CONFIDENTIAL TEST 1/ EM110/ MAC 2022/ MEM360

UNIVERSITI TEKNOLOGI MARA

TEST 1

COURSE: MANUFACTURING PROCESSES AND TECHNOLOGY

COURSE CODE: MEM360
TIME: 1 HOURS

1) Answer ALL questions.

2) Do not bring any material into the examination room unless permission is given by the invigilator.
NAME :_____________________________________________________________
MATRIC NO :_____________________________________________________________
GROUP :_____________________________________________________________
LECTURER NAME :_____________________________________________________________

© Hak Cipta Universiti Teknologi Mara CONFIDENTIAL

CONFIDENTIAL TEST 1/ EM110/ MAC 2022/ MEM360

QUESTION 1

Cutting processes remove material from the surface of a workpiece which involve several
processes. List three (3) of common process of cutting.

(3 Marks) [CO1:PO1. C1]

QUESTION 2

Sand casting is the most common and versatile type of casting in the expendable mould casting
category. Discuss in your own words on hand ramming in sand casting.

(3 Marks) [CO1:PO1. C2]

QUESTION 3

Figure 1 shows the raw material and its final product. The product is expected to be produced at a
high production rate and higher material utilization. Please propose the most suitable metal
forming process to manufacture the product.

a) Answer the question using illustration and explain the suggested process. (2 Marks)
b) Name other bulk deformation processes similar to the suggested process discussed in
question a) and justify your answer. (2 Marks)

(4 Marks) [CO1:PO1. C4]

Raw Material Final Product

Figure 1

© Hak Cipta Universiti Teknologi Mara CONFIDENTIAL

CONFIDENTIAL TEST 1/ EM110/ MAC 2022/ MEM360

QUESTION 4

One advantage of hot extrusion process is fast extrusion speed. Give two reasons why at elevated
temperature the extrusion speed is fast and discuss 3 limitations of cold forming process.

(5 Marks) [CO2:PO2. C2]

QUESTION 5

Determine the most suitable type of casting process to produce product in Figure 2 (a) and Figure
2 (b) and compare the advantages of these two processes in term of part size, material selection
and cost.
(5 Marks) [CO2:PO2. C3]

(a) Polaroid camera case (b) Pump housing

Figure 2

END OF QUESTION PAPER

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