Secant Pile Work

Terboyo Pump Station in

SDTR Section 1C

6 November 2023 1
 Shanghai GEOHARBOUR Construction Group
• Professional entity specializing in Soil Improvement and Geotechnical Design to Construction.
• Chief Editor of Chinese National Standard for Reclamation Soil Treatment.
• Director member of Technical Committee of China Soft Soil Treatment.
• Soft Soil Treatment more than 50.000 Ha.
• Founded Date : Jan. 28th, 2000.
• Group IPO : Sep. 17th, 2021.
• Subsidiary in Indonesia :
Our Clients
 PT. GEOTEKINDO Ground Improvement Project Experience List in Indonesia (up to June 2023)
No. Project Name Client Quantity Project Duration No. Project Name Client Quantity Project Duration

VACUUM CONSOLIDATION SYSTEM (VCM) & SOIL PRELOADING DYNAMIC COMPACTION, VIBROFLOTATION & STONE COLUMN
1 PLT 3 3x315 MW Power Plant, Banten PLN 42 Ha 2008.01-2009.12 1 Tarahan Port Expansion (Stone Column) Bukit Asam Tbk 80000 m' 2012.09-2013.03
2 PLTU 1 2x60 MW, Kalimantan Tengah PLN 15 Ha 2011-2012 2 Sumsel-5 Coal Fired Power Plant (DC) Sinarmas Group 12 Ha 2013.5-2015.8
3 TCT Coal Yard, Kalimantan Selatan TCT 12 Ha 2011 -2012 3 Regatta Apartment Phase 2 (Vibroflotation) Intiland 200000 m3 2014.03-2014.07
4 Cikarang Listrindo Fired Coal Power Plant PT. Cikarang Listrindo 21 Ha 2012.12-2014.12 4 Golf 2A Island (DC, Vibroflotation) Agung Sedayu 313 Ha 2014.01-2022.06
5 Sumsel-5 Coal Fired Power Plant Sinarmas Group 12 Ha 2013.05-2013.12 5 Island 2B (DC, Vibroflotation) Agung Sedayu 70 Ha 2015.06-2017.07
6 Trisakti Port's Container Yard, Banjarmasin Pelindo III 2.2 Ha 2013.05-2015.08 6 Takalar Power Plant, Sulawesi Selatan (SC & Vibroflotation) MIC 2 Ha 2016.03-2017.07
7 Chip Pile, ETP, and salt storage area of Paper Factory Sinarmas Pulp & Paper 10 Ha 2014.10-2015.08 7 Pekanbaru - Dumai Toll Road (DC) Hutama Karya 6 Ha 2017.8 ~ 2017.11
8 Palm Oil Factory, Gresik Project Mitra Pemuda 1 Ha 2015.09-2016.01 8 New Yogyakarta International Airport, Kulon Progo (DC) PT. PP 57 Ha 2017.11-2018.12
9 Palembang - Indralaya Toll Road Hutama Karya 105 Ha 2015.08-2018.12 9 Runway 3 Bandara Soekarno Hatta Section 1 & 2 (SC & PVD) PT. PP 24 Ha 2018.02-2019.06
10 Nunukan KPS Shuangma Indonesia Shuangma Chemical 70 Ha 2014.07-2019.05 10 PLTU Cirebon II (Sand Compaction Pile) Hyundai (HDEC) 141000 m' 2018.02-2019.05
11 Kosambi - PIK 2 Agung Sedayu 2 Ha 2016.02-2016.08 11 Reklamasi Apron Barat Bandara I Gusti Ngurah Rai (Vibroflotation) PT. PP 10 Ha 2018.05-2020.12
12 PLTU Muara Jawa SEPCO 3 8 Ha 2016.03-2016.09 12 ERiC Sidoarjo (SC) PT. PP 42000 m' 2019.01-2019.05
13 PLTU Jawa 7 Energy China 27 Ha 2016.05-2017.09 13 Indonesia Meulaboh Power Plant (2 x 225MW) Coal Fired (SC) PT. Energy China Tianjin Indonesia 160000 m' 2019.07-2021.05
14 Kayu Agung - Palembang Toll Road Section 1 PT. Waskita Karya 45 Ha 2016.08-2020.07 14 Dhoho International Airport, Kediri (SC) Sinohydro & Victory 220000m' 2020.09-2022.08
15 Pantai Indah Kapuk 2 Agung Sedayu > 600 Ha 2016.11-now 15 Lawe-Lawe Facilities RMDP RU-V, Kaltim (SC) Krakatau Engineering 15400 m2 2021.03-2022.02

16 Kayu Agung - Palembang Toll Road Section 2 PT. Waskita Karya 33 Ha 2016.12-2019.10 DEEP CEMENT MIXING, GROUTING, CFG PILE & BORED PILING WORKS
17 Light Rail Train Depo, Palembang PT. Waskita Karya 3 Ha 2017.02-2017.09 1 RB Area of Paper Factory (DCM) Sinarmas Pulp Paper / APP 250000 m' 2014.10-2015.08
18 Pematang Panggang - Kayu Agung Toll Road Section 2 PT. Waskita Karya 40 Ha 2017.04-2018.09 2 Sarulla Geothermal Power Plant, Sumatera Utara (DCM) Hyundai (HDEC) 2.9 Ha 2015.02-2015.09
19 Pemalang - Batang Toll Road section 3 Sumber Mitra Jaya 113 Ha 2017.06-2020.02 3 Meikarta Estate, Cikarang (Borepile) CSCEC-SAJR JO 36 towers 2017.07-2018.12
20 Kayu Agung - Palembang Toll Road section 1A & 1B PT. Waskita Karya 20 Ha 2017.07-2019.07 4 Nanshan Bintan Plant (Borepile) CSCEC-SAJR JO 3000 point 2018.01-2019.05
21 PLTU Tanjung Jati A, Cirebon Harbin Electric 5.6 Ha 2018.05-2019.01 5 YILI Factory Plant, Karawang (DCM) PT. Yili Indonesia 213000 m' 2019.04-2019.07
22 Kijing Container Terminal, Kalimantan Barat PT. Wijaya Karya 14 Ha 2018.12-2020.07 6 Jakarta - Bandung High Speed Railway (Borepile) PT. Wijaya Karya 52000 m' 2019.05-now
23 Lianfa Textile Factory, Kendal Lianfa Textile, Co. 17 Ha 2019.9-2020.12 7 Jakarta - Bandung High Speed Railway (CFG) PT. Wijaya Karya 409000 m' 2019.05-now
24 Nanshan Bintan Park, Bintan CSCEC 1 Ha 2020.02-2020.08 8 PLTU Meulaboh Aceh (CFG & Borepile) China Energy Group 50000m' 2019.07-2021.05
25 Semarang - Demak Toll Road Section 2 PT. PP 40 Ha 2020.02-now 9 Pantai Indah Kapuk 2 (Borepile) Agung Sedayu 3000 m' 2019.08
26 Prabumulih - Muara Enim Toll Road Zone 2 & 3 PT. Waskita Karya 50 Ha 2021.05-2021.07 10 Amazon CGK060, Karawang (Boredpile) PT. Indokomas Buana Perkasa 6300 m' 2020.01-2020.06
27 Smelter Grade Alumina Refinery, Mempawah Kalbar PT. PP 50 Ha 2021.05-now 11 Nanshan Bintan Park, Bintan (DCM) CSCEC 2018.01-2019.05
28 Kayu Agung - Palembang Toll Road Package IV Section 2A PT. Waskita Karya 5 Ha 2021.06-now 12 GISTET 500KV, Muara Karang (Boredpile) PT. Indokomas Buana Perkasa 2600 m' 2021.01-2021.09
29 Golf 2B Island Extension Agung Sedayu 15 Ha 2020.12-now 13 Amazon CGK063, Karawang (Boredpile) Amazon Web Services 12000 m' 2020.12-2021.10
30 MMP Smelter Project, Kalimantan Timur PT. Wijaya Karya 4 Ha 2021.11- 2023.02 14 Kura-Kura Bali Project (Bored Pile) PT. China State Construction 5300 m; 2020.04-2021.06
31 Semarang - Demak Toll Road Section 1B (Trial Embankment) PT. PP 5.6 Ha 2021.10-now 15 Golf 2A Island (Compaction Grouting) PT. KNI 87000 m3 2020.06-2022.02
32 PIK2 Toll Phase 3 Agung Sedayu 16.5 Ha 2022.05-now 16 Serbaraja Toll Road (Soil Nailing) PT. Wijaya Karya 14000 m' 2021.08-2022.03
33 Nava Park LR06 Sinarmas Group 5.6 Ha 2022.09-2023.3 17 Ignite Data Center, Cikarang (Boredpile) PT. Digital Hyperspace Id 2023.02-now
34 Trial Vacuum Preloading for PIPIT Group PT. Pipit Mutiara Jaya 16 Ha 2023.03-now 18 Tanjung Benoa Port (CFG Pile) PT. Wijaya Karya 2023.02-now
35 Kalibaru Port 1B PT. PP 120 Ha 2023.04-now
 Piling Project Experience

Project Duration
No. Project Name Location Owner Main Contractor Bidder Scope Of Work
From To
1 Meikarta Project Cikarang, West Java PT Lippo Cikarang Tbk. CSCEC - SAJR JO Bored Pile Jul-17 Dec-18
Perawatan Pondasi Proyek Taman Industri PT. Port Engineering CSCEC
2 Bintan, Riau PT. Bintan Alumina Indonesia Bored Pile Nov-18 Jul-19
Nanshan Indonesia
PT. Wijaya Karya (Persero) Tbk.
3 Jakarta - Bandung High Speed Railway Jakarta - Bandung PT. Kereta Cepat Indonesia China Bored Pile & CFG Pile May-19 TBA
China Railway Group Ltd.
4 Proyek Jembatan PIK 2 PIK, Jakarta Agung Sedayu PT. Wijaya Karya (Persero) Tbk. Bored Pile Jul-19 TBA
Indonesia Meulaboh Power Plant (2 x 225MW) Spun Pile
5 North Sumatra 大唐米拉务发电有限公司 PT. Energy China Tianjin Indonesia Sep-19 Mar-21
Coal Fired & Stone Column
PT. Amazon Data Services
6 Amazon Data Center CGK060 Karawang, West Java PT. Indokomas Buana Perkasa Bored Pile Feb-20 Sep-20
Indonesia
7 GISTET 500 KV Muara Karang Baru Jakarta PT. PLN (Persero) PT. Indokomas Buana Perkasa Bored Pile Jan-21 Sep-21
PT. Amazon Data Services
8 Amazon Data Center CGK063 Karawang, West Java N/A Bored Pile Dec-20 Oct-21
Indonesia
PT. China State Construction
9 Bali Creative Campus Bali PT. Kura-Kura Bali Development Bored Pile Mar-21 Jun-21
Overseas Development
Bored Pile, Spun Pile,
10 Ignite Data Center Cikarang, West Java PT. Digital Hyperspace Indonesia N/A Feb-23 Jul-23
& Pile Cap
Kariangau, East
11 IKN Toll 3A PUPR PT. Hutama Karya (Persero) Bored Pile May-23 Sep-23
Kalimantan
Penajam Paser, East
12 IKN Kemenko 2 PUPR PT. Hutama Karya (Persero) Bored Pile Jul-23 Oct-23
Kalimantan
 “Advanced and Innovative Geotechnical
Contractor”

Secant Pile Work

 GENERAL CONCEPT

Secant Pile provides economical structural support for lateral force that made by height difference between working platform and surroundings.
Secant Pile is cast-in-place piles. The piles are built by making a hole in the ground and then filling it with concrete. Secant piles is divided into
two types of pile: (a) primary piles and (b) secondary piles.

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 TYPE OF MACHINE

(1) (2)

1. Rotary Drilling Rig (Suitable for any lithological condition – Soft to hard layer)
2. Reverse Circulation Mud Rotary Drilling (Suitable for height limited working area – Soft layer)

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Advanced and
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 Model
CRRC 150 YTR 230 SR285R YTR 300 GF-400
Item
Max. output Torque (KNm) 150 230 285 320 42

Max. drilling depth (m) 39 / 50 57 / 68 61 / 94 62 / 95 150

Max. drilling diameter (mm) 1500 1500 2500 2800 2500

Drilling speed (rpm) 6 ~ 35 6 ~ 30 5~24 10.7~22.5 4.5

Height (m) 17.6 22.4 25.4 25.4 8

Width (m) 4.3 4.3 4.7 4.3 3

Max. stess (KN) 100 215 260 260

Max. pull force (KN) 140 230 355 300 64

Gross weight with drilling rod (t) 51 76.8 105 108 45

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 Project Location

Sriwulan Pump Station

Terboyo Pump Station

Located in Demak, Semarang, Central

Java, Indonesia

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 PROJECT LOCATION

Sriwulan Pump Station

Terboyo Pump Station

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 PROJECT LOCATION

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 CURRENT SITUATION

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Soil Condition (DB – 069)

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Soil Condition (DB – 070)

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 SOIL CONDITION

According to the soil data above, we find that:

1. From elevation 0 ~ -19, the soil is very soft clay, plastic-flow, SPT 0 ~ 2;

2. From elevation -19 ~ -47m, the soil is soft to medium stiff clay, SPT 3 ~ 17.

Therefore,

A. Flat and dry working platform is necessary and should be able for boring rig weight 80 tons.

B. Full casing drilling method is applied for primary piles (25 m) meanwhile secondary piles will use 9 m
casing.

C. For drilling method will be use wet method with bentonite slurry as stabilizer.

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Secant Pile Design in Pump Station

Type Diameter(mm) Pile Length(m) Pile Number(Nos) Total (m)

Primary Pile 800 25 172 4,300

Terboyo Pump Station 800 25 101 2,525
Sriwulan Pump Station 800 25 71 1,775
Secondary Pile 1200 47 174 8.178
Terboyo Pump Station 1200 47 102 4,794

Advanced and Sriwulan Pump Station 1200 47 72 3,384

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CONSTRUCTION FLOW

P1, P2, P3 … is primary pile – plain concrete pile;

S1, S2, S3… is secondary pile - reinforced concrete pile. Can be
installed after primary pile concrete strength reach minimum 40% (3-4
days).
Usually, the concrete should be ultra-retardation concrete for primary
pile. Secondary pile must be finished before initial setting of primary
pile. Concrete and rebar material provided by client.

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WORKING METHOD

Start
A

Stake Out and Preparation

Concreting Primary Piles

Working Platform
Preparation
Drilling Secondary Piles

Guide Wall Construction

Rebar Production and
Installation

Casing Installation & Drilling

Primary Piles
Concreting Secondary Piles

A
Finish

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WORKING METHOD

Stake Out and Stake out and Preparation

Preparation

This step is carried out for construction

preparation. This step contains re-
measuring the site to ensure there is not
any difference between the plan and site.
This step also to ensure that there’s no
mistake on marking the drill point.

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WORKING METHOD

Working Platform Preparation (by

Client)

Working Platform
On several site’s condition, having a
Preparation
working platform is a mandatory thing.
Working platform is used to ease the
heavy equipment access. Usually used
steel plate for working platforms if
necessary.

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WORKING METHOD
Guide Wall Construction

Guide wall is a wall that made by

reinforced concrete. The purpose of this
guide wall is to ensure the pile location is
accurate by following the design plan.
A trench shall be excavated along the
wall’s center line with dimension:
Guide Wall Construction
• Depth : 0.3 m
• Length : 30 m
• Width : 3 m
• Guide wall diameter should be 20mm
bigger than pile diameter
• Guide wall curing time : 14 days before
pile installation
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WORKING METHOD

Casing Installation & Drilling Primary

Piles

For primary piles we are planning to

install a full casing with the depth same as
primary pile's depth. We are planning to
use temporary casing.
For Drilling we are planning to use rotary
drilling rig machine to carry out the work.
Casing Installation &
Drilling Primary Piles Target daily productivity is 3 piles/day

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WORKING METHOD

Concreting Primary Piles Concreting Primary Piles

For concreting work on primary piles,

based on design, the concrete grade is
fc’15 Mpa with typical slump 18±2 cm.
We are going to use tremie pipe ±24 m to
distribute the concrete easily and properly.

Finish

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WORKING METHOD

Drilling Secondary Piles

For primary piles we are planning to

Drilling Secondary Piles install a casing with the depth 9 m. We are
planning to use temporary casing. The
equipment that we are planning to use is
drilling rig machine. Target daily
productivity is 2 piles/day.

Finish

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WORKING METHOD

Rebar Production and Installation

The reinforcement cages must be built in

advance in accordance with the approved
design.
During producing the rebar cage, it must
Rebar Production and follow the shop drawing to prevent any
Installation
mistakes and control the spacing and the
length.
For moving and lifting rebar cage, two
points lifting method is applied.
Finish

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WORKING METHOD

Concreting Secondary Piles

For concreting work on secondary piles,

based on design, the concrete grade is fc’
35 MPa typical slump 18±2 cm. We are
Rebar Production and going to use tremie pipe ±46 m to
Installation
distribute the concrete easily and properly.

Finish

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 Disposal Work

Disposal work is one of work that carried out

to removes wasted soil from its current
location and transports it to a disposal
location. We provides disposal work within
maximum 1 km distance from the project
location to disposal location.

The equipment that we use are excavator and

dump truck.

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 PILE TESTING

PIT TEST (by others)

PIT (Pile Integrity Test) test is one of pile test

that carried out to know the integrity of the
pile. This method can detect any damage on
the pile by measuring and analyzing the
velocity and force response of the pile induced
(by a hand held hammer or other similar type
). Impact device usually applied axialy and
perpendicularly to the pile surface.

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 Project Schedule

Project Schedule
Terboyo Pump House Semarang-Demak 1C
Daily Machine Total Month-1 Month-2 Month-3
No. Description Day Volume Unit
Volume Capacity Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

A Preparation Works
1 Equipment mobilization 14 2.00 set
2 Manpower mobilization 10 1.00 ls
3 Site facility & equipment set-up 14 1.00 ls

B Secant Pile Works

1 Guide Wall Installation 148.50 m'
Guide Wall Curing 1.00 ls
2 Primary Pile Construction (D800mm) 34 2,525.00 m' 75 75 1
3 Secondary Pile Construction (D1200mm) 51 4,794.00 m' 94 94 1

Notes:
- Assumed total production capacity for 2 shifts/day (16 hours of effective working time)
- Productivity and schedule will depend on site actual condition (concrete supply, working platform)

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