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NPTEL (https://swayam.gov.in/explorer?ncCode=NPTEL) » Fundamentals Of Additive Manufacturing Technologies (course)

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Assignment-04
The due date for submitting this assignment has passed.

Course outline Due on 2023-08-23, 23:59 IST.

As per our records you have not submitted this assignment.

How does an NPTEL 1) In the following options, ____________ is not a liquid based AM system. 1 point
online course work? ()
SLA
Week 0 () Objet
Envisiontech’s Perfactory
Week 1: Introduction to SLS
Additive Manufacturing ()
No, the answer is incorrect.
Score: 0
Week 2: Computer Aided
Accepted Answers:
Process Planning for
SLS
Additive Manufacturing ()

2) Select the correct option to match the following 1 point

Week 3: Computer Aided
(A) Perfactory 1. XYZ table with liquid-bed
Process Planning for
Additive Manufacturing () (B) 3D Systems’s SLA(Zephyr) 2. Liquide Jet
(C) Autostrade’s E-Dart 3. Top Feeding
Week 4: Liquid Additive
(D) Objet, polyjet 4. Flying Optics
Manufacturing ()
(E) Solid Ground Curing 5. Digital Mirror Device
Mod 3 Lec 2A: (F) Microstereolithography 6. Photomask
Stereolithography Apparatus:
Fundamentals of
Photopolymerization (Part 1)
(unit?unit=36&lesson=37)
Aà1 Bà4 Cà3 Dà2 Eà6 Fà5
Aà5 Bà3 Cà4 Dà2 Eà6 Fà1
Mod 3 Lec 2B:
Stereolithography Apparatus: Aà5 Bà4 Cà3 Dà6 Eà2 Fà1
Fundamentals of Aà1 Bà4 Cà6 Dà3 Eà2 Fà5
Photopolymerization (Part 2)
No, the answer is incorrect.
(unit?unit=36&lesson=38)
Score: 0
Mod 3 Lec 3A: Accepted Answers:
Stereolithography Apparatus: A à 5 Bà 3 C à 4 D à 2 Eà 6 Fà 1
Sub-systems (Part 1) (unit?
unit=36&lesson=39) 3) Select the correct option 0 points

Lecture Notes for Week 4 The planar curing condition has NOT been satisfied
(unit?unit=36&lesson=42) The planar curing condition has been satisfied
Week 4: Feedback Form The data is insufficient to comment about the planar curing condition
(unit?unit=36&lesson=40) None of the above statement is correct
Quiz: Assignment-04 No, the answer is incorrect.
(assessment?name=159) Score: 0
Accepted Answers:
Solution to selected numerical The planar curing condition has NOT been satisfied
problems-Assignment-04
(unit?unit=36&lesson=178)
4) In SLA, a ______ diameter laser beam is used for scanning the inside area-filling and __________ diameter laser beam is used for scanning the 1 point
outer boundary to improve the _______ & ________ respectively.
Week 5: Liquid Additive
Manufacturing ()
Larger, Smaller, Accuracy, Productivity
Smaller, Larger, Accuracy, Productivity
Week 6: Sheet Additive
Manufacturing () Larger, Smaller, Productivity, Accuracy
Smaller, Larger, Productivity, Accuracy
Week 7: Wire Additive
No, the answer is incorrect.
Manufacturing () Score: 0
Accepted Answers:
Week 8: Wire Additive Larger, Smaller, Productivity, Accuracy
Manufacturing ()
5) Typically, in liquid-photopolymerization based processes a _______ laser is used. 1 point
Week 9: Wire Additive
Manufacturing () CO2
Ruby
Week 10: Powder Additive
Diode
Manufacturing ()
UV
Week 11: Powder Additive No, the answer is incorrect.
Manufacturing () Score: 0
Accepted Answers:
Week 12: Powder Additive UV
Manufacturing ()
6) A laser beam follows the Gaussian power intensity distribution. If the total laser power is 1000 W and beam radius (defined by 1/e2 law) is 2 mm 1 point
Problem Solving Session - then find out the power intensity of the laser beam at 0.5 mm radial distance from center.
July 2023 ()
140.453
14.52
196.52
965.2

No, the answer is incorrect.

Score: 0
Accepted Answers:
140.453

7) In the context of SLA, depth of penetration (Dp) is defined as _________. 1 point

The depth in Z-direction where the exposure is reduced by 1/ e2

The depth in Z-direction where the exposure is reduced by 1/e.
0.18 mm for all resins
0.14 mm for all resins

No, the answer is incorrect.

Score: 0
Accepted Answers:
The depth in Z-direction where the exposure is reduced by 1/e.

8) In the context of SLA, ‘Working Curves’ are plotted between _________. 1 point

Curing depth Vs log of maximum exposure

Maximum exposure Vs log of Curing depth
Curing depth Vs maximum exposure
Curing depth Vs Beam Intensity

No, the answer is incorrect.

Score: 0
Accepted Answers:
Curing depth Vs log of maximum exposure

9) In the context of SLA, ‘Optical Bleaching’ leads to _________. 1 point

Super logarithmic behavior of Working Curve

Vaporization of resin
Sublogarithmic behavior of Working Curve
Change of color of laser

No, the answer is incorrect.

Score: 0
Accepted Answers:
Super logarithmic behavior of Working Curve

10) In the context of SLA, ‘Optical Self Focusing’ occurs because of _________ 1 point

High temperature of resin

Low temperature of resin
Shrinkage of cured resin
Deep Dipping

No, the answer is incorrect.

Score: 0
Accepted Answers:
Shrinkage of cured resin

11) In order to have maximum curing depth (Cd) equal to twice the penetration depth (Dp); the maximum exposure should be ________ Ec 1 point

exp⁡2
exp⁡(1/2)
exp-2
ln2

No, the answer is incorrect.

Score: 0
Accepted Answers:
exp⁡2

12) The intensity distribution in the cross section of laser beam which is benchmarked as TEM_00 can be given as: 1 point

2 2
I r = I 0 exp(−(2√(x + y ))/w)

2 2 2
I r = I 0 ln(−2(x + y )/w )

2 2 2
I r = I 0 exp(−2(x + y )/w )

2 2
I r = I 0 ln(−(2√(x + y ))/w)

No, the answer is incorrect.

Score: 0
Accepted Answers:
2 2 2
I r = I 0 exp(−2(x + y )/w )

13) To obtain the intensity distribution in the cross section of a laser beam as shown in the figure, a combination of Transvers Electromagnetic Mode 1 point
(TEM) can be used. Select the correct combination:

TEM00
TEM10
TEM20
TEM21

No, the answer is incorrect.

Score: 0
Accepted Answers:
TEM10

Common data for question 14 to 20.

In a SLA system, XB 5149 resin is used in a vat of size of 0.45×0.45×0.5 m3. Following are the other specifications of the system:

A 500mW laser with Gaussian Intensity distribution is used to cure the resin. The laser beam reduces its intensity by 1/e2 , at a distance of 100μm from the
centre of laser beam.
It is desirable to have maximum curing depth (Cd) to be 2 times the penetration depth ( Dp).
The spacing between two single beads is 1.5× laser beam radius.

Note: Use the working curve of XB 5149.

14) Determine the value of penetration (DP) in mils

No, the answer is incorrect.

S 0
Score: 0
Accepted Answers:
(Type: Range) 4.5,6.5
1 point

15) Determine the value of critical exposure (EC) in mJ/cm2

No, the answer is incorrect.

Score: 0
Accepted Answers:
(Type: Range) 6,7

1 point

16) Determine the maximum curing width of a single bead (Cw) in μm 1 point

100
1000
200
2000

No, the answer is incorrect.

Score: 0
Accepted Answers:
200

17) Determine the Scanning Velocity Vx in m/s

No, the answer is incorrect.

Score: 0
Accepted Answers:
(Type: Range) 7.5,9.5

1 point

18) Time for scanning the entire area of the vat (t)

No, the answer is incorrect.

Score: 0
Accepted Answers:
(Type: Range) 160,170

1 point

19) Ratio of exposure in hills and valley (Eh/Ev ) (Hint: Zone of Influence)

No, the answer is incorrect.

Score: 0
Accepted Answers:
(Type: Range) 1.4,1.7

1 point

20) Find out the under curing Depth (UCd ) in μm

No, the answer is incorrect.

Score: 0
Accepted Answers:
(Type: Range) 50,75

1 point