECIFICATION PIPING MATERIALS AND VALVES

PIPE MATERIAL SPECIFICATION H3

Project: Hidden Valley Gold Project
Client: Morobe Consolidated Gold Fields Ltd

Pipe and Fittings Sheet 2 of 4 1656-ES-011

STOCK CODE SIZE DESCRIPTION NOTES REV

P 63 - 630 PIPE, BLACK, HDPE, PE100, PN10 (SDR17), PLAIN ENDS, DIM TO AS4130
I
P
E

63 - 160 STUB FLANGE, LG SPIGOT, SERRATED FACE, PE100, PN10 (SDR17), E/F & BW TYPE, PER
AS4129, DIMS TO DRG 1656-P013
180 - 630 STUB FLANGE, SHORT SPIGOT, SERRATED FACE, PE100, PN10 (SDR17), B/WELD TYPE,
F PER AS4129
L 63 - 630 BACKING RING, CS GALV, THK TO TABLE-10 PN10 AS/NZS 4331.1, DIM TO ASME B16.5
A CL150
N 63 - 630
G BLIND, FF, CS GALV, 6.0 THK NITRILE LINED ONE SIDE, DIM & THK TO ASME B16.5 CL150
E
S

180 - 630 CAP, ELONGATED, PE100, PN10 (SDR17), E/F & BW TYPE, PER AS4129
63 - 630 BEND, SWEEP, 90 DEG, PE100, PN10 (SDR17), E/F & BW TYPE, PER AS4129, DIM
TO DRG 1656-P-013
63 - 630 BEND, SWEEP, 45 DEG, PE100, PN10 (SDR17), E/F & BW TYPE, PER AS4129, DIM
TO DRG 1656-P-013
63 - 630 BEND, SWEEP, 60 DEG, PE100, PN10 (SDR17), E/F & BW TYPE, PER AS4129, DIM
TO DRG 1656-P-013
180 - 400 TEE, EQUAL, SHORT SPIGOT, MOULDED, PE100, PN10 (SDR17), B/WELD TYPE,
F PER AS4129
I 450 - 630 TEE, EQUAL, FABRICATED, PE100, PN10 (SDR17), B/WELD TYPE, PER AS4129
T 180 - 630 TEE, RED, FORGE MOULDED, PE100, PN10 (SDR17), E/F & BW TYPE, PER AS4129
T 180 - 630 REDUCER, CONC, SHORT SPIGOT, PE100, PN10 (SDR17), B/WELD TYPE, PER AS4129
180 - 630 REDUCER, ECC, SHORT SPIGOT, PE100, PN10 (SDR17), B/WELD TYPE
I
N
G
S

C
O 63 - 160 TEE EQUAL, ELECTROFUSION STRAIGHT ENDS, PE100, PN16 (SDR11) PER AS4129
U 63 - 160 TEE RED, ELECTROFUSION STRAIGHT ENDS, PE100, PN16 (SDR11) PER AS4129
P
S 63 - 160 CAP, ELECTROFUSION END, PE100, PN16 (SDR11) PER AS4129
L
I
63 - 160 COUPLER/JOINER, EQUAL SOCKET, E/FUSION TYPE, PE100, PN16 (SDR11) PER AS4129
N 63 - 160 COUPLER/JOINER, RED SOCKET, E/FUSION TYPE, PE100, PN16 (SDR11) PER AS4129
G

N
I
P
P
L
E
S

G
A 63 - 630 GASKET, FLAT, FF, EPDM, PER ASME B16.21, DIM TO ASME B16.5 CL150, 3.0MM 3
S THICK
63 - 630 GASKET, FF, CNAF, KLINGER SIL C8200 OR EQUAVILENT, DIM TO ASME B16.5 4
K
CL150, 1.6MM THICK
E
63 - 630 GASKET, FLAT, FF, NEOPRENE MAX SHORE A HARDNESS 60, PER ASME B16.21,
T DIM TO ASME B16.5 CL150, 3.0MM THICK
S
B
O 25 - 630 STUD BOLTS, C/W 2 HVY HEX NUTS, ASTM A193-GrB7/A194-Gr2H, GALV, DIM TO
ASME B18.2.1/B18.2.2 (UNC for 1" and below, 8UN for 1.1/8" and above, stud bolts to
L
Class 2A fit, nuts to Class 2B fit)
T
25 - 630 WASHERS, ROUND, FLAT, STEEL, GALV, DIM TO BS3410 TABLE 4 /or AS1237 TABLE 4.1
S

Engineering Specification
Appendix B Page 1 of 1
HIDDEN VALLEY GOLD PROJECT 1656-ES-011
ENGINEERING SPECIFICATION PIPING MATERIALS AND VALVES

PIPE MATERIAL SPECIFICATION H3

Project: Hidden Valley Gold Project
Client: Morobe Consolidated Gold Fields Ltd

Branch Table Sheet 4 of 4 1656-ES-011

BRANCH SIZE
63 90 110 160 225 280 315 355 400 450 500 560 630
TR+RS TR + TR + TR +
630 +CR RS RS RS
TR TR TR TR TR TR TR T+R T

TR+RS TR + TR + TR +
560 +CR RS RS RS
TR TR TR TR T+R T+R T+R T

TR + TR + TR +
500 RS RS RS
TR TR TR TR TR T+R T+R T

TR +
450 CR
TR TR TR TR TR TR T+R T+R T

TR +
400 CR
TR TR TR TR TR T+R T+R T

TR +
355 CR
TR TR TR TR T+R T+R T

TR +
315 CR
TR TR TR T+R T+R T
H
E TR +
280 CR
TR TR TR T+R T
A
TR +
D 225 CR
TR TR TR T
E
TRE +
R 160 CR
TRE TRE TE

/
R 110 TRE TRE TE

U
90 TRE TE
N
63 TE
S
I
Z
E

CR COUPLER/JOINER REDUCING
R REDUCER CONC
RS SPECIAL FABRICATED SHORT REDUCER
T TEE EQUAL
TE TEE EQUAL ELECTROFUSION
TR TEE REDUCING
TRE TEE REDUCING ELECTROFUSION

NOTES:
1 This Branch Table Is Applicable To Header Pipes With 90° Stub-In (Set-Through) Branches

2 Branch table forms as a guide to possible reducing branch combinations, other combinations are acceptable provided they are commercially
available.

Engineering Specification
Appendix B Page 1 of 1
HIDDEN VALLEY GOLD PROJECT 1656-ES-011
ENGINEERING SPECIFICATION PIPING MATERIALS AND VALVES

PIPE MATERIAL SPECIFICATION H3

Project: Hidden Valley Gold Project
Client: Morobe Consolidated Gold Fields Ltd

Valves Sheet 3 of 4 1656-ES-011

STOCK CODE SIZE DESCRIPTION NOTES REV

25 - 100 VB10, Ball Valve, 3 Piece, Flanged, Polypropylene Body

65 - 600 VF05, Butterfly Valve, Wafer Style, Stainless Steel

65 - 600 VF06, Butterfly Valve, Lugged End Style, Stainless Steel
VALVES

Engineering Specification
Appendix B Page 1 of 1