Professional Documents
Culture Documents
Version 1 Version 2
INDEX
PAGE
3 - INTRODUCTION
3 - SAFETY WARNINGS
5 - OPERATIONAL CHECK
6 - MAINTENANCE
15 – V1 FACT SHEET
17 – V2 FACT SHEET
APENDIX
19 - A) PRE-USE CHECKLIST
20 - B) MAINTENANCE PM CHECKLIST
22 - C) TROUBLESHOOTING
53 - E) COMPONENTS
58 - F) PARTS LIST
SAFETY HAZARDS:
• Sprains/Strains from incorrect body mechanics
• Contusions/lacerations/fractures from striking framework of
equipment, catching hands/fingers between descending baskets,
free-wheeling stacks, raised stack falling
• Injury from not avoiding noted pinch-points
• Electrical hazard from electrical cord damage on 110V unit.
• Trip hazard from power cord not being properly routed to unit
• Trip hazard from out rigger legs of an empty unit
• Struck by falling objects with the items raised above the head.
• Potential for injury to individuals standing below or in the path of
baskets when being lowered to the ground level.
• Possible tipping of basket stacks if the Feature Arms of the StakCat
are not fully engaged into the basket handles prior to lifting the load.
o Operational Check:
– Inspect the lift prior to putting the lift into service.
MAINTENANCE:
Safety Devices:
o The V1 and V2 StakCat has a Safety Break that will assist in the
event the lifting cable breaks and the raised feature arms begin to fall.
o There are three (3) limit switches that stop the motor in the event:
o The lifting cable starts to de-spool from the winch assembly.
o The Upper travel limit is reached.
o The lower travel limit is reached.
o Batteries are a Lead Acid, Maintenance Free, Explosion Proof, Leak
Free type.
PROCEDURE:
General Operation:
o The basket support arms will close as the basket stack is pushed fully
into the lift device.
o The large tabs attached to each of the arms will fit into the handholds
on each side of the basket.
o Visually check the basket support arms to ensure they are fully closed
onto the sides of the basket before engaging the lift. Use hand
pressure to hold the support arms in place to ensure the handles
completely seat in the basket handholds when the “Up” pedal is
pressed.
INCORRECT CORRECT
o Depress and hold the right foot pedal to raise the stack of baskets
approximately 6-10 inches off the dolly
o Depress and hold the right foot pedal switch to raise the stack of
baskets until you reach the desired height so a second stack can be
inserted below.
o Ensure the baskets are properly orientated to meet either the high
stack (Bread Position) or the low stack (Bun Position) prior to pushing
the stack into the StakCat.
o Approach the unit “squarely” pushing the dolly/stack straight into the
space between the outrigger arms and into position beneath the
raised stack.
o Visually check to ensure the alignment of the raised basket meets the
grooves of the baskets inserted below before lowering the lift.
Proper Stack
Alignment
o Slowly depress the left foot pedal to lower the raised stack.
Depressing the left foot pedal in short increments
will help control the lowering of the stack.
o After the stacks are securely settled into each other continue to jog
the left foot pedal until the lifting arms become disengaged from the
basket handles.
▪ If the lift arms stop lowering, simply press the “UP” foot pedal
until the arms begin to raise. Check the surrounding area for
any item that may be preventing the arms from lowering.
o Once lifting arms are free pull the stack of baskets out of the lift by
pulling the stack from between the outrigger legs.
▪ Grab the stack from the front center at chest height to easily remove it
from the unit.
o After the stack is removed lower the lifting arms to the full down
position in order to accept the next stack.
o Depress and hold the left foot pedal to continue to lower the stack of
baskets on to the dolly.
▪ If the lift arms stop lowering, simply press the “UP” foot pedal
until the arms begin to raise. Check the surrounding area for
any item that may be preventing the arms from lowering.
o When the lifting arms are in the full down position the arms will
disengage with the basket stack and the motor will stop running.
o Once lifting arms are free pull the stack of baskets out of the lift by
pulling the stack from between the outrigger legs.
▪ Grab the stack from the front center at chest height or below to
easily remove it from the unit.
o Visually check the basket support arms to ensure they are fully closed
onto the sides of the basket before lifting. Use hand pressure to hold
the support arms in place to ensure the handles complete seat in the
basket handholds when the Up pedal is pressed.
INCORRECT CORRECT
▪ The large tabs attached to each of the arms will fit into the
handholds on each side of the basket.
▪ The smaller tabs fit into the basket cutouts to provide forward
and back stability. (See Picture above)
➢ Safety Caution: Do not put your hands or other body parts between
the baskets when lowering a raised stack onto a lower stack.
o After the stacks are securely settled into each other continue to jog
the left foot pedal until the lifting arms become disengaged from the
basket handles.
▪ If the lift arms stop lowering, simply press the “UP” foot pedal
until the arms begin to raise. Check the surrounding area for
any item that may be preventing the arms from lowering.
o Once the basket lifting arms are free pull the stack of baskets out of
the lift by pulling the stack out from between the outrigger legs.
▪ Grab the stack from the front center at chest height to easily
remove it from the unit.
Reposition lifting arms to the desired position in order to accept the next
stack.
Maintenance PM Procedures
• Check Upper Pulley for play and cable for fray or wear.
• Ensure the inside tracks of guide rails are lightly lubed.
• Visually Check Cradle guide bushings for wear.
• Swing the Arms in and out and check for smooth operation.
• V1 - Check the four foot pads under the left and right outriggers for condition.
– Check the Stabilizing crank and foot pad for condition.
• V2 – Check wheel lock pads for condition and proper operation.
• Remove the rear guard to expose the battery and inverter to check the following:
– 110v wall plug and cable for good condition
– Foot pedal power cable for good condition
– With the StakCat unplugged from wall power Check the 4 – 40 amp Fuses on the 110 volt
invert to ensure they have not failed.
TROUBLE SHOOTING:
Winch motor does not run -Make sure the On/Off switch is turned on
-Ensure the battery is fully charged and connected
-Ensure the 110v Inverter is plugged into an active 110v outlet.
-Check each of the 40 amp fuses on the top of the 110v invert to
ensure they have not failed.
-Remove rear guard and check the Anti-Spool limiter switch.
Make sure the limiter switch is not making contact with the spool
drum.
Check to ensure the limiter switch is tight and not moving in position
If the Motor turns when performing the jump test replace the
Reverse Contact Rely Switch.
If the Motor does not turn over the motor brush set is worn out and
needs to be replaced or replace the motor assembly.
If the Motor does not work check the Down Foot Pedal Contact
switch:
-Remove the screws from the bottom of the foot pedal control unit
and remove the cover.
-Use a jumper wire to complete connection between the terminals
of the Down Foot Pedal control switch.
If the Motor begins to work the foot pedal contact switch needs to
be replaced.
If the Motor does not work check the Contact Relay Switch:
-Disconnect the battery connector plug.
-Run a jumper wire from the negative side of the battery to one of
the wire terminals of the Motor.
-Run a second jumper wire from the Positive side of the Battery
Terminal to opposite wire terminal of the Winch motor.
- If the Winch motor moves up rather than down, swap the wires on
the Winch terminals. If the Winch begins to lower the Contact Relay
Switch is not work and needs to be replaced.
If the Motor does not work check the Contact Relay Switch:
-Disconnect the battery connector plug.
-Run a jumper wire from the negative side of the battery to one of
the wire terminals of the Motor.
-Run a second jumper wire from the Positive side of the Battery
Terminal to opposite wire terminal of the Winch motor.
- If the Winch motor moves down rather than up, swap the wires on
the Winch terminals. If the Winch begins to raise the Contact Relay
Switch is not work and needs to be replaced.
If the Motor does not turn over the motor is defective, replace the
motor.
-Install the washers on the shaft end of the new motor. Make sure
the washers are placed in the proper order during reassembly.
-To install new motor follow the steps above in the reverse order.
Installation:
To Install the new Cable, follow the instructions above in the reverse
order.
This guide will provide you with the necessary steps to remove the Super Winch
X1/X2 style assemblies from the Version 1 and Version 2 StakCats and install the
new electric winch assembly. There are many upgrades and modifications made
to the new assembly that will help to increase performance, reliability and reduce
overall decibel noise level.
- Winch Assembly with new cooling fan, heat sink, thermal switch and
anti-spool contact switch mount
- Winch Cable
- De-spooler guide
- Wire connectors for the Winch Motor power leads
- New Replacement Wire for Winch Motor
- New wire for thermal switch to master switch
Version 2 StackCat
Version 1 StakCat
Version 2
Step 1: There are minor differences when installing the new Winch assembly to a
Version 1 and Version 2 StakCat. Although they are minor in nature ensure to
follow the proper steps for the specific lift type you are working on.
Version 1 Version 2
Version 1
Version 2
ELECTRICAL COMPONENTS:
1563 1512 & 1519 Cable Connector, Strain Relief, StakCat Pedal