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Lockheed Martin F-16

Lockheed Martin F-16 Component and Systems Overview


Eaton’s Aerospace Group Product Capabilities

Eaton is a world leader and Eaton’s product support for In addition to these systems and
premier innovator in aerospace F-16 motion control includes a components, Eaton provides
and a key solutions provider nosewheel steering controller worldwide customer service and
for the F-16. Eaton contributes equipped with electrical support for the F-16 community.
a broad array of cutting-edge components that allow for Eaton is committed to servicing,
products to support the aircraft’s higher-temperature operation supporting and enhancing
advanced requirements for and functionality, in addition to an products supplied to our
hydraulic and fuel systems, enhanced failsafe circuit. Eaton’s customers and end users.
motion control and engine leading edge flap control valve
solutions. is mated with a power-drive unit Eaton’s military contacts are:
and controls flap movement.
Eaton’s products for the F-16 Constant movement is maintained Brett Wadsworth
hydraulic system provide, store to maximize performance Military Aftermarket Sales Manager
or control the aircraft’s hydraulic throughout the full spectrum of Mobile: 985-869-2125
power. They include the auxiliary the F-16’s dynamic flight envelope brettcwadsworth@eaton.com
power unit hydraulic pump, gun with rapidly changing airspeeds
drive motor, engine hydraulic and angles of attack. Additional Jeff Baker
servo pump, reservoir valve, motion-control products include Manager, Aircraft Modernization
solenoid valves, a hydraulic flow main landing gear selector valve, Mobile: 616-446-1889
regulator, a hydraulic flow limiter pneumatic landing gear control jeffreyabaker@eaton.com
valve and relief valves. valve, solenoid valve, rotary
actuator, tail hook control valve
For the F-16 fuel system, Eaton and door control valve.
supplies a highly reliable, two-
stage main engine fuel pump on To support F-16 engine health,
the GE F110 engine that features Eaton supplies an oil debris-
centrifugal-boost and high- monitoring chip collector designed
pressure gear stages, in addition to indicate an impending
to a fuel filter with an anti-drain component failure. Its self-closing
valve and bypass indicator. Eaton’s valve permits withdrawal of
fuel transfer pump provides center the magnetic probe and visual
of gravity control and fail-safe fuel inspection of collected debris,
feed as well as self-priming and with minimal fluid loss. Eaton’s
vapor-elimination features. The all-titanium Rynglok® fittings on
aircraft’s fuel flow proportioner the F-16 are the quickest, lightest
consists of positive displacement and most reliable means of joining
vane pumps driven by a single high-pressure hydraulic and fuel
hydraulic motor. It draws fuel lines. Additional engine-solutions
equally from two separate tank products include hose
systems for weight and balance assemblies, couplings, fittings,
and discharges through a single clamps, tubes, valve cartridges,
outlet port. Additional Eaton fuel pressure switches, sight plugs and
content includes a boost pump drain valves.
and transfer pump, pressure and
dump valves, shut-off valves, level
control valves and fuel lines.

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Lockheed Martin F-16 System Components

8 1
6
7 38
4
9 31
32
34
12
27
20 33 17 28
21 2
30
11
22 23
5 3
31 29 13
19 10
14
40
15
41 16
18 39 26
24 25

36
37
35

Engine Solutions Hydraulic Systems Motion Control


1. Seals 17. APU Hydraulic Pump 31. In-Flight Refueling Receptacle
2. Couplings 18. Gun Drive Motor - Electro-Mechanical Actuator
3. Fittings 19. Engine Hydraulic Servo Pump 32. In-Flight Refueling Receptacle
4. Clamps 20. Reservoir Valve - Controller
5. Tubes 21. Solenoid Valves 33. Ejection Seat Actuator
6 Chip Collectors 22. Hydraulic Flow Regulator 34. Rotary Actuator
7. Sight Plugs 23. Hydraulic flow Limiter Valve 35. Nose Wheel Steering Unit
8. Drain Valves 24. MLG Selector Valve 36. Nose Wheel Valves
25. Pneumatic LG Control Valve 37. Nose Wheel Control Box
Fuel Systems 26. Soleniod Valve 38. Tail Hook Control Valve
9. Fuel Boost Pump 27. Relief Valves 39. LEF Control Valve
10. Fuel Transfer Pump 28. Hose Assemblies 40. Door Control Valve
11. Main Engine Fuel Pump 29. Valve Cartridge 41. Leading Edge Flap Control Valve
12. Fuel Flow Proportioner 30. Pressure Switches
13. Fuel Pressure & Dump Valves
14. Fuel Shut-Off Valves
15. Fuel Level Control Valves
16. Fuel Line

EATON Aerospace Group C5-47C August 2023 2


F-16 Main Engine Fuel Pump F-16 Fuel Transfer Pump F-16 Fuel Boost Pump Fuel Flow Proportioner

Pressurized fuel is supplied to Pressurized fuel is moved to Pressurized fuel is supplied Eaton’s fuel flow proportioner
the fuel control by this highly various tanks in the system from the tank to the engine consists of positive displacement
reliable two stage pump with by this centrifugal boost pump driven main fuel pump by this vane pumps driven by a single
centrifugal boost stage and providing center of gravity centrifugal boost pump. The hydraulic motor. It draws fuel
high pressure gear stage. Fuel control and fail-safe fuel feed. It dual inlet configuration allows equally from two separate tank
supplied by the fuel booster operates at 200VAC, 400Hz and feed at both positive and systems for weight and balance
pump enters the boost stage provides 37 gpm (140 L/min) negative G situations. It operates and discharges through a single
which increases the pressure at 14 psid (97 kPa). This pump at 200VAC, 400Hz and provides outlet port. The proportioner
serves as a redundant backup
to create a reliable feed to the incorporates self-priming and 73 gpm (276 L/min) at either 11
to an electric motor-driven fuel
gear stage. The gear stage vapor elimination features. psid (76 kPa) or 17 psid (117kPa). boost pump.
increases pressure and fuel
is directed to the fuel control
system. Design features include
a fuel filter with anti-drain valve
and bypass indicator. The fuel
pump incorporates an additional
impending bypass indicator.

Leading Edge Flap Control Tailhook Control Valve Nosewheel Steering Controller Nosewheel Steering
Valve Control Valve
The Tailhook Control Valve is used The Nosewheel Steering
The Leading Edge Flap Control to control actuation of the tailhook Controller provides control The Nosewheel Steering Control
Valve is mated with a power in emergency situations when the to the nosewheel steering Valve provides hydraulic control
drive unit and controls the aircraft must use the tailhook to actuator, and the electrical to the nosewheel steering
movement of the leading catch a cable on the runway. components included in the system. It has an operating
edge flaps. The leading edge controller allow for higher pressure of 3000 psi (20,684
flaps are constantly moving temperature operation and kPa) and 29 Vdc operating
to maximize performance functionality. Included in the voltage.
throughout the full spectrum controller is an enhanced
of the F-16’s dynamic flight failsafe circuit.
envelope with rapidly changing
airspeeds and angles of attack
(AOA). The 3000 psi (20,684
kPa) leading edge flaps have a
flow rate of 16 gpm (60.5 lpm).

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Fuel Shutoff Valve Hydraulic Pressure Switch Prismalite Sight Gauge Teflon® Hose Assemblies

Eaton offers multiple fuel shutoff This small, lightweight, Eaton’s sight gauges are Eaton’s hose assemblies are
valves on the F-16 aircraft. Part extremely reliable hydraulic available in many configurations utilized extensively throughout
number 60973-1 is an engine pressure switch is used to meet specialized level the F-16 aircraft. The assemblies
electronic control fuel shutoff extensively in aerospace and is viewing needs. In addition to can be found in the hydraulic
valve that controls the flow qualified for both commercial the conventional viewing glass, system, the fuel system and
of cooling fuel for the engine and military applications. These a high-contrast design provides lube oil system. Eaton provides
electronic fuel control system. The Eaton switches are designed superior readability for all fluids. 3,000 psi (20684 kPa) stainless
valve powers off when it reaches to be used in any fluid that is Colorless or colored fluids are steel braided Teflon® hose
its commanded position. A manual compatible with stainless steel easily visible regardless of assemblies per AS1339 and
override feature is provided. Part or aluminum. The pressure ambient light. This is made 1500 psig (10342 kPa) rated
number 61078-1 is a manually switch design incorporates possible by a series of refraction Teflon hose assemblies per
operated fuel shutoff valve used a snap-action electrical grooves that allows the lens MIL-DTL-25579.
on the F-16’s external tank and is microswitch which is actuated by surface to reflect more than 90%
installed in the external fuel tank a piston-sensing element. of the incident light vs. 30-40%
pylon. The valve is closed when with conventional gauges.
it is desired to refuel the aircraft
without fueling the external tank.
Part number 6834 is a three-inch
electric motor-operated shutoff
valve that shuts off fuel flow
to the engine. Features include
bi-directional thermal relief valves.

Gun Drive Motor Rynglok® R8 Fittings Self-Sealing Quick Disconnect Chip Collector
Couplings
Eaton’s model CMF1-095-8A Eaton’s Rynglok R8 fittings are Located in the oil flow in an
motor package is used to drive all titanium, axial swage fittings Eaton’s Aeroquip 3200 series auxiliary gearbox, these collect
the Gatling-type gun on fighter that provide the link to join fluid self-sealing quick disconnect ferrous particles that could
aircraft. The package delivery tubing, while minimizing couplings are 3000 psi (20,684 indicate impending failure of
employs a fixed displacement system weight. Fittings include kPa). This allows for a quick the component. Its self-closing
bent-axis piston motor that permanent and Arc Seal® connect and disconnect and valve permits withdrawal of
rotates the gun barrels at high connections in straight elbow, positive action with valves the magnetic probe and visual
speed for firing. The motor and tee configurations. Rynglok opening simultaneously with inspection of the collected
package is also equipped with a is the quickest, lightest, and locking action. It also prevents debris, with minimal fluid loss.
special valve head that contains most reliable means of joining fluid loss during connect or
mechanisms for controlling high pressure hydraulic, fuel or disconnection, and there is no
the operation of the gun, other rigid tube connections. cavity to trap air, dirt or moisture.
which includes starting and
stopping and specially controlled
deceleration to enable clearing
live rounds from the gun.

EATON Aerospace Group C5-47C August 2023 4


Linear Actuator
(ACES II Ejection Seat)

Eaton’s linear actuator, P/N


J115103-517, is used to drive
the ACES II ejection seat up
and down to match crew
requirements. The actuator is
operated by a reversible electric
motor driving a gear train and
two Acme screw drives that
extend and retract two barrel
assemblies and provide up/down
operation for the aircraft seat
assembly. An internal motor
brake holds the actuator in its
operating position when power
is removed.

Location Cage Codes


Fuel & Motion Control Division
Bedhamptom, England K4413
Euclid, Ohio 59875
Inglewood, California OCMF7
Irvine, California 86090
Jackson, Mississippi 62983 and 90166
Los Angeles , California 99643, 76050, 09790, and 52906
Titchfield, England K2523, inclusive of U1918 and U9084

Fluid & Electrical Distribution Division


Beltsville, Maryland 15284
Bethel, Connecticut 02750
Coignieres, France F0562
East Providence, Rhode Island 77842
Gilching, Germany C2178
Glenolden, Pennsylvania 97484, 16780
Grand Rapids, Michigan 17472, 99145, 09790, and 72121
Irvine, California 0DT23
Jackson, Michigan 00624
Redditch, England U2569
Serres-Castet, France FA9C4
Toccoa, Georgia 8W928

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Eaton
Aerospace Group
9650 Jeronimo Road © 2023 Eaton
Irvine, California 92618 All Rights Reserved
Phone: (949) 452-9500 Copying or Editing is Forbidden
Fax: (949) 452-9555 Form No. C5-47C
EATON CORPORATION AEROSPACE CH47 www.eaton.com/aerospace
May2009 8 August 2023

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