AJ6987 - IMS01 Installation Method Statement Issue C1

Installation Method Statement
Pure Water Technology

Construction Works For Main Sewer line
(Saadiyat Island)
Approved For Construction
Typical for OCU-1 & OCU-2
ERG Reference AJ6987/IMS01
Issue Date Produced Checked Reviewed Approved Comments

C1 07/05/2023 YFA YSS
ERG (Air Pollution Control) Ltd
Head Office: Jordan Office: Dubai Office:

Bridge House Environmental Centre 122 Ali Al Hussaini Complex, Silicon Oasis
Five Oaks Road | Slinfold Al Shaheed Street, Sport City Dubai
Horsham | West Sussex Amman, Jordan United Arab Emirates
United Kingdom
Tel: +44 1403 221000 Tel: +962 6515 9021 Tel: +971 509609838
e-mail: info@ergapc.co.uk
Web: www.ergapc.co.uk
Project Name: Saadiyat Island
Project Reference: AJ6987
Table of Contents
1.0 Introduction .............................................................................................................................. 3
1.1 Using This Document ..............................................................................................................3
1.2 Health and Safety .....................................................................................................................3
1.3 Personnel ..................................................................................................................................3
2.0 Plant Description ......................................................................................................................4
3.0 Contact Personnel at ERG (Air Pollution Control) Ltd. ..........................................................4
4.0 Overview of Installation of Odour Control Unit ......................................................................5
5.0 Installation Pre-requisites Procedures ......................................................................................6
6.0 Installation Specific Procedures ............................................................................................... 9
6.1 Arrival On Site .........................................................................................................................9
6.2 General Comments on Equipment as Delivered ......................................................................9
6.3 Specific Installation Procedures ............................................................................................... 9
6.4 Departure From Site ...............................................................................................................11
Bridge House Environmental Centre | Five Oaks Road | Slinfold | Horsham | West Sussex | RH13 0QW | UK Tel: +44 1403 290000| info@ergapc.co.uk
S:\Projects\A6000 to A6999\AJ6987 - ADSSC O-14760 Pure Water\400 - Installation-construction\430 Construction & Installation manuals\AJ6987 -
IMS01 Installation Method Statement Issue C1.doc
1.0 Introduction
1.1 Using This Document
This document covers the procedures for the installation of the mechanical equipment of
the Odour Control Unit supplied by ERG (Air Pollution Control) Ltd. for Construction Works
For Main Sewer line (Saadiyat Island) project. The project has the following details:
It is important that installation team is provided with the latest revisions of all relevant
drawings and documents prior work start.
1.2 Health and Safety
The Health and Safety at Work Act of 1974 and it’s supplementary regulations place a duty
upon employers to provide such information, instruction, training and supervision as
necessary to ensure, as far as is reasonably practicable, the health and safety of their
employees whilst at their place of work. This document is written using this legislation as a
minimum standard, although all site activities must be governed by the applicable local
regulations.
It is expected that the site personnel who are using this document are aware of the Specific
Site Regulations as well as the general requirements of the relative legislation.
As far as is reasonably practicable ERG (Air Pollution Control) Ltd. has ensured that the
design of the equipment, the installation method and installation activities have been
arranged to be safe and without risk to health provided that the statutory Health and Safety
Regulations are complied with.
1.3 Personnel
The intention of this document is to provide guidance on the Erection and Installation of the
Odour Control Unit. In the preparation of these notes, it has been assumed that the site
personnel and any sub-contractors using this document are competent in their trades, and
that they are adequately supervised and trained in the type of work associated with the
erection and installation of the system.
In addition, all personnel on site must be aware of the Site Regulations relevant to working
on a Construction Site, Health and Safety Regulations and Codes of Practice.
2.0 Plant Description
The passive filter has been designed and sized to accept the contaminated air from the manhole to
reduce the Hydrogen Sulphide (H2S) levels to the agreed removal efficiency as per project
requirements and specifications and in-line with the Package Performance Testing Protocol, Doc.
No. AJ6987/PTP01. The Odour control unit treats the air in a single stage, activated carbon filter
comprising the following items:
▪ Activated carbon filter.
This method statement is for passive filter installation purposes.
3.0 Contact Personnel at ERG (Air Pollution Control) Ltd.
Company Address
Head Office: Middle East Main Office Address:
Bridge House 122 Ali Al Hussaini Complex,

Five Oaks Road, Al Shaheed Street,
Slinfold Sport City,
Horsham, Amman,
West Sussex Jordan
United Kingdom
PO Box 17246,
11195 Amman, Jordan
: +44 1403 290000 : +962 6515 9021

: info@ergapc.co.uk
: www.ergapc.co.uk
ERG Project Reference
AJ6987 (to be quoted in all correspondence)
Project Manager: Yousif Al Shafie
4.0 Overview of Installation of Odour Control Unit
Installation method statement are prepared on the basis that the site is clear, ready for work and
that the following conditions are met:
▪ Civil works undertaken have been completed and are ready to accept mechanical equipment
having been checked as correct to drawing.
▪ Free and easy access to all areas of the plant site always is guaranteed. Lifting equipment
can access the site without restriction by overhead power lines, etc.
▪ Temporary supplies of utilities i.e. water, drainage, etc. that are necessary to carry out
erection and installation activities are available at the time of installation.
▪ That all equipment can be delivered to a point which is local to the jobsite and can be
accessed to suit the erection and installation programme.
▪ The site engineer responsible for the erection and installation will maintain the programme
considering the local site factors.
Installation will normally follow the sequence below:
▪ Civil works completion.

▪ Positioning the major items:
1) Carbon Filters Including Assembly and Filling with Media.
▪ Completion of site Installation.
▪ Final inspection.
▪ Installation testing.
Note: Test certificates to be reviewed by Commissioning Engineer prior to commissioning.
5.0 Installation Pre-requisites Procedures

1. Introduction
The purpose of this safety method statement is to identify the hazards and precautions to
be employed in the duration of the following work:
▪ Installation of Odour Control System
2. Hazards
The following hazards have been identified for the above work.
• RA001 Working at Height

• RA002 Mechanical Lifting / Unloading
• RA005 Manual Handling
• RA007 Mechanical & Electrical Installation
• RA008 Setting Pump Flow Rate / Pressure
• RA009 Plant Commissioning
• RA010 Use of solvents / chemicals for pipework jointing
• RA012 Use of Power Tools
• RA013 Use of Abrasive Wheels
• RA014 Mechanical and Electrical Isolation
• RA016 Erection of Scaffolding / Steelwork
• RA017 Use of Spark Producing Equipment
• RA018 Pipework Pressure Testing
• RA023 Inspection, Lubrication, Maintenance of Pumps
• RA025 Use of Manual Tools
• RA031 Working from Scaffolding
• RA033 Construction Above Ground
• RA039 Rotating Machinery
• RA040 General site work
3. Hazard Minimisation
Hazards will be minimised in a number of ways as follows:
• Safe working procedures

• Training
• Identification of Clients risks
• Use of safe plant and equipment
• Planning and Co-ordination
• Good housekeeping
• Warning barriers and signs
4. Personnel
By others – not ERG contract scope. ERG Engineer will visit the site to give some
guidance to installation team & check the installation process once it is completed.
5. Training
Each person on site should be properly trained to ensure they can work safely as follows:
• Manual Handling
• Use of lifting equipment
• Use of personnel protective equipment
Appointed person, scaffolders and plant operators to have relevant certification.
All personnel involved to have read the contents of this method statement and signed to
agree to carry out the works as detailed within.
6. Plant and Equipment
All equipment to be used on site will be properly inspected and maintained in accordance
with regulations and manufacturers’ recommendations.
• All lifting equipment must be tested and have a valid certificate

• All plant and equipment must be tested and have a valid certificate
7. Personal Protective Equipment
The following PPE should be worn by all site installation contractors:
• Safety Boots
▪ Hard Hats
• Hi Visibility jackets (as required)
• Safety harness for work above 2 metres
• Gloves
• Safety glasses
8. Isolations
Depending on the phasing of the odour control installation, it will be necessary to review
the isolation of the following items to ensure safe working:
▪ Power supply to control panel

▪ Extraction ductwork to the remainder of the site
▪ Water supply
▪ Drainage to site drain
9. Notification
The site contact will be notified daily on commencing and completion of work, in
accordance with site main contractor’s instructions and SOPs.
10. Safe Working Procedures
The safe working procedure to be followed is attached. It specifies the sequence of events
which must be followed to ensure the work is carried out safely.
11. Identification of Clients Risks
The Client has identified the following risks:
▪ To be advised.
12. Emergency Plan and First Aid
Emergency plans will be formulated and agreed between the Client and Contractor prior to
work commencing.
• FIRE - as Client’s Procedure

• FIRST AID - as Client’s Procedure
13. Relevant Legislation
Work should be carried out in accordance with local, national and international
relevant health and safety legislation in Jordan.
ERG considers that the following (UK) legislation should be followed to allow for safe
working of the installation contractors:
• The Health and Safety at Work Act 1974

• The Management of Health and Safety at Work Regs. 1992
• The Provision and Use of Work Equipment Regs. 1992
• The Personal Protective Equipment Regs. 1992
6.0 Installation Specific Procedures
6.1 Arrival On Site
▪ Inform client of arrival on site and sign in visitor’s book (if required by site owner).
▪ Ensure all personnel are aware of the work as detailed in this procedure and the
precautions to be employed.
▪ Site supervisor to carry out all necessary “tool-box talks” to identify hazards
associated with the procedures carried out each day.
6.2 General Comments on Equipment as Delivered
▪ All parts are labelled and packaged together where practical.
6.3 Specific Installation Procedures
The following installation procedure should be followed. ERG assumes competent, trained
and experienced fitters are carrying out this procedure, supervised by a suitably qualified,
experienced and competent supervisor. All installation to be done in accordance with the
ERG drawings.
Step I: Un-loading the system equipment
Unload the system equipment from the container/truck on the prepared, secured hard
standing.
Note: If the installation process doesn’t start immediately, please
! store materials in proper and safe store and follow supplier storage
manual installation for each equipment like fan & pump rotation,
etc.
The boxes shall be off-loaded using a forklift, or by hand if small enough to lift safely. The
vessels shall be off loaded using suitable cranes.
CAUTION: The site supervisor should assess detailed

requirements to ensure the vessel and boxes are lifted and
positioned safely and without damaging them
Items for each system are:
- Carbon media
- Carbon filter
Step II: Installation Instructions
1. Carbon Filter Vessel Installation Instructions
4 of SS angel bracket, 550 ID gasket, 550 ID SS plate shall be provide by the others
before install the GRP carbon foilter
The following sequence shall be followed to install the above parts:
▪ Fix the ss angel support bracket using anchor bolts M12 x 60mm min. on the
reinforced concrete. As per DWG AJ6987-0-700
▪ Install 5mm THK gasket on the fixed support brackets, as per DWG AJ6987-0-700.
Gasket to be drilled on the site to suit.
▪ Install 8mm THK 316L ss sealing plate on the gasket, as per DWG AJ6987-0-700
▪ Position the carbon filter on the on ss support and ss support bracket and ss
sealing plate. Vessel to be drilled on the site to suit.
▪ Check packing support grid through is in place.
2. Filling (Loading) the Carbon Media Instructions
The carbon media is supplied in 20kg bag to enable the individual bags to be manually loaded. The
bags of new media shall be stored in a safe location, away from sources of ignition and adjacent to
a water source suitable for use on a carbon bed fire.
▪ Inspect the empty carbon filter vessel through the outlet hole.
▪ Inspect packing support grid and clean as necessary.
▪ Fill the carbon media into vessel to the required level of above the grid one bag at a
time.
▪ Ensure that the media level is evenly distributed.
▪ Ensure that there is no extraneous material, combustible or not is to be allowed into
the carbon filter during filling or during operation.
▪ Close the manhole cover.
▪ The empty sacks should be collected and suitably disposed of.
6.4 Departure From Site
▪ Tidy and clear work area.

▪ Remove all waste from site.
▪ Inform client's representative that work is complete.
▪ Sign out of visitors' book.
Declaration
I confirm that I have read and understood this Method Statement and associated Risk
Assessments.
Name Signature Date

AJ6987 - IMS01 Installation Method Statement Issue C1

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

AJ6987 - IMS01 Installation Method Statement Issue C1

Uploaded by

Copyright:

Available Formats

Installation Method Statement

Pure Water Technology

Approved For Construction

Typical for OCU-1 & OCU-2

ERG Reference AJ6987/IMS01

Issue Date Produced Checked Reviewed Approved Comments

ERG (Air Pollution Control) Ltd

Head Office: Jordan Office: Dubai Office:

1.1 Using This Document

1.2 Health and Safety

▪ Activated carbon filter.

This method statement is for passive filter installation purposes.

3.0 Contact Personnel at ERG (Air Pollution Control) Ltd.

Head Office: Middle East Main Office Address:

Bridge House 122 Ali Al Hussaini Complex,

: +44 1403 290000 : +962 6515 9021

ERG Project Reference

AJ6987 (to be quoted in all correspondence)

Project Manager: Yousif Al Shafie

4.0 Overview of Installation of Odour Control Unit

Installation will normally follow the sequence below:

▪ Civil works completion.

Note: Test certificates to be reviewed by Commissioning Engineer prior to commissioning.

5.0 Installation Pre-requisites Procedures

▪ Installation of Odour Control System

• RA001 Working at Height

Hazards will be minimised in a number of ways as follows:

• Safe working procedures

Appointed person, scaffolders and plant operators to have relevant certification.

6. Plant and Equipment

• All lifting equipment must be tested and have a valid certificate

7. Personal Protective Equipment

The following PPE should be worn by all site installation contractors:

▪ Power supply to control panel

10. Safe Working Procedures

The Client has identified the following risks:

12. Emergency Plan and First Aid

• FIRE - as Client’s Procedure

13. Relevant Legislation

• The Health and Safety at Work Act 1974

6.0 Installation Specific Procedures

6.1 Arrival On Site

6.2 General Comments on Equipment as Delivered

▪ All parts are labelled and packaged together where practical.

6.3 Specific Installation Procedures

Step I: Un-loading the system equipment

Note: If the installation process doesn’t start immediately, please

CAUTION: The site supervisor should assess detailed

Step II: Installation Instructions

1. Carbon Filter Vessel Installation Instructions

The following sequence shall be followed to install the above parts:

2. Filling (Loading) the Carbon Media Instructions

▪ Tidy and clear work area.

Name Signature Date

You might also like