HAS-80-90-132AL5 - Page 22

Operation Manual
Refrigerated Compressed Air Dryer
ICE Air Dryer

―Table of Contents―
Safety Precaution…………………………………… 2
HAS-80AL5 Important Safety Guidelines
HAS-90AL5 Operation Guidelines (Warning)……………………...

Operation Guidelines (Caution)………………………
3
4
HAS-132AL5 Unit Warning Label Locations………………………... 4
To Maintain Efficient and Trouble-Free Performance... 5
To Prevent Corrosion Related Breakdown…………... 6
HAS-65AHL5 To Prevent Electric Shocks…………………………... 6
HAS-75AHL5 Operation
Main Parts of the Unit….……………………………... 7
HAS-90AHL5 When used for first time or after a long period of time.. 8
Preparing for Operation...….…………………………. 8
Operation Method (Running and Stopping)…………. 9
Diagnosing And Troubleshooting Abnormalities or Unit Failure

Built-in Safety Devices:
Names, Functions, Countermeasures…………….. 10
Troubleshooting Chart….……...……………………... 10
Recovery After A Built-in Safety Function Is Activate... 11
（Photo:HAS-90AHL5）
Maintenance
Inspection and Shakedown Chart…………………… 12
Daily Inspections……………………………………... 13
Weekly Inspections…………………………………... 14
Monthly Inspections…………………………………... 18
Storage (Long periods of disuse)…………………….. 18
Parts & Components subject to wear………………... 19
Inspection and Replacement Parts List……………… 19
Main Component Maintenance Cycles……………… 19
Regarding Warranty and After-sales Service……....... 20
Installation
Precautions Regarding Installation
(Warning and Caution) …..………………………….. 21
CAUTION Before Installation…………………………………….. 22
●This product is for Industrial Use only. Installation Precautions……..………………………… 22
Please take all necessary precautions during installation Location…….…………………………..… 22
installation and handling. Installation of Accessories……………………………. 23
Piping Construction………………………………….... 24
●Read this Operation Manual thoroughly before
Electrical Wiring Construction………………………… 26
operating this product.
Remote Control………………………………………. 28
●Keep this manual available so that it may be
read at any time by persons using this product. Technical Details
Specifications…………………………………………. 30
The end of this manual is Warranty. External Dimensions.…..…………………………….. 32
Be sure to keep it with caution. Wiring Diagrams…………………………………….... 34
Flow Circuit Diagrams………………………………... 36
03113788010_
Thank you for your purchasing Refrigerated Compressed Air Dryer
This manual has important information regarding the safe and effective use of this unit.
Please read it before operating the unit so that the unit may be operated under safe and proper conditions.
Safety Precautions
Before using the unit, be sure to read the section, "Important Safety Guidelines" and operate the unit according to those
guidelines.
The safety precautions listed herein are to ensure safe and proper use of this unit for your protection and to prevent
losses to you, the surrounding area, and people nearby.
Important safety precautions are classified into two categories, WARNINGS and CAUTIONS.
WARNING Failure to follow instructions contained in a WARNING may result in death or serious injury.
Failure to follow instructions contained in a CAUTION may result in personal injury or

CAUTION
damage to property.
Please note that items noted in CAUTIONS can result in very serious consequences depending on the particular
situation.
Both CAUTIONS and WARNINGS must be heeded to ensure adequate safety.
・After reading this operation manual, be sure to keep it where anyone who needs to refer to it may find it easily.
・When either transferring or loaning out this unit, keep the operation manual affixed to it in a clearly visible place so that
the new user can refer to it in order to ensure safe and proper operation.
■Warning symbols
The symbols inform you of WARNINGS or CAUTIONS to observe. The illustration within the triangle
shows the nature of the precaution and the action to be avoided. (For example, the symbol at the left
indicates possible danger from rotating fan blades.)
The symbols inform you of prohibited actions. The illustration within the circle shows the nature of the
action which is prohibited. (The example to the left indicates that user disassembly is prohibited.)
The symbols indicates actions which must be taken. The illustration within the black circle indicates
the necessary action. (The example to the left indicates that the unit must be properly grounded.)
The symbols indicate important points other than cautions or warnings.
☛ The ☛ symbols indicate other sections to refer to for further details.

■Photographs and diagrams in this operation manual are of the HAS-90AHL5 model, however unless otherwise noted,
the information provided will apply to other models in this series as well.
■Product specifications are subject to change without notice.
Please be aware that recent changes to product specifications may not be reflected in the content of this manual.
2
Important Safety Guidelines
Operation Guidelines (WARNING)
WARNING
●Failure to follow instructions contained in a WARNING may result in death or serious injury.
●Do not modify this unit. ●Do not allow non-our affiliated persons to repair or
Modifying this unit will void the product warranty. disassemble this unit.
Improper disassembly or repair work can result in abnormal
operation, which in turn may result in personal injury, electric
shock, or fire.
●Do not operate with open or missing cabinet panels. ●Do not damage or modify the power cord.
Touching components inside the unit may result in injury or Placing heavy objects on the cord, exposing it to heat, pulling,
electric shock. or pinching it can result in damage to the cord and possible
●Do not expose the unit or component area to water. result in electric shock or fire.
Do not wash the unit with water. Failure to follow this warning
may result in electric shock or fire.
●Release compressed air from the air tank before ●Be careful when reassembling the auto drain trap after
cleaning, shakedown, or inspecting the unit. disassembly and cleaning.
Compressed air remaining in the unit can result in injuries If the drain trap is not reliably reassembled, the bowl
due to a sudden release of compressed air. assembly could come off during operation and compressed
air could spray out, resulting in injuries. Carefully assemble
the drain trap following the instructions in the "Maintenance"
section.
●Do not operate controls with damp hands.
Also, do not allow power cables or electronic components to
get wet. Failure to follow this warning can result in electric
shock.
●Remove the plug if the unit is not going to be used for ●Be sure to strictly adhere to management of air
an extended period. compressor oil.
Failure to do so can cause dust that gathers to become hot Please maintain proper lubrication of the air compressor
or ignite. according to the directions outlined in the compressor
●Consult with your dealer if the earth-leakage breaker is operation manual. If air compressor oil is allowed to
tripping. deteriorate, it may result in buildup of carbon in the air dryer,
Forcibly resupplying power during a leakage condition can explosion, or fire.
lead to electric shock or fire. ●Take steps to deal with potential refrigerant leakage.
●If abnormal operation occurs, stop the unit and consult If the unit is to be installed in a machine room or other
with your dealer. enclosed space, measures should be taken to ensure that
Continued operation when the unit is performing abnormally even if there is a refrigerant leak, refrigerant concentrations
can result in electric shock or fire. won't become critically high. If by some chance there is a
●When moving the unit, please consult with your dealer. refrigerant leak and concentrations become critically high, an
Improper installation can result in water leakage, electric accident due to lack of oxygen could result.
shock, or fire. ●Do not operate the unit with fuses other than those
●Cut off power to the unit before performing cleaning, specified.
servicing, or inspections. Operating with non-specified fuses can lead to trouble such
Failure to do so can result in electric shock, injury, or burns. as unit breakdown or fire.
3
Operation Guidelines (CAUTION)
CAUTION
●Do not operate the unit with fluids other than those ●Do not get on top of on the unit, nor place objects on
specified. the unit.
This unit is for use with compressed air only. Operating with Doing so can result in injuries from the unit tipping over or
fluids other than compressed air can result in damage to the may cause water leakage resulting in an electric short.
unit, which can result in injury, leakage, etc. ●Do not operate the unit in the vicinity of combustible
●Do not exceed the maximum working pressure of the unit. gases.
The maximum working pressure of the unit is 1.0 MPa. Also, do not place combustible items near the unit. A spark
Operating the unit at pressures higher than the maximum from a switch or other operations could ignite combustibles,
working pressure can result in injuries or water leakage due causing a fire.
to resulting damage of the unit.
●Do not touch internal components during operation or ●When cleaning the condenser, do not directly touch the
just after the power has been cut off. fins.
Areas around the compressor will be very hot and could Doing so can result in injury.
cause burns.
●Do not insert fingers, sticks, or other objects into the
air discharge or intake ports.
An internal fan is running at high speed and contacting it
could result in injury.
●Periodically confirm that the earth-leakage breaker is ●Please consult with your dealer regarding installation of
properly functioning. optional unit.
Operating with a faulty earth-leakage breaker can result in an Failure to follow this warning can result in injury.
electric shock if the breaker fails to activate during electrical ●Wear gloves when removing cabinet panels.
trouble. Sheet metal edges are sharp and could result in injury.
●When transferring this unit, be sure to also include this
Operation Manual.
When either selling or transferring this unit, keep the
operation manual taped to the unit in a clearly visible place
so that the new owner can refer to it to ensure safe and
proper operation.
Unit Warning Label Locations
Warning labels sticking positions on the product

The following warning labels are stuck on the product body, indicating particularly important instructions selected carefully
from the instructions marked with warning and caution. Please be sure to read the warning labels before use. If the labels
become hardly legible by dirt, scratch, etc., contact your dealer to replace the labels with new ones.
Warning Label
Warning Label
4
To Maintain Efficient and Trouble-Free Performance
WARNING CAUTION
●Never operate the unit when cabinet panels are open or ●This unit is for use with compressed air only.
removed. Operating with fluids other than compressed air can
Touching components inside this the unit may result in result in damage to the unit, which can result in injury,
injury or electric shock. leakage, etc.
1. Pay careful attention to operation range, and use the product within the range. Use outside the range may cause a failure.
Model HAS- 80AL5 90AL5 132AL5 65AHL5 75AHL5 *3 90AHL5
Processed fluid Compressed air
Inlet air temperature
10 to 50 *2 10 to 80 *2
Operating (℃)
range Ambient temperature
2∼43
(℃)
Operating pressure
0.2 to 1.0 *1 0.29 to 1.0 *1 0.2 to 1.0 *1 0.29 to 1.0 *1
(MPa)
Power supply voltage (V・Hz) 3ph 380･50
(*1) The pressure is indicated in gauge pressure.
(*2) Applicable condition of inlet air temperature differs depending on the air volume to be processed.
(*3) If the ambient temperature exceeds 40 ° C, the processing air volume is reduced.
☛
* For further details regarding specifications, refer to the specifications chart page 30.
2. Frequently switching the unit ON and OFF can result in 7. If the unit is to be used with a compressed air line which
breakdown. After stopping the unit, wait at least 3 could introduce sudden pressure fluctuations, an air tank
minutes before starting again. Failure to wait at least 3 should be installed after the air dryer so that the pressure
minutes before restarting will result in built-in safety fluctuations do not go over 0.34 MPa/min. Sudden
devices activating (overcurrent relay, fuse) and could also pressure fluctuations can damage the unit.
cause damage to the compressor.
8. Start the compressed air flow gradually. Suddenly
3. Operate the unit in an ambient temperature of 2℃ to starting air flow can result in drain water rolling up which
43℃. Operating at temperatures below 2°C can cause could result in damage to the heat exchanger
the drain liquid to freeze. Also, if operated at components.
temperatures above 43℃, the condenser will be less able
to radiate off heat, a built-in safety device may be 9. Depending on the conditions of use of compressed air
activated, and the unit could shut down. In such cases, from the end of the air piping, back flow of compressed
☛ refer to page 10, "Diagnosing And Troubleshooting
Abnormalities or Unit Failure".
air may be possible. In such cases, a check valve should
be installed on the outlet port of the air dryer. Failure to
install a check valve can result in damage to the air dryer
4. Confirm the direction of exhaust from the condenser. For if back flow occurs.
the direction of exhaust, refer to the external dimensions
☛ pages 32-33. 10. If during air piping construction air blow is to be used,
either adjust the valve or install a bypass circuit in order
5. If the unit stops due to a built-in safety device being to cancel out resulting sudden pressure changes.
activated, ☛ refer to page 10, "Diagnosing And
Troubleshooting formalities or Unit Failure".
Sudden pressure fluctuations can cause damage to
parts in the air dryer.
6. If this unit is directly connected to an air compressor,

water removal capacity may drop due to an influx of
supersaturated drain water flowing into the unit.
Furthermore, this could result in reduced drain release
capacity of the built-in drain trap, and water can be
expected to drain from the end pipe, so a drain filter and
air tank, etc. should be installed before the air dryer unit.
5
To Prevent Corrosion Related Breakdown
■The unit warranty does not cover damages due to corrosion.
This unit uses copper piping (phosphorous-deoxidized copper corrosive to copper be avoided in order to prevent unit
piping) for refrigerant piping and piping within the heat breakdown due to corrosion. In particular, if there is repeated
exchanger. In particular, if holes form in copper piping due to dew drop and drying, and the presence of corrosive substances
corrosion, refrigerant leakage could occur, the unit could stop within the heat exchanger, there will be the tendency for such
operating, or breakdown could occur from water leaking out substances to concentrate on the walls of the pipes, leading to
from the air dryer compressed air outlet port. Furthermore, a condition where corrosion tends to occur easily. Careful
copper is also used as a conductor in the machine wiring, and attention is not only required regarding the environment of the
corrosion in the wiring could result in shorting and possibly air dryer, but also concerning the air flowing into the air
compromise the safety of the unit. Therefore, it is very compressor.
important that the environments containing substances that are
■Precautions regarding the area surrounding the equipment

If NOx (nitrogen oxide), SOx (sulfur oxide), CO2 (carbon organic solvents (trichloroethylene, etc.), or aldehyde or alcohol
dioxide), or other corrosion promoting compounds are present (from formaldehyde in building materials or methane, etc. from
within the factory, the air dryer and compressor should be process chemicals) could hydrolyzed entering the air dryer,
installed in a place such that they are not affected by such corrosion of copper pipes (similar in appearance to ant nests)
substances. In particular, when these corrosive substances are could form and therefore precautionary measures against this
present in the working environment, enough care must be occurring should be put in place.
taken to ensure that the air dryer and air compressor are not
exposed or affected. Also, in the rare event that chlorine-based
■Examples of corrosive substances

Examples *(1) and *(2) of the most corrosive substances taken cyanide, hydrocyanic acid, sodium hypochlorite, hydrogen
from copper pipe chemical resistance data are listed below. bromide, nitric acid, ammonium nitrate, copper nitrate, silver
Aniline, aniline dyes, ammonia (wet), sulfur (melting), salt, mercury, mercury salt, lime sulfur, sodium thiosulfate,
ammonium chloride, zinc chloride, hydrochloric acid, ferric potassium dichromate (acidic), sodium dichromate, hydrofluoric
chloride, copper chloride, chlorine (wet), sodium peroxide, acid, hydrogen sulfide (wet), sodium sulfide, barium sulfide,
chromic acid, iron acetate solution, potassium cyanide, sodium ammonium sulfate, ferric sulfate.
*(1) Reference: "Shindohin Data Book ", Japan Copper and Brass Association
*(2) The items listed above are only a sample of substances known to be corrosive to copper and by no means represents a
complete list of such substances.
To Prevent Electric Shock

■Always properly ground the unit.
■Install an earth leakage breaker.
6
Operation
Main Parts of the Unit
■External diagram Air outlet Air inlet
Dried compressed air Moist compressed air from the air compressor is
is discharged. brought in.
Control panel
Panel used to operate
this unit.
Auto drain trap

Water and oil separated by this unit are
discharged.
Specifications
plate Condenser filter
Please clean monthly.
Base hole
Use this hole for fixing this unit.
■Schematic diagram (with cabinet removed)
Heat exchanger
Moist compressed air is condensed
to separate water from air.
Switch board
Electric parts are stored.
Condenser fan motor
Condensation heat is removed to liquefy
a high-temperature and high-pressure
gas from refrigerating compressor.
Refrigerating compressor
A refrigerant gas is compressed to high Condenser
pressure for easy condensation. High-temperature and high-pressure
gas from refrigerating compressor is
liquefied.
■Control panel RUN lamp (green)

Lamp turns on when the ON switch is pressed.
Alarm lamp (red)
Lamp turns on when protection
device is activated. ON switch (white)
Pressing to turn the unit ON.
OFF switch (red)

Pressing the OFF switch
turns off the unit.
Air pressure gauge Evaporation pressure gauge

Indicating air pressure in Indicating evap. pressure of
heat exchanger refrigeration gas.
7
Operation
■Switch board HAS-90AL5, HAS-75AHL5
HAS-80AL5, HAS-65AHL5 HAS-132AL5, HAS-90AHL5
Overload relay for
Overload relay for refrigeration compressor
refrigeration compressor
Fuse
In the event that an overcurrent
Terminal box
condition arises, the electrical
circuit will be cut off and the unit
will stop.
Terminal box
Fuse
In the event that an overcurrent
condition arises, the electrical
circuit will be cut off and the unit
will stop.
When used for first time or after a long period of time

Before operation, be sure to check or carry out the following.
1. Be sure to check the reversed phase by a specialist.
☛ Refer to "WIRING WORKS" on page 27 in INSTALLATION.
Preparing for Operation
WARNING WARNING
●Do not operate controls with damp hands. Also, do not ●If operation is abnormal, shut down the unit, cut off the
allow electrical components to get wet. Failure to follow this power source, and then consult with your dealer. Continued
warning can result in electric shock. operation when the unit is performing abnormally can result
in electric shock or fire.
WARNING
●Never operate the unit when cabinet panels are open or ●Do not allow water to contact the unit component area
removed. Touching components inside the unit may result directly, and do not wash the unit with water. Failure to
in injury or electric shock. follow this warning may result in electric shock or fire.
■Open the ball valve of drain exhaust port.

Operating the unit with the valve closed will prevent drain from being released.
Ball valve
Bypass valve Direction of air flow
Close Open Close
Open Open
Auto drain trap
■Do not fail to close bypass valve provided in a portion ■Check the evaporation pressure gauge.
of piping. Depletion of a refrigerant gas can be presumed if pressure
The valve is operated only in trial operation and inspection. decreases far below “target of evaporating pressure during
Do not operate it usually. a stop” shown in the table below. Do not start the operation
in the low pressure state. Contact your dealer.
■Target of evaporating pressure during a stop

Ambient temperature (℃) 0 20 30 40
Evaporating pressure (MPa) 0.70 1.34 1.78 2.32
※ Pressures listed are gauge pressures.
8
Operation
Operation Method (Running the Unit)
1. Press the "ON" switch.
2. Check that the RUN lamp is lit, and that unit operation is starting. (RUN lamp)
3. Once the unit is operating, gradually start the flow of compressed air.
4. Check the pressure on the gauge.
After the compressed air has been flowing for a while, pressures should be as noted in the chart below.
Pressure gauge Model Good Measures to take
More than the upper limit:
Evaporation pressure gauge
(EVAP. PRESSURE)
HAS-80AL5, 65AHL5, 90AL5,
75AHL5, 132AL5, 90AHL5
0.70 to 1.15 MPa ☛
See page 10.
Less than the lower limit:
☛
See page 10.
※It is not abnormal for the evaporation pressure to sometimes go out of the green range depending on the ambient temperature
and processing air conditions.
●Avoid frequently turning the unit ON and OFF. ●If dehumidified air will be needed immediately after starting
Doing so could result in activation of a built-in safety device operation, please switch on the air dryer at least 3 minutes
(overcurrent relay or fuse) and could also result in unit in advance to supply air.
breakdown. After stopping the unit, always wait at least 3 During startup of the air dryer, dehumidified capacity of the
minutes before starting the unit again. air dryer may not be sufficient and the outlet air may still be
Doing so will protect the refrigerating compressor. damp and or water droplets may come out.
●Gradually start the flow of compressed air. Suddenly ●If the ambient temperature is low, it is not abnormal for the
starting air flow can result in drain water rolling up which fan will start and stop repeatedly. This is to prevent freezing
could result in damage to the heat exchanger components. inside of the heat exchanger.
Operation Method (Stopping the Unit)

1. Stop the air compressor. (Or, shut off the air inlet side valve.)
2. Press the "OFF" switch.
3. Confirm that the RUN lamp is out, and that unit operation has stopped.
●If freezing of the drain is expected (such as in winter months), after unit operation has stopped, turn the drain cock on the auto
drain trap as shown in Fig to loosen it, and release the drain. After the drain has been released, turn the drain cock as shown in
Fig to securely close it. (The direction to turn the drain cock is the direction that look from the side of the unit with the auto drain
trap.)
HAS-80AL5, 90AL5,
65AHL5, 75AHL5
Turn left to Turn right to close.

Drain cock release the drain.
HAS-132AL5, 90AHL5
Check whether the

water is being discharged
Turn right to
Turn left to close.
release the drain.
Drain plug
9
Built-in Safety Devices: Names, Functions, Countermeasures
WARNING
●Always remove power from the unit before performing these actions. Failure to do so can result in electric shock, injury, or burns.
Name of safety
Function What to do when a safety device is activated
device
High pressure
switch
It starts to activate when refrigerating pressure rises abnormally
to shut the electric circuit off and to stop the operation of the unit.
①Remove the cause of the trouble. Refer to page 11 for details.
②Supply power to the unit and press the "ON" switch.
☛
This device will activate when the refrigerating compressor
Overcurrent
relay
becomes very hot, or when an overcurrent condition occurs, in
which cases, the electrical circuit will be shut off and unit
②Supply power to the unit and press the "ON" switch.
☛
operation will stop.
☛
Fuse In the event that an overcurrent condition in the unit arises, the
electrical circuit will be cut off and the unit will stop. ②Replace the fuse. Refer to page 11 for details.
③Supply power to the unit and press the "ON" switch.
☛
This device will activate when the refrigerating compressor
becomes very hot, or when an overcurrent condition occurs, in ①Cut off the power source.
Motor protector which cases, the electrical circuit will be shut off and unit ②Consult with your dealer.
operation will stop.
Refer to the "Troubleshooting Chart" for information on the cause.
Troubleshooting Chart
WARNING
●Release the compressed air from the air tank before performing cleaning, shakedown, or inspections. Compressed air remaining in
the unit can result in injuries due to a sudden release of compressed air.
CAUTION
●If operation is abnormal, shut down the unit, cut off the power source, ●Turn off the air compressor and cut off power to the unit before
and then consult with your dealer. Continued operation when the taking any measures. Failure to do so can result in electric shock or
unit is performing abnormally can result in electric shock or fire. injury from the fan.
■If by some chance the unit should experience trouble while operating, please refer to the following.
device.
Activated built-in safety
Lamp disconnecting.
The switch fault.
Abnormal voltage
fault.
Electromagnetic contactor
Overcurrent relay fault.
Compressor fault.
drain.
auto drain trap from releasing
Foreign substance blocking
trap.
Frozen drain in auto drain
high.
intake air temperature is
Intake air flow is high or the
Condenser is clogged.
Ambient temperature is high.
Fan motor fault.

fault.
Fan control pressure switch
Reverse Phase Open Phase
Air pressure is low.
Motor protector is activated.
Fuse is blown.
Over-frequent run/stop.
Refrigerant gas leakage.
No power from power supply.

Cause
・
Condition
The RUN switch was pushed to The RUN lamp doesn't light. ● ● ● ● ● ● ● ●
ON" but the unit doesn't run. The RUN lamp is on. ● ●
The RUN lamp doesn't light. ●
The evaporator pressure is normal but
there are water and oil droplets forming
● ●
(and the indicator is within the green
range).
The evaporator pressure is high, water
The unit is operating but and oil droplets are forming (and the ● ● ● ● ● ●
indicator is at the top of the green range).
The evaporator pressure is low.
(The indicator is at the lower end of the ● ●
green range.)
The evaporator pressure is low and
●
compressor is not running.
High pressure switch works. ● ● ● ● ● ●

Built-in safety device function
Overcurrent relay activated. ● ● ● ● ● ● ●
(The unit stops during operation)
Fuse is blown. ● ● ● ● ●
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Consult with your dealer.
consult with your dealer.
within ±10%, or
Bring the operating voltage to
auto drain trap.

Disassemble and clean the
freezing.
Take measures to prevent
consult with your dealer.
below the prescribed limits or
Bring process air conditions
Perform cleaning
lower.
temperature down to 43℃ or
Bring the ambient
Check electrical wiring
with your dealer.

prescribed limits or consult
conditions to within the
Bring the process air

before operating.
Wait at least 3 minutes
Supply power to the unit.
What To Do
☛Refer to these pages: 26 14 23 18 23 27 9 26
●If the unit stops after a built-in safety device activates, after having taken appropriate measures to resolve the problem,
Refer to page 11, "Recovery After A Built-in Safety Function Is Activated" and restart the unit.
☛
10
Recovery After A Built-in Safety Function Is Activated
WARNING
●After performing necessary measures and clearing alarm ●If operation is abnormal, shut down the unit, cut off the
conditions, be sure to replace the cabinet panels. power source, and then consult with your dealer. Continued
Operating the unit while the cabinet is opened or removed operation when the unit is performing abnormally can result
can result in injuries or electric shock. in electric shock or fire.
●Remove power to the air dryer before undertaking ●Always replace fuses with ones of the designated rating.
measures to resolve cases where a safety device has been ●Using items other than the designated fuse can result in
activated. Failure to do so can result in electric shock or unit breakdown or fire.
other injury from the fan.
■In case a high pressure switch worked 2. Remedy the situation which caused the unit to stop.
1. Stop the operation of air compressor and turn off the
main power of the air dryer.
☛ Refer to the "Troubleshooting Chart" on page 10.
3. Remove the front cabinet panel.
2. Remedy the situation which caused the unit to stop. ☛ Refer to page 26, "Removing the front left cabinet
3. Supply electricity to the air dryer.
panel".
4. Replace the fuse.
4. Turn ON the operation switch of the Air Dryer on the (1) Request a new fuse from your dealer.
control panel. (2) Replacement fuse details:
■If the overcurrent relay has activated 5. Replace the front cabinet panel
1. Stop the air compressor, confirm that the air dryer is 6. Resupply power to the air dryer.
stopped, and remove power to the unit. 7. Press the ON switch on the control panel.
2. Remedy the situation which caused the unit to stop.
3. Resupply power to the air dryer.
4. Press the ON switch on the control panel.
■If a fuse has blown
1. Stop the air compressor, confirm that the air dryer is
stopped, and remove power to the unit.
Dryer model Fuse model Specifications Part Number Qty per unit
HAS-80AL, HAS-65AHL5
250V, 3A
HAS-90AL, HAS-75AHL5 63F 04GE4942701 1
φ6.35×L31.8
HAS-132AL5, HAS-90AHL5
HAS-90AL, 75AHL5
HAS-80AL, 65AHL5 HAS-132AL5, 90AHL5
ALRAM lamp Switch board
Switch board
Fuse
Over current relay

reset switch
Fuse
Over current relay reset switch
11
Maintenance
Inspection and Shakedown Chart
WARNING WARNING
●Release the compressed air from the air tank before ●Cut off power before performing cleaning, shakedown, or
performing cleaning, shakedown, or inspections. inspections. Failure to do so can result in electric shock,
Compressed air remaining in the unit can result in injuries injury, or burns.
due to a sudden release of compressed air.
WARNING
●When cleaning the condenser, do not directly touch the
condenser fins with your hands. Failure to follow this
warning can result in injury.
WARNING
●If the cabinet is opened or removed during inspection or ●Do not allow water to contact the unit component area
cleaning, be sure to fully close it when finished. Operating directly, and do not wash the unit with water. Failure to
the unit while the cabinet is opened or removed can result follow this warning may result in electric shock or fire.
in injuries or electric shock due to contact with exposed
internal components.
Inspection period
Part to be Weekly Monthly Every 4 years
Item to be inspected Note
inspected Daily (Every 60 (Every 250 (Every
hours) hours) 12,000 hours)
Check for presence or absence of any

Main unit ○ Inform dealer
abnormal noise or vibration.
if any fault is
Evaporation Confirm the indicator condition. detected.
○
pressure gauge ☛ Refer to pages 9 and 10.
Confirm proper operation. (daily) ○ ○ Replace it with

Auto drain trap Disassemble and clean. (weekly) (Confirm (Disassemble new one if any
☛ Refer to page 13. operation) and clean) fault is detected.
Clean surface of filter.

Condenser filter ○
☛ Refer to page 18. Perform cleaning
whenever
Clean fin surfaces. necessary.
Condenser ○
☛Refer to page 18.
Check for presence of loosening of terminal
Electric parts,
connection portions, contact abrasion, and ●
switches, gauge
damage to wiring coating.
Check for presence of loosening of terminal
Electromagnetic
connection portions, contact abrasion, and ● Replace it with
contactor
damage to wiring coating. new one or
repair it if any
Fan motor for Dielectric strength check of motor
DC500V and Over 1MΩ with a dielectric resistance ● fault is detected.
condenser gauge
Check for the presence of air leak and
Heat exchanger ●
refrigerant leak.
Refrigeration circuit Check of the presence of refrigerant leak. ●
Note:
1. ○ indicates items which can be carried out by the end user.
2. ● indicates items which should be brought to the attention of your dealer.
3. Lifetime of air dryer may be shortened substantially depending on use conditions. In that case, cleaning and replacement of
parts is required before reaching the maintenance standards above.
(Dusty places, a corrosive gas environment, a high ambient temperature environment, etc.)
4. Inspection time is not warranty period.
12
Maintenance
Daily Inspections
■Auto drain trap inspection
Please visually check to ensure the Auto drain trap is working normally (it should drain water periodically) every day.
■Auto drain trap compatibility chart

HAS-80AL5, HAS-65AHL5, HAS-90AL5,
Air dryer model HAS-132AL5, HAS-90AHL5
HAS-75AHL5
Auto drain trap model FD6-G1 AD-5
(AD-5)
●The amount of drained water varies depending on
various working conditions (working pressure etc.)
Please use the needle valve found on the auto drain
trap to regulate the drain interval accordingly. When it
has the optimal setting, you will be able to see the
water surface inside the bowl from outside. (Bowl
should never be allowed to completely fill). Shorter
Needle valve
drain interval would increase air loss, on the contrary
longer drain interval would cause the drain water to
accumulate. In addition, rotating the needle valve in
“+” direction would shorten the drain interval, while
rotating it in the “-” direction would lengthen the drain interval.
13
Maintenance
Weekly inspections
■Disassembling and cleaning of auto drain trap (FD6-G1)
1. After use for a long period of time, each part gets dirty and fails to work normally. Remove the auto drain trap weekly, and
disassemble and clean it.
2. The disassembling and cleaning time is for the case of standard use. Under use in severe conditions, shorten the intervals of
the disassembling and cleaning time.
■Main parts of the unit

Body
Refer to the structure on the right.
Screen
O-ring
Bowl assembly
Bowl guard
■Cleaning the unit

1. Close the ball valve.
Open Closed
2. Turn the drain cock of the auto drain trap to the left to
loosen it, and release inner pressure after discharging
drain. Drain cock
(The rotating direction of the drain cock is the direction
viewed from the side surface of the auto drain trap.) Loosen Tighten
3. To detach the bowl assembly, hold the bowl guard while When removing the bowl assembly, the screen can fall off
pressing its latch, turn the bowl guard by about 45°, and so be careful not to lose it.
pull it downward.
Body
Latch
45°
14
Maintenance
4. Remove the screen and clean.
5. Pour water into the bowl, and shake it lightly to remove dirt around a float.
●The bowl assembly cannot be disassembled.

Its forcible disassembly may cause a failure.
Bowl
6. Inspect whether or not if there is any broken part. O-ring

Float
Check the O-ring in particular very carefully.
■Inspection and Replacement Parts

・If the auto drain trap does not work normally even after ・Detaching and assembling procedures on the replacement
disassembling and cleaning, replace it with a brand-new of parts are the same with those for disassembling and
part, because an abnormality of the bowl assembly* is cleaning.
conceivable. When O-ring and screen is broken, replace * The O-ring is set on the bowl assembly.
them with the brand-new ones.
・Replacement parts required depends on an auto drain
trap model used. ☛ Refer to page 34, the section on
Inspection and Replacement Parts List.
WARNING
● Assemble the bowl in reverse procedures to the
disassembling, paying attention to the points below.
Insecure assembling causes the detachment of the
bowl assembly and jetting out of compressed air,
which may cause injury.
■Assembly Method 45°

"Click!"
1. Replace the screen to its original position, line up the latch
with the mark on the body and turn until the latch clicks into the
indentation in the body. Turn until the clicking sound is heard. Drain cock
2. Turn the drain cock to the right to close it.
* The rotating direction of the drain cock is the direction viewed
from the side surface of the auto drain trap.
3. After mounting the bowl assembly, be sure to open the ball valve.
Loosen Tighten
●When performing inspections/maintenance or attaching the ●If any of the following substances are included in the drain or
bowl assembly to the product unit, turn the drain cock to the in the atmosphere, or if the auto drain trap is exposed to
right to close it. If it is not closed, air leak may occur in direct sunlight, the bowl may break.
operation.
Type of Chemical
Main types of chemicals Typical applications
chemical classification
Inorganic hydrochloric acid, sulfuric acid, hydrofluoric acid, Pickling solution, acidic degreasing solution,
Acids
chemicals phosphoric acid, chromic acid, etc. film processing solutions, etc.
Aromatic
Benzene, toluene, xylene, ethyl benzene, styrene, etc. Solution containing paint thinner.
hydrocarbon
Methyl alcohol, ethyl alcohol, cyclohexanol, benzyl
Alcohol Leak detection fluid, antifreeze agent
alcohol
Phenol Carbolic acid, cresol, naphthol, etc. Antiseptic solution, phenol resin materials
Organic Acetone, methyl ethyl ketone, cyclohexanone,
Ketone
chemicals acetophenone, etc.
Formic acid, acetic acid, butyric acid, acrylic acid, Stain, aluminum coating agent base, leakage
Carboxylic acid
oxalic acid, phthalic acid, etc. detection fluid
Hydroxy acid Glycolic acid, lactic acid, malic acid, citric acid Additives for food, etc.
Methyl amine, dimethyl amine, ethylamine, aniline, Brake oil additives, antistatic agents, plastic
Amine
acetanilide, etc. dyes
●Please read an instruction manual attached to the auto drain trap as well when using it.
15
Maintenance
Weekly inspections
■Disassembling and Cleaning the Auto Drain Trap (AD-5)
After long usage, the Auto Drain Trap may not work properly due to dirt collection in some areas. Thus, the auto drain trap
must be dismantled and cleaned every week.
Ball valve
1. Prepare the following before cleaning:
● Cleaning brush ● Air gun To close
● A box for small parts (A box to put all the dismantled parts)
2. Release the compressed air inside the Auto Drain trap.
(1) Close the ball valve.
(2) Unscrew the drain plug.
The remaining water inside the bowl and the compressed air inside
the Auto Drain Trap will be discharged.
3. Washing the filter, disk and other internal parts Auto Drain Trap Drain plug
(1) Rotate the cap to the left and remove it.
Filter packing
(2) Clean the filter with the air gun. Filter
Cap
(3) Wash the disk and disk cover. Washer Disk cap
Packing Disk
4. Washing the bowl Valve hole
O-ring①
(1) Rotate the ring to the left and remove it. Body
(2) Clean the filter screen with the air gun. Air
Silencer
inlet
(3) Wash the bowl and dry it with a piece of clean cloth. Do not use
detergent; or it may damage the bowl.
(4) Check for damaged parts. Be sure to check always the O-ring, Ring Nipple
for it may cause air leakage. Screen Outlet (water)

5. Assembling Bowl
O ring
(1) Assemble the parts and components in the reverse order to Drain plug
which they were dismantled.
Be sure to put back the packing first and then the spacer. Also
check to ensure the disk is assembled properly. (The side with
grooves should face downward.)
(2) If the cap cannot be closed tightly, please apply some lubrication such as grease on the top of the filter packing and the
O-ring (See① in the picture), and try again. If the cap is not properly secured, it may cause the machine to break down.
Moreover, tightening the screws with wrenches or other tools may damage the screw itself, so please do it by hand.
●When the drained water or the air contains following substances, or if the bowl is exposed to direct sunlight, the bowl may
break.
●Organic solvents (aromatic compounds, chlorides, hydrocarbons), such as benzene, toluene, xylene, ethyl benzene,
styrene, paint thinner, etc.
●Sulfurous acid gas, chlorine, Freon
●Acid, such as hydrochloric acid, sulfuric acid, acetic acid, alkanoic acid, hydroxyl acid
●Alcohols ○Ketones ○Amines ○Phenols
16
Maintenance
●When using tools to remove the cap, remember not to clamp on the dodecahedron surface of the screw. Doing so may deform
the cap shape or break the screw thread. Therefore, do not use tools on areas where it is not applicable.
Wrong clamping Right position

position
●If the screw of the cap is not properly tightened, it could cause the disk inside to move up and down. This can cause the disk
and packing and other parts to wear out. Please be advised to screw on the top cover by hand until it is tightened.
Gap Tightened
●To remove the filter screen, pull the screen downwards. If moved sideways, it may damage the pipe.
Body
Pipe
Filter screen
17
Maintenance
Monthly inspections
WARNING
●When cleaning the condenser, do not directly touch the
condenser fins with your hands. Also, wear gloves and Vacuum
protective eyewear. Failure to follow this warning can cleaner
result in injury.
■Cleaning the condenser filter

1. Remove the filer for the condenser, and vacuum dust.
Brush
2. In the case of stubborn dirt, wash the filter by detergent-
containing water. Then, dry it well before attaching it.
Wash stubborn dirt

■Cleaning the condenser with water along mesh.
Clean the condenser whenever necessary.
1. Remove the filter for the condenser.
2. Clean the condenser completely with an air gun or a long
bristle brush.
●Accumulation of dust and dirt on the condenser not only Suction of dirt etc. m failure.
deteriorates heat exchange but also actuates the safety unit.
devices and stops the operation of the air dryer in the case
of stubborn dirt.
●Do not wash the parts with boiling water, or do not dry them
with fire.
●Do not fail to attach the filter for the condenser before
starting the operation. Suction of dirt etc. may cause a
failure.
●In the cleaning work, take care so as not to deform the fins
of the condenser.
Storage (Long periods of disuse)

1. Turn off power.
Cut off main power supply (a power supply breaker).
Switch OFF
the breaker.
2. Drain the water.
Drain the water accumulated in the air dryer completely out
of the auto drain trap.
3. Store the unit.

Store the unit so that it will be protected from dirt, dust, rain,
water, snow, etc.
4. In the case of using it again.

Inspect each part of the air dryer before the operation, and
start the operation with
Method " in this manual.
☛ referring to page 9, "Operation
Release the
drain water.
18
Maintenance
Parts & Components subject to wear
When dismantled for cleaning, the following parts and components require replacement if necessary depending on their wear
and degradation conditions.
■Auto Drain Trap

No. Part Names Part No. Replacement cycle
1 Trap body 04109427010 4 to 5 years
2
2 Cap 04109424010 4 to 5 years
3 3 months to 1 year 14
Disk 04080758010
4 Disk cap 04009370010 − 6
5 Filter 04009371010 1.5 years 16
6 Filter packing 04009372010 − 5
7 Ring 04109423010 −
8
8 Bowl 04009374010 − 21
9 20
Bowl guard 04009375010 −
9 4
10 Lock nut 04009376010 −
11 Needle valve 04009377010 − 3
11 16
12 Drain plug 04009378010 −
13 Nipple 04009381010 − 7 1 11
14 18
Screen assembly 04009383010 − 10
15 Street elbow 50000904110 −
12 15
16 O-ring 35155641000 1.5 years
17 O-ring 35155004000 1.5 years 17 1
19
18 O-ring 35154500000 1.5 years
19 Silencer 04009380010 − 13
20 Packing 04090331010 6 months to 1 year
21 Washer 04090332010 6 months to 1 year
Inspection and Replacement Parts List (Parts to be inspected and replaced as required depending on
part wear.)
Replacement
Qty per
No. Part Name Part Number Comments Inspection period judgment
unit
standard
Pressure switch set HAS-80AL5, HAS-65AHL5
1 assembly 04108703020 HAS-90AL5, HAS-75AHL5 Every 2 years
(For fan control) HAS-132AL5,HAS-90AHL5
Auto drain trap HAS-80AL5, HAS-65AHL5
2 0A002105020
FD6-G1 HAS-90AL5, HAS-75AHL5
When confirming In case of
1
3 Bowl assembly 83000012220 FD6-G1 operation (Daily) or abnormality
when performing
4 O-ring (5 pcs.) 83000012200 FD6-G1 disassembly and
cleaning (Weekly)
5 Screen 83000012210 FD6-G1
* Indicated replacement are rough estimates: actual times should take into consideration conditions of the specific application
(including ambient temperature and operating environment.)
Main Component Maintenance Cycles (Actual part lifetime will depend on the particular operating
conditions.)
No. Part Name Qty per unit Part Number Comments Maintenance Cycle
1 Refrigerating 03113687010
compressor assembly
2 03113688010 HAS-132AL5, HAS-90AHL5
3 0A003640000 HAS-80AL5, HAS-65AHL5
4 Fan motor 1 0A003641000 HAS-90AL5, HAS-75AHL5 20,000 hours
5 0A003969000 HAS-132AL5, HAS-90AHL5
6 Axial-style fan 04GE5002001
7 RUN lamp (green) 12300362280
* The maintenance cycle may depend on factors such as the operating environment and therefore components might not require
replacement at the exact listed times but should be replaced when any abnormality arises.
19
Maintenance
Regarding Warranty and After-Sales Service
■Warranty ■Requesting after-sales service
・The product warranty is printed at the end of this When requesting inspection or repairs, please provide
manual. Be sure to keep it in a safe place. the following information to the dealer where the unit was
・Note that the user may have to pay for consumable purchased.
parts even during the warranty period. ・Model designation
Please read the warranty carefully. ・Serial No.
・The customer will be responsible for charges incurred ・Condition (in as much detail as possible)
for repairs conducted after the warranty period has ・Address, phone No.
expired. Depending on the particular item in need of
■When ordering replacement parts, please give
repair and the number of years in service, we may
recommend replacing new one. Please consult the following information:
with your dealer for further information. ・Model designation
■Before requesting inspection or service ・Serial No.
・Part name, Part No., Qty.
・ ☛ Refer to page 10, "Diagnosing And Troubleshooting
Abnormalities or Unit Failure" and follow the prescribed
measures.
・If the problem cannot be remedied by taking the noted
suggestions, do not attempt to fix the problem yourself;
please consult with your dealer where the unit was
purchased.
■Spare parts
・Spare parts are items necessary to maintain the proper
function of the equipment.
・Spare parts for this unit will be made available for a
period of 7 years from the last day of production of the
unit.
20
Installation
Installation should be carried out by your

dealer or by a qualified installation engineer.
Installing this unit on your own may result in
leakage, electric shock, or fire.
Precautions Regarding Installation (WARNING and CAUTION)
WARNING
●Do not modify this unit.
Modifying this unit will void the product warranty.
●Do not install the unit where combustible gases might ●Do not install this unit where corrosive gases, organic
possibly leak out. solvents, or chemical solutions, etc. are present in the
If by some chance such gas were to leak and collect near this air or where such gases or liquids could come into
unit, a fire could break out. contact with the unit.
●Do not install where the unit could come into contact Doing so can cause corrosion of the unit, which could result in
with rain or wind. electric shock, or fire.
Exposure to water splash or rain could result in electric shock
or fire.
●Always properly ground this unit.
Do not attach the grounding wire to gas pipes, water pipes,
lightning rods, etc. Improper grounding can result in electric
shock.
●Perform reliable installation by following the ●Use only the prescribed cables when wiring this unit.
"Installation" section of the operation manual. Also, when attaching cables to the unit, fix cables so there will
Improper installation can lead to water leakage, electric be no external forces exerted on the contacts. Improperly
shock, or fire. made cable connections or failure to properly secure cables
●Perform reliable electrical work on the unit according may result in electric shock, overheating of the contacts, or
to this operation manual. fire.
Also, this equipment should be installed on its own electrical ●Take steps to deal with potential refrigerant leakage.
circuit. Installation with an insufficient power supply or If the unit is to be installed in a machine room, measures
improper installation can result in electric shock or fire. should be taken to ensure that even if there is a refrigerant
●Consult with your dealer to perform installation. leak, refrigerant concentrations won't become critically high. If
Improper installation by the end user may result in water by some chance there is a refrigerant leak and concentrations
leakage, electric shock, or fire. become critically high, an accident due to lack of oxygen
could result.
CAUTION
●Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
●Do not get on top of the unit, nor place objects on the ●Do not install this equipment where freezing may
unit. occur.
Doing so can cause it to tip or fall and may result in injury. Frozen drain pipes could burst causing water to scatter,
resulting in flooding and water damage in the surrounding
area.
●Install in a place that is free from vibration and that can ●Installation of an earth-leakage breaker is required.
sufficiently support the weight of the product. Failure to install an earth-leakage breaker can result in
Install on a solid level surface (±0.3°) that is free from electric shock.
vibration and that can adequately support the weight of the
●Properly install air and drain piping.
product, and fix the product down with anchor bolts or by
Failure to properly install drain piping can result in water
other means in order to prevent it from tipping over. Failure to
leaks, or household items becoming wet.
install as indicated can result in water leaks, damage to
internal components, or injury etc., from the product tipping
over or falling.
●Wear gloves when removing cabinet panels.
Edges of cabinet panels and condenser fins can cause
injuries.
21
Installation
WARNING WARNING
●Do not install this unit in places where flammable gases ●Installation of this unit should be performed by your dealer.
may be present or could leak out. If by some chance such Improper installation by the end user may result in air
gas were to leak and collect near this unit, a fire could leakage, electric shock, or fire.
break out. ●Install on a solid level surface (±0.3°) that is free from
●Do not install where the unit could come into contact with vibration and that can adequately support the weight of the
rain or wind. Rain falling on this unit can result in electric product, and fix the product down with anchor bolts or by
shock or fire. other means in order to prevent it from tipping over. Failure
●Do not install this unit where corrosive gases, organic to install as indicated can result in water leaks, damage to
solvents, or chemical solutions, etc. are present in the air or internal components, or injury etc., from the product tipping
where such gases or liquids could come into contact with over or falling.
the unit. Doing so can cause corrosion of the unit, which (* Anchor bolt size: M10 × 4 pcs)
could result in electric shock, or fire.
Before Installation
●After unpacking the unit, confirm that the model number ●Ensure there was no damage or deformities incurred from
printed on the specifications plate is the same as the model shipping. If abnormality is detected, please consult with
ordered. ( ☛ Refer to page 7, "Main Parts of the Unit" your dealer where the unit was purchased.
and also ensure that all included components are present.
( ☛ Refer to page 23, "Installation of Accessories")
Installation Precautions
●Use extreme caution when unloading this product.
The unit is very heavy.
Mass
Model Mass (kg)
HAS-80AL5, HAS-65AHL5 143
●Use the designated openings on the base of the unit when Supporting rod
using a forklift. Be sure to fully insert the fork until visible
on the other side.
●When transporting with a crane, use the designated
openings for lifting with wires or ropes.
Tip of the fork
●Do not allow the unit to be on its side or upside-down when ●Do not pick up the unit by the air inlet or outlet pipes. Doing
carrying or during installation. Doing so can result in so will damage the unit or cause unit failure.
damage or unit breakdown.
Installation Location
1. Secure spaces for efficient air ventilation and easy 2. Install the device at a place not exposed to direct sunlight
maintenance inspection. and not affected by heat. Direct sunlight and heat
deteriorate the heat radiation effect of the condenser and
thereby results in the reduction of the performance of the
1m or more
air dryer.
1m or more
1m or more
1m or more
1m or more
22
Installation
3. Use the device at the ambient temperature between 2℃
and 43℃. Use at the temperature lower than 2℃ may
cause freezing of drain and a failure of compressor. Also, if
there is a risk that the temperature drops to 2℃ or lower
when the operation is stopped, attach an antifreezing strap
43℃
(a commercial product) to the auto drain trap and piping as
shown in on the right. When attaching it, follow the method 2℃
of use of the purchased antifreezing strap. Wrong method Attach antifreezing strap
of use may damage the device. Use at the temperature (commercial product)
higher than 43℃ reduces the heat radiation effect of the
condenser, which may actuate safety devices and stop the
operation of the device. In such cases, attach a duct for
leading outside air to the inlet of the cabinet, or provide an
outlet for discharging hot air outdoor. In that case, design a
structure so as not to cause the air capacity of the fan to be
reduced.
4. Install a device at a less dirty and less dusty place.
Dirty and dusty places contaminate the condenser easily,
which result in the reduction of performance.
Installation of Accessories
■Accessories
Model HAS-132AL5, HAS-90AHL5
Auto drain trap FD6-G1 1 pc. AD-5 1 pc.
■Installation of the auto drain trap
Install the auto drain trap to the drain

piping near the unit or ball valve as
shown in the figure. Open the ball valve
after installing.
Accessories
Drain pipe Install the auto
Open drain trap such
that the drain
port on the drain
Ball
trap is facing
valve
down.
Auto drain trap
●When installing included parts onto drain piping, be sure not to use too much force on the parts or piping. Failure to properly
support piping can result in unit damage.
●Over tightening the included parts can ruin threads on the piping or distort and damage the parts themselves.
●HAS-132AL5 and HAS-90AHL5 have a drain pipe that can be attached to auto drain trap on both the right and left sides by one
place each. When installing the left side, remove a cap. Wrap the right-side drain piping with sealing tape, and close the
removed cap tightly.
Cap
23
Installation
Piping Construction
■Air inlet/outlet connection pipe diameters
Model HAS-132AL5, HAS-90AHL5
Air inlet/outlet
connection pipe R2 R2-1/2
diameter
■Air piping construction

1. Check the air inlet and outlet ports on the air dryer.
Refer to the external dimensions ( ☛ Refer to page 32.)
Air outlet Air inlet
2. Do not provide a riser on a pipe from air compressor to the ■Dealing with vertical rises in piping
air dryer. If the riser is provided inevitably, attach a valve or
a drain trap so that water can be drained. (Fig. 1)
(Installation
3. Provide a “bypass valve (bypass circuit)” between the inlet example)
and outlet of the air dryer. (Fig. 2) (Fig. 1)
4. Arrange the piping in such a way that piping mass and Valve or drain trap
vibration may not directly be applied to the air dryer.
Bypass valve
5. When outdoor piping is arranged in cold districts, wind a
(Installation example)
thermal protective material on the outdoor piping part. Also,
attach an antifreezing strap on outdoor drain piping.
Close Direction of air flow
6. Even indoors, if dew drops occur to the outlet pipe of the air
dryer, wind a thermal protective material. Open Open
(Fig. 2)
■Drain piping method

1. When connecting with piping, arrange the drain piping of
the auto drain trap so at to release water once to the
atmosphere before draining water. If it is directly connected, Drain first open to
back pressure is applied, which may prevent the draining of atmospheric pressure
water.
Pipe size should be of
sufficient diameter.
Support or mounting hardware
24
Installation
1. When connecting with tubes, use nylon-based tubes of
φ5.7 to φ6.0 in inside diameter. Tubes can directly be
connected to the drain cock.
Nylon-based
tubing
《Examples of wrong piping》

●Do not use vinyl-based tube.
●Use the tube in length of 5m or shorter, and avoid a rising
piping, and tie up tubing to prevent it from moving around.
Long connection hose
●If drain flow into the auto drain trap is poor, turn the drain
cock to the left to loosen and slightly increase the volume of
air flow. Doing so will allow the drain to flow more smoothly.
Clogged pipe
Drain piping outlet is submersed in drain.
●Wrong piping of air inlet and outlet of the air dryer not ●When replacing the auto drain trap, close the ball valve,
only deteriorates its performance but also may cause a fix the ball valve so as to prevent its rotation after
failure of the air dryer. Pay special attention to the piping. releasing the air pressure inside the trap, and repeat the
●When air dryers are used in parallel, arrange the piping loosening and tightening of the trap.
that the compressed air is made to flow equally to the air ●When using the device under a high-humidity
dryers. Consult your dealer or a qualified installation environment, dew drops may occur to the ball valve and
professional for further information regarding installation. auto drain trap and may moisten the floor etc. Attach a
●When air dryers are used in parallel, install them so that thermal protective material, a drain pan, etc.
exhausted heat may not be inhaled. Otherwise, heat ●Be sure to fasten the pipes of air inlet and outlet with two
radiation effect of the condenser decreases and thereby pieces of pipe wrenches.
reduces the performance of the air dryer. Consult your ●If the compressed air flow may be reversed due to air
dealer or a qualified installation professional for further using situation of a terminal unit, attach a check valve at
information regarding installation. the outlet of the air dryer. If no check valve is attached on
●If the use of oil-free compressor etc. is expected to the reverse flow, inner parts of the air dryer may be
generate much of scale in piping or if much of scale is damaged.
already generated in the existing piping, attach a line filter ●In air blowing on air piping work, operate a valve in such
before the air dryer. a way that no sharp pressure fluctuation is caused to the
●Rapid opening and closing operation of the valve in the air dryer, or use a bypass circuit. Sharp pressure
piping may cause the swirling of the drain or damage to fluctuation may cause damage the inner parts of the air
parts inside a heat exchanger. dryer.
●Take care so as to prevent dirt and foreign materials from
entering the air circuit when performing the piping work
25
Installation
Electrical Wiring Construction
WARNING
●Do not modify this unit in any way. Improper modifications to wiring or piping within the unit can result in electric shock or fire.
Furthermore, modifying this unit will void the product warranty.
WARNING
●Perform reliable electrical work on the unit according to this ●Use only the prescribed cables and ensure that cable
operation manual. Always install this unit on its own connections are secure. Be sure to route and secure the
electrical circuit. Installation with an insufficient power cables such that there are no external forces exerted on the
supply or improper installation can result in electric shock cable contacts. Improperly made cable connections or
or fire. failure to properly secure cables may result in electric
shock, overheating of the contacts, or fire.
WARNING CAUTION
●Always properly ground this unit. Do not attach the ●Installation of an earth-leakage breaker is required. Failure
grounding wire to gas pipes, water pipes, lightning rods, to install an earth-leakage breaker can result in electric
etc. Improper grounding can result in electric shock.
shock.(Installation of a Class-D ground hookup must be
performed by a qualified electrician.)
Setscrew
●Connect the unit to a mains power supply.
(Connecting the unit to the 2nd side of an inverter or
other non-mains source can damage the unit.)
■Location of the switch board

The switch board is located on the front of the unit.
Switch board
The switch board also contains power source and
(Inside the unit
ground connection terminals. Before performing electrical
wiring on these units, first remove the front cabinet panel. cabinet)
■Removing the front left cabinet panel

1. Loosen 2 or 3 pieces of setscrew on the base. Setscrew
2. Take out 2 pieces of setscrew at the top of the cabinet.
3. Pull up the front left panel and remove it. After electrical
construction is complete, reassemble the cabinet panel in
the reverse order.
■Electrical wiring
1. Select power supply cables using the table below as a reference.
Model HAS 80AL5, 65AHL5 90AL5, 75AHL5 132AL5, 90AHL5
Power (V ・ Hz) 3 phase 380±10% ・ 50
Maximum operating current(A) 9 10 12
2. Attach an overload protection cum earth-leakage circuit break solely for the air dryer.
(Sensed current 30 mA high speed type)
Model HAS 80AL5, 65AHL5 90AL5, 75AHL5 132AL5, 90AHL5
Power (V ・ Hz) 3 phase 380±10% ・ 50
Breaker capacity (A) 15 15 20
Ground wire (mm2) At least 3.5 At least 5.5 At least 5.5
Earth leakage breaker

including overload protection
26
Installation
3. Connecting the power cord
(1) Remove the front cabinet panel.
(2) Connect the power cord to the R and S and T of the terminal box.
4. Wiring the power cord
(1) Run the cable through the hole for power source to the right.
HAS-80AL5, HAS-90AL5, HAS-75AHL5
(2) Route and tie the power cord with a cable tie such that it HAS-65AHL5 HAS-132AL5, HAS-90AHL5
doesn't come into contact with other components or piping.
※ Ensure that there is some slack in the wires.
5. Do not fail to ground the device. Have a qualified specialist

perform the grounding work and connect the grounding
wire to a special grounding terminal. Use the grounding
wire having the cross-sectional area of 2.0mm2 or more.
Grounding screw size (mm) 4
6. Regulate the power supply voltage within the rated voltage ±10%.
7. Check the reversed phase.
Ground terminal
Ground terminal
●Wire the power cord and ground wire such that there is
slack in the wires, and secure them with a cable tie such
●When powering up the unit,
page 9, "Operation Method".
☛refer to the instructions of
that even if the cable is pulled, there will be no force
exerted on the terminal connections.
●Check the reversed phase. Secondary side
If the dryer does not operate when you press the ON R S T R S T
R S T R S T
switch, it is possible that this relay has been tripped. To
correct the problem, first cut off the power. Then proceed Primary side
to reverse the position of any two of the three power wires
on the primary side. This will correct the phase. Switch
Note that you should never try to defeat this protection by R and T
pressing on the electromagnetic contactor so as to force
the unit to run. Also note that the wire change must be Power supply code
made at the primary side only, and not at the secondary
side.
Note: Running the compressor in reverse will cause it to
break.
27
Installation
Remote Control
WARNING
●Since voltage is supplied to the terminal board, be sure to carry out wiring works after turned off the main power
supply.
■Electric wiring of remote control
1. Remove the short line of 2–3 on the terminal board.
Remove the short line.
2. Connect wires from the remote stop switch to the Terminal 2 and 3.
3. Connect wires from the remote start switch to the Terminal 3 and 4 .
Connect terminal 3-4 and remote start switch.
Remote start switch.

(To be prepared by the customer)
Remote stop switch.

(To be prepared by the customer)
Connect terminal 2-3 and remote stop switch.
●Prepare the momentary type (no-voltage) for the switch of remote side. To use the alternate type, protective devices do not
activate and this may result in malfunction.
Momentary type Alternate type
Self-recovery; ON while pressing the switch, and return to ON when pressed once and keeping the action, but the
OFF immediately after released the switch. lock is released by the next press.
(Press ON, Press OFF)
●Refer to the wiring and start the wiring works.
＊The wiring is attached to the back of the front cabinet.
■Wiring of operation signal

Connect wires to Terminal 5 and 6.
Connect wires to
■Wiring of alarm signal Terminal 5 and 6
Connect wires to Terminal 7 and 8.
Connect wires to
Terminal 7 and 8
28
Installation
■Option Parts
№ Part Name Qty Part Number Corresponding Model

1 03GJ1781901 HAS-80AL5, HAS-65AHL5
2 Exhaust air 03GJ1781902 HAS-90AL5, HAS-75AHL5
1
duct set
3 03GJ4502301 HAS-132AL5, HAS-90AHL5
■Function of Exhaust air duct set

It is possible that change cooling air direction into upper direction by fitting exhaust air duct to this unit.
●When you fit exhaust air duct

Ambient temperature can be 43℃ and over in narrow room inside or the place that the roof is inferior by exhaust heat of
cooling air exhaust port. Allow exhaust heat to escape from building or the place exhaust heat have an effect on ambient
temperature. Also please note as below as for the designing of the duct.
Be combined with exhaust air duct set of this unit option. Create 200mm of clearance between cooling air exhaust port of
exhaust air duct set and the duct. If maximum length of the duct is more than 1m and fitting L-type duct, fit fan motor that the
duct outlet can get minimum air volume.
HAS-80AL HAS-90AL5 HAS-132AL5

Model
HAS-65AHL5 HAS-75AHL5 HAS-90AHL5
Minimum cross section area (m2) [W×L] 0.31 [350×873.5] 0.30 [400×760] 0.73 [662×1100]
Maximum length (m) 1 1 1
Minimum air volume (m3/min) 70 127 141
HAS-80AL5, HAS-65AHL5, HAS-90AL5, HAS-75AHL5
Duct outlet
Duct
ＷＬ
Cooling air exhaust port

200
A LARM R UN
OFF ON
REMO T LO CAL
A IR PRESS URE
Exhaust air duct set E V AP. PR E SSU R E
(Optional accessory)
Cooling air intake
Cooling air
intake port
HAS-132AL, HAS-90AHL5
Duct outlet
ＷＬ
Duct
Cooling air exhaust
200
A L A RM RUN
OFF ON
AIR PR ESS URE
E VAP .P RES SU R E
Cooling air intake
ＯＲＩＯＮ
Exhaust air duct set

(Optional accessory)
Cooling air intake port
29
Technical Details
Specifications (HAS-80AL5/ HAS-90AL5 / HAS-132AL5)
Model Standard Temperature Model

Item HAS-80AL5 HAS-90AL5 HAS-132AL5
Process air capacity m3/min 13.0 19.0 26.0
Inlet air pressure
MPa 0.69
Process air (gauge pressure)
conditions Inlet air temperature ℃ 35
Outlet air pressure dewpoint ℃ 10＋1
Ambient temperature ℃ 30
Inlet air temperature ℃ 10 to 50
Operating
Ambient temperature ℃ 2 to 43
ranges
Operating pressure
MPa 0.2 to 1.0 0.29 to 1.0
(gauge pressure)
External dimensions (Height × Depth × Width) mm 1054×1022×470 1229×1023×592 1275×1291×702
Mass kg 143 181 244
Air inlet/outlet connection pipe diameter B (A) 2 (50) 2-1/2 (65)
Power source 3 phase 380V 50Hz
Power
Power consumption kW 2.9 3.3 3.6
specifications
Electric current A 5.5 6.2 7.7
Exhaust heat Capacity kW 6.16 9.0 12.3
Exhaust air Capacity m3/min 70 127 141
Refrigerating compressor Fully enclosed scroll type
Condenser Fin and tube forced air cooling
Heat exchanger Stainless steel shell, cross wave fin type
Refrigerant control Capillary tube system
Unit specifications
Capacity control device Capacity control valve
Refrigerant type, quantity g R10A, 1300 R410A, 2150 R410A, 3350
Auto drain trap Float type (FD6-G1) Disk type (AD-5)
Condenser fan motor Φ/W 400/195 500/380 400/190(X2)
Over current relay
Motor protector
Condenser fan motor Fan motor over temp. switch
Protection devices
Refrigeration cycle
High pressure switch
Electric circuit Glass fuse
*1 This air dryer is designed for indoor use.
*2 The air processing capacity indicated above is converted to a value at atmospheric pressure, 32℃, and 75%RH based on
ANR.
*3 Pressure dew point of outlet air is a converted value with outlet air pressure and may vary depending on the amount of
supersaturated moisture.
Installation of a drain filter before the air dryer inlet is recommended when the incoming compressed air may contain
*4 Terminals for remote control are provided.
Use momentary type (no-voltage) switches for run/stop at remote control side.
30
Technical Details
Specifications (HAS-65AHL5 / HAS-75AHL5 / HAS-90AHL5)
Model High Temperature Model

Item HAS-65AHL5 HAS-75AHL5 HAS-90AHL5
Process air capacity m3/min 10.7 14.9 * 18.4
Inlet air pressure
MPa 0.69
Process air (gauge pressure)
conditions Inlet air temperature ℃ 50
Outlet air pressure dewpoint ℃ 10＋1
Ambient temperature ℃ 35
Inlet air temperature ℃ 10 to 80
Operating
Ambient temperature ℃ 2 to 43 *
ranges
Operating pressure
MPa 0.2 to 1.0 0.29 to 1.0
(gauge pressure)
External dimensions (Height × Depth × Width) mm 1054×1022×470 1229×1023×592 1275×1291×702
Mass kg 143 181 244
Air inlet/outlet connection pipe diameter B (A) 2 (50) 2-1/2(65)
Power source 3 phase 380V 50Hz
Power
Power consumption kW 3.4 3.7 4.0
specifications
Electric current A 6.1 6.7 8.2
Exhaust heat Capacity kW 9.42 13.11 16.2
Exhaust air Capacity m3/min 70 127 141
Refrigerating compressor Fully enclosed scroll type
Condenser Fin and tube forced air cooling
Heat exchanger Stainless steel shell, cross wave fin type
Refrigerant control Capillary tube system
Unit specifications
Capacity control device Capacity control valve
Refrigerant type, quantity g R410A, 1300 R410A, 2150 R410A, 3350
Auto drain trap Float type (FD6-G1) Disk type (AD-5)
Condenser fan motor Φ/W 400/195 500/380 400/190(X2)
Over current relay
Motor protector
Condenser fan motor Fan motor over temp. switch
Protection devices
Refrigeration cycle
High pressure switch
Electric circuit Glass fuse
*1 This air dryer is designed for indoor use.
*2 The air processing capacity indicated above is converted to a value at atmospheric pressure, 32℃, and 75%RH based on
ANR.
*3 Pressure dew point of outlet air is a converted value with outlet air pressure and may vary depending on the amount of
Installation of a drain filter before the air dryer inlet is recommended when the incoming compressed air may contain
*4 Terminals for remote control are provided.
Use momentary type (no-voltage) switches for run/stop at remote control side.
* Air processing capacity to be 12.5 m3/min or less in case the ambient temperature is more than 40℃.
31
Technical Details
External Dimensions (HAS-80AL5 / HAS-65AHL5 / HAS-90AL5/ HAS-75AHL5) (Units: mm)
■HAS-80AL5 / HAS-65AHL5
Operation board 870 51

ALARM RUN
OFF ON Operation lamp
Alarm lamp
493
Operation switch
AIR PRESSURE
Stop switch
Air pressure gauge

EVAP.PRESSURE
Evaporating pressure gauge

4-Φ12
Air inlet Air outlet 470 (151) 1022

2B (50A) 2B (50A)
285 460 354
AL ARM RU N
OF F ON
RE MOT L OCA L
AIR PRESSURE
EVAP.PRESSURE
Auto drain trap
Filter for condenser
(1144)
Cooling air exhaust
1054
Cooling air intake
(510)
Cooling air outtake port Cooling air intake port

Power cord hole Power cord hole Cooling air outtake port
Air outlet
2B (50A)
Air inlet
Operation board 2B (50A)
A L A RM R UN
OFF ON
Operation lamp
Alarm lamp
617
Operation switch
AIR PRESSURE
Stop switch
Air pressure gauge
EVAP.PRESSURE

4-Φ12 870 51
592 (151) 1023
296 122 625
AL ARM RU N
OF F ON
AIR PRESSURE
EVAP.PRESSURE
Auto drain trap
Filter for condenser

(1315)
1229
Cooling air exhaust
Cooling air intake
(600)

Cooling air outtake port Power cord hole Cooling air outtake port
32
Technical Details
External Dimensions (HAS-132AL5/ HAS-90AHL5) (Units: mm)
Air outlet Air inlet
1 1
4-Φ12 R2／ 2 R2／ 2
Operation board
ALARM RUN
OFF ON
Operation lamp
Cooling air outtake port
Alarm lamp
757
727
AIR PRESSURE
Operation switch
Stop switch
EV AP.PRESSURE
Air pressure gauge

940 151
1291 702 200 ±10 Cooling air outtake port

539 460 40 ±5 351
Cooling air exhaust
Cooling air exhaust

A LA RM R UN
O FF ON
AIR PRESS URE
EVAP.PRESSURE
Auto drain
trap 1183
1/2 Cap
1401
1275
Cooling air intake

ＯＲＩＯＮ
Drain outlet
535 ±10
R1/2 Drain outlet
R1/2
Power cord hole Filter for condenser

33
Technical Details
Wiring Diagrams (HAS-80AL5 / HAS-65AHL5 / HAS-90AL5 / HAS-75AHL5)
Ｅ 3ph 380V 50Hz

Symbol Name of parts E ＲＳＴ OFF-BS
L1 380V 220V R3 F R1 2 3
M1 Motor(Compressor motor) 2 3
M2 Motor(Fan motor) R S T TR 96 4 8 13
OR L2 S1
MC Electromagnetic contactor(M1) ON-BS
L3 0V
THR Over current relay(M1) 95 THR 12 K1 12 T 14 MC
ITH1 M1 over temp. switch 11
1/L1 3/L2 5/L3
4
ITH2 M2 over temp. switch MC Ｐ HP
OFF-BS Stop switch 2/T1 4/T2 6/T3 Ｐ CP
0N-BS Operation switch THR
CP Fan control pressure switch U2 12 4
HP High pressure switch 5
SL1 Operation lamp(Green) U1 V1 W1 C K1
S RED Θ ITH2 9
SL2 Alarm lamp(Red)
C R BLUE BROWN 9
K1,2 Auxiliary relay M1 ITH1 M2 ITH2 13
T Timer relay
11
TR Transformer
OR
F Glass fuse φ6×30 3A ２３ Stop
Remote 14
OR Plugging relay 15 14
３４ Start Terminal between 2 and 3 are
□represents terminal block number. 13 13 13 A2
wired at default setting. SL2 SL1
○represents wire number. 5 9 K1 T K2 MC
５６ Operation signal
K2 14 14 14 A1
5 9
７８ Alarm signal
T
Symbol Name of parts

3ph 380V 50Hz Ｅ
M1 Motor(Compressor motor) ＲＳＴ E
TR
M2 Motor(Fan motor) L1 380V 220V R4 F R1 2 3
2 3
M3 Motor(Switchboard Fan motor)
L2 R S T OFF-BS
MC1 Electromagnetic contactor(M1) OR 380V 220V S1
MC2 Electromagnetic contactor(M2)
L3 Ｐ HP 13
THR Over current relay(M1)
ITH1 M1 over temp. switch
11 MC1 ON-BS
13
ITH2 M2 over temp. switch 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 14
OFF-BS Stop switch MC2 4
MC1 MC2 Θ ITH2 K1 4
0N-BS Operation switch 14 8
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 12
CP Fan control pressure switch 12
HP High pressure switch
T
SL1 Operation lamp(Green)
THR 96 12
SL2 Alarm lamp(Red) U2 V2 W2 THR 5 4
R3 S1
K1,2 Auxiliary relay U1 V1 W1 BROWN 95 K1
T Timer relay S 9
TR Transformer C R RED BLUE M3 13
F Glass fuse φ6×30 3A M1 M2
ITH1 ITH2 11
OR Plugging relay
□represents terminal block number. OR
○represents wire number. 14 Ｐ CP
２３ Stop
Remote 15 14 9 1
13 13 13 A2 A2
wired at default setting. K1 T K2 MC1 MC2
5 9
５６ Operation signal 14 14 SL2 SL1 14 A1 A1
K2
5 9
７８ Alarm signal
T
34
Technical Details
Wiring Diagrams (HAS-132AL5 / HAS-90AHL5)

M1 Motor(Compressor motor)
M2-1,2 Motor(Fan motor)
M3 Motor(Switchboard Fan motor) 3ph 380V 50Hz Ｅ
MC1 Electromagnetic contactor(M1) ＲＳＴ E
TR
MC2 Electromagnetic contactor(M2-1,2) L1 380V 220V R4 F R1 2 3
THR Over current relay(M1) 2 3
ITH1 M1 over temp. switch OR L2 R S T 380V 220V S1 OFF-BS Ｐ HP
ITH2,3 M2-1,2 over temp. switch
OFF-BS Stop switch L3 13
0N-BS Operation switch
10 MC1 ON-BS
CP Fan control pressure switch
13
1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 14
HP High pressure switch MC2 4
SL1 Operation lamp(Green) MC1 MC2 Θ ITH2 K1 4
14 8
SL2 Alarm lamp(Red) 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 12
K1,2 Auxiliary relay T
11
T Timer relay THR 12
TR Transformer 5 4
F Glass fuse φ6×30 3A Θ ITH3 K1
OR Plugging relay
9
□represents terminal block number.
○represents wire number. 12
U1 V1 W1 U2 V2 W2 R3
96
RED BROWN RED BROWN
S THR
C R BLUE BLUE 95
M1 ITH2
M2-1 ITH3
M2-2 M3 13
ITH1 11
OR
Ｐ CP
14 1
15 14 9
13 13 13 A2 A2
２３ Stop
K1 T K2 MC1 MC2
Remote 14 14 SL2 SL1 14 A1 A1
wired at default setting.
5 5 9 6
５６ Operation signal
K2
7 5 9 8
７８ Alarm signal
T
35
Technical Details
Flow Circuit Diagrams (HAS-80AL5 / HAS-65AHL5 / HAS-90AL5 / HAS-75AHL5)
AIR OUT AIR IN

HE Heat exchanger APG
M2 Motor(Fan motor) EPG
CON Condenser
ST Refrigerant strainer
EXV Capillary tube EXV
CCV Capacity control valve HE
HP High pressure switch BV AD
EPG Evaporating pressure gauge CJ(L)
APG Air pressure gauge
CJ(H,L) High／Low pressure check joint
BV Ball valve
ST
FI
AD Auto drain trap HP CP
ACC Accumulator CON CJ(H)
FI Filter for condenser
M2
CCV
M1
ACC
AIR OUT
Symbol Name of parts AIR IN

HE Heat exchanger
M2 Motor(Fan motor)
CON Condenser APG
EXV Capillary tube
CCV Capacity control valve
HE
EPG Evaporating pressure gauge BV AD
CJ(H,L) High／Low pressure check joint FI
BV Ball valve HP CP EXV
AD Auto drain trap CJ(H)
FI Filter for condenser CON
ACC Accumulator ST EPG
M2
CJ(L)
CCV
M1 ACC
36
Technical Details
Flow Circuit Diagrams (HAS-132AL5 / HAS-90AHL5)
AIR OUT

AIR IN
HE Heat exchanger
M2-1,2 Motor(Fan motor)
CON Condenser APG
EXV Capillary tube
CCV Capacity control valve
EPG Evaporating pressure gauge HE
BV AD
CJ(H,L) High／Low pressure check joint FI
BV Ball valve
HP CP EXV
AD Auto drain trap
CJ(H)
FI Filter for condenser CON
ACC Accumulator
ST EPG
M2-1 M2-2
CCV
CJ(L)
M1 ACC
37
memo
Product Warranty
This product shall be warranted as follows. For warranty repairs, please contact the dealer where the product was
purchased after confirming the product model and serial number.
1. Warranty Period
Two years from the date of purchase
2. What Is Covered by this Warranty
(1) If breakdown occurs within the above warranty period and the cause of the breakdown lies with us, then the damaged
part(s) will be replaced or repaired by free of charge. Note that depending on the country/region where the product is
being used, repairs may take more time or be impossible. Please consult with your dealer in advance regarding
service and repair options for products.
(2) In principle, the owner of the product will confirm diagnosis of the breakdown according to the operating manual.
However, there might be cases where this work may be carried out instead by a member of our service network. In
such cases, there will be no charge where the cause of the breakdown lies with our company.
(3) Note that even during the warranty period, there will be costs incurred by the user (outside the warranty) in the
following cases:
① Breakdown resulting from operating under unsuitable operating conditions, environment, handling, use, or method
of operation outside those written in the specifications or operating manual of the product, or as a result of
carelessness or negligence on the part of the user.
② Breakdown resulting from non-our products (user's own equipment or software design, etc.).
③ Breakdown resulting from repairs or modifications conducted by non-our designated contractors.
④ Breakdown which could be recognized as being avoidable in cases where our product is used in conjunction with
the user's equipment where the user's equipment is legally regulated to have a safety device whereby inclusion of
the safety device could have averted breakdown, or in cases where the addition of function, structure, etc., could
have, according to common knowledge of the industry, averted breakdown.
⑤ Any breakdown which is recognized as being avoidable had normal fixed term inspections, and/or normal
maintenance and replacement of consumables, been performed as indicated in the operating manual, etc.
⑥ Replacement of consumables (parts to be replaced at fixed terms or based on inspection).
⑦ Breakdown due to external factors beyond human control such as fire etc., or breakdown resulting from natural
disaster such as earthquake, lightning, storm and flood damage, etc.
⑧ Breakdown due to reasons unforeseeable due to the technological standard at the time the product was shipped
from our company.
⑨ Any breakdown resulting from corrosion caused by operating the product in an atmosphere that contains
corrosive gases, organic solvents, chemical solutions, etc., or in an environment where such substances could
come into contact with the product.
(4) In cases where a separate contract, etc. has been established, that contract will take priority.
3. Warranty Obligation Exclusions
Regardless of the warranty period, compensation for any of the following will not fall under the obligations of this
warranty: any hindrance or accident compensation resulting from reasons not under our company obligations; any lost
opportunities, lost profit, secondary losses, damages to non-our company products incurred by users resulting from the
breakdown of our products; and any replacement work, readjustment of on-site machinery and equipment, and
operating work by users.
4. Product Use Limitations
(1) When using our products in connection with important facilities, be sure to establish backup and/or failsafe measures
so that even in the event of breakdown of such products, such breakdown will not lead to serious accidents or losses.
(2) Our products are designed and produced as general-purpose equipment to be used in general industrial applications.
Therefore, this warranty will not apply when used in the following applications: However, in cases where the
customer/user takes full responsibility and confirms the performance of the product in advance, and takes necessary
safety precautions, please consult with us and we will consider if use of the product in the desired application is
appropriate.
① Atomic energy, aviation, aerospace, railway works, shipping, vehicles (cars and trucks), medical applications,
transportation applications, and/or any applications where it might have a great effect on human life or property.
② Electricity, gas, or water supply systems, etc. where high levels of reliability and safety are demanded.
ORION MACHINERY ASIA CO., LTD.
K No.5780 2021.10.29 C T.G. K.H.

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HAS-80-90-132AL5 - Page 22

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Operation Manual

Refrigerated Compressed Air Dryer

ICE Air Dryer

HAS-80AL5 Important Safety Guidelines

HAS-90AL5 Operation Guidelines (Warning)……………………...

HAS-65AHL5 To Prevent Electric Shocks…………………………... 6

Diagnosing And Troubleshooting Abnormalities or Unit Failure

Failure to follow instructions contained in a CAUTION may result in personal injury or

The symbols indicate important points other than cautions or warnings.

☛ The ☛ symbols indicate other sections to refer to for further details.

Unit Warning Label Locations

Warning labels sticking positions on the product

6. If this unit is directly connected to an air compressor,

■Precautions regarding the area surrounding the equipment

■Examples of corrosive substances

To Prevent Electric Shock

Auto drain trap

■Schematic diagram (with cabinet removed)

■Control panel RUN lamp (green)

OFF switch (red)

Air pressure gauge Evaporation pressure gauge

heat exchanger refrigeration gas.

When used for first time or after a long period of time

Preparing for Operation

■Open the ball valve of drain exhaust port.

Auto drain trap

■Target of evaporating pressure during a stop

Operation Method (Stopping the Unit)

Turn left to Turn right to close.

Check whether the

Ambient temperature is high.

Fan motor fault.

Reverse Phase Open Phase

Air pressure is low.

Motor protector is activated.

Refrigerant gas leakage.

No power from power supply.

High pressure switch works. ● ● ● ● ● ●

Consult with your dealer.

Consult with your dealer.

auto drain trap.

Consult with your dealer.

Check electrical wiring

with your dealer.

Consult with your dealer.

Supply power to the unit.

☛Refer to these pages: 26 14 23 18 23 27 9 26

Over current relay

Over current relay reset switch

Check for presence or absence of any

Confirm proper operation. (daily) ○ ○ Replace it with

Clean surface of filter.

■Auto drain trap compatibility chart

■Main parts of the unit

■Cleaning the unit

●The bowl assembly cannot be disassembled.

6. Inspect whether or not if there is any broken part. O-ring

■Inspection and Replacement Parts

■Assembly Method 45°

for it may cause air leakage. Screen Outlet (water)

Wrong clamping Right position

■Cleaning the condenser filter

Wash stubborn dirt