REKAPITULASI LAPORAN PEKERJAAN UNIT KOMATSU D155A-6 PULANG PISAU

PERIODE BULAN SEPTEMBER 2023

TANGGAL PEKERJAAN
No. JENIS KERUSAKAN UNIT YANG TELAH DI PERBAIKI PEKERJAAN YANG DI LAKUKAN Hours Meter Unit
MULAI SELESAI

> Check error code on display monitor

> Remove Operator seat
> Check wirring harness at ECMV Transmission
> Check condition connector socket
> Repair Pin connector socket ECMV Transmission couses not pin
ERROR Code active on display monitor - [15000L0] Transmission
connector not fixed
1 clutch Abnormal; [15SALH] Forward clutch : Fill Low & [DKH1KB] 18/09/2023 20/09/2023 4704
> Clean up all connector at ECMV Transmission
Pitch Angle Sensor: Short circuit
> Repair Connector socket for Selenoide ECMV
> Repair Cable and contactor at fill switch for activation rear gear
> Check wirring harness for pitch angle sensor
> Check pitch angle sensor - pitch angle not function
> Replace pitch angel sensor

> Check Problem unit shutdown and cant running

> Check leaking on fuel line
> Remove; Install Fuel filter
2 Unit Shutdown : Rear Fuel Piping Suply pump Broken 21/09/2023 22/09/2023 4705
> Remove fuel piping suply pump broken
> Replace; Install fuel piping suply pump
> Bleeding fuel system

> Check problem error on display monitor

> Check Connector Solenoide PCV2 at fuel suply pump
> Clean Up Connector Solenoide PCV2
3 ERROR ACTIVE on display monitor - [CA274] PCV2 Open Error > Remove; Install Fuel filter for remove fuel piping suply pump 23/09/2023 23/09/2023 4708
> Tighten fuel piping suply pump couses fuel pipng loosen
> Install fuel filter
> Bleeding fuel system

> Remove All Cable & Terminal Battery

> Remove Battery Unit Exploded
> Replace; Install Battery unit ( Battery Second Condition )
4 Battery Unit Exploded 26/09/2023 28/09/2023 4716
> Replace Terminal Battery
> Install all cable to battery unit
> Test unit

> Check error code on display monitor

> Check voltage on circuit cable(wirring harness) for activation pitch
angle
ERROR Code active on display monitor - [DBE6KK] PT Controller: > Check voltage and resistance wirring harness from battery to ECM
5 Source Voltage reduction & [DKH1KA] Pitch Angle Sensor: powertrain 18:30 , 28/09/2023 18:00 , 29/09/2023 4719
Disconnection ; Alternator Over Charging > Check voltage output from alternator to battery - voltage ove
(overcharger)
>Remove alternator assy
> Repair Alternator assy and install to unit

TOTAL HOURS METER OPERATIONAL UNIT 15

 REKAPITULASI LAPORAN PEKERJAAN UNIT KOMATSU D155A-6 PULANG PISAU
PERIODE BULAN OKTOBER 2023
WAKTU DAN TANGGAL PEKERJAAN
No. JENIS KERUSAKAN UNIT YANG TELAH DI PERBAIKI PEKERJAAN YANG DI LAKUKAN Hours Meter Unit
MULAI SELESAI

> Check Leaking on area radiator

> Remove radiator grill for remove fan couses fan dent
> Remove fan radiator assy
Unit Ready Standby - Action Backlog Leaking on area radiator - > Remove and Repair Fan damage and dent
1 Bypass Hose between Upper tank radiator to Lower tank radiator > Install Fan radiator assy 08:00 , 01/10/2023 16:00 , 01/10/2023 4719
loosen & Fan Dent > Install hose radiator and clamp
> Install radiator grill
> Fill Radiator colant
> Test unit (Ok)

> Check problem unit cant start and very much error on display monitor
> Check condition and voltage battery power
> Check cable terminal battery and clean up
> Check all fuse and replace circuit braker couse corrotion condition
Power suply battery voltage missing & Very much error active on
2 > Check and clean up all socket and all connector recieptacle wirring 09:00 , 02/10/2023 15:00 , 02/10/2023 4720
display monitor - Main connector FD1 Loosen
harness on main electrical circuit - Tighten Connector FD1 Loosen
Condition ( Not Fixed )
> Repair Cable output signal and cable power input at atmoshferic
sensor couses voltage missing and cable condition corrotion (broken)

> Check leaking or hose broken on fuel line

> Check actual level on fuel tank
3 Unit Shutdown: Fuel Empty 08:00 , 03/10/2023 10:00 , 03/10/2023 4721
> Fill up fuel tank(manual) couses fuel tank empty
> Bleeding fuel system

> Check problem unit shutdown

> Remove front piping fuel suply pump couses broken
> Replace & Install front pipng suply pump
> Bleeding fuel system
> Analiyze problem unit can't runnning and error code active on display
monitor
> Measuring power suply ( voltage battery ) to ECM Engine
> Clean up main connector and wiiring harness couses dirty and
Unit Shutdown - Front fuel piping on suply pump broken; unit
corrotion conditions
problem can't running and troubleshooting Error code active on
4 > Check power input and signal at rail pressure sensor - rail pressure 10:00 , 04/10/2023 09:00 , 10/10/2023 4726
display monitor - [CA272] PCV1 open error & [CA449] Rail Press
sensor abnormaly function
Very High Error
> Replace rail pressure sensor
> Check wirring harness from ECM to PCV1
> Check power suply (voltage) input to solenoide PCV1
> Check resistance Solenoide PCV1
> Repair wirring harness to PVC1 couses abnormaly voltage input to
solenoide PCV1
> Clean up all connector cable circuit on suply pump
> Completed all cover and guard engine hood and baterai area
 > Check and inspect on area engine
> Check and Inspect on area electrical panel
5 Ready Standby - Daily Check and Inspection Unit > Check and clean up battery 07:30 , 11/10/2023 08:00 : 11/10/2023 4726
> Check and Leveling all Oil and Colant radiator
> Check and Inspect leaking on under unit

> Check kosleting problem - terminal batterai (+) contact to grounding

body unit
Sparkles on area battery - Terminal power suply battery contact
6 > Remove Block Hose for AC blower 09:30 , 12/10/2023 13:00 , 12/01/2023 4728
to body unit (grounding body)
> Isolation and Reposition Block hose
> Replace Terminal battery

> Check and inspect on area engine

> Check and Inspect on area electrical panel
7 Ready Standby - Check and Inspection unit > Check and clean up battery 08:00 , 13/10/2023 08:30 , 13/10/2023 4728
> Check and Leveling all Oil and Colant radiator
> Check and Inspect leaking on under unit

> Check and inspect on area engine

> Check and Inspect on area electrical panel
8 Ready Standby - Check and Inspection unit > Check and clean up battery 09:30 , 14/10/2023 10:00 , 14/10/2023 4728
> Check and Leveling all Oil and Colant radiator
> Check and Inspect leaking on under unit

> Check Level colant radiator ( Good )

> Measuring fan rotation
> Check leaking colant and oil ( not leaking )
9 Temperature engine unit high - Radiator core dirty 15/10/2023 15/10/2023 4729
> Check Radiator core ( dirty )
> Clean up and washing radiator core
> test unit

> Check battery voltage

> Measuring voltage output from alternator to battery
Error Code is an active on display monitor - [DBE6KK] PT
10 > Remove alternator for repair to asam-asam 17/10/2023 21/10/2023 4730
Controller: Source voltage Reduction
> Install alternator to unit
> Test unit
 > Washing on area under radiator core and under area engine
White smoke on area radiator core and oil leaking on rear
11 > Check oil leaking on area engine 09:30 , 22/10/2023 10:30 , 22/10/2023 4732
engine area

> Check oil leaking

> Remove hose pilot filter hydraulic couses leak (weeps)
> Replace & Install hose
Oil leaking on area engine and Left side unit - Hose Pilot filter
12 > Test and Check leaking 20:00 , 23/10/2023 12:30 , 24/10/2023 4734
Hydraulic small leaks (weeps)
> Add Hydraulic Oil
> Add Engine Oil
> Add Transmission Oil

> Check Leaking oil under engine area

> Remove hose cooling for powertrain couses leaks
> Remove Cover and deck on area cabin for remove hose and check oil
leaking
13 Area under unit oil leaking > Remove Hose pilot for lock lever and hose pilot from reducing valve 08:00 , 26/10/2023 22:00 , 26/10/2023 4738
> Replace & Install hose pilot
> Replace & Install Hose cooling Powertrain
> Add Hydraulic Oil
> Add Transmission Oil

> Check and inspect on area engine

> Check and Inspect on area electrical panel
14 Unit standby Ready - Daily Check and Inspection Unit > Check and clean up battery 08:00 , 27/10/2023 08:30 , 27/10/2023 4738
> Check and Leveling all Oil and Colant radiator
> Check and Inspect leaking on under unit

> Check and inspect on area engine

> Check and Inspect on area electrical panel
15 Unit standby Ready - Daily Check and Inspection Unit > Check and clean up battery 08:00 , 28/10/2024 08:30 , 28/10/2024 4738
> Check and Leveling all Oil and Colant radiator
> Check and Inspect leaking on under unit

> Check and inspect on area engine

> Check and Inspect on area electrical panel
16 Unit standby Ready - Daily Check and Inspection Unit > Check and clean up battery 08:00 , 29/10/2025 08:30 , 29/10/2025 4738
> Check and Leveling all Oil and Colant radiator
> Check and Inspect leaking on under unit
 > Remove hose blade lift cylinder broken
> Replace and Install hose blade
17 Hose Hydraulic Blade Lift Cylinder Broken > Add Hydraulic Oil 10:00 , 30/10/2023 17:30 , 30/10/2023 4738
> Washing unit couses oil spray to cabin operator etc.
> Test unit

> Check V-Belt AC

> Check condition Air conditioner compressor - magnetic clutch stuck
18 Fan Belt broken - Air Conditioner Compressor stage 09:00 , 31/10/2023 10:30 , 03/11/2023 4739
> AC progress by vendor
> Final Check

TOTAL HOURS METER OPERATIONAL UNIT 20

 REKAPITULASI LAPORAN PEKERJAAN UNIT KOMATSU D155A-6 PULANG PISAU
PERIODE BULAN NOVEMBER 2023
WAKTU DAN TANGGAL PEKERJAAN
No. JENIS KERUSAKAN UNIT YANG TELAH DI PERBAIKI PEKERJAAN YANG DI LAKUKAN Hours Meter Unit
MULAI SELESAI

> Check and inspect on area engine

> Check and Inspect on area electrical panel
1 Unit standby Ready - Daily Check and Inspection Unit > Check and clean up battery 08:00 , 04/11/2023 04/11/2023 4739
> Check and Leveling all Oil and Colant radiator
> Check and Inspect leaking on under unit

> Check and inspect on area engine

> Check and Inspect on area electrical panel
> Check and clean up battery
2 Unit standby Ready - Daily Check and Inspection Unit 08:00 , 05/11/2023 08:30 , 05/11/2023 4739
> Check and Leveling all Oil and Colant radiator
> Check and Inspect leaking on under unit
> Clean up Air cleaner assy

> Check burnning on area radiator

3 Burning on area front radiator (fire spark out on front radiator) > Washing unit 18:30 , 06/11/2023 19:30 , 06/11/2023 4742

> Check leaking fuel spray

> Fuel piping at common rail crack
> Remove fuel piping at common rail
> Replace and Install fuel piping common rail
Fuel Leaking - Fuel piping at common rail leaks (spray)
4 > Bleeding fuel system 08:30 , 07/11/2023 20:30 , 09/11/2023 4743
Work lamp malfunction
> Test running for check leaking
> Repair wirring harness for work lamp
> Replace work lamp couse work lamp not function
> Final Check unit

5 CONTINUE BREAKDOWN - AC Not Cool (WARANTY) > WARANTY PROGRESS FROM VENDOR AC 09/11/2023 13/11/2023 4744

> Check and inspect on area engine

> Check and Inspect on area electrical panel
> Check and clean up battery
6 Unit standby Ready - Daily Check and Inspection Unit 09:00 , 14/11/2023 09:30 , 14/11/2023 4748
> Check and Leveling all Oil and Colant radiator
> Check and Inspect leaking on under unit
> Clean up Air cleaner assy

Error code active on display monitor - [CA123] Chg (Boost) Air
7 09:30 , 15/11/2023
Press Sensor Low Error
> Check and analiyzed error problem ( troubleshooting)
> Check wirring harness and connector for Sensor
> Check voltage input to sensor and voltage output signal to ECM
> Remove sensor and clean up sonsor boost air pressure
> Repair wirring harness for sensor couse cable circuit for voltage input
11:30 , 15/11/2023 4749
broken
> Install sensor Boost air pressure
> Cllean up air cleaner
> Leveling all oil and Leveling colant radiator
> Final check and Test unit
TOTAL HOURS METER OPERATIONAL UNIT 10