Abstract of

ASTM F901
ALUMINUM TRANSMISSION STRUCTURAL
BOLTING
2001 TOWER BOLTS AND NUTS

IFI NOTES:

1. ASTM F901 is a specification developed through the procedures of

ASTM. F901 is under the jurisdiction of ASTM Committee F-16 on
Fasteners.

2. This abstract presents the chemical and mechanical requirements

for aluminum transmission tower bolts and their accompanying
nuts. It omits those requirements dealing with sampling, number
of tests and retests, inspection, and certification and a listing of

I
referenced documents. For the omitted information, refer to the
complete specification.

3. The paragraph numbers throughout this abstract are those of F901-

2001.

4. ASTM F901-2001 is abstracted with permission from the Annual

Book of ASTM Standards, copyright American Society for Testing
and Materials, 100 Barr Harbor Drive, West Conshohocken. PA
19428-2959. U.S .A.

1. Scope 3.1.1 Quantity (number of pieces of each item

and size).
1.1 This specification covers aluminum struc-
tural bolts and nuts for use in the construction of 3.1.2 Name of item,
aluminum transmission towers, substations, and
similar aluminum structures. 3.1.3 Size (diameter, threads per inch, length) ,

1.2 Diameters of bolts and nuts furnished to 3.1.4 Alloy number,

this specification are 5/8 , 3/4 , and 7/8 in.
1.3 The values stated in inch-pound units are
to be regarded as the standard. The values given
in parentheses are for information only.
2. Referenced Documents
(Refer to the complete specification, see
page N-38.)
3. Ordering Information
3.1 Orders for bolts and nuts under this speci-
fication shall include the following:
3.1.5 Shipment lot testing , as required (see
Supplementary Requirement S1).
3.1.6 Source inspection , if required (see Sec-
tion 14),
3.1.7 Certificate of compliance or test report, if
required (see Section 16),
3.1 .8 Additional requirements, if any. to be
specified on the purchase order (see 4.2.1,4 .2.3,
8.2.1. 8.2.2. 9.2. 12.1. and 13.1).
3.1.9 Supplementary requirements, if any, and

© 2003 Industrial Fasteners Institute E-S1

 Abstract of
STRUCTURAL ALUMINUM TRANSMISSION ASTM F901
BOLTING
TOWER BOLTS AND NUTS 2001

3.1.10 ASTM specification and year of issue. 4.2.3 Threads - Unless otherwise specified,
the threads shall be rolled or cut at the option of
NOTE 1 - Example: 10,000 pieces AJuminum Transmis- the manufacturer.
sion Tower Boil, 0.750-10 by 2.00 in., Alloy 2024-T4, Fur-
nish Certificate of Compliance. Supplementary Requirement
82, ASTM F901-XX. 5. Chemical Composition

4. Materials and Manufacture 5.1 Chemical Composition Limits - The

bolts and nuts shall conform to the requirements
4.1 Materia/s-Solts shall be manufactured as to chemical composition prescribed in Table
from Alloy 2024 and nuts from Alloy 6061 or 2.

I 6262. The material chemical composition shall

be capable of developing the mechanical prop-
erties required by Table 1, when in the finished
condition.
5.2 Manufacturer's Analysis - When test
reports are required on the inquiry or purchase
order (see 3.1 .7), the manufacturer shall fumish
a certificate of conformance certifying compli-
ance with the chemical limits specified in Table
Table 1 Tensile Strength of 2024-T4 2.
Bolts and Proof Loads for 6061-T6
and 6262-T9 Nuts A 5.3 Product Analysis:
Bolt Size, in. Tensile Strength, min, Ibf
518 12,400
5.3.1 Product analyses may be made by the
314 18,400 purchaser from finished products representing
7/8 25,400 each lot. The chemical composition thus deter-
A Based on a tensile unit stress of 55,000 pSI and the thread mined shall conform to the requirements in Table
stress area calculated as follows: 2.
A. = 0.7854 {D - (0.9743In»)'

where: 5.3.2 In the event of disagreement, a referee

A. = stress area, chemical analysis shall be perlormed if agreed
o = nominal diameter, and upon by both parties. A sample as required by
n ::: Ihreadsfin .
Table 3 shall be selected for each lot. Chemical
analysis shall be perlormed to the requirements
4.2 Manufacture: of 13.1 and the result shall conform to Table 2.

4.2.1 Forming - Unless otherwise specified,

6. Mechanical Properties
the bolts and nuts shall be cold formed , hot
formed , or machined from suitable material at
6.1 Bolts - Bolts having a length three times
the option of the manufacturer.
the diameter or longer shall be tested full-size
as specified in 13.2.2. At the manufacturer's
4.2.2 Condition - The fasteners shall be fur- option, bolts of less than 3 diameters in length
nished in the following conditions:
may be tested in full-size as specified in 13.2.2.
Bolts subjected to tension tests shall meet the
Alloy Fastener Condition tensile strength requirements speCified in Table
2024-T4 bolts solution treated and naturally aged
6061-T6 nuts solution treated and artificially aged
1. Bolts of less than 3 diameters in length or for
6262·T9 nuts solution treated, artificially aged, and other reasons cannot be tested full-size in ten-
cold worked sion , shall be subject to a shear test to be per-

E-52 © 2003 Industn"al Fasteners Institute

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 Abst ract of
ASTM F901
ALUMINUM TRANSMISSION STRUCTURAL
BOLTING
2001 TOWER BOLTS AND NUTS

Table 2 Ch emical Requirements A, B

UNS
Deslgna·
"'"
Number
..., General
N .~
Aluml-
n um C
Chromium Copper
'"" Mangane.e Silicon Titanium ~"O Magne.lum
00"
Elements

Ea<;h Totlll
A92024 2024 AUnirun 2024 Balance 0,10 3.8-4.9 0.50 0.3!H"l.9 0.50 0.15 02' 12- 1.8 0.05 0.15
A96061 6061 AUnirun 6061 Balance 0.04-().3S 0.15-(1.40 0.7 0.15 0.4!H"l.8 0.15 02' 0.8-1 .2 0.05 0.15
A96262 6262 A.Unirun 6252 Balance 0.04-().14 0.15-(1.40 0.7 0.15 0.4!H"l.8 0.15 02' 0.8-1 .2 O.OSp 0.15

A
B
Limits are In percent, maXimum, unless shown as a range Of slated otherwise.
Analysis shall regularly be made only for the elements specified in this table. If, however. the presence of other elements is
suspected or indicated in amounts greater than the specified limits, further analysis shall be made to determine that th ese ele-
ments are not present in excess of the specified limits.
C Balance shall be arithmetically computed by deducting the sum of the other named elements from 100.
o l ead 0.4-0.7%: bismuth 0.4-0.7%.
I
formed in accordance with 12.2.1 . The test re- B18.2.2, page D-7. Unless otherwise specified,
sults shall conform to the following minimum nuts are to be either the regular hex series or a
shear-strength requirements: 37 ksi for 2024- recessed hex series that allows penetration of
T4 . the bolt threads into the nut recess area.

6.2 Nuts - Nuts shall be tested in accor- 8.2 Threads:

dance with the mechanical requirements for the
applicable type and shall meet the minimum
proof-load requirements in Table 1.
7. Sig nificance of Numerical Limits
7. 1 For purposes of determining compliance
with the specified limits for requirements of the
properties listed in this specification, an observed
value or calculated value shall be rounded in ac-
cordance with Practice ASTM E29.
8.2.1 Bolts - Unless otherwise speCified, the
bolts shall be Class 2A threads in accordance
with ASME 8 1.1, page A-33 .
8.2.2 Nuts - Unless otherwise specified, the
nuts shall be Class 2B threads in accordance
with ASM E 8 1.1.
9. Workmanship, Finish, and Appearance

8. Dimensions 9.1 Workman ship - Bolts and nuts sha ll

8.1 Bolts and Nuts:
8.1.1 Bolts - Bolts shall be full-size body in
accordance with the requirements of ASME
8 18.2. 1, page C-<l, except the full-body length
listed in Table 4 shall be the basis of manufac-
ture and inspection. Unless otherwise specified,
hex bolts shall be furnished . The ends of the
bolts need not be chamfered or pointed.
have a workmanlike finish free of injurious burrs,
seams, laps, irregular surfaces, and other im-
perfections affecting serviceability.
9.2 Finish:
9.2.1 Bolts- Unless otherwise specified, bolts
shall be furnished anodized per MIL-STD-A-
8625, Type 11, Class 2 and color coded for length
as indicated in Table 4.

8.1.2 Nuts - The dimensions of the nuts shall 9.2.2 Nuts - Unless otherwise specified, nuts
be in accordance with the requirements of ASM E shall be furnished waxed.

© 2003 Industrial Fasteners Institute E -53

 Abstract of
STRUCTURAL ALUMINUM TRANSMISSION ASTM F901
BOLTING
TOWER BOLTS AND NUTS 2001

Table 4 Length of Full Body for BoltsA 12.2.2 Nuts - Nuts shall be tested in full sec-
tion.
Length Bott Dia meter, In.
Calor
ofBolt,
I,. Code
sm 3/4 m 13. Test Methods
1 Red 3116 ...
'-1(4 B ... 1/16 311. ... 13.1 Chemical Analysis - The chemical com-
1-1/2 Go" 1/' 1/, ... position may be determined by any recognized
1-3/4 Green 1/2 1/2 7116
commercial test method. In the event of dis-
2 Rod 31' 31' 11/16 agreement, the following test methods shall be
2-1 f4 Br... 1 1 15116
2-1/2
used for referee purposes: ASTM E34, E1 01,
Go"

I
l -1f4 1-1/4 ' -3/16
2-3f4 Green 1-112 1-112 1-7/16 or E227.
3 Red 1-3f4 1-3/4 ' -11/16
3-114 B. . 2 2 1-15116 13.2 Mechanical:
3-1/2 Go" 2-1/4 2-1/4 2...J11S
3-31' Green 2-1/2 2-1 12 2-7'16 13.2.1 Tests shall be conducted in accordance
, Red 2-31' 2-314 2-11f16 with Test Methods ASTM 8 565 and F606.
• The length of full body IS the distance from the underside of
the head to the first scratch of thread on bolts with machine- 13.2.2 Bolts that can be tested full-size shall be
cut threads, or top of the extrusion angle for bol ts with rolled tested using the wedge tension test specified in
threads with a tolerance of ± 1132 in. for 5/8 and 3/4 in. size
bolts, and ± 1116 in. for 7/8 in. size bolts. Tesl Methods ASTM F606. Fracture shall be in
the body or threaded portion of the bolt without
any failure at the junction of the head and body.
10. Sampling
13.2.3 When machined specimens for shear
(Refer to the complete specification, tests are necessary (see Section 6). determine
which includes Table 3.) the shear strength on each sample in acoordance
with Test Method ASTM 8565.
11 . Number of Tests and Retests
13.2.4 Nuts shall be proof-load or proof-stress
(Refer to the complete specification.) tested as specified in Test Methods ASTM F606.

12. Specimen Preparation 14. Inspection

12.1 Chemical Tests - When required , 15. Rejection and Rehearing

samples for chemica l analysis sha ll be taken in
accordance with Practice ASTM E55 by drilling, 16. Certification and Test Reports
sawing, milling, turning , clipping, or other such
methods capable of producing representative (Refer to the complete specification for
samples. Paras. 14, 15, and 16.)

12.2 Mechanical Tests: 17. Product Marking , Packaging , and

Shipping
12.2.1 Bolts - Machined shear test specimens,
when required , shall be taken in accordance with 17.1 Bolt heads shall be marked to identify the
Tesl Melhod ASTM 8565. manufacturer. The manufacturer may use addi-

E-54 © 2003 Industrial Fasteners Institute

 Abstract of
ASTM F901
ALUMINUM TRANSMISSION
2001 TOWER BOLTS AND NUTS

tional markings for his own use. Markings shall 17.4 Package Marking- Each shipping unit
be raised or depressed, at the option of the shall include or be plainly marked with the fol-
manufactu rer. Nu ts are not req uired to be lowi ng:
marked.
17.4.1 ASTM specification,
17.2 Bolts and nuts shall be shipped as· 17.4.2 Alloy condition,
sembled, unless otherwise specified.
17.4.3 Al loy number,
17.3 Packaging:
17.4.4 Size ,

17.3.1 Unless otherwise specified, packaging
shall be in accordance wi th Practice ASTM
D3951.
17.3.2 When specia l packaging requirements
are required by the purchaser, they shall be de·
fined at the time of inquiry and order.
I
17 .4.5 Name and brand or trademark of the
manufactu rer,
17.4.6 Country of origin,
17.4.7 Number of pieces, and
17 .4.8 Purchase order number.

SUPPLEMENTARY REQUIREMENTS

One or more of the following supplementary requirements shall apply only when specified by
the purchaser in the inquiry. contract. or order. Supplementary requirements shall in no way negate
any requirement of the specification itself.

51 . Shipment Lot Testing 52. Product Marking

(Refer to the complete specification.) 82.1 Bolts shall be marked with thei r nominal
length in inches and fractions.

© 2003 Industrial Fasteners Institute E- 55