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Article history: Coal and coal-shale undergo low-temperature oxidation when exposed to air, potentially leading to spon-
Received 23 September 2018 taneous combustion. Coal-shale found in association with coal seams vary considerably in their intrinsic
Received in revised form 8 November 2018 properties and spontaneous combustion liability index. Fourteen coal-shale samples collected from four
Accepted 28 February 2019
different coal mines in Witbank Coalfield, South Africa, were experimentally investigated. The influence
Available online xxxx
of coal-shale intrinsic properties and spontaneous combustion liability indices (determined by the Wits-
Ehac Index and the Wits-CT Index) were established. The liability indices indicate relationships with the
Keywords:
intrinsic factors and thus, identifying the major intrinsic factors affecting liability toward spontaneous
Wits-Ehac Index
Wits-CT Index
combustion in these coal-shale samples. The XRF analysis indicated that the coal-shale samples are rich
Witbank Coalfield and self-heating in SiO2, Al2O3 and Fe2O3, while the XRD showed that same coal-shale samples are generally dominated
with kaolinite and quartz. The coal-shale occurred in association with medium Rank C bituminous coal
and contained varying proportion of macerals. The Wits-Ehac Index was unable to reliably determine lia-
bility indices of some coal-shale samples, and hence the Wits-CT Index was developed. The results
obtained from the characterisation tests may be used as a tool to predict the spontaneous combustion
liability in carbonaceous material and may serve as a reference when comparing coal-shale from different
coal mines.
Ó 2019 Published by Elsevier B.V. on behalf of China University of Mining & Technology. This is an open
access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction enables the rock to be porous to air, and with the increased surface
area, the organic particles have reactive oxidation sites [6]. Such
Spontaneous combustion is one of the major challenges in the reactive materials might experience spontaneous combustion.
coal value chain. This event generally causes significant economic The reasons for coal-shale to undergo spontaneous combustion
and environmental impacts [1–4]. Spontaneous combustion may be caused by the amount of pyrite, organic composition, reac-
involves a range of complex physical and chemical processes, tive nature and rank of the associated coal [8,14,16]. The effects of
caused by the chemical reaction between carbonaceous material the various intrinsic factors (moisture, ash, volatile, carbon, nitro-
and oxygen [5–8]. gen, hydrogen, sulphur and forms of sulphur, macerals, ash oxides
Self-heating of coal and coal-shale has been reported to be one and mineral composition) causing the start of self-heating in coal
of the causes of spontaneous combustion [9–12] (Fig. 1). Incidents are complicated and may be the reason for the difficulties in under-
have been observed in areas such as overburden shale, selected standing the mechanisms of spontaneous combustion [17–24].
bands of coal seams, waste dump and highwalls. It is known that However, no information has been reported on spontaneous com-
coal, roof shale and spoil heaps can self-heat and liberate heat nat- bustion of coal-shale in South African coal mines.
urally when exposed to oxygen in the air [7,8,10,13,14]. According Different spontaneous combustion liability indices have been
to Alpern and Lemos de Sousa, coal-shale consist of 50%-90% ash used to predict the self-heating characteristics of coal and coal-
[15]. Coal and coal-shale which consists of varying proportions of shale [7,16–24]. These liability indices include, but are not limited
organic matter (macerals) and inorganic materials (mainly crys- to the crossing point temperature (XPT), differential thermal anal-
talline) may undergo spontaneous combustion [8,11,12,14]. This ysis (DTA), critical air blast analysis, wet oxidation potential
(WOP), differential scanning calorimetric (DSC), initial rate of heat-
⇑ Corresponding author. ing (IRH) and total temperature rise (TTR) values, R70, Wits-Ehac
E-mail addresses: 1519496@students.wits.ac.za (M. Onifade), bekir.genc@wits. Index, Wits-CT Index, average heating rate (AHR), crossing point
ac.za (B. Genc), nwagner@uj.ac.za (N. Wagner). slope (CSP) and Feng, Chakravorty, Cochrane liability Index (FCC).
https://doi.org/10.1016/j.ijmst.2019.02.006
2095-2686/Ó 2019 Published by Elsevier B.V. on behalf of China University of Mining & Technology.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Please cite this article as: M. Onifade, B. Genc and N. Wagner, Influence of organic and inorganic properties of coal-shale on spontaneous combustion lia-
bility, International Journal of Mining Science and Technology, https://doi.org/10.1016/j.ijmst.2019.02.006
2 M. Onifade et al. / International Journal of Mining Science and Technology xxx (xxxx) xxx
Table 1
Results from the proximate, ultimate, total sulphur, forms of sulphur analyses and the spontaneous combustion test results for the coal-shale samples.
Sample Witbank mine Proximate analysis (ad) Ultimate analysis (ad) Forms of sulphur (ad) Liability
indices
M V A FC C H N S Oc P SS OS WE WC
SA (4 seam shale) Mine 1 1.4 11.2 78.5 8.9 11.50 1.34 0.34 0.54 6.39 0.21 0.009 0.32 3.09 1.33
SB (2 seam shale) 0.9 13.9 77.2 8.0 11.00 1.27 0.40 1.56 7.67 1.01 0.004 0.55 3.06 1.30
SC (2 seam shale) 1.1 12.7 74.6 11.6 13.80 1.60 0.42 0.35 8.13 0.15 0.005 0.20 0.91
SD (2 seam shale) Mine 2 1.6 13.3 77.3 7.8 10.80 1.43 0.32 2.53 6.02 1.43 0.343 0.76 3.27 0.70
SE (4 seam shale) 1.7 15.9 68.4 14.0 15.80 1.78 0.41 6.90 5.01 4.26 0.450 2.19 3.73 1.60
SF (2 seam shale) 0.9 13.5 76.9 8.7 11.80 1.40 0.43 0.46 8.11 0.19 0.009 0.26 3.10 1.36
SG (2 seam shale) Mine 3 0.8 10.7 84.3 4.2 6.02 1.04 0.29 0.73 6.83 0.22 0.007 0.50 0.67
SH (Upper shale A) 0.8 8.5 88.7 2.0 2.66 0.96 0.09 0.41 6.38 0.15 0.049 0.22 0.27
SI (2 seam shale) 1.0 11.9 79.6 7.5 9.12 1.41 0.26 0.22 8.39 0.05 0.005 0.17 0.95
SJ (Upper shale) 0.9 11.9 86.9 0.3 3.42 0.75 0.08 0.75 7.19 0.43 0.004 0.32 0.42
SK (2 seam shale) Mine 4 1.0 11.7 79.1 8.2 9.75 1.73 0.41 0.16 7.85 0.10 0.005 0.05 2.98 1.18
SL (4 seam shale) 1.0 16.0 74.0 9.0 10.50 2.14 0.39 0.12 11.85 0.04 0.003 0.08 2.99 1.34
SM (2 seam shale) 0.8 11.7 76.9 10.6 12.50 1.61 0.52 0.24 7.43 0.16 0.015 0.06 1.44
SN (inseam shale) 1.5 16.6 51.5 30.4 33.70 2.87 0.96 0.31 9.16 0.12 0.006 0.19 3.77 3.99
Notes: ad is air dried; M is moisture (%); V is volatile matter (%); A is ash (%); FC is calculated fixed carbon (%); C is carbon (%); H is hydrogen (%); N is nitrogen (%); S is total
sulphur (%); P is pyrite (%); SS is sulphide sulphur (%); OS is organic sulphur (%); Oc is calculated oxygen (%); WE is Wits-Ehac Index; and WC is Wits-CT Index.
Please cite this article as: M. Onifade, B. Genc and N. Wagner, Influence of organic and inorganic properties of coal-shale on spontaneous combustion lia-
bility, International Journal of Mining Science and Technology, https://doi.org/10.1016/j.ijmst.2019.02.006
M. Onifade et al. / International Journal of Mining Science and Technology xxx (xxxx) xxx 3
Table 2
Macerals analysis (%, by volume) for the coal-shale samples.
Notes: reactive maceral = total vitrinite + total liptinite + reactive semifusinite + reactive inertodetrinite.
Table 3
Macerals analysis (mmf, by volume) for the coal-shale samples, (mmf = mineral matter free).
The Wits-Ehac Index was developed at Wits in 1987 to test the where TM is the difference between the sum of maximum temper-
spontaneous combustion liability of coal. It has been widely used atures of each thermocouple and room temperature (22 °C); TR
ever since. However, the Wits-Ehac index failed to produce results the difference between the maximum temperature and initial tem-
during the testing of some coal-shale samples. Hence, a new appa- perature during oxidation reaction in degree Celsius; %Cad is the air-
ratus was developed to test coal and coal-shale undergoing chem- dried percentage of carbon; and 24 is the test duration and is
ical reactions with oxygen. A new index, referred to as the Wits-CT constant.
Index, was created [7]. The liability of different samples to self-heat
is evaluated for 24 h under the influence of oxygen. This experi- 2.5. Geochemical analysis
ment measures the temperature differences within the shortest
period of time in a coal or coal-shale mass. The full Wits-CT testing The results for the geochemical, petrographic and mineralogical
experimental procedure is documented by Onifade et al. [7,12]. An data (proximate, elemental, petrographic, XRF and XRD analysis)
illustration of the experimental setup is indicated in Fig. 3. The and spontaneous combustion tests obtained from fourteen (14)
index is calculated from the formula in Eq. (2) [7]. coal-shale samples are presented in Tables 1–5 respectively. The
Please cite this article as: M. Onifade, B. Genc and N. Wagner, Influence of organic and inorganic properties of coal-shale on spontaneous combustion lia-
bility, International Journal of Mining Science and Technology, https://doi.org/10.1016/j.ijmst.2019.02.006
4 M. Onifade et al. / International Journal of Mining Science and Technology xxx (xxxx) xxx
Table 4
Percentage distribution of ash oxides (XRF) in the coal-shale samples (%, by weight).
Sample SiO2 Al2O3 Fe2O3 MgO CaO K2O TiO2 P2O5 MnO Cr2O3 NiO Na2O LOI WE WC
SA 64.47 23.69 4.95 0.95 0.33 3.50 1.09 0.15 0.06 0.03 0.01 0.21 0.55 3.09 1.33
SB 56.10 24.95 12.44 1.13 0.60 2.69 1.08 0.24 0.15 0.03 0.01 0.07 0.48 3.06 1.3
SC 60.78 31.21 2.47 0.76 0.38 1.93 1.26 0.36 0.03 0.04 0.01 0.07 0.66 0.91
SD 54.83 25.37 14.44 0.83 0.48 1.94 1.08 0.13 0.15 0.04 0.01 0.05 0.55 3.27 0.7
SE 60.05 23.51 9.33 1.05 1.27 2.73 1.02 0.16 0.11 0.04 0.01 0.14 0.31 3.73 1.6
SF 59.90 27.70 5.35 1.14 0.60 2.68 1.20 0.27 0.08 0.04 0.01 0.25 0.40 3.1 1.36
SG 56.22 38.10 1.01 0.35 0.21 0.68 2.31 0.08 0.02 0.04 0.01 0.03 0.99 0.67
SH 60.93 31.81 2.42 0.74 0.21 1.74 1.28 0.22 0.03 0.04 0.01 0.06 0.45 0.27
SI 50.74 43.06 1.16 0.45 0.78 0.63 2.02 0.09 0.01 0.07 0.01 0.08 0.27 0.95
SJ 60.96 19.12 10.44 2.30 1.10 2.97 1.02 0.27 0.18 0.03 0.01 0.28 0.40 0.42
SK 67.93 24.92 1.11 0.25 0.13 2.76 1.56 0.07 0.01 0.04 0.01 0.07 0.48 2.98 1.18
SL 59.74 30.92 3.39 1.07 0.45 1.94 1.24 0.23 0.03 0.04 0.01 0.09 0.64 2.99 1.34
SM 56.51 27.17 9.10 1.30 1.42 2.37 1.13 0.22 0.15 0.04 0.01 0.10 0.24 1.44
SN 59.60 24.90 9.02 1.18 0.56 2.85 1.00 0.14 0.10 0.04 0.01 0.25 0.22 3.77 3.99
Ave. 59.20 28.32 6.19 0.96 0.61 2.24 1.31 0.19 0.08 0.04 0.01 0.13
Table 5
Mineralogical composition (XRD) of the coal-shale samples (%, by weight).
Sample Quartz Siderite Kaolinite Pyrite Muscovite Dolomite Illite Calcite Gypsum Magnetite Microcline Hematite Plagioclase Organic
Carbon
(LOI)
SA 29.15 2.37 43.6 0.24 8.75 0.00 0.00 0.00 0.00 0.00 2.8 0.00 2.01 11.06
SB 21.9 9.87 40.05 1.16 9.25 0.23 0.00 0.00 0.00 0.11 6.97 0.00 0.00 10.46
SC 21.14 0.87 52.73 0.29 7.96 0.05 0.00 0.14 0.00 0.06 4.31 0.00 0.00 12.45
SD 23.03 2.12 43.76 3.85 8.95 0.00 0.00 0.00 3.74 0.27 4.34 0.00 0.00 9.94
SE 12.90 1.57 43.13 9.68 8.31 0.00 0.00 0.00 2.3 0.18 5.96 0.00 0.00 15.98
SF 16.56 8.76 46.69 0.35 7.96 1.01 0.00 0.00 0.00 0.03 5.72 0.00 2.23 10.68
SG 26.72 4.20 47.27 0.14 9.16 0.00 0.00 0.00 0.88 0.00 4.32 0.00 1.70 5.55
SH 32.18 0.05 50.07 0.16 5.35 0.00 0.00 0.00 1.33 0.02 4.22 0.00 2.64 3.97
SI 22.12 1.07 48.24 0.07 7.79 0.00 0.00 0.00 0.78 0.00 8.25 0.00 1.71 9.96
SJ 28.11 12.4 32.89 0.19 8.43 0.00 4.13 0.00 0.88 0.00 6.15 0.00 3.82 3.00
SK 22.83 0.35 59.08 0.01 5.66 0.00 0.00 0.00 0.00 0.19 2.44 0.00 0.00 9.44
SL 1.21 0.33 74.74 0.29 5.08 0.29 0.00 0.72 1.08 0.06 0.00 0.00 5.29 10.92
SM 24.36 3.41 44.99 0.05 7.08 0.00 0.00 0.00 0.00 0.00 4.96 0.00 3.98 11.17
SN 8.26 0.00 53.93 0.16 3.64 0.00 0.00 0.04 0.00 0.09 0.00 0.00 0.00 33.88
coal-shale samples are rich in mineral matter as indicated by the ily of inertinite, dominated by inertodetrinite (Table 3). All samples
high ash content (Table 1) and high concentration of petrographi- contained vitrinite and liptinite as well, with sample SL containing
cally observable mineral matter (Table 2). All samples are hence over 19% (by volume) mmf vitrinite and sample SD containing over
classified as carbonaceous shales (ash above 50%, by weight). Sam- 21% (by volume) mmf liptinite. The coal-shale samples were found
ple SN has the lowest ash content, highest carbon content and to have the relative elemental abundance in the order of SiO2 > Al2
highest spontaneous combustion liability index (Table 1). Sulphur O 3 > Fe 2 O 3 > K 2 O > TiO 2 > MgO > CaO > P 2 O 5 > Na 2 O > MnO > Cr 2
occurs in all the samples, primarily as pyrite (Table 1). Sample SE O3 > NiO. The coal-shale samples are enriched in SiO2, Al2O3 and
has the highest concentration of pyrite/sulphur as reported by all Fe2O3, while other minerals occur in small amounts. The XRD data
the analyses. On an mmf basis, the organic matter consists primar- confirms the dominance of silicate minerals, specifically in the
Please cite this article as: M. Onifade, B. Genc and N. Wagner, Influence of organic and inorganic properties of coal-shale on spontaneous combustion lia-
bility, International Journal of Mining Science and Technology, https://doi.org/10.1016/j.ijmst.2019.02.006
M. Onifade et al. / International Journal of Mining Science and Technology xxx (xxxx) xxx 5
samples were collected have occurred in the zones that have been
identified as having high liability indices. The records of the mines
revealed that an incident of spontaneous combustion happened in
these coal seams. The investigation shows coal-shale varies in spon-
taneous combustion liability indices between bands of coal seams.
Fig. 3. Schematic of the Wits-CT apparatus [7] The differences in the moisture content of the coal-shale sam-
ples may have noticeable influences on spontaneous combustion
liability. Samples SE, SD and SN have almost the same moisture
form of kaolinite followed by quartz (Table 5). Coal-shale SN has contents among the samples (highest moisture content) and are
the highest spontaneous combustion liability index (both for the more liable to spontaneous combustion compared to the other
Wits-Ehac Index and the Wits-CT Index), followed by coal-shale coal-shale samples (Table 1). Previous researches documented by
SE. It was found that samples SC, SG, SH, SI, SJ and SM displayed Kaymakci and Didari and Pone et al. showed that moisture content
no liability index for the Wits-Ehac Index; the liability indices increases spontaneous combustion liability with respect to factors
could not be determined due to their low reactivity. This necessi- such as oxygen, organic matter type, surface area exposed, mineral
tated the development of a new index referred to as the Wits-CT content (particularly pyrite) and rank [20,40]. With the low mois-
Index, which successfully obtained the liability index for the same ture noted in the coal-shale, the combination or one of the men-
samples. Sample SJ contains over 63% (by volume) mmf total mac- tioned factors might promote the reaction of these samples
eral. The XRF data indicates that the samples are dominated by towards spontaneous combustion.
SiO2 followed by Al2O3 (Table 4). The results obtained from the The volatile matter content varies between 8.5% and 16.6% (by
XRF analysis are shown in Table 4. weight). Samples SN and SE have the highest volatile matter and
high spontaneous combustion liability indices compared to the
2.6. Spontaneous combustion liability tests other coal-shale samples. Studies reported by Onifade and Genc
showed that coal-shale with high volatile matter correspond to
The spontaneous combustion liabilities of the coal-shale sam- high spontaneous combustion liability index [10].
ples, according to the Wits-Ehac Index ranges from 2.98 to 3.77 as The ash content ranges between 51.5% and 88.7% (by weight).
shown in Table 1. Sample SN has the highest Wits-Ehac Index of Samples SN and SE have the lowest ash contents (corresponding
3.77. The Wits-Ehac indices of samples SC, SG, SH, SI, SJ and SM to the high volatile matter contents) and highest spontaneous
could not be determined under the Wits-Ehac tests. During testing combustion liability indices compared to the other coal-shale sam-
of the coal-shale samples, the procedure for the Wits-Ehac Index ples. The variations in the liability indices for the samples could be
was followed to predict the spontaneous combustion liability of due to the influence of minerals absorbing heat within the coal-
the selected coal-shale samples. While the oil in the bath had shale. This characteristic is related to those exhibited by coal
reached 200 °C for the XPT and DTA to be evaluated for some of [9,10]. Hence, this study indicates that coal-shale with slightly high
the coal-shale samples, the difference in temperatures between content of moisture, volatile matter and low ash are more liable to
the coal-shale sample and an inert material sample measured could spontaneous combustion.
not be plotted against the temperature of the inert material sample. The carbon content varies between 2.66% and 33.7% (by
When the temperature difference between the inert material and weight). Sample SN has the highest carbon, nitrogen and hydrogen
the sample cannot be plotted against the inert temperature, the content and highest spontaneous combustion liability index
part of the graph where the sample is heating faster than the inert (Table 1). The findings indicated that coal-shale with high carbon
sample cannot be determined. Hence, the liability index cannot be contents demonstrated a high liability index.
established for such a material and such a material could be said to Coal-shale SJ with the lowest hydrogen and nitrogen and high-
have a low reactivity under the available experimental conditions. est ash content has a low liability index toward spontaneous com-
This motivated the need to develop a device that can measure the bustion. It was found that coal-shale with a high hydrogen and
self-heating of coal-shales under the influence of oxygen. nitrogen content are more liable to spontaneous combustion. The
Studies reported by Gouws & Wade, Wade et al., indicated that highest oxygen content was found in sample SL, while the lowest
higher Wits-Ehac values represent the high risk of a material to was found in sample SE. The influence of oxygen content from
spontaneous combustion [19,38,39]. Hence, samples with high lia- the obtained results does not clearly show any effects on the spon-
bility indices are more prone to undergo spontaneous combustion taneous combustion liability. Hence, the percentage oxygen does
than those with lower liability indices. Hence, samples SN (3.77) not seem to indicate the liability of the samples toward sponta-
and SE (3.73) with high liability indices will undergo spontaneous neous combustion. The total sulphur varies between 0.12% and
combustion than the other coal-shale samples with lower liability 6.90% (by weight). Two of the samples have sulphur content more
indices. The coal-shale samples for which the liability index values than 2%, samples SD (2.53%, by weight) and SE (6.90%, by weight).
could not be determined with the Wits-Ehac Index have very low The presence of high total sulphur in these samples may be related
liability indices with the Wits-CT Index. The Wits-CT Index values to the peat depositional environment as the organic sulphur and
varies between 0.27 and 3.99 for the coal-shale samples as shown pyritic sulphur are high, or due to epigenetic mineralization as
in Table 1. Sample SN and SE with high Wits-CT Indices will the sulphate pyrite and pyritic values are all high. The influence
undergo spontaneous combustion more readily than coal-shale of the high total sulphur in samples SD and SE may be the likely
samples with lower Wits-CT Indices. The results from the two lia- cause for their high spontaneous combustion liability indices. Thus,
bility indices were compared with respect to what is happening the effects of these factors could be important during the predic-
in the mines and proved that samples with higher spontaneous tion of spontaneous combustion risk in coal mines.
combustion liability indices are more prone to spontaneous com- The maceral groups and petrographically observable mineral
bustion than those with lower liability indices. Most of the fire matter data were related to the spontaneous combustion liability
caused by spontaneous combustion in the affected areas in which index. Microscopic observations show that these samples are char-
Please cite this article as: M. Onifade, B. Genc and N. Wagner, Influence of organic and inorganic properties of coal-shale on spontaneous combustion lia-
bility, International Journal of Mining Science and Technology, https://doi.org/10.1016/j.ijmst.2019.02.006
6 M. Onifade et al. / International Journal of Mining Science and Technology xxx (xxxx) xxx
Acknowledgments
Fig. 5. Coal-shale SE showing the occurrence of pyrite, quartz and organic matter in
This work was funded by Coaltech and is part of a PhD research/
a single particle (reflected white light, oil immersion, total magnification X500, Postdoctoral study in the School of Mining Engineering at the
scale = 100 mm). University of the Witwatersrand.
Please cite this article as: M. Onifade, B. Genc and N. Wagner, Influence of organic and inorganic properties of coal-shale on spontaneous combustion lia-
bility, International Journal of Mining Science and Technology, https://doi.org/10.1016/j.ijmst.2019.02.006
M. Onifade et al. / International Journal of Mining Science and Technology xxx (xxxx) xxx 7
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Please cite this article as: M. Onifade, B. Genc and N. Wagner, Influence of organic and inorganic properties of coal-shale on spontaneous combustion lia-
bility, International Journal of Mining Science and Technology, https://doi.org/10.1016/j.ijmst.2019.02.006