700T Extrusion Press - Back Loading - Long Stroke 240407

无锡市源昌机械制造有限公司
WUXI YUANCHANG MACHINERY CO., LTD.
700MT ALUMINUM DIRECT SINGLE ACTION HORIZONTAL

EXTRUSION PRESS (LONG STROKE-BACK LOADING)
编号（NO）：20240407-01
技术方案
TECHNICAL SPECIFICATION
买方（buyer）：
卖方（saler）：无锡市源昌机械制造有限公司
2024 年 04 月 07 日
地址：江苏省无锡市惠山区前洲街道杨家圩村中南路 99 号
客服电话：+86-0510-83582291 公司网址：www.yuanchang.co
企业邮箱：sales@yuanchang.co
1
SCOPE OF SUPPLY OF XJ-700MT PRESS

1. Complete set of Press 1 set
2. Spare parts and accessories
 Container 1 set（spare part）
 Stem 1 pc （spare part）
 dummy block 2 pcs (accessories)
 Shear blade 2 pcs (accessories)
 Container heater 1 set (spare part)
 Thermocouple 1 pc (spare part)
 Repeater relay 2 pcs (spare part)
 Limit switch 2 pcs (spare part)
 Button 2 pcs (spare part)
 Tools for installation 1 set (accessories)
 Feet bolt 1 set (accessories)
 Technology document 1 book(accessories)
 Filter liner 1 set (spare part)
2
SPECIFICATION OF XJ-700MT PRESS Long-STROKE

1. Brief Introduction
1.1 the model of Press

 XJ—700MT aluminium extrusion press
1.2 the purpose and product range
 purpose : to extrude aluminium and aluminium alloy product
 product : rod, tubes and other section profile etc.
1.3 technical characteristic
 container size(round) :Φ105 ㎜
 billet length : 350mm-500mm
 billet diameter(round) :φ101mm(4inch)
 container length : 550mm
1.4 the transfer control system and operation model
 this equipment is driven by hydraulic system and electrical system to achieve all action steps
 PLC and touch screen is available
 The operation model is fully automatic, automatic in one cycle and manual
1.5 necessary conditions provided by buyer
 hydraulic oil : N68 ,around 3500L
 power : 440V;60HZ 100KW
 cooling water: quality ph:7-8.5; temperature: ≤30℃;flux: ≥30m3/hour. Pressure: 0.2-0.3MPa
3
2. Specifications for XJ-700MT extrusion press
2.1. Specifications
2.1.1 total pressure ：700MT
2.1.2 rated system pressure ：23MPa
2.1.3 main cylinder
- diameter of piston ：φ600mm
- effective stroke ：1200 ㎜
- extrusion force ：649MT
2.1.4 side cylinder（2 pcs）
- diameter of side cylinder ：φ125mm/φ90mm
- force （4pcs,pressure:23MPa）：56MT
2.1.5 container(with separate pump for locking)
- container overall size ：φ450mm（outer diameter）×550 ㎜（length）
- diameter of cylinder ：φ125mm/φ80mm（4pcs）
- container locking force(4pc) ：103MT
- container opening force(4pc) ：40MT
2.1.6 shear parts
- diameter of cylinder ：φ140mm/φ90mm
- shear force ：21MT
2.1.7 die slide(double die slider)
- diameter of cylinder ：φ80 mm/φ60mm
- max force ：10MT
- die stack cell dimension ：φ200 mm×200mm
4
2.1.8 Technical data of speed

- extrusion speed ：0.2-10mm/s
- advance speed ：340mm/s
- fast back speed ：290mm/s
- container open speed ：170mm/s
- container close speed ：170mm/s
- shear down speed ：330mm/s
- shear up speed ：460mm/s
2.2 hydraulic system
2.2.1 main pump：A7VSO160---variable pump 1set manufacturer：GERMANY REXROTH
2.2.2 assistant pump:SQP43-60-38vane pump 1set manufacturer:TOKOY KEIKI
2.2.3 hydraulic valve： logic valve is Weisheng From Taiwan, pilot valve is
Bosch Rexroth .Check valve is Jinhai from Shanghai.
2.2.4 hydraulic oil（to be provided by the Buyer）：anti-wear hydraulic oil N68.
2.2.5 oil tank capacity： 3500L
2.3 electrical system

2.3.1 total power :about :100KW
2.3.2 main motor：75KW/6 1set manufacturer：Liu’an China
2.3.3 PLC ： manufacturer：MITSUBISHI
2.3.4 Human interface---Touch screen manufacturer：KUNLUNTONGTAI
2.3.5 air switch, contactor, thermal-relay is Schneider, button and indict switch is Joint venture
Schneider。
2.3.6 main plunger stroke control :magnetic ruler。
2.3.7 container center six points monitor sensor.
2.3.8 adopt return line filter.
2.3.9 one circuit board control one pump separately.
5
2.3.10 adopt column type air filter.
2.4 sealing parts

2.4.1 sealing parts for main cylinder V type manufacturer：KVK
2.4.2 sealing parts for piston KDAS manufacturer：B+S Germany
2.5 heating system

2.5.1 container heating power ：1.2×12=15KW
2.5.2 heating way ：line type electrical heating 。
2.6 cooling and filtering system

2.6.1 cooler-stainless steel exchanger ： 10 ㎡ 1set
2.6.2 cooling tower： 30cube/hour 1set（to be provided by buyer）
Adopt one set separate cooling pump(7.5KW) ,add a filter connecting with the cooler.
2.6.3 pipeline pump： 2.0 inch 1sets（to be provided by buyer）
2.6.4 filter:adopt separate main filter
3. Structure description
3.1 main machinery construction
It is composed of Machine components, hydraulic system and electrical control system.
3.2 Machine Components
Aluminium extrusion press is horizontal hydraulic press, single action, long- stroke ,back
loading ,with four pre-stress tie-rods; Frame base is welding-joint parts. main cylinder is made of
35# forged steel. Motors are placed on the below of the oil tank.
3.2.1 front platen thickness:350mm ;feeding exit on front platen ：Φ130 ㎜.×150 ㎜ ,and the back
platen thickness :350 ㎜.
6
3.2.2 Loading system is a unique manipulator; it will deliver billets from

bottom of base to extrusion center.
3.2.3 there is a inspect system to check the central alignment and the alarm system.
3.2.4unfixed dummy block for stem.
3.2.5 container is a type of “X” to make sure accuracy .heating way is by heating pipes.
3.3 hydraulic control system
3.3.1 main hydraulic oil route adopted logic integration control, assistant action and pilot adopted
three /four direction valves control.
3.3.2 there are pressure protection function ,as soon as the pressure exceed the rated pressure, the
equipment will stop extruding and alarm ,meanwhile it will display on the touch screen.
3.3.3 there is unique locking system to make sure the locking of container and the die slide.
3.3.4 there are hydraulic oil cooling and filtering system .cooler is a kind of board stainless steel
structure.
3.3.5 main pumps are REXROTH .
3.3.6 lubrication system : automatic lubrication controlled by PLC
3.3.7 oil pipe and flange
 the oil pipe is 20# high-level seamless pipe, the flange is double seals
 proper and qualified welding for all pipes
 the distance between pipe clamp is short so that it can prevent from vibrating
 the connection between pipe outlet is high-pressure soft pipes, it has advantage of less vibration
and easy-installation.
 the pipes will cover the steps of welding, silic clean ,install etc
 the prefil valve adopt hydraulic cylinder to control the action.
4. electrical control system

4.1 PLC is MITSUBISHI
4.2 Human interface
7
 extrusion speed setup and display

 working pressure display
 the hydraulic system condition display
 extrusion time and cycle display
 fault display and alarm
 the product quantity display
 display the temperature of the container in the screen.
4.3 the touch screen is KUNLUNTONGTAI 10.4inch.
4.4 while normal working ,the temperature of oil tank should keep on 30℃-45℃. It is forbidden to
exceed 50℃.
4.5 the operation way is complete safety to avoid any mistaken operation.
4.6 air switch, contactor, thermo-relay etc is Schneider
4.7 the limit switch is Japan Omron
4.8 manual, automatic in one cycle
4.9 Voltage and frequency 440V+10% 60HZ
4.10 the container is heat up by electricity, the temperature can be controlled, and range is 350~500
4.11 the control desk adopt piano type.
5.Material
5.1 main cylinder ：35# forged steel
5.2 main cylinder piston ：chill cast iron（rigidity 45-50HRC）
5.3 front platen ：35# forged steel
5.4 die slide ：35# forged steel
5.5 piston supporter ：35# cast steel
5.6 back platen ：35# cast steel
5.7 tie rods ：45# forged steel(with pre-stressed columns)
5.8 container supporter ：35# cast steel
5.9 outer sleeve of container：5CrNiMo
8
5.10 container lining ：H13 hot work steel（rigidity HRC48-52）

5.11 stem ：H13 hot work steel（rigidity HRC48-52）
5.12 dummy block ：H13 hot work steel（rigidity HRC48-52）
5.13 frame base ：steel board welding-joint parts
6. technology information
 the operator’s manual
 the easy worn parts drawing(container, stem, block, die jacket, shear blade, piston, container
heater, die slide etc )
 sealing parts list
 hydraulic components list
 hydraulic drawing
 hydraulic layout drawing(all the components will comply, it must be easy to find)
 electrical drawing
 foundation drawing

700T Extrusion Press - Back Loading - Long Stroke 240407

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无锡市源昌机械制造有限公司

WUXI YUANCHANG MACHINERY CO., LTD.

700MT ALUMINUM DIRECT SINGLE ACTION HORIZONTAL

SCOPE OF SUPPLY OF XJ-700MT PRESS

2. Spare parts and accessories

 Container 1 set（spare part）

 Stem 1 pc （spare part）

 dummy block 2 pcs (accessories)

 Shear blade 2 pcs (accessories)

 Container heater 1 set (spare part)

 Thermocouple 1 pc (spare part)

 Repeater relay 2 pcs (spare part)

 Limit switch 2 pcs (spare part)

 Button 2 pcs (spare part)

 Tools for installation 1 set (accessories)

 Feet bolt 1 set (accessories)

 Technology document 1 book(accessories)

 Filter liner 1 set (spare part)

SPECIFICATION OF XJ-700MT PRESS Long-STROKE

1.1 the model of Press

2. Specifications for XJ-700MT extrusion press

2.1.8 Technical data of speed

2.3 electrical system

2.3.10 adopt column type air filter.

2.4 sealing parts

2.5 heating system

2.6 cooling and filtering system

3.2.2 Loading system is a unique manipulator; it will deliver billets from

4. electrical control system

 extrusion speed setup and display

5.10 container lining ：H13 hot work steel（rigidity HRC48-52）

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