1.

Briefly describe the functions of jig and fixture office

 The jig and fixture office is responsible for designing and engineering jigs and fixtures tailored to the
specific needs of the manufacturing process. This involves creating detailed plans and specifications for
these tools.
 They ensure that jigs and fixtures are customized for different production tasks and workpieces. This
includes adapting designs to accommodate various shapes, sizes, and materials.
 Establishing standards for jig and fixture design to ensure consistency and compatibility across different
manufacturing processes and production lines.
 Managing the cost of manufacturing tools by optimizing designs and materials, seeking cost-effective
solutions, and ensuring efficient use of resources.
 Developing prototypes and conducting testing to validate the design's effectiveness, accuracy, and
reliability in real manufacturing conditions.
 Maintaining comprehensive documentation of all jig and fixture designs, modifications, and usage
instructions to facilitate production and maintenance.
 Ensuring that jigs and fixtures contribute to product quality by maintaining tight tolerances, reducing
errors, and minimizing rework.
 Continuously seeking opportunities to enhance existing designs and processes for increased efficiency,
productivity, and cost-effectiveness.
 Providing training and support to manufacturing teams for the proper use and maintenance of jigs and
fixtures.
 Ensuring that all jigs and fixtures meet safety standards and regulations to protect workers and
equipment.
 Managing the inventory of jigs and fixtures, including maintenance and replacement schedules.

2. State and explain factors considered in production planning

 Product Design: The characteristics and complexity of the product being manufactured heavily influence
production planning. The design determines the type of fixtures and jigs needed.
 Production Volume: The quantity of items to be produced impacts the choice of fixtures and jigs. High-
volume production may require more durable and automated fixtures, while low-volume production may
use simpler fixtures.
 Production Process: The specific manufacturing process, whether it’s machining, welding, or assembly, will
dictate the type of fixtures and jigs required. Each process has unique needs.
 Tolerance and Precision: The required level of precision and tolerances in the final product affects the
design and accuracy of the fixtures and jigs. Tighter tolerances may require more advanced fixtures.
 Material Selection: The materials used in fixtures and jigs must be suitable for the manufacturing
environment and compatible with the work piece materials.
 Work piece Size and Geometry: The size, shape, and dimensions of the work piece determine the fixture’s
size, shape, and clamping mechanisms.
 Production Lead Time: The time available for production, including setup and changeover times,
influences fixture and jig design. Quick-change systems may be necessary for shorter lead times.
 Cost Constraints: Budget considerations affect the choice of materials, complexity of fixtures, and
automation levels. Balancing cost-effectiveness with performance is crucial.
 Worker Skill and Training: The skill level of the workforce affects the complexity of fixtures and jigs.
Simpler designs may be preferred if workers have limited expertise.
 Safety and Ergonomics: Ensuring the safety of workers and providing ergonomic workstations are critical
considerations in fixture and jig design.
 Maintenance and Repairs: The ease of maintenance and repair for fixtures and jigs is important for
minimizing downtime and production disruptions.
  Quality Assurance: Implementing measures for quality control, such as inspection points, within the fixture
design is essential for maintaining product quality.
 Environmental Regulations: Adherence to environmental regulations, such as waste disposal and energy
consumption, may influence the choice of fixtures and production methods.

3. With the aid of neat sketches where possible discuss the applications /functions of turning and grinding fixture
Turning Fixture applications/function
 Turning Between Centers:A turning fixture, often called a “center lathe fixture,” is used for turning
operations between centers. It holds the workpiece between two centers, allowing precise rotation during
the cutting process. This setup is commonly used for long, slender workpieces like shafts and rods.

 Chuck or Collet Fixtures: These fixtures are designed for holding workpieces with irregular shapes, and
they use chucks or collets to grip the workpiece securely. This is suitable for a wide range of workpiece
shapes and sizes.

 Faceplate Fixture: Faceplate fixtures are used for turning operations on large and irregularly shaped
workpieces. The workpiece is attached to a faceplate, which is then mounted on the lathe spindle. This
setup is ideal for items like large discs and flywheels.

 Mandrel Fixture: A mandrel fixture is used to support hollow workpieces during turning. The mandrel fits
inside the workpiece, providing internal support, making it useful for turning tasks involving pipes, tubes,
and other hollow components.
Grinding Fixture:
 Tool and Cutter Grinding: Grinding fixtures are widely used for tool and cutter grinding. They securely hold
cutting tools, such as end mills, drills, and reamers, in precise positions for sharpening or regrinding,
ensuring accurate geometry and cutting performance.
 Cylindrical Grinding: In cylindrical grinding, a fixture holds the work piece in the correct orientation for
external or internal grinding. It ensures that the workpiece rotates precisely around its axis during the

grinding process, resulting in round and concentric parts.

 Surface Grinding: Surface grinding fixtures are used for precision surface finishing. These fixtures hold the
workpiece flat against the grinding wheel, allowing for the removal of material to achieve the desired
surface finish and flatness.

 Centerless Grinding: For centerless grinding operations, a fixture is used to support and guide the
workpiece between the grinding wheel and the regulating wheel. It maintains the workpiece’s position
and ensures consistent diameter and surface finish.

 Thread Grinding: Thread grinding fixtures are designed to hold and rotate threaded workpieces during the
grinding process. This ensures the accuracy and quality of thread profiles and pitches.