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NPTEL (https://swayam.gov.in/explorer?ncCode=NPTEL) » Fundamentals Of Additive Manufacturing Technologies (course)

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Assignment-05
The due date for submitting this assignment has passed.

Course outline Due on 2023-08-30, 23:59 IST.

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How does an NPTEL 1) A single axis galvanometer with a range of ± 20° is used in a SLA process. The laser beam deflected form galvanometer passes through a flat – field
online course work? () lens to keep the focal point at distance of 500 mm on the top of the resin surface. What will be difference between the maximum and minimum angular velocity
of the galvanometer in order keep the constant velocity of the laser beam spot to 5 m/sec.
Week 0 ()

Week 1: Introduction to No, the answer is incorrect.

Additive Manufacturing () Score: 0
Accepted Answers:
Week 2: Computer Aided (Type: Range) 1.15,1.20
Process Planning for
1 point
Additive Manufacturing ()
2) In the f - θ lenses, the laser beam spot velocity is _______ to the angle of incident of the beam on the lens 1 point
Week 3: Computer Aided
Independent
Process Planning for
Additive Manufacturing () Proportional
Dependent
Week 4: Liquid Additive Inversely proportional
Manufacturing ()
No, the answer is incorrect.
Score: 0
Week 5: Liquid Additive Accepted Answers:
Manufacturing () Independent

Mod 3 Lec 3B:

Stereolithography Apparatus:
3) A single axis galvanometer with a range of ± 30° is used in a SLA process. The beam deflected form a galvanometer passes through a f-θ lens to 1 point
Sub-systems (Part 2) (unit? keep the focal point at distance on the top of the resin surface. The area of circular laser beam spot on the resin surface is 2 mm2. What will be the laser beam
unit=43&lesson=44) spot area, if it is deflected through the galvanometer by 30°.

Mod 3 Lec 4: Other Liquid AM

Processes-1 (unit?
unit=43&lesson=45)

Mod 3 Lec 5: Other Liquid AM

Processes-2 (unit?
unit=43&lesson=46)

Lecture Notes for Week 5

(unit?unit=43&lesson=49)

Quiz: Assignment-05
(assessment?name=162)

Week 5: Feedback Form

(unit?unit=43&lesson=47)

Solution to selected numerical

problems-Assignment-05
(unit?unit=43&lesson=179)

Week 6: Sheet Additive

Manufacturing ()

Week 7: Wire Additive

Manufacturing () 1.7320
0.8660
Week 8: Wire Additive
1.3333
Manufacturing ()
2.309
Week 9: Wire Additive No, the answer is incorrect.
Manufacturing () Score: 0
Accepted Answers:
Week 10: Powder Additive 2.309
Manufacturing ()
4) A telecentric lens facilitates ______ incident of the laser beam on the top surface of the resin surface. 1 point
Week 11: Powder Additive
Inclined
Manufacturing ()
Normal
Week 12: Powder Additive Small focal
Manufacturing () Large focal

Problem Solving Session - No, the answer is incorrect.

Score: 0
July 2023 ()
Accepted Answers:
Normal

5) Select the correct statement/s, in the context of AM machines using galvanometer based laser scanning system: 1 point

The build area is limited due to the small size of the telecentric lenses
The build area is limited due to the small size of the deflecting mirrors
Increasing the distance between the galvanometer and resin surface will increase the build area
Increasing the distance between the galvanometer and resin surface will decrease the build area

No, the answer is incorrect.

Score: 0
Accepted Answers:
The build area is limited due to the small size of the telecentric lenses
Increasing the distance between the galvanometer and resin surface will increase the build area

6) The figure shows cross sections of two elliptical cylinders to be manufactured separately by a 3D system’s SLA. In recoating cycle, if the time 1 point
required for Deep Dipping in any layer the object (i) and (ii) are Ti and Tii respectively then which of the following statement is correct:

Ti = Tii
Ti = Tii /4
Ti = Tii/2
Ti = 2Tii/3
No, the answer is incorrect.
Score: 0
Accepted Answers:
Ti = Tii

7) In the context of the recoating cycle in 3D system’s SLA process, put the following steps in right order: 1 point
· Z-wait
· Obtaining Build Position
· Deep dipping
· Levelling
· Elevating
· Sweeping

Elevating à Deep dipping à Obtaining Build Positionà Levellingà Sweepingà Z-wait

Levellingà Deep dipping à Elevating à Sweepingà Z-waitàObtaining Build Position
Elevating à Z-wait à Deep dipping à Levellingà SweepingàObtaining Build Position
Levellingà Deep dipping à Elevating à SweepingàObtaining Build Position à Z-wait
No, the answer is incorrect.
Score: 0
Accepted Answers:
Levellingà Deep dipping à Elevating à SweepingàObtaining Build Position à Z-wait

8) Which of the following graphs represents the relationship between recoating time and deep dipping height? 1 point

No, the answer is incorrect.

Score: 0
Accepted Answers:

9) In the context of a 3D system’s SLA process. What should be the gap between the doctor – blade (or sweeping blade) and the prebuild layer in 1 point
order to obtain 6 μm thickness of the layer ?

5 μm
25 μm
12 μm
125 μm

N h i i
 No, the answer is incorrect.
Score: 0
Accepted Answers:
12 μm

10) In the context of re-coating cycle of a 3D system’s SLA process, the waiting period required to fade away the visible crease at the solid to liquid 1 point
interface is known as _____ .

G-wait
CG-wait
Z-wait
ZG-wait

No, the answer is incorrect.

Score: 0
Accepted Answers:
Z-wait

11) In the context of 3D System’s SLA, the following statement/s______________ is/are correct. 1 point

Curtain method (Zephyr) can provide thinner layers as compare to deep dipping method
Curtain method (Zephyr) is a faster recoating method compare to deep dipping method
Curtain method (Zephyr) can provide thicker layers as compare to deep dipping method
Curtain method (Zephyr) is a slower recoating method compare to deep dipping method

No, the answer is incorrect.

Score: 0
Accepted Answers:
Curtain method (Zephyr) is a faster recoating method compare to deep dipping method
Curtain method (Zephyr) can provide thicker layers as compare to deep dipping method

12) Two objects shown in Figure 1a and 1b are manufactured by 3D system’s SLA. In the recoating cycle, if the time required for Deep 1 point
Dipping in the layers at same Z-height in object ‘a’ and ‘b’ are ta and tb respectively then find out the ratio ta /tb

1
0.04
25
0.4

No, the answer is incorrect.

Score: 0
Accepted Answers:
1

13) Two objects shown in Figure 1a and 1b are manufactured by Envisiontec’s Perfactory. What will be the ratio of build time for both the objects TBa /TBb? 1 point

1
0.04
25
0.4

No, the answer is incorrect.

Score: 0
Accepted Answers:
1

14) In the context of the photo-polymerization based liquid AM system of Envisiontec’s Perfactory, put the following steps in right order: 1 point
· Waiting
· Peeling
· Exposure
· Levelling

Exposure à Levelling àPeeling à Waiting

Peeling à Exposure à Waiting à Levelling
Waiting àPeeling à Exposure à Levelling
Exposure à Peeling à Waiting à Levelling
No, the answer is incorrect.
Score: 0
Accepted Answers:
Exposure à Peeling à Waiting à Levelling

15) Which of the following photo-polymerization based liquid AM system is found to be efficient in manufacturing a hollow spherical object? 1 point

Solid Ground Curing (SGC)

3D System’s SLA
Envisiontec’s Perfactory
Objet Polyjet
No, the answer is incorrect.
Score: 0
Accepted Answers:
Envisiontec’s Perfactory

16) In the Envisiontec’s Perfactory a DMD of resolution 2,048×1024. If the working area (build area) is 300×200 mm2. Find out the resolution of the machine 1 point
(in mm) at maximum work area setting.

1.4648
0.169
146.48
1464.8

No, the answer is incorrect.

Score: 0
Accepted Answers:
0.169

17) In the Envisiontec’s Perfactory like AM system, a thin layer of ___________ is maintained above silicon window to avoid its direct physical contact with 1 point
the cured layer.

Oxygen
Hydrogen
Argon
Helium

No, the answer is incorrect.

Score: 0
Accepted Answers:
Oxygen

18) Which AM process uses the water-soluble gel as support material? 1 point

Envisiontec’s Perfactory
Objet’s Polyjet
Autostrade’s E-Dart
3D System’s SLA
No, the answer is incorrect.
Score: 0
Accepted Answers:
Objet’s Polyjet

19) Select the correct option in the context of Autostrade’s E – Dart: 1 point

Beam correction lenses are required

Beam correction lenses are NOT required
It is faster than the Envisiontec’s Perfactory
It is less accurate as compare to Envisiontec’s Perfactory
No, the answer is incorrect.
Score: 0
Accepted Answers:
Beam correction lenses are NOT required

20) In the context of the Solid Ground Curing (SGC), put the following steps in right order (1 to 8): 1 point
1. UV lamp turned on
2. Creation of Photomask
3. Final Curing through high power UV lamp
4. Removal of uncured liquid
5. Photo- mask placed
6. Face Milling
7. Wax recoating
8. Resin Coating

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2à8à1à5à7à4à6à3
1à8à5à4à3à7à6à2
1à8à5à2à4à6à7à3
No, the answer is incorrect.
Score: 0
Accepted Answers:
2à8à5à1à4à7à6à3