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A Study to Review the Role and Quality of Recycled Products and Aggregate in the Field of
Construction.
Student Name:
Course Name:
Instructor’s Name:
Date:
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DECLARATION
This is to state that my dissertation, titled A Study to Review the Role and Quality of Recycled
Products and Aggregate in the Field of Construction, is duly submitted to my department to
complete my degree. The work done here is entirely authentic and performed by me.
The dissertation presented at the university is original, and neither was submitted to any other
university by me.
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ACKNOWLEDGEMENT
I want to thank my lecturer and supervisor for their continued support and encouragement. My
successful project completion could not have been accomplished without their support and my
classmates. Thank you all for writing and researching this project.
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Table of Contents
1 CHAPTER 1.................................................................................................................................8
1.1 Introduction............................................................................................................................8
1.2 Background Information........................................................................................................9
1.3 Problem Statement...............................................................................................................10
1.4 Research Aims and Objective..............................................................................................11
1.4.1 General Objective..............................................................................................................11
1.4.2 Specific Objective..............................................................................................................11
2 CHAPTER 2...............................................................................................................................12
2.1 Literature Review.................................................................................................................12
2.2 Recycled Aggregates............................................................................................................12
2.3 Recycled Aggregates are Classified in Several Ways..........................................................12
2.3.1 Based on weight loss and water absorption.......................................................................12
2.3.2 Based on the source...........................................................................................................13
2.4 Benefits of Using Recycled Aggregates...............................................................................15
2.5 Some Recycled Materials Used In Concrete........................................................................16
2.5.1 Recycled Concrete Aggregate............................................................................................16
2.5.2 Reclaimed Aggregate (RA)................................................................................................16
2.5.3 Electric arc furnace slag...................................................................................................17
2.5.4 Recycled waste glass and Glass Cullet..............................................................................17
2.5.5 Recycled Rubber................................................................................................................18
2.6 Properties of Recycled Concrete Aggregates (RCA)...........................................................18
2.6.1 Physical Properties of RCA...............................................................................................19
2.6.2 Mechanical Properties.......................................................................................................20
2.6.3 Chemical Properties..........................................................................................................21
2.7 Properties of Recycled Concrete Aggregates (RCA) Concrete...........................................22
2.7.1 Fresh Characteristics........................................................................................................22
2.7.2 Hardened Properties.........................................................................................................24
2.7.3 Durability Properties.........................................................................................................29
2.8 Factors Affecting the Properties of Recycled Concrete Aggregate (RCA).........................30
2.8.1 The Properties of RCA.......................................................................................................30
2.8.2 The RCA Content...............................................................................................................31
2.8.3 Quality of Parent Concrete................................................................................................31
2.8.4 Types of Sources of RCA....................................................................................................31
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List of Figures
Figure 1: Physical Properties of RCA............................................................................................................19
Figure 2: The essential mechanical properties of RCA and NCA..................................................................21
Figure 3: Essential Fresh Properties of RCA and NCA Concretes................................................................23
Figure 4: The Impact of RCS on Splitting Tensile Strength..........................................................................25
Figure 5: The Impact of RCA Concrete on Flexural Strength.......................................................................26
Figure 6: The Impact of RCA on the Total Porosity of Concrete..................................................................27
Figure 7: The Impact of RCA on the Permeability of a Concrete..................................................................27
Figure 8: The Impact of RCA on Absorption of Concrete.............................................................................28
Figure 9: The Impact of RCA on Drying Shrinkage of Concrete..................................................................29
Figure 10: Methodological Model.................................................................................................................39
Figure 11: Composition of most of the Construction and Demolition Wastes...............................................43
Figure 12: The basic physical properties of RCA and NCA (McGinnisf et al., 2017)...................................45
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1 CHAPTER 1
1.1 Introduction
The world is improving every day, and so are other industries, the most significant of which is the
construction industry. This creates a desire for more and more innovation in the sector without
sacrificing quality or safety. The utilization of recycled goods or aggregates in buildings is a new
notion that is being debated in the construction business. The term "recycled aggregate" refers to
materials that have been recycled and previously used in construction. Concrete, the most versatile
building material, will significantly contribute to the growth of infrastructure and industries. Still, it
is argued that concrete is not environmentally friendly due to its strong resource, potential adverse
environmental impact, and high cost.
As previously stated, the world is developing, and people are always in need of high-quality, low-
cost items. Concrete recycling has become even more critical in terms of ensuring long-term
growth. The cost of creating concrete from recycled aggregates is frequently less than the cost of
getting raw aggregates, which can be passed on to the consumer (Zhou & Chen, 2017). Compared
to virgin aggregate, recycled aggregate has a wide range of applications. Specifically, cost-saving if
recycled materials are accessible locally, it can save money, time, and transportation costs while
also being environmentally friendly due to the reduced use of natural resources. According to
several research, recycled aggregates are long-lasting. Reducing the amount of material that must
be disposed of via reuse within the industry is also an evident benefit (Zhou & Chen, 2017).
However, the risk is quite significant when all of the aforementioned fulfilments or needs are
considered. More strategies for measuring and mitigating these risks are required.
The topic of this dissertation emphasizes the points mentioned above. It discusses the relevance and
benefits of recycling aggregates in the construction industry and the quality considerations and risk
management that come with them (Zhou & Chen, 2017). Quality is defined as how this improves
the construction process and ensures better satisfaction of needs. At the same time, risk
management focuses on all threats that arise here, how to mitigate them, and how to enhance
innovative project opportunities and performance while avoiding any backfire.
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2 CHAPTER 2
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Table 2: Classification of Recycled Aggregates according to the constituents that are present
(Recycled Aggregates from Construction Demolition Wastes -Types & Uses, 2017. Source:
Arulrajah et al., 2012)
Table 3: The constituents found in demolition waste, As seen in the table above. (Recycled
Aggregates from Construction Demolition Wastes -Types & Uses, 2017)
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Letting the returned concrete solidify for a brief period before crushing it to be used as aggregate in
new blends has been investigated as an alternate way to recover aggregates from the concrete in
fresh state (Butler, West & West & Tighe, 2017). Reclaimed aggregate has a combined gradation
of coarse and fine aggregate and is comparatively clean. Recycled aggregate must be handled
carefully to prevent segregation, just like any other graded aggregate. Except for their combined
grade, recycled aggregate's mechanical and physical characteristics are the same as those of the
original aggregates used.
To account for the small particles (e.g., -2 mm) eliminated with the washing water, mix changes are
performed using reclaimed aggregate to replace some or all of the aggregates in the concrete. In
Australia, 100% recycled aggregate has been used with structural grading up to 32 MPa (Butler,
West & Tighe, 2017). Higher grades of concrete up to 80 MPa have also been partially replaced
with recycled aggregate (Butler, West & Tighe, 2017). The earliest findings for concrete made with
recycled aggregates from hardened recycled concrete suggested that using the aggregate within a
specific time window could improve qualities like strength. Due to the nature of the broken
material, other qualities, including workability, may be diminished.
2.5.3 Electric arc furnace slag
EAF slag is a dark-grey or black broken aggregate that is rocky, cohesive, somewhat porous,
heavy, hard, and strong. Because it is composed of particles with a tightly packed, hard, and
angular form that has excellent mechanical qualities, this has powerful resistance to abrasion,
relatively low crushing value, and good fragmentation resistance (Shaban et al., 2019).
Furthermore, it has a higher load than natural aggregates, and it is determined mostly by the
proportion of massive metal oxides in its content, which differs from slag to slag.
EAF slag has the qualities listed above, making it a strong candidate for usage in various building
applications, including as a concrete aggregate (heavyweight) (Shaban et al., 2019). As a result,
gravity structures, bulk concrete, hydraulic safeguard structures, and any other application where
the slag's heavyweight is beneficial could be recognized as the ideal marketplaces for EAF
concrete.
2.5.4 Recycled waste glass and Glass Cullet
In terms of the impacts of glass material in concrete aggregate, it is important to mention that it has
essentially little water absorption, which is a benefit because it doesn't have to be taken into
account when determining the mix's efficient water-cement ratio (Shaban et al., 2019). The flow
qualities of fresh concrete mixture with glass aggregate are enhanced over natural aggregate
concrete without this same addition of water-reducing additives due to the absence of the smooth
surfaces of glass particles and moisture absorption (Shaban et al., 2019). This results in lower costs,
increased strength, and endurance, especially in harsh settings. Another benefit of large crystals is
their abrasion resistance and great hardness, which helps to make them ideal aggregates for floor
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The type of crushers and the process used to produce RA significantly impact the final product's
form or texture. The gradation curves and Fuller Thompson equation were confirmed for RCA by a
well-packed structure produced by optimizing particle packing, which increased RAC strength
(Nedeljković et al., 2021). Due to the adhering mortar, the loosening effect, and the quality of
the original concrete, the wedge impact as the quantity of RCA grows, RCA's particle packing was
weaker than NCA's (Jagan et al., 2020). Given that the RCA made from high-strength concrete had
higher particle packaging than those made from low-strength concrete, it is possible that the quality
of the parent concrete directly influenced the strength of packing of the RCA.
Researchers conclude that RCA with excellent packing technology can be accomplished by
ensuring that the RCA materials are passed through successive crushing and screening
(Nedeljković et al., 2021). The larger RCA materials can be taken back to crushing for further
sorting in terms of surface texture and adhered mortar. Optimization of the RCA based on the
quality of the parent concrete is essential since it affects the Interfacial Transition Zone (ITZ) of the
RCA materials. When a normal load is applied to RCA, cracks occur along the ITZ (Jagan et al.,
2020).
2.6.2 Mechanical Properties
The mechanical characteristics of the aggregate influence the mechanical qualities of the concrete.
According to previous studies, RCA's mechanical qualities are substandard compared to NCA's
(Omary, Ghorbel & Wardeh, 2016). In this part the fundamental mechanical characteristics of RCA
and NCA are covered in this section;
2.6.2.1 Aggregate Abrasion Value (AVV)
The wear resistance of an aggregate particle is determined as AVV. A high AVV results when
there is greater wear of materials. RCA has a higher AVV than NCA. The typical RCA values
range between 20%v to 45% (Omary, Ghorbel & Wardeh, 2016). Regardless of origin, the AAV of
RCA is typically below the permitted maximum limit (50% by weight) for construction purposes
(McGinnisf et al., 2017).
2.6.2.2 Aggregate Impact Value (AIV)
The AIV measures the impact-sensitive aggregate's strength. A indicates the aggregate's resistance
to dynamic load. The weaker the aggregate, the higher the AIV. Previous research has shown that
the AIV of RCA (20–25%) is higher than that of NCA (15–20%) (McGinnis et al., 2017).
Because of the bonded mortar and cement paste, RCA is less durable and has a higher AIV.
2.6.2.3 Aggregate Crushing Value (ACV)
The ACV offers a way to quantify an aggregate's resistance to crushing under a gradually applied
compressive load (Omary, Ghorbel & Wardeh, 2016). The stronger the aggregate, the lower the
ACV value. The ACV of RCA particles ranges from 20% to 30%, which is higher than the ACV of
NCA, which ranges from 14% to 22% (McGinnisf et al., 2017). This is based on the literature that
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is currently accessible. This is expected given the RCA particles' relatively weak cement mortar
bonds. The figure shows the essential mechanical properties of RCA and NCA;
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2017). The amount of mortar in RCA is related to the amount of alkali in it. An RCA that uses
more mortar has a higher alkali content and is consequently more vulnerable to AAR.
2.6.3.4 Organic Matter
You might find wood, paper, rubber, textile fabrics, plastics, joint seals, and other polymeric
materials in RCA. When these materials are exposed to freezing and thawing or drying and
wetting, they become unsustainable in concrete. The level of organic matter permitted in concrete
is 0.15% by weight of RCA.
2.6.3.5 Chloride Content
The RCA made from original concrete exposed over an extended period of time to chloride-based
deicing agents has high chloride content. RCA with high chloride contents causes corrosion of the
steel reinforcement, which affects the durability of new concrete (Omary, Ghorbel & Wardeh,
2016). Because rapid steel corrosion could result due to high chloride content can lead to early
failure of reinforced concrete structures. RCAs made from old concrete that contains chlorides
greater than 0.04 kg/m3 should not be used in fresh concrete (Omary, Ghorbel & Wardeh, 2016).
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content is low (Gabr & Cameron, 2012). Additionally, the increased surface roughness and
angularity at a higher RCA percentage help to strengthen concrete cohesiveness (Gabr & Cameron,
2012). Due to less bleeding and more cohesion, the concrete mix is more stable. As a result, the
segregation resistance of RCA concrete and NCA concrete can be compared.
2.7.1.3 Air Content
The volume of the mortar has a significant impact on the concrete's air content. RCA affects the
concrete's air content due to its higher mortar concentration. Fresh concrete containing RCA has
slightly more variable air content, which is frequently up to 0.6% greater than fresh NCA concrete
(Evangelista & De Brito, 2018). The air trapped and contained in the RCA mortar's recovered
mortar is responsible. Therefore, when choosing the target air content for RCA concrete, the air
content of the existing mortar should be considered.
2.7.1.4 Wet Density
Several studies have been conducted to establish how RCA affects the wet density of concrete.
RCA concrete often has a lower wet density than NCA concrete. According to reports, RCA
concrete has a wet density between 5–15% lower than NCA concrete (Evangelista & De Brito,
2018). This is because RCA has old mortar or cement paste that has been applied to its surface
and has a lower density than NCA.
2.7.2 Hardened Properties
Depending on the concrete's type, source, gradation, content, and physical characteristics, the
impact of RCA on the hardened properties can be minimal or significant. In general, as NCA is
replaced with RCA, the hardened qualities of RCA concrete deteriorate (Zheng et al., 2018). As a
general rule, RCA may substitute for up to 30% (on a weight basis) of NCA without appreciably
altering the hardened properties of concrete (Evangelista & De Brito, 2018). The variety of RCA-
induced changes in the concrete's hardened properties, as seen in the literature. Below is a
discussion of the essential RCA concrete hardened characteristics;
2.7.2.1 Dry Density
RCA concrete typically has a 5–15% lower dry density than NCA concrete. This results from the
RCA's recovered mortar attachment (Evangelista & De Brito, 2018). According to Hansen and
Narud (2018), depending on the aggregate size, the amount of mortar linked to RCA varies
between 30 and 60% (by volume of RCA). Reclaimed mortar has a significantly lower density than
the majority of virgin aggregates. As a result, RCA concrete has a lesser density. RCA concrete
often has a lower compressive strength than NCA concrete. The compressive strength of
RCA Concrete mixtures is typically 5% and 10% lower than NCA concrete. However, depending
on the RCA's quality, it can also be reduced to 25% (Evangelista & De Brito, 2018). Lower
strength ratings may also result from the greater air content typically found in concrete mixtures
containing RCA. However, suppose the RCA is obtained from a source of old concrete, which was
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initially created with a lesser water to cement ratio than the new concrete. In that case, it may have
comparable and occasionally greater compressive strength than NCA concrete.
According to Mandal et al. (2018) research, RCA had no impact on concrete's compressive strength
up to a replacement level of 30% by weight. Still, once this level was exceeded, the compressive
strength of the concrete deteriorated (Evangelista & De Brito, 2018). When RCA was employed in
the oven-dry condition, Poonet et al. (2014) discovered that the concrete's compressive strength
was much reduced. Using RCA resulted in a 20–30% decrease in compressive strength in the
instance of high-performance concrete. Other researchers noted a comparable outcome
(Evangelista & De Brito, 2018). When Grdicet al. (2016) examined the characteristics of self-
compacting concrete made using RCA to those made with NCA, they found little change in
compressive strength at the same concrete age.
2.7.2.2 Splitting Tensile strength
There is minimal literature on the impact of RCA on the splitting tensile strength of concrete.
Nelson (2016) claimed that RCA concrete has a lower splitting tensile strength than NCA concrete.
According to several researchers, the splitting tensile strength of RCA concrete ranges between 0%
and 10% lower than that of NCA concrete (Zheng et al., 2018). However, no statistically
significant decrease in tensile strength occurred between 91 and 365 days. On the contrary,
according to Tavakoli and Soroushian 2017, RCA concrete showed greater splitting tensile strength
than NCA concrete. Therefore, more study is needed to determine how RCA affects the splitting
tensile strength of concrete.
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0–10% lower flexural strength than NCA concrete. Yong and Teo's research in 2019 showed that
the 3-day flexural strength of RCA concrete was higher than NCA concrete. However, the strength
decreased at the age of 28 days. In Yong and Teo's research, NCA concrete grew stronger over
time and, as it aged, had higher flexural strength than RCA concrete. According to Safiuddin et al.
(2016), RCA had no appreciable detrimental effects on the flexural strength of concrete.
Nevertheless, it is possible to manufacture RCA concrete with sufficient flexural strength for
various purposes, sometimes even by replacing NCA 100 percent (Gabr & Cameron, 2012).
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solution containing H2SO4 with a pH of 2 to assess the level of RCA concrete's deterioration
against acid assault (Puthussery, Kumar & Garg, 2017). Compared to NCA concrete, RCA
concrete had a slightly higher acid penetration rate. However, he proved that adding fly ash can
increase RCA concrete's resistance to acid assault (Morgan, 2019).
2.7.3.3 Resistance to Carbonation
The literature demonstrates the conflicting effects of RCA on the carbonation of concrete. Levy
and Helene (2014) discovered that, except for 100% replacement, the carbonation depth reduces as
the RCA content increases, showing a superior behavior (Kurda, de Brito & Silvestre, 2017). They
claim that more cement must be used for RCA concrete to have the same strength as NCA concrete
at the same water-to-cement ratio (Kurda, de Brito & Silvestre, 2017). The increased alkali reserve
associated with higher cement content reduces the carbonation depth in concrete. In contrast,
Hansen (2016) found that RCA concrete has a deeper carbonation depth at the same water-to-
cement ratio than NCA concrete (Kurda, de Brito & Silvestre, 2017).
Additionally, RCA concrete carbonates at a rate four times higher than NCA concrete. In RCA
concrete, greater carbonation may raise the chance of reinforcing steel corrosion. Lower water-to-
cement mix proportion, correct curing, appropriate supplemental cementing materials, and more
concrete cover can reduce this danger (Kurda, de Brito & Silvestre, 2017). However, more analysis
is required to determine how RCA affects concrete's carbonation resistance.
2.7.3.4 Resistance to Free-Thaw
RCA concrete exhibits adequate resistance to freeze-thaw cycles, according to several researchers.
Surprisingly, there is evidence that frequent recycling of RCA concrete increases frost resistance.
However, compared to NCA concrete, several researches claimed that RCA concrete had roughly
similar or slightly worse frost resistance (Kurda, de Brito & Silvestre, 2017). Additionally, the
freeze-thaw resistance of concrete made with dry and saturated RCA was lower; however, concrete
built with semi-soaked aggregates performed better because of stronger binding at the interface
between the aggregate and paste (Kurda, de Brito & Silvestre, 2017). However, additional studies
are required to confirm the impact of RCA on concrete's freeze-thaw resistance.
be affected. Additionally, the higher pore volume of RCA can affect the strength, porosity, and
transport properties.
2.8.2 The RCA Content
The RCA content used as a partial or complete replacement of natural coarse aggregate (NCA)
significantly influences concrete's fresh and hardened properties. Concrete produced by NCA has
lower compressive strength and elastic modulus than NCA concrete; higher RCA content increases
water absorption but decreases the density, increasing the porousness of concrete.
2.8.3 Quality of Parent Concrete
The water absorption of RCA increases with the increased strength of parent concrete; Concrete
with higher strengths requires more excellent cement content, leading to an increased quantity of
mortar adhering to the aggregates. Consequently, adjusting mixed water content is mandatory for
the new concrete with the RCA derived from an old concrete of higher strength to obtain the
desired workability. The power of RCA concrete is affected by porous RCA. The proportion loss in
first-hand concrete's compressive or tensile strength due to using RCA is more significant when
derived from weak old concrete than stronger old concrete (Thomas et al., 2018).
2.8.4 Types of Sources of RCA
The concrete produced with coarse RCA has a lower compressive strength, except for the concrete
made of recycled fine aggregate derived from brick ceramic, where compressive strength increases.
When the elastic modulus of concrete reduces for all types of RCA, the one obtained from red
ceramic exerts a more extensive influence in reducing concrete’s elastic modulus due to lower
density.
2.8.5 The Size of RCA
Limited research was conducted to observe the size effect of RCA on Concrete Properties. The
research observed that a higher reduction in the modulus of elasticity was obtained for the concrete
with a smaller RCA size. Centrally, it was found that strength increases in the maximum size of
RCA because of the relatively low content of weaker mortar adhering to larger-sized aggregates.
2.8.6 The Moisture Condition of RCA
The workability of concrete is highly affected by the moisture condition aggregates. The initial
slump of concrete strongly depends on the concrete mix's initial free water content; few studies
have investigated the effect of RCA moisture conditions on the fresh properties of concrete.
2.8.7 The Curing Condition
More adverse effects on RCA are produced compared to NCA by external environmental curing
conditions. The difference in the splitting tensile strength between NCA and RCA concrete is high
when cured in the outer environment, where the depth of carbonation of water-cured RCA concrete
is almost twice smaller as air-cured RCA concrete. Higher internal humidity of concrete partially
decreases the depth of carbonation produced by water curing (Verian, Ashraf, & Cao, 2018).
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blast concrete components to produce elements that produce new products such as recycled
aggregates, few suppliers in the industry provide machines to blast concrete. Also, concretes mixed
with reinforcement bars require advanced machinery to dismantle concrete, which is high and
therefore be avoided.
2.10.6 Resources
This barrier involves the availability of resources such as materials and equipment at construction
sites in producing recycled concrete aggregate (RCA). Concrete recycling in some regions is
behind due to a lack of material viability and equipment. Concrete debris recycling as RCA is
difficult because it is necessary to utilize laboratory tests to investigate the RCA's failure
mechanism, strength, and long-term appearances.
which would be costly in the long term. Blocks that only contain aggregates used for the first time
are often given a durability lifespan of over 100 years. However, it is simply impossible to
guarantee the longevity of a block that contains unknown elements, increasing the cost of
maintenance to the construction owners (Tam, Soomro, & Evangelista, 2018).
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3 CHAPTER 3
3.1 Methodology
This paper will look at and discuss the data collection methods used to efficiently investigate and
analyze the quality of recycled materials and aggregate employed in the construction industry and
the risks involved. It will also go through the materials chosen as aggregates, as there are several
that can be used efficiently, those that should not be used at all, and those that can be utilized by
modifying them appropriately. The researcher will utilize a qualitative study to collect data since
the study is centered on selecting products or even wastes that can be recycled to pave the way to a
more sophisticated, quality, and riskfree industry such as construction. There will also be a
crossover between the literature review and case study approaches. As a result, there will be a lot
more difficult since there will be a lot more qualitative analysis and many elements to consider.
Thus the research will be mitigated by combining qualitative and quantitative data in a mixed
manner.
Correct study methodology and data-gathering procedures will be used to conduct decent research
and proper study with important facts. Secondary data will be collected through textual materials
such as government papers, official statistics, and online articles.
Strategy
Some techniques include experimental research, surveys, interviews, case study research, or a
detailed literature review. The method is determined by the data required for the research and the
study's main objective. Because all of the decisions made about how to execute a dissertation
should be strategic and referred to as defining a research strategy, to create a research strategy,
consider the path that will be taken and the approach that will be taken along that path, explore
relevant theories about various aspects of the research strategy, develop your research strategy, and
respond to the practical requirements that are highly relevant to that research strategy.
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Methodological model
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Case study: A case study is a detailed examination of a single person, location, group, event,
organization, or phenomenon. Research papers are commonly utilized in educational, therapeutic,
social, and commercial studies. Many qualitative approaches are utilized in the case study method;
however, quantitative strategies are occasionally used here. Case studies could be used to
characterize, evaluate, compare, and understand various components of a research topic.
(McCombes, 2019).
3.6 Ethics
Before doing the research, a variety of ethical concerns must be taken. Appendix 1 has an Ethics
Proforma that outlines the ethical considerations that should be made during the proposed research.
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4 CHAPTER 4
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ultimately depends on the water-to-cement-material ratio of the matrix (Karim et al., 2016).
It was discovered that mixes with 50% slag performed the best overall. Concrete containing RA
benefited particularly from slag, which could decrease strength losses (Karim et al., 2016). When
employing recycled concrete aggregate, durability tests revealed small improvements in the
chloride diffusion coefficient and permeability coefficient. Values were still below acceptable
limits for long-lasting concrete, and adding slag to the mix enhanced the chloride diffusion
coefficient. Concrete containing up to 50% fly ash performed particularly poorly for the materials
and mix qualities utilized in this investigation (Karim et al., 2016). The investigation of
compressive, split tensile, and flexural strength after 28 days showed that the strengths described
above increased with the inclusion of silica fume. However, the ideal replacement percentage
ultimately depends on the material's water-to-cement ratio (Karim et al., 2016).
Properties of RCA derived from the parent concrete, including compressive stress, water-cement
ratio, and aggregate-cement ratio, were investigated (Karim et al., 2016). It was established that
RCA requires less water-cement ratio as compared to parent concrete. The concrete strength
difference between RAC and parent concrete increases with the increasing strength of the concrete
(Karim et al., 2016).
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water absorption and porosity of the aggregate. In general, RCA has high water absorption, which
disadvantages the durability of RCA as compared to NCA. Research showed that the water
absorption of RCA was higher than that of NCA. After removing the attached mortar on RCA, the
water absorption values reduced from 4.07% to 2.89%. Also, the microcracking of the parent
concrete facilitates high water absorption.
4.3.1.2 Density
Density defines the quality of material and controls several properties in relation to the hardness of
RCA. The RCA’s density has been proven to be lower than that of NCA, which is associated with
the presence of old mortar. The typical density values of RCA range between 2.2 g/m3 and 2.6
g/cm3. When the content of old mortar is higher, the RCA’s density becomes lower. The density of
the final aggregate is only moderately influenced by the original strength of the crushed concrete.
Topçu and Sengel (2016) assessed the impact of recycled aggregate added to create new concrete.
The fresh-state data demonstrated, as predicted, a reduction in density and workability brought on
by the substitution of RCA for NCA. According to Limbachiya et al. (2017), recycled concrete had
worse mechanical characteristics because the variability of the particle density of the RCA was 7-
9% lower than that of the NCA.
Figure 12: The basic physical properties of RCA and NCA (McGinnisf et al., 2017)
of RCA as compared to NCA (Shrimali et al., 2017). This could be because people are unaware of
the parent concrete's properties or because they use high-quality RA, which may absorb less water
and cause the water-cement ratio to increase. Most studies indicate that the maximum allowable
replacement level of RA in concrete is 30% (Shrimali et al., 2017).
Research by Pedro et al. (2017) showed that strength variation of RAC when compared to NCA
decreased by 3%-9%, 7%-10%, and 13%-15% with replacement levels of 25%, 50%, and 100%,
respectively. They explained the varying strength with the fraction of mortar in the RCA materials
used in the study (Pedro et al., 2017). The higher the mortar fraction, the lower the strength of RCA
concrete.
4.5.2 Tensile Strength
Flexure Strength: Studies show that using various levels of RA in concrete production can result
in a flexure strength loss of between 10% and 24% (Shrimali et al., 2017). A significant flexural
strength variation was recorded when alternative water-cement ratios were tested and compared to
standard concrete (Shrimali et al., 2017). Flexure strength reduces as the RA replacement ratio
rises.
Split Tensile Strength: RCA reportedly possesses a stronger or comparable strength parameter to
conventional concrete. Because RA has a high water absorption capacity, a stronger link between
the RA and binder develops in concrete, increasing the split tensile strength. The split tensile
strength is reduced when the RA replacement level is up to 100% with quarry aggregate in concrete
(Shrimali et al., 2017).
Also, on splitting tensile, Pedro et al. (2017) established that the variations of split tensile strength
after 28 days showed that the parent concrete has a tensile value of 4.56 MPa while the RCA
sample showed tensile values of between 2.82MPa and 3.78 MPa. The split tensile strength losses
were due to the RCA's higher porous structure (Pedro et al., 2017).
4.5.3 Creep
The mix proportion, aggregate age, and concrete aggregate type often affect creep deformation.
RCA has been found to have 50% more creep than NCA, and it can be seen that this creep
increases with the replacement level of RA in concrete and is directly influenced by the
composition and qualities of the paste (Shrimali et al., 2017). Other sources also claim that creep
exceeded 50% when RA replacement levels reached 100% (Shrimali et al., 2017). However,
increased creep's negative effects can also be avoided by partially replacing or further
supplementing the mineral content of the binder.
4.5.4 Shrinkage
When wetting or drying processes modify the pore water content, the concrete's volume in load-
free specimens significantly varies. Compared to freshly quarried aggregate, RA absorbs more
water, which reduces the permeability of water in concrete and develops more shrinkage cracks
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(Shrimali et al., 2017). According to reports, shrinkage may be caused by RA's higher stiffness, but
on the other hand, shrinkage also rises as RA concentration in concrete rises. Other studies showed
that RA that has mortar applied shrinks more than NA.
When NA was replaced by 50% rather than 100%, shrinkage was observed to grow by 20% over
the course of six months, and by 100%, it increased to 70% (Shrimali et al., 2017). However, if
concrete uses 30% of RA in place of the NA, shrinkage can still occur, and according to research,
shrinkage increases as more RA is used to replace the NA (Shrimali et al., 2017). Several studies
also suggested that adding certain minerals and admixtures to concrete made using RA would
reduce shrinkage effects.
4.5.5 Modulus Elasticity
Modulus elasticity is directly impacted by the transition zone's characteristics and the aggregate's
thick porosity. According to several investigations, the modulus of elasticity reduces as the amount
of RA is partially replaced. When 100% RA was replaced with NA, some experimental studies
showed a reduction of 20 to 25%, and some of 39% and other research indicated a decrease of up to
45% (Shrimali et al., 2017). According to research, the elasticity modulus reduces when mortar is
coated on RA. Nevertheless, if the replacement level of RA is held at only 30%, the reduction in
modulus of elasticity was 35%, leading researchers to conclude that the reduction in modulus of
elasticity is caused by a fall in concrete stiffness (Shrimali et al., 2017).
Researchers Pedro et al. (2017) performed their tests on RCA and NA material to determine the
modulus elasticity. Their research established that the NA concrete has a modulus elasticity value
of 44.5 GPa, while the RCA modulus elasticity value ranges between 31.9 GPa and 40.7 GPa. The
losses to the modulus elasticity in the RCA materials were associated with the higher tendency of
deformation of the RCA materials (Pedro et al., 2017).
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“recycled” since most contractors view the RCA materials as inferior in terms of mechanical,
physical, and chemical properties (Kim, 2021). Uncertainty regarding the RCA's durability is
another barrier to using recycled construction materials. It is a matter of universal concern that
recovered waste can produce a substandard product, and it is also necessary to take other design
considerations into account, such as buildability and aesthetics difficulties, which recycled
materials may not always offer along with their environmental friendliness (Oyedele et al., 2017).
This presumption is not always accurate, though, regarding RCA. According to research, recycled
products like aggregate created from recycled newsprint CDW function on par with or better than
their NA equivalents (Oyedele et al., 2017).
Another barrier is the perception that RCA materials cannot offer the required safety (Kim, 2021).
Safety is a critical factor of every material used in the construction sector. RCA materials are
perceived to have low mechanical and physical properties compared to NCA materials (Kim,
2021). Therefore, contractors feel like using the RCA material increases the potential risks in the
contractions. The perception is caused by a lack of detailed specifications and guidelines on the
qualities and application of RCA products (Kim, 2021). Recycled items are typically considered
inferior materials with short lifespans and low quality. According to research by Oyedele et al.
(2017), clients are also deeply engaged in choosing the materials that will be utilized in their
projects, in addition to design teams in charge of material specification. Although the study
demonstrates that customers share this bias about RCA, material suppliers and contractors exhibit
the opposite tendency (Oyedele et al., 2017). They are always proud to produce or use RCA,
especially since it increases brand value in today's sustainability-driven global environment.
RA needs to be accessible in sufficient amounts to be used in the construction sector (Oyedele et
al., 2017). Construction and building professionals should be encouraged to reuse RCA since
limitations of potentially useful material will significantly affect their decision-making.
Inefficient institutional frameworks are another barrier to using RCA. Oh, et al. (2017) researched
the need for separate dismantlement to maximize CDW recycling (Kim, 2021) fully. In their
research, demolition companies and orderers agreed on the importance of a separate
dismantlement, but the inefficient institutional framework limited its application (Kim, 2021).
There are insufficient guidelines on its applicability by all stakeholders.
Also, the price of RCA products can sometimes be higher than the NCA products. Contractors will
always choose products that they are confident their qualities and are being sold at favorable prices
(Kim, 2021). Due to price fluctuations, the demand for RCA products may be lower compared to
NCA products. Even if research shows that recycled building materials are more expensive than
virgin ones despite being secondary goods, they are still beneficial when environmental issues are
considered (Oyedele et al., 2017). Although many studies (mostly those published by governments)
assert that recycled products are always less expensive, this may be true for some products, such as
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toilet tissue and a select few others. It's not always the case with products for building. As a result,
this has been a significant barrier to its increased acceptance within the building sector (Oyedele et
al., 2017). It suggests that even though governments in the industrialized nations have pushed for
increased trash recycling, the market would have to be created for the products to be more
affordable (Oyedele et al., 2017). To lower the cost of the RCA materials, the recycling companies
would embrace the use of mobile sorting and recycling machines to promote on-site recycling and
sorting of CDW is achieved (Kim, 2021). Reduction of the transportation cost of waste from
demolition sites to the recycling center and then to customers will ultimately reduce the price of
RCA.
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5 CHAPTER 5
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APPENDICES
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