ZXDT22 SF01 (V3.

0) Integrated Energy System Quick Installation and Commissioning Guide

Electricity Installation Scenario Planning

Failure to comply may result in electric shocks or equipment damage.
Before building a new site, reasonably planning the Requirements for the Cabinet
installation site is required. In accordance with the survey Installation Space

ZXDT22 SF01 (V3.0) Integrated Energy System Tools results, basic installation drawings should be designed to
meet the layout requirements of the power and battery
Top

Quick Installation and Commissioning Guide cabinets, and the heat dissipation design should be Back
optimized at the same time.
( Solar&Mains Electricity Scenario ) Footprint of each component: Left

Ÿ This solution includes 2 V integrated battery cabinets, Right

12 V integrated battery cabinets, and separate power
Open-end Flat head Tape Crosshead and battery cabinets. All these components need to be Front
ZTE CORPORATION installed on the floor and their footprints are as follows:
wrench Rope Pliers screwdriver measure screwdriver
Address: NO. 55 Hi-tech Road South ShenZhen P.R.China Ÿ The footprint of a 2200 mm integrated cabinet is 1,050
Post Code: 518057 mm (W) x 1,050 mm (D).A distance of at least 1,100 mm
Tel: +86-755-26770800 800-830-1118 must be reserved in front of and behin the cabinet, and
Fax: +86-755-26770801 Document Number: SJ-20191128112635-001 at least 100 mm to the top, left, and right of the cabinet.
Email: 800@zte.com.cn Release Version:2019-02-26（R1.0） Ÿ The footprint of a 1700 mm power cabinet or 12 V
battery cabinet is 700 mm (W) ×700 mm (D). A distance
Technical Support Website: http://support.zte.com.cn
About This Manual Hacksaw Level ruler Hose
Insulating
gloves
Percussion
drill
Vacuum
cleaner
of at least 1,000 mm should be reserved in front of the
cabinet,and at least 100 mm to the top.
Ÿ This guide is applicable to the installation of the ZXDT22 SF01 (V3.0) integrated Ÿ The footprint of a battery cabinet is related to its
energy system. capacity. For the specific data, refer to the installation
Ÿ This guide uses mains electricity as an example. The on-site installation and guide of the battery cabinet.
commissioning shall be subject to the actual configuration.

Document Acquisition The linear distance between components should not be more than 20 m.
Socket Maintenance Crimping
Ÿ You can query and download related documents from http://support.zte.com.cn. wrench Pipe wrench Multimeter ladder pliers
Ÿ If your username cannot be registered for document downloading, you can send an
email todoc@zte.com.cn. Product Overview
Ÿ You can follow ztedoc in Wechat to obtain document information and put forward
suggestions.
Application Scenario
The ZXDT22 SF01 (V3.0) includes the following 12 types of cabinets:
The following figure shows the mains electricity scenario. Ÿ ZXDPA-WR12 (V2.6R01M03) air-cooled cabinet with the total height of 1,100 mm.
Installation Instructions Ÿ ZXDPA-WR12 (V2.6R01M03) 1,200 W heat exchanger cabinet with the total height
of 1,100 mm.
To ensure personnel and equipment safety, read carefully and abide by the following rules before Ethernet/ Ÿ ZXDPA-WR12 (V2.6R02M01) air-cooled cabinet with the total height of 1700 mm.
installation. Rs232/GPRS Ÿ ZXDPA-WR12 (V2.6R02M01) 1,200 W heat exchanger cabinet with the total height
Installation Environment /3G/4G of 1,700 mm.
Ÿ It is prohibited to install the equipment in acidic and corrosive environments, or in Ÿ ZXDPA-WR12 (V2.6R02M01) 1800 W heat exchanger cabinet with the total height
an environment with a large amount of conductive dust. Supervision center of 1,700 mm.
Ÿ Ensure that water, metals, and other debris do not fall into the equipment. Ÿ ZXDPA-WR12 (V2.6R02M01) 2,000 W DC air conditioner cabinet with the total
Otherwise, the equipment may be damaged due to a short circuit. PV array height of 1,700 mm.
Ÿ ZXDPA-WR12 (V2.6R02M02) air-cooled + air-cooled integrated cabinet with the
Installation engineers must be strictly trained, know correct operations, and be familiar
with the security precautions. total height of 1,700 mm (12 V batteries) .
Ÿ ZXDPA-WR12 (V2.6R02M02) 1,000 W heat exchanger + 500 W air conditioner
Electrical Connections integrated cabinet with the total height of 1,700 mm (12 V batteries).
Ÿ Never connect or disconnect cables when the device is still powered on. Ÿ ZXDPA-WR12 (V2.6R03M01) 1,200 W heat exchanger + 500 W air conditioner
Ÿ Ensure that the live wire and neutral wire are correctly connected. Ensure that the integrated cabinet with the total height of 2,200 mm (12 V batteries).
neutral wire is properly connected, without any circuit break. Ÿ ZXDPA-WR12 (V2.6R03M01) air-cooled + air-cooled integrated cabinet with the
Ÿ Ensure that the positive and negative poles of batteries are correctly connected. total height of 2,200 mm (12 V batteries).
Ÿ ZXDPA-WR12 (V2.6R23M02) air-cooled + air-cooled integrated cabinet with the
Ÿ Wear protective gloves and use insulated tools during electrical connection. Mains electricity Load total height of 2,200 mm (2V batteries).
Ÿ Ensure that connection terminals and other unnecessary bare parts are properly Ÿ ZXDPA-WR12 (V2.6R23M02) 1,200 W heat exchanger + 500 W air conditioner
insulated. Integrated power cabinet
integrated cabinet with the total height of 2,200 mm (2V batteries).
Ÿ Ensure that cables are reliably connected and that there is no short circuit or open This manual uses the following five types of typical configuration cabinets for a
circuit. description: the 1,100 mm cabinet, 1,700 mm cabinet, 1,700 mm integrated cabinet
Cable Safety Requirements (12 V batteries), 2,200 mm integrated cabinet (12 V batteries), and 2,200 mm
Ÿ The insulation layer of cables must not be damaged. integrated cabinet (2 V batteries). The external views and internal structures of the five
Ÿ Ensure that the cross-sectional area of power cables meets the maximum-load
types of cabinets are shown in the following figures.
requirements of the device.
Ÿ If cables in non-standard colors are used, choose black cables and use heat shrink Battery pack Load 1700 mm cabinet
1100 mm cabinet
tubes or insulation tapes in the proper colors for easy identification. If the local
regulations on cable colors are different from the regulations in this manual, you
must observe the local regulations.
Ÿ If a cable has to be bent, you must ensure that the bending radius is equal to or Document Preparation
greater than 10 times that of the cable diameter.
For more related documents, download them from the technical support website

1100 mm
(http://support.zte.com.cn).
Safety Signs

Note Provides additional information about a topic.
Caution: indicates equipment or environment safety information. Failure to comply can
result in equipment damage, data loss, equipment performance degradation,
environmental contamination, or other unpredictable results. Failure to comply
will not result in personal injury.
1700 mm
Ÿ ZXDU CSU602A (V3.00.00.00) CSU Operation Guide
It describes how to use the Centralized Supervision Unit (CSU) software.
Ÿ 《ZXDT22 SF01 (V3.0) Integrated Energy System Maintenance Guide》
This document describes the routine maintenance, component replacement, and
common troubleshooting methods of the product.
Ÿ 《ZXDT22 SF01 (V3.0) Integrated Energy System Solution Description》

m
m
This document describes the application scenarios, characteristics, and

0
70
Danger: indicates an imminently hazardous situation. Failure to comply will result in death 70 0 mm
or seriouspersonal injury. components of the integrated energy system.
Warning: indicates a potentially hazardous situation. Failure to comply can result in death Ÿ Outdoor Battery Cabinet Installation Guide
or serious personal injury. An outdoor battery cabinet must be used together with a power supply cabinet. This

m
m
Caution: indicates a potentially hazardous situation. Failure to comply can result in manual describes how to install an outdoor battery cabinet.

0
moderate or minor personal injury. 70 0 mm

70
1 2
 ZXDT22 SF01 (V3.0) Integrated Energy System Quick Installation and Commissioning Guide

1,700 mm Integrated Cabinet 2,200 mm Integrated Cabinet Internal Structure of the 2,200 mm Air-Cooled + Air-Cooled Integrated Cabinet
(12 V Batteries) (12 V Batteries) Internal Structure of the 1,700 mm DC Air Conditioner Cabinet
(2 V Batteries)

1700 mm

2200 mm
m
m
0

70 0 m m
70

m
m
0
70
70 0 m m

2,200 mm Integrated Cabinet (2 V Batteries)

The rear door of the integrated 2 V battery cabinet can be opened with the structure
2200 mm

and layout similar to the opened front door. It provides a 19-inch standard bracket and
Internal Structure of the 2,200 mm Heat Exchanger + Air Conditioner Integrated 2 V battery bracket.
Cabinet (12 V Batteries)

Power Subrack
The following figure shows the structure of the 300 A and 450 A power subrack.

The location of the CSU is fixed, and cannot be changed without permission.

300 A power cubrack

m
m
50
10

10 50 mm

DC power
distribution unit

A UIB
The following figure shows the internal structure of the four types of typical configuration
cabinets: the 1,100 mm air-cooled cabinet, 1,700 mm DC air conditioner cabinet, 2,200 ZTE ZTE ZTE ZTE ZTE

mm heat exchanger + air conditioner integrated cabinet (12 V batteries), and 2,200 mm CSU
air-cooled + air-cooled integrated cabinet (2 V batteries). ZXD3000 ZXD3000 ZXD3000 ZXD3000

ZTE ZTE

Internal Structure of the 1,100 mm Air-Cooled Cabinet Rectifier

ZXD3000 ZXD3000

450 A power cubrack

DC power
distribution unit

A UIB

ZTE ZTE ZTE ZTE ZTE

CSU
ZXD3000 ZXD3000 ZXD3000 ZXD3000

ZTE ZTE

ZXD3000
PU module
Rectifier
A

3 4 5
 ZXDT22 SF01 (V3.0) Integrated Energy System Quick Installation and Commissioning Guide

2. Drill on the marked position. Install expansion bolts, and remove the nuts, spring
Installation Flow washers and plain washers.
Vacuum
The following figure shows how to install the system with the maximum configuration in the mains electricity cleaner
application scenario.

Percussion drill
1. Install a 3. Install battery
Start photovaltaic array
2. Install the cabinet Expansion Spring
packs Flat washer
bolt washer

5. Install the disconnected battery detection

7. Connect signal
cables and configure
supervision unit
parameters
8. Power on and
debug the system
6. Test electrical 5. Connect power 4. Connecting a cable back to the original position, see the following figure.
connections cables Battery Temperature
Sensor Securly connected
detection cable
3. Move the cabinet to the installation position, and fasten the expansion bolts
(M12×100).
9. Site configuration 10. Connect load
End
guide devices
If the cabinet is not level, place a U-shaped shim between the cabinet and the ground.

1. Installing the Photovoltaic Array Detection cable

For the detailed installation procedure,

Photovoltaic Array (subject to the real 2 V Integrated Battery Cabinet
object in installation)
refer to the quick installation manual of Steps
the solar bracket . 1.Remove the anti-theft barrier strips from the batteries.
U-shaped shim 2.Place the 2 V batteries onto the battery bracket layer by layer.
The batteries should be installed back-to-back (they should be installed from the front
door side first, and then from the rear door side).
3.Install the anti-theft barrier strips for the batteries.
4.Install the connecting clamps between the positive and negative electrodes on the
same side. Do not connect the reserved cables between the front-row batteries and
rear-row batteries until the battery cables are connected.

2. Installing the Cabinet Installing Batteries from the Front Door

Installing the Cabinet

U-shaped shim
Steps
1. Mark the positions of installation holes at the cabinet installation location.

Bottom View of the 700 mm x 700 mm Cabinet

3. Installing Battery Packs

This solution supports up to four battery packs. The number of battery packs is subject Installing Batteries From the Rear Door
Front side to the actual configuration.
4-Ø16
m 640 mm Ÿ When the power supply cabinet is configured, it must be equipped with an outdoor
600 mm

700 mm

m battery cabinet. Lead-acid batteries can be installed in the outdoor battery cabinet.
Installation
6 00
hole For the installation procedure, refer to the installation manual of the battery
cabinet.
Ÿ During the configuration of the integrated cabinet, batteries are installed into the
battery compartment of the cabinet. The installation method is as follows.
Installation hole
A battery cable must not be longer than 35 mm², and the bending must be greater
640 mm
than 6R (R is the cable diameter) to prevent the cables from being pressed against
700 mm the internal side of the cabinet.

Bottom View of the 1,050 mm x 1,050 mm Cabinet 12 V Integrated Battery Cabinet

Steps
1.Remove the anti-theft barrier strips from the batteries.
2.Place the 12 V batteries onto the battery bracket layer by layer.
3.Install the anti-theft barrier strips for the batteries.
Front side m 1000 mm 4.Install connecting plates between the positive and negative electrodes. Reserve the
m connecting plates in the middle of the battery packs for connection after cable
0
90
4-Ø16 installation.
1050 mm

Installation
900 mm

hole
Installation hole

Connection and Layout of Connection and Layout of

Front-Row Batteries Rear-Row Batteries
1000 mm

1050 mm

for connection after cable installation

6 7 8
 ZXDT22 SF01 (V3.0) Integrated Energy System Quick Installation and Commissioning Guide

5. Install the disconnected battery detection

cable back to the original position, see the following figure. 2.Install the battery covers.
Securly connected
detection cable

Detection cable

Installing Exhaust Pipes

Ÿ The installation is applicable to 12 V batteries.
Ÿ During shipment, each set to 48 V batteries are configured with four T joint pipes,
one L joint pipe (if no L joint pipe is configured, a T joint pipe with one end blocked Two Sets of 48 V Systems
can be used instead), and a 25,00 mm gas hose. The gas hose needs to be cut
with a pair of scissors on site according to the actual length. 4. Lead out the exhaust pipes through the cable outlets of the cabinet.
Ÿ Lead out the exhaust pipes through the cable outlets of the cabinet.

One Set of 48 V Battery Exhaust Pipes for Independent Air Venting (Exhaust Holes
on the Top of the Front Side of the Batteries) The exhaust pipe is led out through
the cable outlet of the cabinet and placed under the cabinet base. 4. Connecting a Battery Temperature Sensor
Operation Steps
Perform the following steps to install a battery temperature sensor for a battery pack.
1.Install the exhaust pipes in accordance with the following figure.
3. Lead out the exhaust pipes through the cable outlets of the cabinet.
Ÿ A two-core plug is already connected to the X4 interface, and does not need to be
L joint pipe (one) connected on site.
One Set of 48 V and Two Sets of 48 V Battery Exhaust Pipes Concatenated for Ÿ Before attaching the sensor, clean the corresponding position on the battery to
Centralized Air Venting (Exhaust Holes in the Middle of the Front Side of the prevent the sensor from falling off.
Batteries) Ÿ A pack of batteries needs only one sensor.
Ÿ Three battery temperature sensors are configured by default.If there are three or
Operation Steps less battery packs, battery temperature is detected directly. If there are more than
1. Install the exhaust pipes according to the exhaust holes reserved in the middle of three battery packs, the temperature of the battery box or battery cabinet is
detected.
each battery, keep the air venting direction of the exhaust pipes in parallel with the
horizontal plane,and install an exhaust pipe plug at the end of the exhaust pipe for
Exhaust
hole
the battery at the end of the battery pack.
T joint pipes (three)

Hose
Battery temperature sensor
Two-core plug
2.Install the battery covers. Securely stick the battery temperature
Exhaust pipe 4
sensor to the middle part of the wider side
Exhaust pipe plug 1 Fix the cable. 3 Remove the of the battery pack, or place it in the battery
outer paper. box (the upper or middle part of the battery
box).The temperature sensor can be seen
2 Clean the position on through the observation hole,ensuring that
the battery surfac for the adhesion is reliable.
adhesion.

2. Connect the exhaust pipes with gas hoses along the arrangement direction of the
exhaust pipes.

3. Lead out the exhaust pipes through the cable outlets of the cabinet.

Lead out the exhaust pipes through the cable outlets of the cabinet.Two Sets of 48 V Gas hose
5. Connecting Power Cables
Battery Exhaust Pipes Concatenated for Centralized Air Venting (Exhaust Holes on the
Top of the Front Side of the Batteries)
5.1. Connecting the Grounding cable
Operation Steps
1.Install the exhaust pipes in accordance with the following figure.
Cable Name End A Cable View End B

Exhaust Grounding bar of

hole Grounding cable End A End B On-site PE grounding bar
the cabinet
3. The following figure shows the exhaust pipes after the installation is completed.
Steps
1. Open the cabinet door, and connect the grounding cable of the on-site protective
grounding busbar to the cabinet.

On-site PE grounding bar

T joint pipes (four)

L joint pipe (one)

One Set of 48 V System

T joint pipes (three)

9 10 11
 ZXDT22 SF01 (V3.0) Integrated Energy System Quick Installation and Commissioning Guide

5.2 Connecting AC Input Cables 5.4 Connecting DC Output Cables Positive of the
A1 B1
Negative of the
photovoltaic assembly A2 B2 photovoltaic array
Cable Name End A Cable View End B A3 B3
Cable Name End A Cable View End B
A4 B4
L1 LLVD1 and LLVD2/BLVD End A End B Load cathode
Output the circuit breaker DC power of the cabinet
AC input circuit breaker L2 or screw terminal of the cable
Grounding busbar of
End A End B mains electricity/diesel Load anode
AC power cable of the cabinet the cabinet End A End B
L3 generator
N Ÿ The capacity of each load must not exceed the capacity limit of the DC output circuit
breaker. A capacity margin must be retained.
Ÿ Before cable connection, ensure that the DC output circuit breaker and battery air
Busbar
Ÿ The capacity of the external AC power switch must be larger than that of the AC circuit breaker are in OFF status.
input circuit breaker of the equipment. Ÿ During cable connection, the existing red detection cable in the DC output circuit
Ÿ If a diesel generator purchased by the customer is used together with this system, breaker must be fastened.
refer to the user manual for the specific locations of the AC output connection
terminals. Steps
Operation Steps 1. Set the AC input circuit breaker of this equipment to the OFF position. Cable Connections (Two Cascade Cables and Six Parallel Cables)
1. Set the external power switch on the equipment (in the AC power distribution unit) to 2. Remove the panel from the DC power distribution unit in the cabinet.
the OFF position. 3. Connect DC output cables to the loads by referring to the following figure.
To the To the To the
2. Switch off all the circuit breakers in the cabinet. The major load refers to important communication electrical equipment, whose A1 busbar (+)
A3 busbar (+) A5 busbar (+)
3. If a diesel generator is installed, ensure that the diesel generator is not started. power failure may cause significant losses. The minor load refers to the
communication electrical equipment that is less important than the major load.
4. Remove the panel from the AC power distribution unit of the power subrack in the
cabinet. DC power distribution unit B1 To the
B3 To the
B5 To the
busbar (-) busbar (-) busbar (-)
5. Connect the AC input cables by referring to the following figure.
LLVD1 LLVD2/BLVD

A2 To the A4 To the A6 To the

GND busbar (+) busbar (+) busbar (+)
AC Output

B2 To the B4 To the B6 To the

busbar (-) busbar (-) busbar (-)
N NN

AC Power Distribution Unit A1 B1

AC SPD

A2 B2
Positive of the A3 B3 Negative of the
photovoltaic array photovoltaic array
A4 B4
L1

L1 L2 L3 N
AC Input

GND -48 V GND - 48 V A5 B5

L2 L3

N
Minor load Major load A6 B6
N

5.5 Connecting the Solar Photovoltaic Assembly to the

Busbar
汇流盒
5.3 Connecting Battery Cables Cable Cables

Negative pole of the DC cable of the

Cable Name End A Cable View End B solar photovoltaic assembly -
The following figure shows the connection of cables to the busbar.
Battery input circuit Negative binding post of the The example is based on three cascade cables and four parallel cables.
End A End B Positive pole of the DC cable of the solar
DC power breaker of the cabinet battery pack +
cable Grounding busbar of photovoltaic assembly
End A End B Positive binding post of the
the cabinet battery pack
The following figure shows an external view of the photovoltaic array.
Ÿ The positive wire and negative wire must not be incorrectly connected.
Ÿ Ensure that the cables are securely connected to avoid short circuits and open circuits.

Steps
1. Switch the circuit breakers in the cabinet to the OFF position.
2. Connect the cathode cable to the battery circuit breaker.
3. Connect the anode cable to the GND busbar. The following two figures show the cable connections between the solar assembly and
the photovoltaic assembly in two ways:
Ÿ Three cascade cables and four parallel cables, for 260 Wp/270 Wp monocrystalline
silicon assemblies.
DC power distribution unit Ÿ Two cascade cables and fix parallel cables, for 200 Wp/210 Wp polycrystalline silicon
GND
BATT1 BATT2 BATT3 BATT4 assemblies.
Busbar
Cable Connections (Three Cascade Cables and Four Parallel Cables)

To the To the To the

A1 A2 busbar (+)
A3 busbar (+)
busbar (+)
- +铅酸电池组1
- +- +- +
Photovoltaic array input Output to the PU

Lead-acid battery pack 1

Busbar installation requirements:
Ÿ A busbar cannot be installed at the aperture between two solar boards.
To the To the To the Ÿ After all cables are connected, seal the idle interfaces with black posts and ensure
B1 busbar (-)
B2 busbar (-)
B3 busbar (-) that all interfaces on the busbar are sealed properly.
Ÿ If the equipment needs to be installed on an island or an area with a high amount
To the of precipitation, you must seal the fixing bolt holes and cable inlets with glass
A4 busbar (+) To the
cement and seal the busbar along its sealing ring.
B4 busbar (-)

12 13 14
The following figure shows how to connect two solar panels. 5. Use cog 10 in the middle of the crimping pliers to crimp the tubular terminal,
6.2 Detecting a Short Circuit on the DC Output Circuit
and cut off redundant copper wires.
A Steps
Switch the multimeter to buzzer mode. Detect whether any short circuit exists on the
DC output circuit by referring to the following table and figure. If any fault exists, solve it
B and check for faults again.

Contact Criteria

The voltage between end A and
end B should range 80 V to 110 V
The following figures show how to make a connector.
Crimping pliers
Black test lead: load output Ÿ If the buzzer is silent, it means that there is no short circuit
6. Use a crosshead screwdriver to loosen the screws on the power plug, insert fault. The check result is a pass.
ACB
the raised surface of the tubular terminal and the positive and negative mark of Ÿ If the buzzer buzzes, it means that there is a short circuit
Red test lead: working grounding fault. Remove the redundant cables that caused the short
the power socket into the power plug, and secure the screws.
busbar (GND) circuit.
positive
Example: Detect a short circuit in the DC output circuit of a load.
GND
DC power distribution unit
LLVD1 LLVD2/BLVD Multimeter
negative

7. Checking whether the cable connection is correct。

Strip off the cable sheath
8. Insert the power plug into the solar power unit.
15mm~20mm Buzzer mode
Black test lead

6. Performing Electrical Connection Tests Red test lead

5.6 Connecting the Busbar to the Solar PU
Ÿ The sectional area of the PU input cable must be 10 mm².
Ÿ Before inserting a cable into the power plug, you must crimp the
cable into an insulating tube terminal.
Ÿ After crimping the cable, the insulating part of the terminal must
cover the cable's insulating sheath so that there is no bare copper at
the terminal root.
Ÿ Each photovoltaic array corresponds to a solar power module.
Ÿ Feed the cable into the power plug as far as you can, which indicates
the cable is installed in place. Pull the cable. If you cannot pull it out,
this indicates the cable is crimped firmly.
Steps
1 . Set all air circuit breakers in the cabinet to OFF.
2 . Check the cables on the site to see whether they are outdoor 10 mm2 cables
You must perform an electrical connection test after connecting the cables, so that
any damage to the device due to a wrong connection can be effectively avoided.
15
6.3 Checking the AC Input Voltage
Steps
6.1 Detecting a Short Circuit on the AC Input Circuit
1. Set the AC input circuit breaker of this equipment to the OFF position.
2. Set the external power switch on the equipment (in the AC power distribution unit) to
To avoid damage to the multimeter, do not perform any live short circuit check. the ON position.
3. Switch the multimeter to the AC voltage mode. Check the AC input voltage by referring
to the following table.
Steps
1. Set the external power switch on the equipment (in the AC power distribution unit) to
Contact Criteria
the OFF position.
2. Set the AC input circuit breaker in the equipment to the ON position. Ÿ The neutral-to-ground voltage must be lower than 5 V. If the
N-PE
3. Switch the multimeter to the buzzer mode. Detect whether any short circuit exists on criterion is not satisfied, the electrical grid needs to be
the AC input circuit by referring to the following table. If the fault exists, solve it and upgraded to reduce the neutral-to-ground voltage difference.
check it again. Ÿ The phase voltage is between 176 V and 295 V. If the
L1-N, L2-N, L3-N
criterion is not satisfied, it is recommended to start the diesel
Contact Criteria generator to supply power.
Example: Check the voltage between AC input terminal L1 and N.
L1-L2, L2-L3, L1-L3 Ÿ If the buzzer is silent, it means that there is no short circuit
fault. The check result is a pass.
L1-N, L2-N, L3-N Ÿ If the buzzer buzzes, it means that there is a short circuit AC Power
fault. Find out the point where the short circuit fault occurs,

AC Output
L1-PE, L2-PE, L3-PE Distribution Unit
with extra thick thermal-protective coatings, which are thicker than the sheaths and reconnect the cables.
of indoor cables and can be obser ved from the cross sections of cables. N-PE Multimeter
3 .If you directly use a 10 mm² tubular terminal to crimp such an extra-thick

N N N
cable, the cable sheath cannot be inserted into the white tube of the tubular Example: Detect a short circuit between AC input terminal L1 and N.
terminal. Thus you need to reser ve a longer part (about 30 mm long) when
AC Power Distribution Unit

AC SPD
peeling off the cable.
AC Output

AC voltage mode

L1
AC Input
Black test lead

L2
Multimeter
N N N

L3
N
Red test lead
AC SPD

4. Use insulating tape to wrap where the cable sheath is peeled off for at least
six rounds, and leave 5 mm tape near the copper wires. Put a tubular terminal on Buzzer mode
the cable, compress the insulating tape with the insulating cap (namely the
L1
AC Input

Black test lead

white tube), and leave a certain length of copper wires out of the insulating cap.
L2
L3
N

Red test lead

15 16 17
 ZXDT22 SF01 (V3.0) Integrated Energy System Quick Installation and Commissioning Guide

6.4 Checking the Terminal Voltage of a Storage Battery Pack 7. Connecting Signal Cables and Configuring 7.1 Connecting Environment Detection Cables
Various environment detection interfaces are available on the SPB and UIB. Insert
Steps CSU Parameters the environment detection cables that are connected to corresponding sensors into
1. Switch off the circuit breaker of the batteries in the cabinet. the corresponding interfaces. For a description of the environment detection
2. Switch the multimeter to the DC voltage mode. Description of Signal Interfaces interfaces, refer to the following table.
3. Use the multimeter to check the terminal voltage of each battery pack in the power
Signal interfaces provided for users are distributed on the CSU and signal interface Interface Description
cabinet, and record the values in the table.
unit. Signal cables must be connected to the corresponding interfaces based on the
For the check criteria, refer to the following table. on-site requirements for alarms or monitoring. X4 (battery temperature detection) Detects the battery temperature. One interface is
used
X5 (battery temperature detection) to detect the temperature of one battery pack.
Contact Terminal Check Criteria and Troubleshooting
Object
Voltage CSU X6 (battery temperature detection)

Black test lead: input of the Ÿ If the value is positive, it means that X7 (ambient temperature detection) Detects the ambient temperature.It can be set to
battery input circuit breaker the battery cable is connected detect temperature for battery pack 4.
correctly.
Battery pack X8 (magnetic door switch alarm) Detects whether the cabinet door is open.
Red test lead: working
Ÿ If the value is negative, it means FE interface Indicators
that the battery cable is connected X9 (flooding alarm) Detects whether the cabinet is flooded with water.
grounding busbar (GND)
incorrectly. In this case, the cable
should be connected correctly. USB interface X10 (humidity) Detects the humidity of the environment.

GND X11 (smoke alarm) Detects whether there is smoke in the environment.
DC power distribution unit
BATT1 BATT2 BATT3 BATT4
Ÿ In connecting the magnetic door switch cables for side-by-side cabinets,
Multimeter Buttons the magnetic door switches of the cabinets must be connected in series
and inserted into the magnetic door switch alarm interface.
Ÿ Environment detection cables can be inserted into the corresponding
Signal Interface Unit detection interfaces as needed.

UIB
7.2 Connecting Input Dry Contact Cables

IRLR3
Black test lead

IRLY2

IRLY4
IRLY1

5VW
5VW
CO4
NO8

CO7
NO6

NO5

CO3
NO2

NO1
CO6

CO2
NO7

NO3
CO8

CO5

CO1
NO4

5VT

5VT

5VT
TB1

TB2

TB3
There are eight input dry contacts on the UIB board. The input dry contact cables
DC voltage mode
between the components in the cabinets are already connected before equipment

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6

1
2

1
2

1
2
delivery. Input dry contacts can be connected on site as required. For a description of
X1 X2 X3 X4 X5 X6 the input dry contact cables, refer to the following table.
Output RLY5,6,7,8 Output RLY1,2,3,4 Input RLY1,2,3,4 TEMP1 TEMP2 TEMP3
Red test lead
Interface Name Interface Label Description

6.5 Detecting the Photovoltaic Input Voltage (Open X3 X3-1 INRLY1 Dry contact signal 1
Circuit Voltage) X3-2 INRLY2 Dry contact signal 2

The detection must be conducted when the light is adequate. X3-3 5VW Used for grounding

X3-4 INRLY3 Dry contact signal 3

UIB
Steps

5VWAT
X3-5 INRLY4 Dry contact signal 4

12VW
AGW
AGW

HUM
Door
5VW

5VW

SMK
5VW
WAT
1.Remove the power plug from the solar PU.

RB2
5VT

AT2
TB4

V+
V+
V2

V4
V3
B1

V1
A1
G
2.Switch the multimeter to the DC voltage mode. X3-6 5VW Used for grounding

1
2
3

1
2
3
1
2

1
2
3
4

1
2

1
2

1
2
3
4
5
6
1
2
3.Use the multimeter to detect the photovoltaic input voltage with reference to the X14 INRLY5 (V1) Dry contact signal 5（battery Mid-voltage
X7 X8 X9 X10 X11 X12 X13 X14 X14-1
following table. detection 1)
ENV TEMP Door Flood Humility Smoke RS232 RS485-1 Input RLY5,6,7,8
(RS485-2) (Mid-voltage) INRLY6 (V2) Dry contact signal 6（battery Mid-voltage
Object Contact Terminal Detection Criteria and Troubleshooting X14-2 detection 2)
Voltage
X14-3 INRLY7 (V3) Dry contact signal 7（battery Mid-voltage
Photovol Black test lead: negative Ÿ If the detected value is a positive value, detection 3)
taic array photovoltaic input
terminals (PV-)
when two solar panels are connected,
the voltage is in the range of 60 V to 80
Introduction to Signal Cables X14-4 INRLY8 (V4) Dry contact signal 8（battery Mid-voltage
V; when three solar panels are detection 4)
Red test lead: positive
This section describes the signal cables for the system with the maximum configuration.
connected, the voltage is in the range of The installation should be subject to the actual configuration.
photovoltaic input 90 V to 120 V. X14-5 V+ Used for grounding
terminals (PV+)
Ÿ If the detected value is a negative value, V+ Used for grounding
the battery cable is wrongly connected. Cable Name End A Cable View End B X14-6
Reconnect the battery cables correctly. FE interface of the site
FE interface of network equipment/ Ÿ Dry contacts 5 to 8 can be used to detect the midpoint voltage of a battery pack.
Network cable the CSU End A End B energy NMS server The detection method is as follows:
Before the detection, the power plug must be removed from the PU. a. 12 V batteries: V1, V2, V3, or V4 is connected to the negative terminal between
Rs485 interface of the
Serial port Rs485 interface of the second and third battery and V+ is connected to the positive terminal of the last
transparent transmission
d cable 1 the UIB board End A battery.
End B equipment
ea b. 2 V batteries: V1, V2, V3, or V4 is connected to the negative terminal between
s tl Rs232 interface of the
te the 12nd and 13rd battery and V+ is connected to the positive terminal of the last
d Serial port Rs232 interface of transparent transmission battery.
Re cable 2 the UIB board
End A End B equipment Ÿ For the settings of input dry contacts, refer to the ZXDT CSU602A Centralized
PV+ Environment Environment detection Environment detection System Management Unit User Guide.
detection interface of the UIB device (temperature
End A End B sensor and magnetic The following figures use dry contact signal 5 (midpoint voltage detection 1) and dry
PV - cable board
door switch) contact signal 6 (midpoint voltage detection 2) as an example to show how to
Input and connect dry contacts. Either pin 5 or 6 can be connected to the positive terminal
output dry Dry contact of the of a battery pack.
UIB board End A End B Dry contact of system
contact equipment
cables Dry contact signal 5 Dry contact signal 6
Photovoltaic array
(battery Mid-voltage detection 1) (battery Mid-voltage detection 2)
PV+ PV - Black test lead Some signal cables need to be produced on site. For the method of producing a signal Battery- Battery+ Battery- Battery+
cable, see the following figures.

V+
V+
V2

V4
V3
V1
V+
V+
V2

V4
V3
V1

1
2
3
4
5
6
1
2
3
4
5
6
X14 X14
Input RLY5,6,7,8 Input RLY5,6,7,8
(Mid-voltage) (Mid-voltage)

18 19 20
 Rs232 and RS485 cannot be used at the same time. Whether RS232 or RS485 is used
7.3 Connecting Output Dry Contact Cables Ethernet connection mode supports data transmission through TCP/IP or SNMP. can be set with a DIP switch. The following figure shows the position of the DIP switch.
Configure network parameters in accordance with the network protocol.
There are eight output dry contacts on the UIB board. The components in the cabinets
are connected with the output dry contact cables before delivery. Other output dry
contact cables can be connected on site as required. For a description of the output
dry contact cables, refer to the following table.
Configuring Ethernet TCP/IP Network Parameters
You need to configure TCP/IP-based Ethernet network parameters on the CSU after
the network cables are installed. The method is as follows.
Output Relay Interface Software Code Alarm Definition ZTE ZTE ZTE ZTE ZTE

Steps ZXD3000 ZXD3000 ZXD3000 ZXD3000

X2-R01 A1 1. Configure a wired network. ZTE ZTE

ZXD3000 ZXD3000

X2-R02 A2 Parameter Default Value Setting

One output dry contact can be associated with
X2-R03 A3 multiple alarms.One alarm can be associated Network Mode Set it to "wired network".
with only one output dry contact.
X2-R04 A4 For the alarms associated with output dry 2. Configure the wired network parameters.
X1-R05 A5 contacts by default,refer to the alarm list in the
Solution Description. The relationships between Parameter Default Value Setting
X1-R06 A6 output dry contacts and alarms can be modified
through the CSU. Set it in accordance with the on-site networking requirements.
Local IP mode Dynamic If this parameter is set to Dynamic, Local IP, Mask, and
X1-R07 A7
Gateway are automatically obtained.
X1-R08 A8 Local IP 192.168.1.2 If Local IP mode is set to Static, set it to the actual IP address.

Mask 255.255.255.0 If Local IP mode is set to Static, set it to the actual subnet mask.
7.4 Signal Line Cabling Path and Cable-Tie Points
If Local IP mode is set to Static, set it to the actual gateway
After UIB board signal lines are connected, lead the lines to the right side of the Gateway 192.168.1.1 IP address. Configuring Serial Port Network Parameters
subrack and then upwards, see the following figure. You need to configure serial port network parameters on the CSU after the RS485/RS232
3. Configure the network communication parameters. serial port cable is installed. The method is as follows.
Steps
Parameter Default Value Setting 1. Configure the serial port parameters.
TCP Mode Server The CSU acts as the server. Set it to “server”.
lead the lines
to the right
side of the Configuring Ethernet SNMP Network Parameters
subrack and You need to configure SNMP-based Ethernet network parameters on the CSU after the
Set it to the required network baud rate.
network cables are installed. The method is as follows.
Steps
1. Configure a wired network.

Tie up signal lines. The following figure shows the cable tie points. Parameter Default Value Setting
8. Powering On and Debugging the System
Network Mode Set it to "wired network".

2. Configure the SNMP parameters.

8.1 Commissioning a Rectifier
Ÿ Rectifiers should be debugged when the CSU is not started.
Parameter Default Value Setting
Ÿ Rectifiers must be installed in the corresponding slots in accordance with the
Ÿ If it is necessary to automatically send alarms to following slot addresses. If rectifiers are not sequentially installed, they must be
the NMS, set this parameter to the actual NMS IP evenly distributed in the phases (L1, L2, and L3) to ensure balance between the
SNMP Trap IP address. three phases of the AC power supply.
Ÿ After the default values are restored, set this
parameter to the actual NMS IP address. Steps
Ÿ If this parameter is set to 000.000.000.000, alarms 1. Switch off all the circuit breakers in the power shelf.
are not automatically sent to the NMS. 2. Remove the CSU and all rectifiers in the power shelf. For the procedure of removing the CSU,
SNMP Read Comm refer to the Appendix of this guide.
3. Check the rectifiers one by one.
17 SNMP Set Comm
Ÿ Use the default settings or modify the default a. Insert rectifier 1 into slot 1.
SNMPV3 User Level b. Turn on the AC output circuit breaker in the mains electricity distribution box and the AC input
Tie up signal settings as required.
lines. SNMPV3 User Name Ÿ The default port number is recommended. To circuit breaker in the power cabinet.
SNMPV3 Auth.Pass change the port number, ensure that the port is not c. Determine whether the rectifier is operating properly with reference to the following detection
occupied. criteria. If the rectifier is not operating properly, install another rectifier in the current slot until
SNMPV3 Priv.Pass it is operating properly.
SNMP Trap Port d. Switch off the AC input air circuit breaker in the power unit, and extract rectifier 1.
7.5 Connecting Communication Cables and Configuring SNMP Agent Port e. Test the rectifiers in other slots by repeating step a to step d.

Network Parameters RS485/RS232 Serial Port Connection 5U插箱槽位地址

The system can communicate with the energy NMS through an FE interface or serial This mode is used for short-distance communication. A serial port cable is needed for
port (RS485/RS232).You need to select the connection mode and configure network connection. The connection method is shown in the following figure.
parameters on the site according to the actual situation.
FE Interface Connection Mode ZTE ZTE ZTE ZTE ZTE

This communications mode is used for remote communication and needs a network ZXD3000 ZXD3000 ZXD3000 ZXD3000

cable for connection. The connection mode is shown in the following figure. ZTE ZTE

RS232
FE interface
ZXD3000 ZXD3000

(RS485-2) RS485-1

Detection Criteria
If the power indicator and operation indicator of the rectifier are on, but the alarm
TA2
G
RB2

B1
A1

indicator and fault indicator are off, this indicates that the rectifier is operating properly.

Back-end monitoring For descriptions of the serial ports on the UIB board, refer to the following table.

It is used for RS232 communication, and cannot be used

Ethernet simultaneously with the RS485-2 interface.
RS485-1 independent serial port It is used to extend a functional board.
Router/switch RS485-2 combo serial port It is used for the RS485 communication, and cannot be used
simultaneously with the RS232 interface.

21 22 23
 8.2 Debugging the CSU Appendix B Installing and Removing the CSU
The CSU has no switch. When there is stable power output from the rectifiers, install the Installing the CSU
CSU properly. The CSU is started immediately. A Installing or Removing a Rectifier
Steps Ÿ If the CSU is faulty, it must be replaced immediately.
Installing a Rectifier Ÿ In hot plug of the CSU, slow action is required to avoid sparking.
1. Install the CSU in the corresponding slot.
Ÿ When you push the CSU into a slot, you must not press the LCD screen, buttons, or
2. Determine whether the CSU is operating properly by referring to the following Ÿ Remove the film at the ventilation holes or other objects that prevent the rectifier indicators to avoid any damage to the device.
detection criteria. from cooling to avoid damage to the rectifier due to poor heat dissipation.
Ÿ Yes,The debugging is passed. Ÿ In hot plug of the rectifier, slow action is required to avoid sparking.
Ÿ No,Debug the CSU again after troubleshooting. Ÿ Poor contact of the rectifier can result in equipment damage and even fire due to
serious heat generation after the rectifier is powered on. Thus, the rectifier must be 1 2
Detection Criteria installed properly.
If the power indicator is on, the operation indicator flashes, and there is no alarm in the Ÿ When you push a rectifier into a slot, it is prohibited to press the ventilation holes of
CSU (except the primary power-off circuit break alarm, battery power-off circuit break the fan, buttons, or indicators to avoid damage to the equipment.
alarm, and battery circuit break alarm), this indicates that the CSU is operating properly. Ÿ Long-distance transportation may make the internal components of the equipment
loose. If there is any unusual sound in the rectifier during the installation, contact
the supplier to repair the rectifier or replace it.

8.3 Commissioning the Solar PU

The solar PU has no switch. When there is power output from the photovoltaic array, the
solar PU is started immediately. 1 2
3
Steps
1.Insert the power plug of the photovoltaic array into the solar PU
2.Determine whether the monitoring unit runs properly with reference to the following detection
criteria.
Ÿ Yes -> The commissioning is finished.
Ÿ No -> Commission again after troubleshooting.
Detection Criteria Press the button to release Push the CSU into the slot
The power indicator is on and the operation indicator flashes, indicating that the solar PU the ejector lever
runs properly.

3
9. Site Configuration Guide
System parameters have already been preset before delivery. Some parameters need to be set and
checked in equipment commissioning based on the actual situation and customer requirements. If
there is any question about parameter settings, contact ZTE technical support for help. Press the button to
release the ejector lever Push the rectifier into the slot

Default Update
Parameter
Value Value
Setting
3
Battery Capacity -1# 81 Set the value to the sum of the capacity of each
battery in the battery pack.
Battery Capacity -2# 0 Note: If a battery is not connected to the storage
battery, the corresponding batter capacity must
Battery Capacity -3# 0
be set to 0.
Range: 0–9990.
Battery Capacity -4# 0

Chg.Curr.Coeff. (C10) 0.15 Set the coefficient based on battery

characteristics.
Value range: 0.051 – 0.6 Press down the ejector lever
Battery Type Deep Options: VRLA Batt, Fast Charge Batt, Deep
Cycling Cycling Batt,FeLiPO4 Batt, High Temp Batt,
Batt TB Batt, and FB Batt.
Buzzer switch 1 Set the buzzer alarm. 0: disable; 1: enable
Remove the CSU
Language 0 Set the system language. 0: Chinese; 1. English
Press down the ejector lever
10. Connecting the Load 1 2
Removing a Rectifier
If the DC output voltage detected on the DC load equipment is a negative value, the
load cables are connected in reverse. You must connect the DC output cables
properly. Otherwise, the equipment may be damaged. If the rectifier is removed after the CSU is started, you need to perform CAN device
statistics.
Steps
1. Set the power switch of the –48 V DC load device to the OFF position.
1 2
3
2. Switch on the corresponding DC output circuit breaker of the load.
3. Switch the multimeter to the DC voltage mode, and check the accessed DC voltage
on the load equipment side.
Ÿ Detection contacts: red test lead/grounding terminal, black test lead/–48 V
screw terminal.
Ÿ Detection criteria: If the measured value is a positive value between 42 V and 58
V, the DC voltage is normal.
4. After the check is finished, switch on the load power.
Press the button to Pull outwards
Multimeter
release the ejector lever

GND -48V
DC load

Red test lead Press the button to

Black test lead DC Voltage Mode Pull out the rectifier
release the ejector lever

24 25 26
 ZXDT22 SF01 (V3.0) Integrated Energy System Quick Installation and Commissioning Guide

C Installing or Removing a PU module（PU） C Shutdown

Installing a PU
Ÿ When you push a PU into a slot, it is prohibited to press the ventilation holes
of the fan, buttons, or indicators to avoid damage to the equipment.
Ÿ Long-distance transportation may make the internal components of the
equipment loose. If there is any unusual sound in the PU during the
installation, contact the supplier to repair the PU or replace it.
Ÿ Remove the film at the ventilation holes or other objects that prevent the PU
from cooling to avoid damage to the rectifier due to poor heat dissipation.
1 2
3 3. Remove the plugs from the photovoltaic array.
A shutdown breaks the power provided to load devices. Be careful when performing
this operation.
Application Scenario
Ÿ The electrical connection test and debugging have been completed. The system
does not need to be started temporarily.
Ÿ If the system is faulty, it needs to be shut down for troubleshooting.
Steps
1. Switch to another power system to supply power to the load devices, or turn off the
load devices to remove load from the system.
2. Switch off the DC output circuit breaker on the DC power distribution unit.
4. Switch off the AC input circuit breaker on the AC input power distribution unit.
5. Switch off the battery input circuit breaker on the –48 V DC power distribution unit.

D Startup

Because there is a strong leakage current when the device is operating, the device
must be well grounded before it is powered on.

Application Scenario
Ÿ The electrical connection test and debugging have been completed, and the
system needs to be started.
Ÿ Due to the maintenance purpose, the system needs to be shut down and started
again.
Press the button to Prerequisites
Push the PU into the slot
release the ejector lever
All the power switches in the DC power supply are disconnected.
Steps
3 1. Switch on the circuit breaker of the storage battery pack, and wait until the CSU start
and operate properly.
2. After the CSU operate properly, switch on the AC input circuit breaker in the DC
power supply, and wait until the rectifier start and operate properly.
3. Adjust the system output voltage to the same as the battery voltage.
4. Restore the output voltage parameter setting to the normal value.
5. Turn on the DC load circuit breaker corresponding to the equipment.

E Emergency Shutdown
A shutdown breaks the power provided to load devices. Be careful when
performing this operation.

Press down the ejector lever

Application Scenario
There is an emergency situation such as fire or flooding.
Steps
Removing a PU 1. Turn off the mains electricity circuit breaker on the power distribution unit.
2. Disconnect the battery circuit breaker of the device.
3. Remove the power plug from the solar power module.
If the PU is removed after the CSU is started, you need to perform CAN device 4. Turn off the DC output circuit breaker of the device.
statistics.
5. Turn off the power switch of the load equipment.

1 2
3

Press the button to Pull out the PU

release the ejector lever

27 28